Brookfield TC-150MX, TC-250MX, TC-450MX, TC-550MX, TC-650MX Operator's Manual

Models:
TC-150MX TC-250MX TC-450MX TC-550MX TC-650MX
TC-Series Circulating Baths with
MX Temperature Controller
Operator’s Manual
110-509 BEL/EN 06 September 2018
1
Table of Contents
Introduction ................................................................................................................................................. 2
Brookfield Circulating Baths with MX Temperature Controller ................................................................. 2
Performance Specifications ...................................................................................................................... 3
Heating and Cooling Curves ..................................................................................................................... 4
General Safety Information ....................................................................................................................... 5
Safety Recommendations......................................................................................................................... 6
Regulatory Compliance and Testing ........................................................................................................ 7
Unpacking Your Circulator ........................................................................................................................ 7
Package Contents .................................................................................................................................... 8
Controls and Components ........................................................................................................................ 9
Quick-Start ................................................................................................................................................. 12
Installation and Startup ............................................................................................................................ 14
General Site Requirements .................................................................................................................... 14
Adding Liquid to the Bath Reservoir ....................................................................................................... 14
External Closed Loop Circulation ........................................................................................................... 15
Refrigeration Control Connections (Refrigerating/Heating Circulators only) ................................ 16
Electrical Power ...................................................................................................................................... 17
Controller Setup ...................................................................................................................................... 18
Power ................................................................................................................................................. 18
Safety Set Temperature ..................................................................................................................... 18
Normal Operation ...................................................................................................................................... 19
Keys and Controls .................................................................................................................................. 19
Turning Your Circulator ON .................................................................................................................... 19
Main Operational Display........................................................................................................................ 19
Set-Up Sub-Menus ................................................................................................................................. 20
Adjusting the Temperature Set Point ...................................................................................................... 20
Selecting the Temperature Unit .............................................................................................................. 21
Setting the Offset Calibration .................................................................................................................. 22
Setting the Low Limit Temperature ......................................................................................................... 23
Setting the High Limit Temperature ........................................................................................................ 24
Adjusting the Auto Cool Temperature .................................................................................................... 25
Resetting the Factory Default Values ..................................................................................................... 26
Loss of Power Restart ............................................................................................................................ 26
Display Messages and Alarms ................................................................................................................ 27
Routine Maintenance and Troubleshooting ........................................................................................... 28
Maintaining Clear Bath Water ................................................................................................................. 28
Draining the Bath Reservoir ................................................................................................................... 28
Checking the Over-Temperature Safety System .................................................................................... 29
Cleaning Your Circulator......................................................................................................................... 30
Temperature Controller ...................................................................................................................... 30
Bath Reservoir .................................................................................................................................... 30
Condenser, Air Vents, and Reusable Filter (Refrigerated Models only) ............................................ 30
Temperature Controller Removal and Re-Installation ............................................................................ 31
Troubleshooting Chart ............................................................................................................................ 33
Technical Information ............................................................................................................................... 35
Reservoir Fluids ...................................................................................................................................... 35
Application Notes .................................................................................................................................... 36
Equipment Disposal (WEEE Directive) ................................................................................................... 37
Replacement Parts, Optional Accessories & Fluids ............................................................................. 38
Warranty Repair and Service ................................................................................................................... 39
110-509 BEL/EN
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Introduction
WARNING: Brookfield Circulating Baths are not intended for directly controlling the temperature of
foods, pharmaceuticals, medicines, or other objects which may be ingested by or injected in humans or animals. Any such objects must be isolated from contact with the bath fluid and bath surfaces.
Model Type
Reservoir
Capacity
Temperature Range
°C
°F
TC-150MX Heat only Circulator *
6 liters
Ambient +10°C to 135°C
Ambient +20° to 275°F
TC-250MX Heat only Circulator *
10 liters
Ambient +10°C to 135°C
Ambient +20° to 275°F
TC-450MX Heat only Circulator
28 liters
Ambient +10°C to 135°C
Ambient +20° to 275°F
TC-550MX Refrigerating/Heating Circulator
7 liters
-20° to 135°C
-4° to 275°F
TC-650MX Refrigerating/Heating Circulator
7 liters
-20° to 135°C
-4° to 275°F
Thank you for choosing a Brookfield Circulating Bath with MX Temperature Controller. It is intended for the precise temperature control of suitable liquids in a reservoir. Extremely easy to use and maintain, it combines design innovation with highly intuitive operation to deliver convenient and versatile liquid temperature control for a wide range of applications.
