Bertazzoni PROF486GGASXT, PROF366GASBIT, PROF366GASXT, PROF304GASXT, MAST365GASXELP Installation Guide

...
BERTAZZONI INSTALLATION MANUAL
FREESTANDING GAS RANGES
3100290
WWW.BERTAZZONI.COM
/ Table of contents
TABLE OF CONTENTS
4 6 6 7 7 9 10 10 10 10 11 12 12 12 12 13 14 14 14 15 15 16 16 17 17 17 18 22 22 23
2
/ Models
Models
MAST304GASXV MAST304GASXVLP MAST305GASBIE MAST305GASNEE MAST305GASXE MAST305GASXELP MAST365GASBIE MAST365GASNEE MAST365GASXE MAST365GASXELP MAST366GASXT MAST366GASXTLP MAST486GGASBIE MAST486GGASNEE
Models
PROF304GASART PROF304GASBIT PROF304GASGIT PROF304GASNET PROF304GASROT PROF304GASXT PROF304GASXTLP PROF366GASART PROF366GASBIT PROF366GASGIT PROF366GASNET PROF366GASROT PROF366GASXT
PROF366GASXTLP MAST486GGASXE MAST486GGASXELP MAST486GGASXT MAST486GGASXTLP
PROF486GGASART
PROF486GGASBIT
PROF486GGASGIT
PROF486GGASNET
PROF486GGASROT
PROF486GGASXT
PROF486GGASXTLP
3
/ Warnings
WARNINGS
To ensure proper and safe operation, the applian­ce must be properly installed and grounded by a qualifi ed technician. DO NOT attempt to adjust, repair, service, or replace any part of your ap­pliance unless it is specifi cally recommended in this manual. All other servicing should be referred to a qualifi ed servicer. Have the installer show you the location of the gas shutoff valve and how to shut it off in an emergency. A certifi ed technician is required for any adjustments or conversions to Natural or LP gas.
FOR THE INSTALLER: Before installing the Ber­tazzoni appliance, please read these instructions carefully. This appliance shall be installed in ac­cordance with the manufacturer’s installation in­structions. Leave these instructions with the ow­ner, who should save them for local inspector’s use and for future reference. DO NOT remove permanently affi xed labels, warnings, or plates from product. This may void the warranty.
Installation must conform with all local codes. In the absence of codes:
United States: installation must conform with
the National Fuel Gas Code ANSI Z223.1 INFPA54
Massachusetts: All gas products must be
installed by a “Massachusetts” licensed plum­ber or gasfi tter. A “T” type handle manual valve must be installed in the gas supply line to the appliance.
Canada: Installation must be in accordance
with the current CAN/CGA B149.1 & 2 Gas Installation codes and/or local codes. Electri­cal installation must be in accordance with the current CSA C22.1 Canadian Electrical Codes
Part 1 and/or local codes. This range is NOT designed for installation in manufactured (mobile) homes or recreational park trailers.
DO NOT install this range outdoors.
Warning!
To avoid risk of property damage, personal injury or death; follow information in this manual exact­ly to prevent a fi re or explosion. DO NOT store or use gasoline or other fl ammable vapors and
liquids nearbythis or any appliance.
WHAT TO DO IF YOU SMELL GAS: Do not
light any appliance. Do not touch any electri­cal switch. Do not use any phone in your buil­ding. Immediately call your gas supplier from a neighbor’s phone. Follow the gas supplier’s instructions. If you cannot reach your gas
supplier, call the fi re department.
NOTE: Installation and service must be perfor­med by a qualifi ed installer, service agency or the gas supplier.
DANGER!!! ELECTRIC SHOCK HAZARD!!!
To avoid risk of electrical shock, personal injury or death, verify that the appliance has been pro­perly grounded in accordance with local codes or in absence of codes, with the National Electrical Code (NEC). ANSI/NFPA 70- latest edition.
DANGER!!! GAS LEAK HAZARD!!!
To avoid risk of personal injury or death, leak-te­sting of the appliance must be conducted accor­ding to the manufacturer’s instructions. Before placing appliance in operation, always check for gas leaks with water and soap solution.
