ECONO
PUMP
GRADIENT
Econo Gradient Pump
Instruction Manual
Safety
SAFETY
!
Caution/Warning
Disconnect power to the Econo Gradient Pump before
servicing. No user-serviceable parts are inside the unit.
Refer servicing to Bio-Rad service personnel.
The Bio-Rad Econo Gradient Pump is certified to meet the I.E.C.
1010-1* standard for safety of laboratory equipment. Certified
products are safe to use when operated in accordance with the
instruction manual. This safety certification does not extend to other
chromatography equipment or accessories not I.E.C. 1010 certified,
even when connected to this Bio-Rad Econo Gradient Pump.
This instrument is intended for laboratory use only.
The Bio-Rad Econo Gradient Pump conforms to the “Class A“
standards for Electromagnetic Emissions, intended for laboratory
equipment applications. It is possible that emissions from this product
may interfere with some sensitive appliances when placed nearby or
on the same circuit as those appliances. The user should be aware
of this potential and take appropriate measures to avoid interference.
This instrument should not be modified or altered in any way.
Alteration of this instrument will void the manufacturer’s warranty,
void the I.E.C. 1010 certification, and create a potential safety hazard
for the user.
Bio-Rad is not responsible for any injury or damage caused by the
use of this instrument for purposes other than for which it is intended
or by modifications of the instrument not performed by Bio-Rad or an
authorized agent.
*I.E.C. 1010 is an internationally accepted electrical safety standard for
laboratory instruments.
i
Table of Contents
TABLE OF CONTENTS
Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . i
Section 1 Introduction . . . . . . . . . . . . . . . . . . . . 1
Section 2 Unpacking and Setting Up . . . . . . . . . 2
2.1 Unpacking Instructions . . . . . . . . . . . . . 2
2.2 Voltage Conversion . . . . . . . . . . . . . . . 3
Section 3 Physical Description and Control Features 4
3.1 Front Panel Functions . . . . . . . . . . . . . 4
3.2 Rear Panel Functions . . . . . . . . . . . . . . 8
Section 4 Tubing Selection and Installation . . . . 10
4.1 Tubing Selection . . . . . . . . . . . . . . . . . . 10
4.2 Tubing Installation . . . . . . . . . . . . . . . . 12
4.3 Platen Adjustment . . . . . . . . . . . . . . . . 13
Section 5 System Operation . . . . . . . . . . . . . . . . 14
5.1 Remote Mode . . . . . . . . . . . . . . . . . . . . 14
5.2 Setup Mode . . . . . . . . . . . . . . . . . . . . . 14
5.3 Manual Mode . . . . . . . . . . . . . . . . . . . . 20
5.3.1 Setting Flow Rate or Motor Speed 20
5.3.2 Setting Buffer Gradient . . . . . . . 20
5.3.3 Setting Auxiliary Valve Control . 21
5.4 Program Mode . . . . . . . . . . . . . . . . . . . 21
5.5 Running a Program . . . . . . . . . . . . . . . 23
5.5.1 Holding a Run . . . . . . . . . . . . . 24
5.5.2 Pausing a Run . . . . . . . . . . . . . 24
5.5.3 Aborting a Run . . . . . . . . . . . . . 24
5.5.4 Power Failure While in Run Mode 25
Section 6 Operation with other Bio-Rad Instruments 24
Section 7 Cleaning and Maintenance . . . . . . . . . 27
7.1 Fuse Replacement and Voltage Conversion 33
Section 8 Troubleshooting . . . . . . . . . . . . . . . . . 35
Section 9 Embedded Functions . . . . . . . . . . . . . 38
9.1 Firmware Confirmation . . . . . . . . . . . . . 38
9.2 Reset . . . . . . . . . . . . . . . . . . . . . . . . . . 38
Appendix A Technical Specifications . . . . . . . . . . 39
Appendix B Connection to Other Instruments . . . 41
iii
Appendix C Warranty . . . . . . . . . . . . . . . . . . . . . . . 43
Appendix D Ordering Information . . . . . . . . . . . . . 44
Table of Contents
iv
Introduction
1.0 INTRODUCTION
The Econo Gradient Pump (EGP) is a two-channel, bi-directional,
variable speed peristaltic pump for low-pressure chromatography and
general laboratory use. It offers a full range of features to facilitate
ease of use as a stand-alone pump or as a part of the BioLogic
Duo-Flow System running software version 3.0 or later..
As a stand-alone pump, the EGP delivers flow rates from 2 µl/min to
40 ml/min using a single channel of 0.51 mm or dual channels of 3.2
mm ID tubing respectively. The EGP has the ability to self-calibrate
the flow rate for 0.51, 0.8, 1.6, and 3.2 mm ID tubing, displaying pump
output in ml/min. The pump can be programmed to start or stop
Bio-Rad fraction collectors and chart recorders.
A membrane key panel with graphic icon displays allows easy user
interface. The EGP will store one program in its non-volatile memory.
ECONO GRADIENT PUMP
Reverse
Remote
Setup
Manual
Program
Mode
RunPurge
Next
Cancel
Step
Figure 1-1. Econo Gradient Pump.
1
Unpacking
2.0 UNPACKING AND SETTING UP
2.1 UNPACKING INSTRUCTIONS
Carefully remove the unit from the shipping box, lifting from the
handle on the back of the pump or from the bottom of the instrument.
Remove the plastic bag and inspect the instrument for any external
damage. Figure 2-1 shows the contents of the box.
Model EGP
Econo Pump
Low-Pressure
Fittings Kit
Power Cord
Pumphead
Tubing
Figure 2-1. Parts supplied with the Econo Gradient Pump.
2
System
Tubing
Unpacking
Your Econo Gradient Pump was carefully tested at the factory and
was shipped in good working order. If any part is missing or
damaged, contact your local Bio-Rad office immediately.
2.2 VOLTAGE CONVERSION
Warning: The Econo Gradient Pump is shipped in its 100/120 V
configuration. To operate at 220/240 V, refer to the procedure in
section 7, Cleaning and Maintenance, to make the conversion.
Failure to follow this procedure may result in damage to the unit and
invalidation of the warranty.
3
3.0 PHYSICAL DESCRIPTION AND CONTROL
FEATURES
3.1 FRONT PANEL FUNCTIONS
Figure 3-1. Front Panel Controls and Displays.