Here are some of the features that make your Circulating Bath so user-friendly:
Simple, intuitive operation
Displays actual and set point temperature simultaneously
Powerful pump, easy flow adjustment
External circulation capability
Fully enclosed housing prevents direct contact with pump and heater, yet provides quick
access for inspection and cleaning
Suitable for use with Class I non-flammable fluids per DIN 12876-1
It will take you very little time to get your new Circulating Bath installed and running. This Operator’s Manual is designed to guide you quickly through the process. We recommend that you read it thoroughly before you begin.
Brookfield Circulating Baths with MX Temperature Controller
*. Compatible with optional TC-351 Chiller for low temperature operation to -15°C (5°F).
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Performance Specifications
Operating Temperature Range:
Model dependent; see table below
Temperature Stability:
±0.07C (±0.13°F)
Pump Type:
1-speed pressure
60Hz models
50Hz models
Maximum Pressure:
2.3 psi (0.16 bar)
1.8 psi (0.12 bar)
Maximum Pressure Flow Rate:
3.6 gpm (13.5 lpm)
3.1 gpm (11.9 lpm)
Heater Wattage:
1100 watts
1100 watts
Model Type
Reservoir
Capacity
Internal
Working Area
(L x W x D)
Overall
Dimensions
(L x W x H)
Gross
Weight
Temperature
Range
TC-150MX Heated Circulator
6 liters
4.5 x 4.0 x 6.0 in.
11.4 x 10.2 x 15.2 cm
13.4 x 8.1 x 16.0 in.
34.0 x 20.6 x 40.6 cm
20 lbs.
9.1 kg
Ambient +10° to 135°C Ambient +20° to 275°F
TC-250MX Heated Circulator
10 liters
5.0 x 11.0 x 6.0 in.
12.7 x 27.9 x 15.2 cm
13.9 x 13.5 x 16.0 in.
35.3 x 34.3 x 40.6 cm
39 lbs.
17.7 kg
Ambient +10° to 135°C Ambient +20° to 275°F
TC-450MX Heated Circulator
28 liters
12.1 x 10.4 x 8.0 in.
30.7 x 26.4 x 20.3 cm
20.9 x 13.5 x 18.0 in.
53.1 x 34.3 x 45.7 cm
66 lbs.
29.9 kg
Ambient +10° to 135°C Ambient +20° to 275°F
TC-550MX Refrigerating/ Heating Circulator
7 liters
6.18 x 5.59 x 5.0 in.
15.7 x 14.2 x 12.7 cm
23.2 x 16.2 x 17.3 in.
58.9 x 41.1 x 43.9 cm
84 lbs.
38.1 kg
-20° to 135°C
-4° to 275°F
TC-650MX Refrigerating/ Heating Circulator
7 liters
6.18 x 5.59 x 5.1 in.
15.7 x 14.2 x 12.9 cm
21.3 x 8.7 x 25.4 in.
54.1 x 22.1 x 64.5 cm
84 lbs.
38.1 kg
-20° to 135°C
-4° to 275°F
Model Type
Electrical Requirements **
120V Units
240V Units
TC-150MX Heated Circulator
120V, 60Hz, 10A
240V, 50Hz, 6A
TC-250MX Heated Circulator
120V, 60Hz, 10A
240V, 50Hz, 6A
TC-450MX Heated Circulator
120V, 60Hz, 10A
240V, 50Hz, 6A
TC-550MX Refrigerating/Heating Circulator
120V, 60Hz, 12A
240V, 50Hz, 8A
TC-650MX Refrigerating/Heating Circulator
120V, 60Hz, 12A
240V, 50Hz, 8A
** Voltage Utilization Range: +/- 10% from Listed Nominal Voltage
Environmental Conditions Indoor use only Maximum Altitude: 2000 meter Operating Ambient: 5° to 35°C (41° to 95°F) Relative Humidity: 80%, non-condensing Installation Category: II Pollution Degree: 2 Ingress Protection: IP 31 Climate Class: SN Software Class: B Output Waveform: Sinusoidal
Specifications subject to change without notice.