DO NOT USE AN OPEN FLAME TO CHECK FOR GAS LEAKS.
This appliance must be properly grounded. Grounding reduces the risk of electric shock by providing a safe pathway for electric current in the event of a short circuit.
Warning!
To avoid risk of property damage, personal injury or death; follow information in this ma­nual exactly to prevent a fi re or explosion.
4
Warning - tipping hazard
Children and adults can tip over the range if it has not been secured.This may lead to fatal injuries. To reduce the risk of the appliance tipping, it must be secured and connected using the anti-tip devi­ce according to the installation instructions.
Re-engage the anti-tip device if the range is moved. Do not operate the range without te anti-tipdevice in place and engaged. Do not use the range if the anti-tip device has not been properly installed and engaged. See installation instructions for details.
Failure to observe the information con­tained in the installation instructions can lead to serious or fatal injuries for chil­dren and adults.
/ Warnings
5
/ Data rating label / Before installation
DATA RATING LABEL
The data rating label shows the model and serial number of the range. It is located under the con-
trol panel and in the last page of this manual.
BEFORE INSTALLATION
This appliance shall only be installed by an au-
thorized professional.
This appliance shall be installed in accordance
with the manufacturer’s installation instructions.
This appliance must be installed in accordance
with the norms & standards of the country whe-
re it will be installed.
The installation of this appliance must conform
to local codes and ordinances. In the absence
of local codes, Installations must conforms to
American National Standards, National Fuel
Gas Code ANSI Z223.1 – latest edition/NFPA
54 or B149.1.
The appliance, when installed, must be electri-
cally grounded in accordance with local codes
or, in the absence of local codes, with the Natio-
nal Electrical Code, ANSI/NFPA 70.
If local codes permit, a fl exible metal appliance connection conduit with the new AGA or CGA cer­tifi ed design, max. 5 feet (1,5 m) long, ½” I.D. is recommended for connecting this appliance to the gas supply line. Do not bend or damage the fl exi­ble connector when moving the appliance.
This appliance must be used with the pressure regulator provided.
The regulator shall be properly installed in order to be accessible when the appliance is installed in its fi nal location. The pressure regulator must be set for the type of gas to be used. The pressure regu­lator has ½” female pipe thread. The appropriate fi tting must be determined based on the size of your gas supply line, the fl exible metal connector and the shutoff valve.
The appliance must be isolated from the gas sup­ply piping system by closing its individual manual shutoff valve during any pressure testing of the gas supply piping system at test pressures equal to or less than 1/2 PSI (13,8” w.c. or 3,5 kPa).
A manual valve shall be installed in an accessible location in the gas line external to the appliance for the purpose of turning on or shutting off gas to the appliance.
Type of gas
This range can be used with Natural or LP/Pro­pane gas. The range is shipped from the factory for use with the gas indicated on the rating label positioned on the lower face of the control panel and in the last page of this manual. A step by step conversion procedure is also included in this ma­nual and in each conversion kit.
Gas pressure
The maximum inlet gas supply pressure incoming to the gas appliance pressure regulator is 1/2 PSI (13,8’’ w.c. or 3,5 kPa). The minimum gas supply pressure for checking the regulator setting shall be at least 1“ w.c. (249 Pa) above the inlet speci­fi ed manifold pressure to the appliance; this ope­rating pressure is 4” w.c. (1.00 kPa) for Natural Gas and 11” w.c. (2.75 kPa) for LP Gas.
Room ventilation
An exhaust fan may be used with the appliance; in each case it shall be installed in conformity with the appropriate national and local standards. Exhaust hood operation may aff ect other vented appliances; in each case it shall be installed in conformity with the appropriate national and local standards.
Warning
This appliance should not be installed with a ventilation system that directs air in a downward direction toward the range. This type of ventila­tion system may cause ignition and combustion problems with the appliance resulting in personal injury, property damage, or unintended operation. Ventilating systems that direct the air upwards do not have any restriction.
Do not use aerosol sprays in the vicinity of this appliance while it is in operation.
All opening and holes in the wall and fl oor, back and under the appliance shall be sealed before installation of the appliance.