Description
4
Platen
Arrow Keys
ECONO GRADIENT PUMP
Reverse
Remote
Setup
Mode
Manual
Program
LCD Display
RunPurge
Next
Cancel
Soft Keys
Step
Front Panel Function
[LCD; see figure 3-1] LCD Display
This display has two rows of 16 characters.
Different windows will appear on this display
depending on the requests made by the
user. Some windows will display operating
parameters, while others will allow entry of
variables such as flow rates, valve position
and programming steps. Choices are shown
in the lower row, above one of the three soft
keys. A selection is indicated in uppercase
letters.
Soft Keys
These keys are used to select choices
displayed on the LCD. A selection is
indicated in uppercase letters. Pressing and
holding a soft key and an arrow key acts to
accelerate the action of the arrow keys.
Arrow Keys
These keys are used for setting system
parameters when programming the system,
and for selecting which parameter to display
when running the pump. A value input with
the arrow key can be erased or accepted
with the Cancel and Next keys respectively.
Pressing and holding an arrow key will
accelerate the action of the arrow keys.
Next Key
Pressing Next will accept any values
displayed in the current window and
advance to the next window.
Description
5
Next
Description
Front Panel Function
Cancel Key
Cancel
Pressing Cancel will clear an entry that has
been input with either the arrow or soft keys.
If no entry has been made, the previous
window will be displayed. This allows
passage through the windows in the reverse
direction.
Run/Stop Key
Run
This key is used to start or stop the pump in
both Manual mode and Program mode
operation. The pump will run in the clockwise
direction by factory default. The green and
red LEDs are illuminated when the Econo
Gradient Pump is running or stopped,
respectively. The direction can be changed
using the Reverse Direction key, when the
pump is stopped.
Reverse
6
Reverse Direction Key
This key changes the direction of pump
head rotation. The Econo Gradient Pump
must be stopped before the direction can be
changed. This key is not operable when the
pump is running. The yellow and orange
LEDs are illuminated when the pump is
running clockwise (CC) and counterclockwise (CCW), respectively.
Front Panel Function
Purge Key
Purge
Mode
This key is used to prime and purge tubing
lines without disturbing the primary speed
setting of the pump. When Purge is pressed,
the pump will run at maximum speed (25
rpm), leaving the connected Gradient Mixer
and Aux valve operating and the fraction
collector and chart recorder off. The yellow
purge LED is illuminated when purging. This
key is not operable when the pump is
running in Program mode. Purge can be
stopped by pressing the Purge or Run keys.
Mode Key
Four different operation modes are
available: Remote, Setup, Manual, and
Program modes. These modes are
described in Section 6, System Operation.
Description
Step Key and LEDs
Step
[Platen; see figure 3-1] Platen Screw
Up to six program steps can be used. This
key selects the active step for programming.
The Step LEDs indicate which of the six
steps is active.
This is the screw on the pumphead
assembly. Proper adjustment of the platen
pressure increases flow stability, minimizes
flow pulsation, and prolongs the life of the
tubing. It should be adjusted 3-5 turns,
depending on tubing diameter. Refer to
section 4.3 for more details.
7
Description
3.2 REAR PANEL FUNCTIONS
Made in U.S.A.
Model No. Econo Gradient Pump
Serial No. 491 BR
AC Voltage
Max Current
0.4 A
0.2 A
Frequency
50-60 Hz
50-60 Hz
Fuse Type
0.4 A
0.2 A
EN
61010-1
Power
Entry Module
Fuse Holder
CAUTION
WARNING
Warning: Disconnect supply before servicing.
Advertissement:: Couper l'alimentation avant
l'entretien et depannage.
INSTR BUS
INSTR BUS
AUX VALVE
I/O
MIXER
Instrument
Bus
Power Switch
(Located
Under the Unit)
Figure 3-2. Rear panel connectors.
Display Function
Power Entry Module
Grounded 3-pin receptacle for the power
cord. Also contained within is a two-position
(100-120 V/220-240 V) fuse holder.
Gradient Mixer Connector
This 8-pin outlet controls the Gradient Mixer
used for making binary linear gradients.
Mixer
Aux Valve
I/O
8
Display Function
Aux Valve Connector
This 8-pin connector controls auxiliary
valves such as the optional SV-3 Diverter
valve or the optional Splitter valve.
I/O Connector
This 8-pin outlet provides start signals to the
Model 1327 Chart Recorder, the Model 2110
Fraction Collector, or the Model 2128
Fraction Collector. Simultaneous control of
both the Model 2110 and the Model 1327, or
the Model 2128 and the Model 1327, can be
accomplished via the 2110-Y cable and the
2128-Y cable respectively. I/O connector
pinouts are given in Appendix B. A TTL input
is also present which allows the pump to be
started remotely.
Description
[base; see figure 3-2] The underside of the Econo Gradient Pump
contains the power switch.
9
4.0 TUBING SELECTION AND INSTALLATION
4.1 TUBING SELECTION
The Econo Gradient Pump may be used with most flexible tubing
having an inner diameter less than or equal to 3.2 mm (1/8”), and a
wall thickness of 1.0 mm or less, including Silicone, Tygon, and
PharMed. Silicone tubing, the most inert of the three, is suitable for
aqueous and polar solutions. Tygon is suitable for most aqueous
solutions. It will generally have the shortest lifetime of the three and
should not be used for the pumphead. PharMed is the longest lasting
of the three, and will provide the most consistent flow rate over time.
Figure 4-1 shows approximate flow rate ranges with different tubing
sizes. Flow rates above 20 ml/min may be obtained by plumbing two
channels of 3.2 mm tubing through the pump and joining them at the
output.
Very low flow rates can be achieved with tubing having ID as small as
0.51 mm. Tubing this small must be jacketed inside larger tubing and
requires an adapter. These items are included in the optional splitter
valve kit.
Figure 4-1. Approximate Flow Rate Ranges.
Tubing length and the amount of tubing prestretch have a significant
effect on both flow rate calibration and reproducibility of flow. The
PharMed tubing supplied with the Econo Gradient Pump has been
cut to a predetermined length to accommodate tubing prestretch.