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Heating and Cooling Curves
0
20
40
60
80
100
120
140
0
20
40
60
80
100
120
Time (Minutes)
TC-150MX
TC-250MX
TC-450MX
TC-550 and TC-650 Heating Rates (60 Hz & 50 Hz)
TC-550 and TC-650 Cooling Rates (60 Hz & 50 Hz)
TC-150, TC-250 and TC-450 Heating Rates (60 & 50 Hz)
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General Safety Information
This symbol alerts you to a wide range of potential dangers.
This symbol advises danger from electricity or electric shock.
This symbol indicates that a hot surface may be present.
This symbol marks information that is particularly important.
This symbol indicates alternating current.
/
These symbols on the Power Switch / Circuit Breaker indicate that they place the main power supply ON / OFF.
This symbol on the Power Key indicates that it places the unit in a standby mode. It DOES NOT fully disconnect the unit from the power supply.
This symbol indicates a protective conductor terminal.
When installed, operated, and maintained according to the directions in this manual and common safety procedures, your Circulating Bath should provide safe and reliable temperature control. Please ensure that all individuals involved in the installation, operation, or maintenance of this Circulating Bath read this manual thoroughly prior to working with the unit.
Read all instructions pertaining to safety, set-up, operation, and maintenance.
Proper operation is the user’s responsibility.
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Safety Recommendations
WARNING:
This Circulating Bath is suitable only for use with Class I non-flammable fluids (per DIN 12876-1).
Be aware of the chemical hazards that may be associated with the bath fluid used. Observe all
safety warnings for the fluids used as well as those contained in the material safety data sheet.
Use only recommended bath fluids; see Technical Information in the rear of this manual for
recommended fluids.
Use only non-acid bath fluids.
WARNING:
Always connect the power cord on this Circulator to a grounded (3-prong) power outlet. Make
certain that the outlet is the same voltage and frequency as your unit.
Never operate the Circulator with a damaged power cord.
Always turn the Circulator OFF and disconnect mains power before performing any maintenance
or service.
WARNING:
Never operate the Circulator without bath fluid in the reservoir. Periodically check the reservoir to
ensure that the liquid depth is within acceptable levels. Always refill the reservoir using the same bath fluid that is already in the reservoir. Bath oil must not contain any water contaminants and should be preheated to the actual bath temperature before adding as there is an explosion hazard at high temperatures.
Always drain all fluid from the reservoir before moving or lifting your Circulator. Be sure to follow
your organization’s procedures and practices regarding the safe lifting and relocation of heavy
objects.
WARNING:
Always allow the bath fluid to cool to ambient temperature before draining.
The reservoir cover, top deck, and/or external pump connections may become hot with continuous
use. Exercise caution when touching these parts.
WARNING: It is the user’s responsibility to properly decontaminate the unit in the event hazardous materials are spilled on exterior or interior surfaces. Consult manufacturer if there is any doubt regarding the compatibility of decontamination or cleaning agents.
To prevent injury to personnel and/or damage to property, always follow your workplace’s safety
procedures when operating this equipment. You should also comply with the following safety recommendations:
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Regulatory Compliance and Testing
CAUTION: Remove any loose packing material that may have fallen into the heater/pump housing
during shipping. Before powering up, check that nothing remains around the heater or Circulator pump.
This equipment is compliant with the European Directive 2002/95/EC and its latest amendments on Restrictions on Hazardous Substances (RoHS) and below the given limits of hazardous substances.