6
VENTILATION PREPARATION
/ Ventilation preparation / Specifi cations
This range will best perform when installed with Bertazzoni exhaust hoods. These hoods have been designed to work in conjunction with the Bertazzoni range and have the same fi nish for a perfect look. Before installation of the exhaust hood, consult lo­cal or regional building and installation codes for additional specifi c clearance requirements. Refer to the range hood installation instructions provided by the manufacturer for additional infor­mation.
Select Hood and Blower Models:
For wall installations, the hood should be equal
or larger width than the range. Where space
permits, a hood larger than the range may be
desirable for improved ventilation performance.
For island installations, the hood width should
overhang the range by a minimum of 3” (76
mm) on each side.
Hood Placement:
For best removal of smoke and odors, the
lower edge of the hood should be installed between 25 1/2” (65 cm) and 31 1/2” (80 cm) above the range cooking surface.
If the hood contains any combustible materials
(i.e. a wood covering), it must be installed at a minimum of 36” (914 mm) above the cooking surface.
Consider Make-Up Air:
Due to the high volume of ventilation air, a sour­ce of outside replacement air is recommended. This is particularly important for tightly sealed and insulated homes. A qualifi ed heating and ventilating contractor should be consulted.
SPECIFICATIONS
A
/8
27''
A
MAX
1/2
37''
30’’ 36’’ 48’’
5/8
1''
5''
/
''
2''
A
/16
25''
15/16
1''
32''
7/8
23''
1/2
- 5''
3/4
5/8
1''
1/8
1''
3''
7/16
3''
3 ''
7/16
2''
11/16
7
/ Specifi cations
s
Burner
urner Injector
Injector
diam.[mm]
Auxiliary
0.90
0.54
Semi-rapid
1.18
0.70
Rapid
1.55
0.92
Dual burner
0.80+2.10
0.50+1.20 MAIN oven 30’’/48’’ Broiler 30’’/48’’ Oven 36’’
1.85
1.10
1.40
0.98
2.00
1.16 Broiler 36’’
1.60
0.98 AUX. Oven 48’’
1.25
0.75
Gas
as
Type
NG LP (Propane) NG LP (Propane) NG LP (Propane) NG LP (Propane) NG LP (Propane) NG LP (Propane) NG LP (Propane) NG LP (Propane) NG LP (Propane)
Pressure
Pressure Max Rate Min Rate
[iwc]
4’’ 10’’ 4’’ 10’’ 4’’ 10’’ 4’’ 10’’ 4’’ 10’’ 4’’ 10’’ 4’’ 10’’ 4’’ 10’’ 4’’ 10’’
Max Rate
[Btu/hr]
3,500 3,300 5,900 5,500 10,400 9,500 19,000 19,000 14,000 14,500 9,000 10,500 17,000 15,000 11,000 11,000 7,000 7,000
[W]
1,025 967 1,729 1,611 3,047 2,783 5,567 5,567 4,102 4,248 2,637 3,076 4,981 4,395 3,223 3,223 2,051 2,051
Min Rate
[Btu/hr]
900 900 1,500 1,500 2,500 2,500 1,300 1,300 3,500 3,500 only max only max 4,100 4,100 only max only max 2,400 2,400
[W]
264 264 439 439 732 732 381 381 1,025 1,025 only max only max 1,201 1,201 only max only max 703 703
By-pass
-pas
diam.[mm]
Regulated
0.29 Regulated
0.36 Regulated
0.47 Regulated
0.34/0.65 Regulated
0.60 No by-pass No by-pass Regulated
0.62 No by-pass No by-pass Regulated
0.49
See use and care manual for the layout of the surface burners of your range
8
CLEARENCE DIMENSIONS
/ Clearence dimensions
Installation adjacent to kitchen cabinets
This range may be installed directly adjacent to existing countertop high cabinets (36” or 91.5 cm from the fl oor). For the best look, the worktop should be level with the cabinet countertop. This can be accomplished by raising the unit using the adjustment spindles on the legs. ATTENTION: the range CANNOT be installed di­rectly adjacent to kitchen walls, tall cabinets, tall appliances, or other vertical surfaces above 36” (91.4 cm) high. The minimum side clearance in such cases is 6” (15.2 cm). Wall cabinets with minimum side clearance must be installed 18” (45.7 cm) above the countertop with countertop height between 35 ½” (90.2 cm) and 37 ¼” (94.6 cm). The maximum depth of wall cabinets above the range shall be 13” (33.0 cm).