(Silicon tubing in precut lengths is also available from Bio-Rad. See
ordering information in Appendix D.)
Tubing Selection
10
m
TUBING SIZE
(ID x WALL)
.001 .002 .005 .01
0.51 x 0.8 mm
0.8 x 0.8 mm
1.6 x 0.6 mm
3.2 x 0.8 mm
FLOW RATE RANGE (ml/min)
.02 .05 .10 20.20 .5 1.0 2510
ml/
Tubing Selection
When using tubing other than precut tubing from Bio-Rad, the tubing
must be cut to the following lengths to accommodate prestretch:
Tubing Length
Tygon, PharMed 179 mm +/- 1.5 (7.04” +/- 0.05)
Silicone 171 mm +/- 1.5 (6.75” +/- 0.05)
Install tubing onto the pump head as described in Section 4.2.
Warning: If using tubing other than the type supplied by BioRad, make sure the wall thickness is not greater than 1.0
mm. Using tubing with a greater wall thickness can damage
the pump and void your warranty.
Figure 4-2. Tubing installation.
11
Tubing Selection
4.2 TUBING INSTALLATION
1. Referring to Figure 4-2, pull the platen cam lever away from the
pump head to unlock the platen and slide the platen away from
the pump head frame assembly, exposing the rollers.
2. Slip a lock-ring onto one end of the tubing. See below for the size
and color of each lock-ring. Insert a barbed female luer fitting into
the same end until the tubing reaches the flange of the fitting.
Clamp the luer-fitting into place by sliding the lock ring along the
tubing over the barbed fitting (see Figure 4-3). Repeat on the
other end of tubing.
Note: Use of lock-rings is required only when operating at
pressures above 10 psi.
Tubing ID Lock-Ring Color
0.51 mm (.02”)* None Required
0.8 mm (1/32”) Red
1.6 mm (1/16”) Orange
3.2 mm (1/8”) Yellow
*
The 0.51 mm ID tubing is placed inside the 3.2 mm ID tubing, thus no lockrings are required for the smaller tubing.
12
Figure 4-3. Attachment of tubing fittings.
3. Insert one end of the tubing into the tubing retaining bracket of
the pump head. Lightly pull the tubing around the rollers to
remove slack. Attach the other end of tubing into the tubing
retaining bracket on the opposite side of the pump head.
4. Slide the platen back into the pump head frame assembly until it
rests up against the tubing. Press the cam lever in toward the
pump head, locking the platen up against the tubing and rollers.
The platen may be inserted with the cam lever on the left or the
right.
4.3 PLATEN ADJUSTMENT
Proper adjustment of the platen pressure increases flow stability,
minimizes flow pulsation, and prolongs the life of the tubing.
Once the tubing is installed, completely loosen the platen adjustment
screw counterclockwise until the stop is reached. Use the information
in the table below to determine the appropriate number of turns that
are required.
Overtightening the platen adjustment screw will reduce flow rate and
shorten tubing life. If the platen is too loose, flow rate will decrease as
backpressure increases. The platen must be adjusted each time
pumphead tubing is replaced.
Tubing ID Number of Turns
from Fully Open
0.8 mm (1/32”) 5
1.6 mm (1/16”) 4
3.2 mm (1/8”) 3
Tubing Selection
13
System Operation
5.0 SYSTEM OPERATION
There are four modes of system operation:
• Remote
• Setup
• Manual
• Program, including running the system
5.1 REMOTE MODE
The Econo Gradient Pump can be connected to the BioLogic
Duo-Flow Workstation running software version 3.0 or later with an
Instrument bus cable (System cables 17, 18, 19, or 21). When the
BioLogic assumes control of the Econo Gradient Pump, the Econo
Gradient Pump is automatically set to Remote Mode. In Remote
Mode, the Econo Gradient Pump keys provide limited control,
allowing only basic observation of Econo Gradient Pump operating
parameters.
5.2 SETUP MODE
Each of the pump’s features can be customized in Setup mode.
While the pump is stopped, plug in the desired valves (i.e., Gradient
Mixer, SV-3 Diverter valve, or Splitter valve) into the connectors on
back. (Note, these valves must be plugged in before any run requiring
them is started.) Then press the Mode key until the Setup LED is
illuminated. Each of the Setup windows is discussed on the following
pages.
Note: When a selection is made, it will be displayed in capital
letters.
14
System Operation
Screen 1. Flow Rate Selection.
Use the soft keys to select either RPM (revolutions per minute) or
ml/m. This information will be used in writing a protocol from the
Program mode and in using the Manual mode.
• If RPM is selected, the user may control the pump speed in
revolutions per minute (RPM). Pressing Next skips to screen 9.
• If ML/M is selected, the user is required to calibrate the pump.
This choice enables the user to control the pump speed in ml/m.
Pressing Next continues to screen 2.
1 Flow rate
RPM ml/m
Screen 2. Pump Calibration.
The tubing ID is selected here. Calibration can be accomplished by
either entering the tubing ID or actually measuring the flow rate.
• If you select “Tube ID” pressing Next continues to screen 3.
• If you select “flow” pressing Next skips to screen 4.
2 Calibrate by
TUBE ID flow
Note: Flow rate depends on condition of tubing, platen adjustment,
and back pressure. For maximum flow rate accuracy, calibrate the
flow rate as the tubing ages or becomes worn, when the tubing is
replaced, if the platen is readjusted, or if back pressure changes
significantly.
Screen 3. Pump Calibration by Tubing ID.
The tubing ID can be entered here. Use the arrow keys or the center
softkey to scroll through the available tubing ID choices. The pump
calibration is estimated from this. Enter the tubing ID and press Next
to accept the value and advance to screen 6.
3 Enter tube ID
___ mm
15
System Operation
16
Screen 4. Pump Calibration by Measured Flow.
Pressing the left or right soft keys will start the pump for the selected
time. Collect the pump effluent in a graduated cylinder. During
calibration, the pump runs at half speed (12.5 RPM). Typical volumes
collected after a 2-minute run are 20 ml, 6.4 ml, 1.7 ml, and 700 µl for
tubing IDs of 3.2 mm, 1.6 mm, 0.8 mm, and 0.51 mm respectively.
The volume collected is entered in screen 5.