ETL Intertek (60 Hz units)
UL 61010-1 / CSA C22.2 No. 61010-1 Safety Requirements for Measurement, Control, and Laboratory Use; Part 1: General Requirements
UL 61010A-2-010 / CSA C22.2 No. 61010-2-010:04 Safety Requirements for Measurement, Control, and Laboratory Use; Part 2-010: Particular Requirements for Laboratory Equipment for the Heating of Materials
UL 61010A-2-051 / CSA C22.2 No. 61010-2-051:04 Safety Requirements for Measurement, Control, and Laboratory Use; Part 2-051: Particular Requirements for Laboratory Equipment for the Mixing and Stirring
CE (all units)
EC Low Voltage Directive 2006/95/EC EC Electromagnetic Compatibility Directive 2004/108/EC IEC 61010-1-2001 IEC 61010-2-2001 IEC 61326:2005 / EN 61326 : 2006
Unpacking Your Circulator
Your Circulator is packed in a special carton or cartons. You should keep the packaging, along with all packing materials, until the unit has been installed and you are certain it is working properly.
We recommend that you begin using your Circulator immediately to confirm proper operation, since beyond one week you may be eligible for warranty repair only (rather than replacement). You’ll find complete warranty information in the back of this manual.
In the unlikely event that the unit was damaged or does not operate properly, immediately contact the transportation company, file a damage claim, and contact the company where your Circulator was purchased.
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Package Contents
Heating Only Circulators
Refrigerating / Heating
Circulators
TC-
150MX
TC-
250MX
TC-
450MX
TC-
550MX
TC-
650MX
Resource Disk (with Operator’s Manual)
PS110-817
Fittings for External Applications
1/2" ID Black Silicone Hose, 3" Long (2 pcs)
1/2" HB x 1/4" HB GF Nylon Fitting (2 pcs)
Bypass Tubing with Spring
PS510-713
Latex Tubing (6-ft., 0.25” ID)
EX-Tubing
(Maximum temperature 80°C) **
Beaker Platform(s) for Bath Reservoir 600 mL 1000 mL
PS703-038
PS703-038 PS703-039
PS703-038
PS703-038
Rack for Bloom Jars
PS540-563
Deck Lid(s)
PS510-781
PS510-781 PS510-782 PS510-783
PS510-784
PS510-784
Gabled Reservoir Cover
PS540-562
IEC Power Cord
1
Certificate of Compliance
1
Quick-Start Guide
1
The items included with your Circulator will vary depending on which model Circulating Bath you purchased.
**. For higher temperatures, use part number ULA-45A
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Controls and Components
Backlit Digital Display
Up Arrow Button
Down Arrow Button
Menu Button
Power Button
Safety Thermostat (under cover plate)
Actual Bath Temperature
Set Point Temperature
Heating
Circulating
Refrigerating
MX Controller
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Refrigerating/Heating Baths
MX Controller
Reservoir Cover
Reservoir Drain Valve and Port
(behind access panel on
TC-650MX)
Washable Air Filter
(behind access panel)
Drain Valve and Port (right side on model TC-550MX)
Thermometer Port
Power Switch / Circuit Breaker
IEC Power Connection to Mains
Refrigeration Control Cable
Connection
IEC Power Cord to
Refrigeration Power Module
Refrigeration Control Cable to
Refrigeration Power Module
Cooling System Status Display
Power
Cooling
Cooling Fault
Fan
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Heating Circulators
WARNING: Do not lift bath by grasping the Temperature Controller or top deck. Always disconnect electrical power and drain fluid from bath before moving.
WARNING: To avoid the potential for burns, allow the Circulator to cool completely before cleaning or performing any maintenance.
MX Controller
Reservoir Cover(s)
Thermometer Port
IEC Power Cord to Mains
Tap Water Cooling Coil Ports
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Quick-Start
1
Fill reservoir with fluid
2
Models TC-150 and TC-250: Connect cooling coils to external water line
(Use of cooling coils is optional)
3
Connect all power cords and control cables
Maximum: 1 in / 2.54 cm below the underside of the top deck
Minimum: 2.6 in. / 6.7 cm below the underside of the top deck
Heat only Circulators
IEC Power Cord
(Temperature
Controller to
Refrigeration
Power Module
Refrigeration control cable
(Temperature
Controller to
Refrigeration
Power
Module)
IEC Power Cord to Mains
Refrigerated
Circulators
Unless otherwise specified, quick-start instructions apply to all models. See Installation & Startup for additional information.
110-509 BEL/EN
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