Burkert 8619 User Manual
Type 8619
multiCELL
Modular transmitter/controller
Modularer Transmitter/Controller
Transmetteur/contrôleur modulaire
Quickstart
We reserve the right to make technical changes without notice.
Technische Änderungen vorbehalten.
Sous réserve de modifications techniques.
© 2010 - 2013 Bürkert SAS
Operating Instructions 1303/3_EU-ML 00561095 Original_FR
Type 8619
Contents
1. ABOUT THE QUICKSTART .............................................................................................................................................................3
1.1. Symbols used ..........................................................................................................................................................................3
1.2. Definition of the word "device" .......................................................................................................................................3
2. INTENDED USE ....................................................................................................................................................................................4
3. BASIC SAFETY INFORMATION ....................................................................................................................................................4
4. GENERAL INFORMATION ................................................................................................................................................................5
4.1. Manufacturer's address and international contacts ............................................................................................5
4.2. Warranty conditions ..............................................................................................................................................................5
4.3. Information on the Internet ...............................................................................................................................................5
5. DESCRIPTION .......................................................................................................................................................................................6
5.1. Area of application ................................................................................................................................................................6
5.2. Description of the device name plate .........................................................................................................................6
6. TECHNICAL DATA ................................................................................................................................................................................7
6.1. Conditions of use ...................................................................................................................................................................7
6.2. Compliance to standards and directives ..................................................................................................................7
6.3. General technical data ........................................................................................................................................................7
7. INSTALLATION AND WIRING ......................................................................................................................................................13
7.1. Safety instructions .............................................................................................................................................................13
7.2. Building the device into a housing or cabinet ....................................................................................................13
7.3. Electrical wiring ....................................................................................................................................................................15
8. ADJUSTMENT AND COMMISSIONING .................................................................................................................................24
8.1. Safety instructions .............................................................................................................................................................24
8.2. Switching on the device for the first time .............................................................................................................24
8.3. Description of the icons ..................................................................................................................................................25
8.4. Using the navigation button and the dynamic keys .........................................................................................26
8.5. Entering some text .............................................................................................................................................................27
8.6. Operating levels ...................................................................................................................................................................28
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Type 8619
8.7. Process level .........................................................................................................................................................................29
8.8. Configuration level access ............................................................................................................................................30
8.9. Calibrating the measuring sensors ...........................................................................................................................31
8.10. Process inputs or values ................................................................................................................................................33
9. MAINTENANCE AND TROUBLESHOOTING .......................................................................................................................35
9.1. Safety instructions .............................................................................................................................................................35
9.2. Maintenance of the multiCELL .....................................................................................................................................35
9.3. If you encounter problems ............................................................................................................................................35
10. SPARE PARTS AND ACCESSORIES ......................................................................................................................................36
11. PACKAGING, TRANSPORT ..........................................................................................................................................................36
12. STORAGE ..............................................................................................................................................................................................36
13. DISPOSAL OF THE DEVICE ........................................................................................................................................................36
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Type 8619
About the Quickstart
1. ABOUT THE QUICKSTART
The Quickstart describes the entire life cycle of the device. Please keep it in a safe place, accessible to all users
and any new owners.
Important safety information.
Failure to comply with the information mentioned especially at chapters Intended use and Basic safety instructions
can lead to hazardous situations.
• This Quickstart must be read and understood.
The Quickstart describes the main steps to be carried out when installing, commissioning and programming the
device.
Refer to the corresponding instruction manual to get a complete description of the device.
The instruction manual for type 8619 can be found on the CD provided with the device or on internet
under:
www.burkert.com
Type 8619
1.1. Symbols used
DANGER
Warns against an imminent danger.
• Failure to observe this warning can result in death or in serious injury.
WARNING
Warns against a potentially dangerous situation.
• Failure to observe this warning can result in serious injury or even death.
CAUTION
Warns against a possible risk.
• Failure to observe this warning can result in substantial or minor injuries.
NOTE
Warns against material damage.
• Failure to observe this warning may result in damage to the device or system.
Indicates additional information, advice or important recommendations.
Refers to information contained in this manual or in other documents.
→ Indicates a procedure to be carried out.
1.2. Definition of the word "device"
The word "device" used within this manual refers to the controller/transmitter type 8619.
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Type 8619
Intended use
2. INTENDED USE
Use of this device that does not comply with the instructions could present risks to people, nearby
installations and the environment.
• The device is intended, depending on the modules fitted and the measurement sensors connected, for the
acquisition, processing, transmission and regulation of physical parameters such as pH, conductivity, tem-
perature or flow rate... .