4 Start cal run
2m 20m
The time remaining in the calibration run will be displayed as shown
below. It is not necessary to run a calibration to completion.
Time = _min: _s
End ABORT
• End: Ends volume collection and continues to screen 5,
permitting flow rate calibration, before the timer reaches 0
minutes.
• Abort: Ends volume collection and returns to screen 1,
disallowing flow rate calibration.
Screen 5. Calibrated Volume.
When the calibration run ends, enter the volume of liquid that was
collected.
5 Volume ?
_ ml
Press Next to accept the entered value and advance to screen 6.
Press Cancel to return to screen 4 and repeat the calibration.
Screen 6. Selecting Units for Programming.
Programming steps can be described in either units of time (in
minutes) or volume (in ml).
6 Program Steps
TIME vol
Pressing the left soft key selects time; the right key selects volume.
Pressing Next advances to screen 8 if a Splitter valve is present or
screen 9 if a Splitter valve is not present.
Screen 7 (not displayed). This is available for future upgrades.
Screen 8. Splitter Valve Period Selection.
The Econo Gradient Pump automatically detects the presence of a
splitter valve. The default period is 2 seconds. This parameter, in
conjunction with the “%-split” parameter, may be varied for stream
splitting, process sampling, or on-line biological activity assays. More
information is included in the splitter valve instruction manual. If you
are uncertain about this value, accept the default of 2 seconds and
adjust it later according to your application needs.
8 Split period
__ sec
Enter a new value for the split period and press Next to advance to
screen 9.
System Operation
17
System Operation
Screen 9. Biologic System Address Number.
The Econo Gradient Pump can be connected to the BioLogic HR or
BioLogic Duo-Flow workstation via an Instrument bus cable (System
cables 17, 18, 19, or 21). When connected, the address of the Econo
Gradient Pump must correspond to the address recognized by the
BioLogic System. This address is only relevant when the Econo
Gradient Pump is connected to the BioLogic System. The default
address is 1.
9 Address #
001
Use the arrow keys to enter a new address, and press Next to accept
and advance to screen 10.
Screen 10. Revolutions Counter.
The performance of the peristaltic tubing degrades with use. This
revolution counter provides a measure of wear experienced by the
tubing. The relation between revolutions and tube life must be
empirically determined because it is dependent on several factors
including load, tubing type and platen pressure.
10 Revolutions=
Reset ___
Pressing the Reset softkey resets the counter back to 0. Pressing
Next will accept the displayed value and advance to screen 11.
Screen 11. LCD Contrast.
The LCD display contrast is set here.
11 LCD Contrast
__%
Use the arrow keys to enter the desired contrast and press Next to
advance to screen 12.
18
System Operation
Screen 12. Beeper.
The beeper can be switched on or off at the user’s discretion. The
beeper, which beeps on each key press, can be disabled.
12 Beeper
ON off
Using the soft keys, select the desired option and press Next to
accept and advance to screen 13.
Screen 13. Erase Program Option.
The Econo Gradient Pump will store one program in its non-volatile
memory. The program stored in the Program mode can be erased by
selecting the “yes” option. This is useful for writing a new protocol.
Pressing Next will erase the program if “yes” has been selected.
13 Erase Program
yes NO
Screen 14. Selecting a Fraction Collector.
Three choices are available: NONE, 2110, and 2128 Fraction
Collectors. The choices are selected using the arrow keys. These are
operated by the pump only when they are connected to the pump’s
I/O port. Press Next to proceed to the last setup screen.
14 Fraction
collector: NONE
Final Setup Screen.
The final Setup screen allows you to exit setup by pressing the Mode
key. Alternatively, the Mode key may be pressed to exit Setup at any
of the preceding screens.
Press MODE to
exit Setup
19
5.3 MANUAL MODE
The Econo Gradient Pump and attached devices can be controlled
using the pump’s front panel membrane keys and LCD display while
in Manual mode. Press the Mode key until the Manual LED is
illuminated. Up to three parameters (depending on how many
optional devices are connected to the Econo Gradient Pump) can be
controlled. Choose a field on the LCD by pressing the corresponding
soft key. The selected parameter can be adjusted using the arrow
keys. Pressing the Up arrow key will raise the value of the parameter,
pressing the Down arrow key will lower the value. Pressing and
holding a soft key acts to accelerate the action of the arrow keys.
5.3.1 Setting Flow Rate or Motor Speed
Either RPM or ml/min will be displayed, depending on the setting in
Setup, screen 1. Flow rate or motor speed is selected by pressing the
left soft key. The speed is adjusted by depressing the arrow keys. If
neither a Gradient Mixer nor an auxiliary valve are connected, the
LCD looks like this:
RPM Selected Flow Rate Selected
RPM ml/m
3.45 6.40
5.3.2 Setting Buffer Gradient
Buffer gradient (%B) is selected by pressing the center soft key. This
option is only available if the Gradient Mixer is connected to the
pump’s Mixer connector. The percent of the gradient is adjusted using
the arrow keys. Pressing and holding a softkey acts to accelerate the
action of the arrow keys.
ml/m %B
3.45 0
System Operation
20
System Operation
5.3.3 Setting Auxiliary (SV-3 or Splitter) Valve Control
Control for an auxiliary valve is selected by pressing the right soft key.
This option is available if a valve is connected to the Auxiliary port on
back of the Econo Gradient Pump. The valve type is automatically
recognized. The SV-3 diverter valve must be connected if you wish to
program a collection window with either the model 2110 or 2128
Fraction collector. With an auxiliary valve and Gradient Mixer
attached, the LCD display would look like this:
with Mixer and Diverter valve with Mixer and Splitter valve
ml/m %B Divert ml/m %B Split
3.45 100 WASTE 3.45 100 100%
5.4 PROGRAM MODE
The Econo Gradient Pump can be programmed to perform up to six
sequential steps automatically. Selections made in the Setup screen
will be reflected in the Program screen. The Program screen will
display the program step (either time or volume), the %B if a Gradient
Mixer is present, and the flow rate/motor speed (RPM.) For the first
program step, the time (or volume) parameter is -0- and is not
editable. Here is an example of a Program screen where volume and
flow rate have been selected in Setup and a Gradient Mixer is
connected.
ml %B ml/m
-0- 15 5.0
21
System Operation
Each field may be selected with the corresponding soft key. The
arrow keys are then used to increment or decrement the value.