Cabinet
30’’ (76,2 cm)
A
36’’ (91,5 cm) hood with combustible materials
B
13’’ (33,0 cm)
C
18’’ (45,7 cm)
D
35’’ 1/2(90,2 cm) / 37”
E F
6’ (15,2 cm)
G
12”(30,50 cm)
1/4
(94,6 cm)
Metal hood
A
30’’ (76,2 cm)
B
25 1/2’’(65 cm) and 31 1/2’’ (80 cm)
C
13’’ (33,0 cm)
D
18’’ (45,7 cm)
E
35’’ 1/2(90,2 cm) / 37”
F
6’ (15,2 cm)
G
12”(30,50 cm)
H
1” 9/16(4 cm)
Shaded area behind range indicates minimum clearance to combustible surfaces, combustible materials cannot be located within this area. 12” (305 mm) min. to combustible surface with Flush Island Trim
1/4
(94,6 cm)
For Flush Island installations, counter surface should have a cantilever edge meeting the back section of the Flush Island Trim accessory.
As defi ned in the “National Fuel Gas Code” (ANSI Z223.1, Current Edition). Clearances from non-combustible materials are not part of the ANSI Z21.1 scope and are not certifi ed by CSA. Clearances of less than 12” (305 mm) must be approved by the local codes and/or by the local authority having jurisdiction.
9
/ Installation requirements / Electrical connection
INSTALLATION REQUIREMENTS ELECTRICAL CONNECTION
ELECTRICAL
A properly-grounded horizontally- mounted electri­cal receptacle should be installed no higher than 3” (7.6 cm) above the fl oor, no less than 2” (5 cm) and no more than 8” (20,3 cm) from the left side (facing product). Check all local code requirements.
GAS
An agency-approved, properly-sized manual shut-off valve should be installed no higher than 3” (7.6 cm) above the fl oor and no less than 2” (5 cm) and no more than 8” (20.3 cm) from the right side (facing product). To connect gas between shut-off valve and regula­tor, use agency-approved, properly sized fl exible or rigid pipe. Check all local code requirements.
Warning!
ELECTRICAL SHOCK HAZARD Disconnect electrical power at the circuit bre­aker box or fuse box before installing the ap­pliance. Provide appropriate ground for the appliance. Use copper conductors only. Failure to follow these instructions could re­sult in serious injury or death.
This unit is manufactured for a polarized, groun­ded 120 volt/60 Hz, 16 amp system. Electric power consumption is about 300 W for 30” and 36”, 1200W for 48” The minimum of 102 VAC is required for proper operation of gas ignition systems. The circuit must be grounded and properly pola­rized. The unit is equipped with a SJT power cord and a NEMA 5-15P plug. In case of replacement, the power cord shall be replaced with one of the same type, size and length.
installation area for the connection
Electrical grounding
This appliance is equipped with a three-prong plug for your protection against shock hazard and should be plugged directly into a properly groun­ded socket. Do not cut or remove the grounding prong from this plug.
Caution
Label all wires prior to disconnecting when servicing controls. Wiring errors can cause improper and dangerous operation. Verify proper operation after servicing.
10
/ Wiring diagram
WIRING DIAGRAM
The electric wiring diagrams and schematics are attached behind the range, and should not be removed except by a service technician, then replaced after service.