• This device must be protected against electromagnetic interference, ultraviolet rays and, when installed outdoors, the effects of climatic conditions.
• This device must be used in compliance with the characteristics and commissioning and use conditions
specified in the contractual documents and in the user manual.
• Requirements for the safe and proper operation of the device are proper transport, storage and installation, as
well as careful operation and maintenance.
• Only use the device as intended.
→ Observe any existing restraints when the device is exported.
3. BASIC SAFETY INFORMATION
This safety information does not take into account:
• any contingencies or occurrences that may arise during assembly, use and maintenance of the device.
• the local safety regulations that the operator must ensure the staff in charge of installation and maintenance
observe.
Danger due to electrical voltage.
• Shut down and isolate the electrical power source before carrying out work on the system.
• Observe all applicable accident protection and safety regulations for electrical equipment.
Various dangerous situations.
To avoid injury take care:
• to prevent any unintentional power supply switch-on.
• to carry out the installation and maintenance work by qualified and skilled staff with the appropriate tools.
• to guarantee a set or controlled restarting of the process after a power supply interruption.
• to use the device only if in perfect working order and in compliance with the instructions provided in the user
manual.
• to observe the general technical rules during the planning and use of the device.
• not to use this device in explosive atmospheres.
• not to use this device in an environment incompatible with the materials from which it is made.
• not to make any external modifications to the device such as for instance painting or varnishing any part of the
device.
• not to power the device with an AC voltage or a DC voltage higher than 36V DC.
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Type 8619
Intended use
NOTE
Elements / Components sensitive to electrostatic discharges
• This device contains electronic components sensitive to electrostatic discharges. They may be damaged if
they are touched by an electrostatically charged person or object. In the worst case scenario, these compo-
nents are instantly destroyed or go out of order as soon as they are activated.
• To minimise or even avoid all damage due to an electrostatic discharge, take all the precautions described in
the EN 100 015-1 norm.
• Also ensure that you do not touch any of the live electrical components.
This device was developed with due consideration given to accepted safety rules and is state-of-the-art.
However, risks may arise.
Failure to observe these instructions as well as any unauthorised work on the device excludes us from any liability and also
nullifies the warranty which covers the device and its accessories.
4. GENERAL INFORMATION
4.1. Manufacturer's address and international contacts
To contact the manufacturer of the device, use following address:
Bürkert SAS
Rue du Giessen
BP 21
F-67220 TRIEMBACH-AU-VAL
You may also contact your local Bürkert sales office.
The addresses of our international sales offices are available on the internet at: www.burkert.com
4.2. Warranty conditions
The condition governing the legal warranty is the conforming use of the multiCELL 8619 in observance of the
operating conditions specified in this manual.
4.3. Information on the Internet
You can find the Operating instructions and technical data sheets regarding the type 8619 at: www.burkert.com
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Type 8619
Description
5. DESCRIPTION
5.1. Area of application
The 8619 multiCELL is a multifunction device intended to display, transmit and regulate various physical parameters. It can be used, for example, to manage a water treatment system (a boiler, a cooling tower or a reverse
osmosis system).
5.2. Description of the device name plate
8619 multiCELL
Supply: 12-36VDC
Temp: -10...+60 °C
IP65 PANEL (FRONT) IP20 (REAR)
Made in France
S-N:1110
00560204
W44ML
Figure 1 : Example of a name plate
1. Type of device
2. Electrical power supply
3. Ambient temperature range
4. Protection rating
5. Serial number
6. Conformity logo
7. Manufacturing code
8. Device fitted with a memory card reader
1
2
3
4
5
6
7
M0: 2xDI - 2xAO - 2xDO - SD CARD
M1: pH/ORP - PT100/1000
M2: RES COND 2/4 POLES PT100/1000
M3: 2xAO - 2xDO
Made in France
M4:
M5:
M6:
Softw.:
00560204 W44ML
12
11
8
9
}
10
9. Properties of the additional modules
10. Software options
11. Order code
12. Properties of the M0:MAIN board
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Type 8619
Technical data
6. TECHNICAL DATA
6.1. Conditions of use