Pressing the Step key or the Next key will accept the displayed
values and advance to the next step. The program end occurs when
either 6 steps have been entered, or two identical steps (pressing
Step twice) are entered sequentially.
If an auxiliary valve is present, a screen will appear after
programming is completed.
If an SV-3 diverter valve is connected, then a fraction collection
window will appear. The units will be either in minutes (m) or
volume (ml.)
from COLLECT to
2m 10m
In this example, the valve will be in the DIVERT position from t =
2min to t = 10min, diverting the eluant stream to the fraction
collector. All other times, it will be in the WASTE position, diverting
the eluant stream to waste. Fraction collection size is programmed
directly at the fraction collector faceplate.
If a splitter valve is connected, then a split per cent window appears
splitter
25%
In this example, 25% of the eluant stream is split into another
receptacle such as a microplate or secondary fraction collector.
Pressing the Step key scrolls through each step, illuminating the LED
for that step and allowing the user to observe and edit the program.
At the AUX Valve screen, LEDs for all the programmed steps are
illuminated. The program may be deleted using the ERASE function
in Setup mode.
22
System Operation
5.5 RUNNING A PROGRAM
To start a program (be sure to enter the Program mode by using the
Mode key), press the Run key. This will start the run. By using the
right soft key, the Run screen can show time elapsed or time
remaining on the run. If program steps are in volume, elapsed or
remaining volume will also be displayed.
Time elapsed Time remaining
__m: __s __mm: __s
__ml elapsed __ml left
Pressing the Next key will show the current gradient conditions:
with Mixer and Diverter valve with Mixer and Splitter valve
ml/m %B Divert ml/m %B Split
If the program is allowed to finish normally, the Econo Gradient Pump
beeps and displays the following screen:
Program Finished
Pressing any key will put the Econo Gradient Pump into Manual
mode.
The run may be interrupted by pressing the Next key twice. Doing so
brings up the following screen:
Hold Pause Abort
23
System Operation
5.5.1 Holding a Run
Pressing the Hold key displays the following screen:
Holding ___%B
CONTINUE Abort
When holding, the pump runs indefinitely at the current programmed
conditions. Selecting Continue will continue the run. Selecting Abort
will stop the run, leaving the pump in Program mode, and indicate, by
the Step LED, which step was running at the time Abort was pressed.
5.5.2 Pausing a Run
Pausing a run stops the pump and displays the following screen:
Paused ...
Continue Abort
Selecting Continue will continue the run. Selecting Abort will stop
the run leaving the pump in Program mode and indicating, by the
Step LED, which step was running at the time. Press any key to
return to the Manual mode.
5.5.3 Aborting a Run
Aborting a run displays the following screen:
Program Aborted
The run is stopped, and the pump remains in Program mode and
indicates, by the Step LED, which step was running at the time. Press
any key to return to the Manual mode.
24
5.5.4 Power Failure While in Run Mode
In the event of a power failure while a Program is running, the LCD
display will indicate:
Power Failure!
CONTINUE stop
If Stop is selected, the program that was running is aborted.
Pressing any key on the front panel will display the Manual mode. If
Continue is selected, the program that was running is resumed at the
point where the power failure occurred.
System Operation
25
6.0 OPERATION WITH OTHER BIO-RAD
INSTRUMENTS
The Econo Gradient Pump (EGP) may be used with other
chromatography components (the Model 2110 or Model 2128 fraction
collectors and the Model 1327 Chart recorder), and with the BioLogic
Duo-Flow System running software version 3.0 or later, the high
resolution liquid chromatography systems. Each of these connections
is discussed in the following table. Refer also to Figure 6-1 for
system cabling and to Figure 6-2 for system plumbing.
Table 6-1. Connecting the Econo Gradient Pump
to other Bio-Rad instruments
Model 2128 Fraction Collector
1. This cable connects the EGP (mini-DIN I/O
socket) to the 15-pin D-connector on the fraction
collector and transmits “start” and “stop” signals.
If the Model 1327 Chart Recorder is present,
connect the cable’s remaining end to the chart
recorder. If the chart recorder is not present,
then place this portion of the cable aside.
2. Power up the EGP and the fraction collector (and
the chart recorder, if present.)
3. Enter the fraction collector’s Standard mode and
set all fraction collector parameters from its
faceplate.
The EGP will automatically start the fraction
collector when a programmed run is started. If
the SV-3 diverter valve is connected to the EGP,
then fraction collection will begin at the point in
the program when the diverter valve is in the
DIVERT position.
Other Instruments
26
Cable #23
Catalog #
731-9009
Model 2128 Fraction Collector (continued)
Alternatively, one may use the Model 2128 Diverter
Valve; it will respond to the program in the Model
2128 Fraction Collector itself, not from the EGP.
If HOLD is selected during the program, then the
pump will continue pumping at the current conditions
and fraction collection will continue as programmed.
If PAUSE is selected during the program, then the
pump and fraction collector will stop.
The pump and fraction collector will resume when
CONTINUE is selected.
Model 2110 Fraction Collector
1. This cable connects the EGP (mini-DIN I/O
socket) to the 9-pin D-connector on the Model
2110 Fraction Collector and transmits “start” and
“stop” signals.
If the Model 1327 Chart Recorder is present,
connect the cable’s remaining end to the chart
recorder. If the chart recorder is not present,
then place this portion of the cable aside.
2. Power up the EGP and the fraction collector (and
the chart recorder, if present.)
3. Select collection by time or by drops by pressing
the Time/Drop key on the fraction collector’s
faceplate.
When the EGP is running in Manual mode, the
2110 fraction collector will not start automatically.
It may be started from is own faceplate if fraction
collection is required.
Other Instruments
27
Cable #22
Catalog #
731-9010
Model 2110 Fraction Collector (continued)
When a programmed run is started, the EGP will
automatically start the fraction collector. If the SV-3
diverter valve is connected to the EGP, then fraction
collection will begin at the point in the program when
the diverter valve is in the FRAC position.
If HOLD is selected during the program, then the
pump will continue pumping at the current conditions
and fraction collection will continue as programmed.
If PAUSE is selected during the program, then the
pump and fraction collector will stop.