J12 J11J10 J9 J8 J7
J1 J2 J3 J4 J5 J6
IGN
3071063
MAGNET UNITS & TERMOCOUPLES
J13
T-Z
v
MV
MVT
COLOURS
Simb. Descr iption
a
ILF
rRed
gr Green (earth)
v Violet
aOrange
n B lack (line)
bi Whit e (neutral)
a
LF
IGN
n
bi
n
G
gv
r
KI
n
bi
n
bi
Comm.2+0
1 P 2 P 3 P 4 P
COM
m
1 2 3 4
gr
INV
r
LF
r
gv
MV
gv
bi
GV
n
N
L
M
LEGENDA
Simb. Description
IGN Ignition Mic ro switches
INV Fan Oven Interlock
COM Oven Function Selector
G Spark Generator
ILF Oven lamp switch
KI Termal switch
LF Oven lam p
M Terminal Bloc k
MV Fan motor
MVT Cooling fan motor
T-Z T-ze ro
r
bi
n
3071064
n
RGR
MAGNET UNITS & TERMOCOUPLES
r
GE
S
2
1
TSS
bi
bi
r
IGN right
gv
IGN
left
J12 J11J10 J9 J8 J7
J13
T-Z
J1 J2 J3 J4 J5 J6
v
bi
MVT left
KI
a
n
n
ILF right
LF right
a
MVT right
b
IGN
G
Simb. Descrip tion
rRed
gr Green (earth)
bBlue
v Violet
aOrange
n Blac k (line)
bi White (neutral)
n
r
COLOURS
gv
a
MV
MV
bi
INV
n
Comm.2+0
1
1
P
2
2
bi
P
3
3
4
P 4 P
COM
ILF
a
left
bi
LF left
a
gv
r
r
LEGENDA
GV
M
Simb. Description
IGN Ignition Micro s witches
INV Fan Oven Interlock
COM Oven Functi on Selector
G Spark Generator
GE Griddle Thermostat
ILF Oven lamp switch
KI Termal switch
LF Oven lamp
M Terminal Bloc k
MV Fan motor
MVT Cooling fan motor
RGR Griddl e element
TSS Safety Thermostat
T-Z T-zero
gv
bi
n
N
L
LF left
11
/ Gas connection
GAS CONNECTION
Warning!
DO NOT USE AN OPEN FLAME WHEN CHECKING FOR LEAKS!
Leak testing of the appliance shall be conducted according to the manufacturer’s instructions. Be­fore placing the oven into operation, always check for leaks with soapy water solution or other accep­table method. Check for gas leakage with soapy water solution or other acceptable methods in all gas connections installed between inlet gas pipe of the appliance, gas regulator, till to the manual shut-off valve.
All gas connections must comply with national and local codes. The gas supply line (service) must be the same size or greater than the inlet line of the appliance. This range uses a 1/2” NPT inlet (see drawing below for details of gas connection). On all pipe joints use appropriate sealant resistant to gas to joint the adapter to range manifold use only the blue gasket supplied. If necessary, the appliance must be converted by the dealer, by a factory-trained professional or by a qualifi ed licensed plumber or gas service com­pany.
FLEXIBLE CONNECTIONS
In case of installation with fl exible couplings and/ or quick-disconnect fi ttings, the installer must use a heavy-duty, AGA design-certifi ed commercial fl exible connector of at least 1/2” (1.3 cm) ID NPT (with suitable strain reliefs) in compliance with ANSI Z21.41 and Z21.69 standards.
In Massachusetts: The unit must be installed
with a 36” (3-foot) long fl exible gas connector.
In Canada: use CAN 1-6.10-88 metal connec-
tors for gas appliances and CAN 1-6.9 M79 quick disconnect device for use with gas fuel.
PRESSURE TEST-POINT STOPPER VALVE
To avoid gas leaks, the pressure test-point stop­per valve and gasket supplied with the range must be installed on the gas fi tting at the back of the range according to the diagram below.
Gas conversion is important for safe and eff ecti­ve use of the appliance. It is the responsibility of the dealer and the owner of the range to perform the appropriate gas conversion following the di­rections of the manufacturer. THE GAS CONVERSION PROCEDURE IS DESCRIBED IN THIS MANUAL AND IN THE PACKAGE CONTAINING THE CONVERSION NOZZLES SHIPPED WITH EVERY RANGE. Please provide the service person with this ma­nual before work is started on the range.