Ambient temperature -10 to +70 °C (operating, without memory card), restricted to 0 ... +70°C if
a memory card is used
Air humidity < 85 %, non condensated
Height above sea level max. 2000 m
Protection rating • IP65 and NEMA4X (on front, once built in, housing closed)
• IP20 (non front parts inside the housing)
6.2. Compliance to standards and directives
The device conforms to the EC directives through the following standards:
• EMC: EN 61000-6-2, EN 61000-6-3
• Vibration: EN 60068-2-6
• Shock: EN 60068-2-27
UL recognised devices (
standards:
• UL 61010-1
• CAN/CSA-C22.2 n° 61010-1
) for the United States of America and Canada comply to the following
6.3. General technical data
6.3.1. Mechanical data
Mechanical data Material
Built in and locking system / seal PPO / silicone
Front cover, upper layer, and keys / front
cover, sublayer, and display
Rear plate Stainless steel 304
Silicone / PC
Terminal blocks PBT, contacts in gold-plated copper alloy
Ground screw + spring washer Stainless steel 316 (A4)
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Type 8619
Technical data
PC
Stainless steel 304
Silicone
Figure 2 : Materials used for the multiCELL
112
10111
PC
Silicone
PPO
PBT, contacts in gold-plated
copper alloy
Stainless steel 316 (A4)
102
max. 4 mm
55
112
107
(wall thickness)
Figure 3 : Dimensions of the multiCELL [mm]
6.3.2. Specifications of the "M0:MAIN" board
Power supply 12-36 V DC, filtered and regulated
Specifications of the power source (not
provided) of UL-recognised devices, with
variable key PE72
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• Limited power source (in accordance with chap. 9.3 of the UL
61010-1 standard)
• or class 2 type power source (according to the 1310/1585 and
60950-1 standards)
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Type 8619
Technical data
Max. power consumption (without additional
1.5VA
module, outputs not connected)
Power distribution ("PWR OUT") 12-36 V DC, 1.8A max.
All digital inputs ("DI") • Switching threshold V
• Switching threshold V
• Input impedance: 3kW
• Galvanically insulated
• Protected against polarity reversal and voltage spikes
• Frequency: 0.5 to 2500Hz
All analogue outputs ("AO") • 4-20mA current
• Any connection mode, in sink or source mode
• Galvanically insulated
• Protected against polarity reversal
• Max. loop impedance: 1100W at 36V DC, 610W at 24V DC,
100W at 12V DC
All digital outputs ("DO") • Transistor
• Connection mode unimportant in NPN or PNP mode
: 5 à 36 V DC
on
: < 2 V DC
off
• Galvanically insulated
• Protected against short circuits
• Max. voltage: 36V DC
• max. 700mA if one transistor is connected but max. 1A for both
transistors connected
• Max. frequency: 2000Hz
Electrical connection
• Per detachable 21-point set-screw connector, orange
• Refer to chap. 6.3.8 for the specifications of the connection
cables
Flow rate measurement (software option) Refer to the user manual for the flow sensor connected to the 8619
6.3.3. Specifications of the input board "Input"
Power consumption 0.1 VA
Digital inputs ("DI") • Switching threshold V
• Switching threshold V
• Input impedance: 3 kW
• Galvanically insulated
: 5 à 36 V DC
on
: < 2 V DC
off
• Protected against polarity reversal and voltage spikes
• Frequency: 0.5 to 2500 Hz
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Type 8619
Technical data
Analogue inputs ("AI") • Any connection mode, in sink or source mode
• Galvanically insulated
• Accuracy: ±0,25%
• Current input: 0 - 22 mA or 3,5 - 22 mA. Max. voltage: 36 V DC.
Impedance: 50 W. Resolution : 1.5 µA
• Voltage input: 0 - 5 V DC or 0 - 10 V DC. Max. voltage: 36 V DC.
Impedance: 110 kW. Resolution: 1 mV
Electrical connection
• Per detachable 9-point set-screw connector, orange
• Refer to chap. 6.3.8 for the specifications of the connection
cables
6.3.4. Specifications of the additional outputs board "OUT"
Power consumption 0.1VA
All digital outputs ("DOx") • Transistor
• Any connection mode, in NPN or PNP mode
• Galvanically insulated
• Protected against short circuits
• Max. voltage: 36V DC
• max. 700mA per transistor but max. 1A if both transistors are
connected
• Max. frequency 2000Hz
All analogue outputs ("AOx") • 4-20mA current
• Any connection mode, in sink or source mode
• Galvanically insulated
• Protected against polarity reversal
• Max. loop impedance: 1100W at 36V DC, 610W at 24V DC,
100W at 12V DC
Electrical connection
• Per detachable 9-point set-screw connector, black
• Refer to chap. 6.3.8 for the specifications of the connection
cables
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6.3.5. Specifications of the memory card reader/recorder
• Memory card type
• Capacity
• File system
• SD (Secure Digital)
• 2 Go max.
• FAT16
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