The pump and fraction collector will resume when
CONTINUE is selected.
Model 1327 Chart Recorder
As described above, these cables connect fraction
collectors and the Model 1327 Chart Recorder to the
EGP. The fraction collector part of the cable should
be put aside if a fraction collector is not present. The
EGP will automatically start and stop the chart
recorder. The parameters should be set at the chart
recorder itself.
If a fraction collector is present, then the fraction
collector marks are superimposed on the UV trace
directly.
If HOLD is selected during the program, then the
pump will continue pumping at the current conditions
and the chart recorder will continue recording.
Other Instruments
28
Either
Cable #22
(Catalog #
731-9010)
or
Cable #23
(Catalog #
731-9009)
Other Instruments
Model 1327 Chart Recorder (continued)
If PAUSE is selected during the program, then the
pump and chart recorder will stop.
The pump and chart recorder will resume when
CONTINUE is selected.
Model EM-1 UV Monitor
None A connection is not required between the pump and
the EM-1 UV Monitor. To record UV data onto the
Model 1327 Chart Recorder, use cable #4, 8-pin
mini-DIN to banana plug cable. It is supplied with the
UV Monitor. The banana plugs plug into Channel 1 of
the chart recorder. The UV trace will be displayed by
the blue pen.
Model EG-1 Gradient Monitor
None A connection is not required between the pump and
the EG-1 Gradient Monitor. To record the gradient
data onto the Model 1327 Chart Recorder, use cable
#4, 8-pin mini-DIN to banana plug cable. It is
supplied with the Gradient Monitor. The banana
plugs plug into Channel 2 of the chart recorder. The
gradient trace will be displayed by the red pen.
29
Other Instruments
BioLogic Duo-Flow System
One of these
four System
(bus) Cables:
Cable #17
4-ft (1.2m)
(Catalog #
750-0650)
Cable #18
12-ft (3.7m)
(Catalog #
750-0651)
Cable #19
30-ft (9.2m)
(Catalog #
750-0652)
Cable #21
100-ft (30m)
(Catalog #
750-0655)
The EGP can be controlled by the BioLogic Duo-Flow
System provided that the BioLogic System firmware
is version 3.0 or higher.
Connect the EGP to the Duo-Flow Workstation using
a bus cable of the appropriate length.
The EGP may be used either as a user-defined
device or specifically as a sample loading pump.
30
Figure 6-1. System Cabling.
Other Instruments
31
GRADIENT
MODEL 1327
CHART RECORDER
CABLE 22 OR 23
BIOLOGIC DUO-FLOW
WORKSTATION
ECONO
PUMP
GRADIENT
MIXER
DIVERTER OR
SPLITTER
VALVE
MODEL 2110 FRACTION COLLECTOR
OR
MODEL 2128 FRACTION COLLECTOR
MIXER
AB
Figure 6-2. System Plumbing.
Other Instruments
32
ECONO GRADIENT PUMP
MIXER
AB
GRADIENT
MIXER
ECONO
GRADIENT PUMP
MODEL EM-1
UV OPTICS MODULE
MODEL 2128
FRACTION
COLLECTOR
MODEL EG-1
GRADIENT
MONITOR
MODEL 2110
FRACTION
COLLECTOR
7.0 CLEANING AND MAINTENANCE
The Econo Gradient Pump requires very little maintenance to assure
reliable operation. The procedures outlined below will insure
maximum pump life:
• Check tubing regularly for signs of cracking and wear. If any
exist, replace the tubing.
• For optimal tubing life, use a slow to medium pump speed. To
increase throughput, increase tubing size to obtain the desired
output.
• When not in use, tubing should be removed from the pump to
prevent deformation of the tubing. Remove the platen and relax
the tubing by unhooking one end of the tubing from the tubing
bracket.
• To prevent the formation of precipitates around the pump head
and on the membrane key panel, promptly remove any spills.
Clean with deionized water.
• If an auxiliary valve or the Gradient Mixer is used, rinse it with
deionized water after each use. Store them in 20% EtOH for longterm storage. Do not expose the valves to pressures greater than
20psi.
• If using the pump at 4°C, leave the pump on (not necessarily
running) to mitigate condensation within the pump.
7.1 Fuse Replacement and Voltage Conversion
To replace a fuse, see Figure 7-1 and follow these steps:
1. Disconnect the power cord from the unit.
2. Remove the fuse drawer with a small-blade screwdriver or similar
tool.
3. Pull the fuse holder out of the fuse drawer and replace the fuses
with ones having the correct current rating. Use 0.40 A slow-blow
fuses for 100/120 V operation; 0.20 A slow-blow fuses for
220/240 V operation. The 0.20A fuses are packaged in a plastic
bag and taped to the exterior of the pump.
Maintenance
33
4. The fuse socket in the fuse drawer is removable. Turn the socket
such that the correct voltage shows through the window.
5. Reinsert the fuse drawer into the power entry module, with the
locking tab to the left. Press gently until it snaps into place.
6. Insert the power cord plug into the power entry module. Plug the
power cord into a properly grounded outlet.
Figure 7-1. Fuse Replacement and Voltage Conversion.
Maintenance
34
Power Entry Module
Voltage Selector
Fuse Drawer
Window
220
110
Troubleshooting
8.0 TROUBLESHOOTING
Problem Possible Cause Solution
Pump displays Power outage If you wish to continue a run in
“Power Failure!” progress, press the Continue
soft key. The LCD will display
the program at the time of the
power failure. Pressing the
Stop soft key will display the
message “Program Aborted”.
You may now operate the
pump
as normal.
Pump will No power Verify that power cord is
not run (no LEDs lit) plugged in and the power
switch is turned on.
Fuses Check that proper fuses are
installed and intact.
Insure that the calibration
indicator light is not flashing.
For pump to run, this light must
either be off or steadily lit.
Mode Econo Gradient Pump must be
in either Manual or Program
mode to start.
Liquid remains Platen not Adjust the platen by turning
stationary adjusted it counter clockwise until it is
in tubing completely loosened, then
rotate three to five full turns
clockwise. See section 4.3,
Platen Adjustment.
Clogged tubing, Check tubing, fittings, and
valves, or fittings valves for obstructions.