MANUAL SHUT-OFF VALVE
THIS VALVE IS NOT SHIPPED WITH THE AP­PLIANC AND MUST BE SUPPLIED BY THE IN­STALLER. The manual shut-off valve must be installed in the gas service line between the gas hook-up on the wall and the appliance inlet, in a position where it can be reached quickly in the event of an emer­gency.
GAS PIPE
BASKET
GAS CONNECTION ADAPTOR 1/2’’NPT WITH PRESSURE TEST POINT 1/8’’ NPT (TO BE FIXED TOWARD EXTERNAL SIDE OF THE APPLIANCE)
PRESSURE TEST-POINT STOPPER
In Massachusetts: A ‘T’ handle type manual
gas valve must be installed in the gas supply line to this appliance.
12
PRESSURE REGULATOR
Since service pressure may fl uctuate with local demand, every gas cooking appliance must be equipped with a pressure regulator on the inco­ming service line for safe and effi cient operation. The pressure regulator shipped with the applian­ce has two female threads ½” NPT. The regulator shall be installed properly in order to be accessible when the appliance is installed in its fi nal position.
/ Gas connection
Manifold pressure should be checked with a ma­nometer and comply with the values indicated be­low: Natural gas 4.0” W.c.P. LP/Propane 11.0” W.C.P. Incoming line pressure upstream from the regu­lator must be 1” W.c.P. higher than the manifold pressure in order to check the regulator. The regulator used on this range can withstand a maximum input pressure of 1/2 PSI (13,8” w.c. or 3,5 kPa) If the line pressure exceeds that amount, a stepdown regulator is required. The appliance, its individual shut-off valve, and the pressure regulator must be disconnected from the gas line during any pressure testing of that sy­stem at pressures in excess of 1/2 PSI (13,8” w.c. or 3,5 kPa). The individuaL manual shut-off valve must be in the OFF position during any pressure testing of the gas supply piping system at test pressures equal to or less than 1/2 PSI (13,8” w.c. or 3,5 kPa).
Warning
Before carrying out any servicing operation di­sconnect the appliance from gas and electric supply and extra appliance from fi nal installation place in order to have access to the appliance for proper servicing intervention.
13
/ Installation
INSTALLATION
APPLIANCE INSTALLATION Unpacking the range
Remove all packing materials from the ship-
ping pallet but leave the adhesive-backed foam layer over brushed-metal surfaces to protect it from scratches until the range is installed in its fi nalposition. Only the fi lm on the side panels should be removed before inserting the range between the cabinets.
Examine the appliance after unpacking it. In the
event of transport damage, do not plug it. Take pictures of the damage and report it immedia­tely to the freight forwarder.
Remove the oven door(s). This will reduce the
weight of the range.
The grates, griddle plate, burner caps, and oven
racks should be removed to facilitate handling.
Before moving the range, protect the fl oor to
prevent damage.
REMOVING THE OVEN DOOR
Prepare the door for removal. Flip up the locking clamps on each door hinge. Slowly shut the door until the protruding clamps stop the movement.
Pull oven door upwards and remove.
Do not lift or carry the oven door by its handle!
This may damage the hinges.
1
2
14
3
/ Installation
INSTALLING THE LEGS
Bertazzoni ranges must be used only with the legs properly installed. Four height-adjustable legs are supplied with the range in the polysterene container situated over the appliance. Before installing the legs, position the appliance near its fi nal location as the legs are not suitable for moving the appliance over long distances. After unpacking the range, raise it enough to in­sert the legs in the appropriate receptacles situa­ted on the lower part of the appliance. Lower the range gently to keep any undue strain from legs and mounting hardware. If possible use a pallet or lift jack instead of tilting the unit. Adjust leg height to the desired level by twisting the inside portion of the leg assembly until the pro­per height is reached. Check with a level that the cooktop is perfectly level.
INSTALLING THE WORKTOP FRONTGUARD
To increase the clearance between the front edge of the worktop and the burners it is possible to install the worktop frontguard shipped with the ap­pliance. To install the front guard,
Locate the two fi xing holes on the end of the
frontguard
Locate the two fi xing holes in the bottom side of
the worktop
Fix the frontguard with the 2 supplied screw
1
2
3
4
15
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