Damaged tubing Check pump tubing. Replace
damaged tubing.
35
Troubleshooting
Problem Possible Cause Solution
Flow rate not Pump tubing Replace tubing.
consistent damaged or
worn out
Platen adjustment Adjust the platen by turning
incorrect it counter clockwise until it is
completely loosened, then
rotate three to five full turns
clockwise. See section 4.3,
Platen Adjustment.
Wrong tubing size Refer to Figure 4-1 for
selection
selected criteria.
Select proper ID tubing within
Setup.
Large change in Re-calibrate flow within Setup.
back pressure or
fluid viscosity
Restriction on inlet Detach the inlet tubing and
side Gradient Mixer. Rinse with
deionized water.
Excessive Platen too tight Adjust the platen by turning
wear on tubing it counter clockwise until it is
completely loosened, then
rotate three to five full turns
clockwise. See section 4.3,
Platen Adjustment.
36
Troubleshooting
Problem Possible Cause Solution
Cannot Pump must be Insure that pump is stopped.
calibrate stopped in order to
pump calibrate pump
RPM has been Select Flow Rate in screen 1 of
selected Setup.
Valves do not Pump is off Turn on the pump.
respond or
actuate Valve cabled to Mixer and/or Aux valve must be
wrong connector plugged in to its correct socket.
Chart recorder Pump is off Turn on the pump.
or fraction
collector does Valve cabled to Chart recorder or fraction
not respond wrong connector collector must be plugged in to
its correct connector.
Wrong fraction Setup screen 14 allows choice
collector specified of a Model 2110, 2128 or none.
in setup Select the appropriate choice.
The proper Valves plugged See section 3.2 to plug valves
valves do not into wrong port. into the correct port.
appear on the
display
EGP program Wrong device Ensure that only the fraction
starts plugged into I/O collector or chart recorder is
unexpectedly port plugged into the I/O port.
Ensure that pin #3 is not
shorted.
37
Embedded Functions
9.0 EMBEDDED FUNCTIONS
During a technical service call, you may be asked to perform tasks
which require you to press combinations of keys. These tasks are
defined below.
9.1 FIRMWARE CONFIRMATION
To check the version of firmware installed in the Econo Gradient
Pump, power up the Econo Gradient Pump. During power up, the
firmware version is displayed. The checksum (CS) is also displayed.
9.2 RESET
To initiate a reset, press all three soft keys simultaneously and hold
for 3 seconds. This will reset all stored values to the factory defaults.
38
APPENDIX A
TECHNICAL SPECIFICATIONS
Number of channels 2
Flow rate range (per channel) 0.002 - 20 ml/min (depending on
tubing diameter)
Pump head speed 0.05 to 25 rpm maximum
Tubing diameter 0.19 mm ID to 3.2 mm ID;
maximum 1 mm wall thickness
Speed adjustment increment 0.01 RPM
Speed stability 0.2% at 10 RPM
Speed accuracy 0.1% at 10 RPM
Maximum counterpressure 30 psi (2 kg/cm2or bars)
Motor DC speed controlled, 25 watts
Line voltage 90-132 VAC
180-264 VAC
47-63 Hz
Dimensions 143 x 202 x 222 mm
(W x D x H) with pumphead
Weight 3.5 kg
Operating temperature 4 to 40 °C
Material of construction polypropylene and other solvent
resistant plastics
Regulatory Compliance TÜV: EN61010-1:1993
CE: EN55011:1991 Class A
EN50082-2:1997
EN50081-2:1994
ENV50204:1995
Specifications
39
Gradient Mixer
Range 0-100% B
Increment 1% B
Valve control
SV-3 Diverter Valve Waste and divert positions.
Splitter Valve 0-100%
Fraction Collectors
Model 2110 Run, hold, pause, stop
Model 2118 Run, hold, pause, stop
Chart Recorder
Model 1327 Dual pen recorder, paper feed
start/stop, pen up/down
Specifications
40
APPENDIX B
CONNECTION TO OTHER INSTRUMENTS
The I/O connector on the rear panel of the pump is for the operation
of the fraction collectors and chart recorder (see Figure 3-2). Output
signals are TTL compatible. To use these signals for non-Bio-Rad
devices, you must insure that the circuit external to the Econo
Gradient Pump does not draw more than 15 milliamperes of current.
The following table describes the rear panel mini-DIN connector
pinouts for this I/O connector.
Table B-1. I/O mini-DIN Connector Pinouts
Selected Fraction Collector
Pin# Name None 2110 2128
1 PS held HIGH held HIGH held HIGH
starts 1327 starts 1327 starts 1327
2 RUN --- 2.5 s held LOW
LOW PULSE starts 2128
resets 2110
3 FCNTRL1 held LOW held LOW held LOW
starts EGP starts EGP starts EGP
program program program
4 START --- 120 ms LOW held LOW
PULSE starts 2128
toggles between
start and stop
Other Instruments
41
PIN #7
PIN #8
PIN #5
PIN #2
PIN #4
PIN #6
PIN #3
PIN #1
Other Instruments
Selected Fraction Collector
Pin# Name None 2110 2128
5 no contact no contact no contact
6 ER/PD held LOW held LOW held LOW
starts 1327 starts 1327 starts 1327
7 Ground Signal Signal Signal
Ground Ground Ground
8 no contact no contact no contact
42
APPENDIX C
WARRANTY
The Econo Gradient Pump is warranted for one year against defects
in materials and workmanship. If any defects should occur during this
warranty period, Bio-Rad will replace the defective parts without
charge. However, the following defects are specifically excluded:
1. Defects caused by improper operation.
2. Repair or modification done by anyone other than Bio-Rad
Laboratories or their authorized agent.
3. Use with tubings or fittings not specified by Bio-Rad Laboratories
for use with this pump.
4. Deliberate or accidental misuse.
5. Damage caused by disaster.
6. Damage due to use of improper solvent or sample.
This warranty does not apply to tubing, fittings, and fuses.
For inquiry or request for repair service, contact Bio-Rad Laboratories
after confirming the model and serial number of your instrument.
For Technical Service Call Your Local Bio-Rad Office or in the U.S.
Call 1-800-4BIORAD (1-800-424-6723).
Warranty
43
APPENDIX D
ORDERING INFORMATION
Catalog
Number Product Description
Econo Gradient Pump
731-9001 Econo Gradient Pump 100/120 V
731-9002 Econo Gradient Pump 220/240 V
731-9004 Econo Gradient Pump Rack and Column Clamp Set
731-9005 EGP Column Clamp Set, replacement
731-8322 Model SV-3 Diverter Valve
731-8323 Gradient Mixer
731-8320 Sample Injection Valve
731-9011 Splitter Valve Kit
731-9012 Model SPL3-2 Splitter Valve
731-9013 Splitter Valve Tygon Sleeve Assembly
731-9014 Splitter Valve PEEK Adapter Assembly
731-9015 Splitter Valve Flow Dampner Assembly
731-9008 Econo Gradient Pump Instruction Manual
731-8160 Model EM-1 Econo UV Monitor, 110/120 V, includes
control module, optics module, filters for 280 and 254 nm
wavelengths, System Cable 4, fittings starter kit.
731-8162 Model EM-1 Econo UV Monitor, 220/240 V.
731-8151 Model EG-1 Econo Gradient Monitor, includes 100/120V
(USA) power adaptor, flow cell, System Cable 4.
731-8150 Model EG-1 Econo Gradient Monitor, without power
adaptor, includes flow cell, System Cable 4.
100-1908 Fuses for 100Volt operation, quantity 2. Specifications
are 0.4A, 250V, 5x20mm, Type T (Time-Lag),
I2T=2.4A2s.
100-1909 Fuses for 220Volt operation, quantity 2. Specifications
are 0.2A, 250V, 5x20mm, Type T (Time-Lag),
I2T=0.3A2s.
Ordering Information
44
Catalog
Number Product Description
Tubing and Accessories
731-8210 Silicone Tubing, 0.8 mm ID, 0.8 mm wall, 10 m
731-8211 Silicone Tubing, 1.6 mm ID, 0.8 mm wall, 10 m
731-8212 Silicone Tubing, 3.2 mm ID, 0.8 mm wall, 10 m
731-8213 Tygon tubing, 0.51 mm ID, 0.8 mm wall, 10 m
731-8214 Tygon Tubing, 0.8 mm ID, 0.8 mm wall, 10 m
731-8215 Tygon Tubing, 1.6 mm ID, 0.8 mm wall, 10 m
731-8207 PharMed Tubing, 0.8 mm ID, 1.0 mm wall, 10 m
731-8208 PharMed Tubing, 1.6 mm ID, 1.0 mm wall, 10 m
731-8209 PharMed Tubing, 3.2 mm ID, 1.0 mm wall, 10 m
731-9007 Peristaltic Pumphead Tubing, includes two precut
lengths each of Pharmed tubing, 0.8, 1.6, and 3.2 mm ID.
731-8240 Silicone Tubing Kit, 0.8 mm ID, 20 precut lengths and 4
sets of fittings.
731-8241 Silicone Tubing Kit, 1.6 mm ID, 20 precut lengths and 4
sets of fittings.
731-8242 Silicone Tubing Kit, 3.2 mm ID, 20 precut lengths and 4
sets of fittings.
731-8247 PharMed Tubing Kit, 0.8 mm ID, 20 precut lengths and 4
sets of fittings.
731-8248 PharMed Tubing Kit, 1.6 mm ID, 20 precut lengths and 4
sets of fittings.
731-8249 PharMed Tubing Kit, 3.2 mm ID, 20 precut lengths and 4
sets of fittings.
731-8220 Low Pressure Fittings Kit, includes over 250 male and
female luer connectors, 2- and 3-way stopcocks, and
tubing connectors.
PharMed and Tygon are the registered trademarks of the Norton Company.
Ordering Information
45
Catalog
Number Product Description
731-9006 Low Pressure, Small Fittings Kit. Contains a subset of
the fittings found in catalog # 731-8220, including barbto-female and male luer for 0.8, 1.6, and 3.2 mm tubing,
slip fittings, and both female and male luer plugs.
Cables
731-8264 System Cable 4, 8-pin mini-DIN to banana cable. To
connect Econo UV Monitor or Econo Gradient Monitor to
the Model 1327 Chart Recorder.
731-9009 System Cable 23, Y-cable. To connect both a Model
2128 Fraction Collector and Model 1327 Chart Recorder
to the Econo Gradient Pump.
731-9010 System Cable 22, Y-cable. To connect both a Model 2110
Fraction Collector and Model 1327 Chart Recorder to the
Econo Gradient Pump.
750-0650 System Cable 17 (bus cable), 4 feet (1.2 m)
750-0651 System Cable 18 (bus cable), 12 feet (3.7 m)
750-0652 System Cable 19 (bus cable), 30 feet (9.2 m)
750-0655 System Cable 21 (bus cable), 100 feet (30 m)
Model 2110 Fraction Collector
731-8122 Model 2110 Fraction Collector, 100/120 V
731-8120 Model 2110 Fraction Collector, 220/240 V
Model 2128 Fraction Collector
731-8123 Model 2128 Fraction Collector, 100/120 V
731-8124 Model 2128 Fraction Collector, 220/240 V
Bio-Rad sells a complete line of integrated chromatography systems
for protein purification. For more information on the BioLogic System
family of products, contact your local Bio-Rad representative.
Ordering Information
46
S
cience
p
800
us
a
(01)
Canada
(
000
and
089 318 8
7
3300
ael
4
590 5200
03-58
ea
8
60
ca
co
52 5 53
e Netherlands
0666
64-9
30
095 979 98 00
590-5200
Sweden
d
06
9555
0800-181134
0
US/EG
A
Bio-R
ad
aboratories
L
Life
Grou
ulletin 0000
Rev
Web sitewww.bio-rad.com USA(800) 4BIORAD Australia 02 9914 2
tri
A
Finl
Hong Kong 852-2789Italy 34 91
Latin Ameri
Th
877 89 01
905) 712-2771 45 44 52-1
India Isr
0318-54
ia 7
46 (0)8-55 51 27 00 Switzerlan
Singapore65-2729877 Spain34-91-
11-6270 Kor
Mexi
1-717-
2-2-3473-44
4 2552 to 54
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United Kingdom
00-000 0000 Sig 120
4006161 Rev B
4-17
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