Aprilia SCARABEO 50 I.E, SCARABEO 100 4T User Manual 06-2001 Part1

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aprilia part# 8202290
SCARABEO 50 I.E. - 100 4T
use+maintenancebook
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© 2001 aprilia s.p.a. - Noale (VE)
First edition: June 2001 Reprint:
Produced and printed by: C.L.D. s.r.l. Editing division via D. Alighieri, 37/A - 56012 Fornacette (Pisa) Tel. +39 - (0)587 42 28 00 Fax +39 - (0)587 42 28 01 www.cld.it E-mail: cld@cld.it
On behalf of:
aprilia s.p.a.
via G. Galilei, 1 - 30033 Noale (VE) - Italy Tel. +39 - (0)41 58 29 111 Fax +39 - (0)41 44 10 54 www.aprilia.com
use and maintenance
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Scarabeo 50 - Scarabeo 100 4T
SAFETY WARNINGS TECHNICAL
The following precautionary warnings are used throughout this manual in order to con­vey the following messages:
Safety warning. When you find this
symbol on the vehicle or in the manual, be careful to the potential risk of personal injury. Non-compliance with the indications given in the messages pre­ceded by this symbol may result in grave risks for your and other people’s safety and for the vehicle!
WARNING
Indicates a potential hazard which may
The operations preceded by this sym­bol must be repeated also on the op-
posite side of the vehicle. If not expressly indicated otherwise, for the
reassembly of the units repeat the disassem­bly operations in reverse order.
The terms “right” and “left” are referred to the rider seated on the vehicle in the normal riding position.
Any notes on the riding with passenger are only referred to countries where this is allowed. The symbols preceded by the model symbol ( only refer to the mentioned model.
result in serious injury or even death.
WARNINGS - PRECAUTIONS ­GENERAL ADVICE
CAUTION
Indicates a potential hazard which may result in minor personal injury or dam­age to the vehicle.
Before starting the engine, carefully read this manual and in particular the section “SAFE DRIVE”.
Your and other people’ s safety depends not only on your quickness of reflexes and on
NOTE The word “NOTE” in this manual
precedes important information or instruc­tions.
your agility, but also on what you know about the vehicle, on its efficiency and on your knowledge of the basic information for “SAFE DRIVE”. Therefore, get a thorough knowl­edge of the vehicle, in such a way as to be able to drive in the traffic safely.
in the text and figures
100
-
)
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NOTE This manual must be considered as
an integral part of the vehicle and must al­ways accompany it, even in case of resale.
aprilia has carried out this manual with the maximum attention, in order to supply the user with correct and updated information. However, since aprilia constantly improves the design of its products, there may be slight discrepancies between the characteristics of your vehicle and those described in this manual. For any clarification concerning the information contained in this manual, do not hesitate to contact your aprilia Official Dealer.
For control and repair operations not ex­pressly described in this publication, for the purchase of aprilia genuine spare parts, ac­cessories and other products, as well as for specific advice, contact exclusively aprilia Official Dealers and Service Centers, which guarantee prompt and accurate assistance.
Thank you for choosing aprilia. We wish you a nice ride.
All rights as to electronic storage, reproduc­tion and total or partial adaptation, with any means, are reserved for all Countries.
NOTE Observance of the antipollution and
antinoise regulations as well as periodical checks of the vehicle is necessary in some countries, according to the laws in force. The user of the vehicle in these countries must: – contact an aprilia Official Dealer for the
replacement of the parts with other parts type-approved in the relative country.
– Perform the periodical checks as neces-
sary.
NOTE When asking your Dealer for spare
parts, specify the spare parts code indicated on the SPARE PARTS IDENTIFICATION LABEL.
Write down the identification code in the space here below, in order to remember it also in case of loss or deterioration of the label.
The identification label is found on the left­hand tube of the frame; to be able to read it, remove the inspection cover, see page 65 (REMOVING THE INSPECTION COVER).
In this manual the various versions are indi­cated by the following symbols:
Electronic injection version
100
100 cm3 model automatic light switching version (Automatic Switch-on Device) optional
drum brake version catalytic version
VERSION:
Italy United Kingdom Austria Portugal Finland Belgium Germany France Spain Greece Holland Switzerland Denmark Japan Singapore
Poland Israel South Korea Malaysia Chile Bermuda
United States of America
Australia Brazil
South Africa New Zealand Canada Croatia Slovenia
use and maintenance
Scarabeo 50 - Scarabeo 100 4T
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TABLE OF CONTENTS
SAFE DRIVE ...................................................... 5
BASIC SAFETY RULES .................................. 6
CLOTHING ..................................................... 9
ACCESSORIES.............................................10
LOAD ............................................................. 10
ARRANGEMENT OF THE MAIN
ELEMENTS .............................................. 12
ARRANGEMENT OF THE MAIN ELEMENTS ARRANGEMENT OF THE CONTROLS /
INSTRUMENTS AND INDICATORS ................ 16
INSTRUMENTS AND INDICATORS TABLE . 17
INJECTION CHECK WARNING LIGHT ........ 18
MAIN INDIPENDENT CONTROLS .......... 19
CONTROLS ON THE LEFT SIDE
OF THE HANDLEBAR .................................. 19
CONTROLS ON THE RIGHT SIDE
OF THE HANDLEBAR .................................. 20
MAIN INDIPENDENT CONTROLS
CONTROLS ON THE LEFT SIDE
OF THE HANDLEBAR .................................. 21
CONTROLS ON THE RIGHT SIDE
OF THE HANDLEBAR .................................. 22
IGNITION SWITCH ....................................... 23
STEERING LOCK ......................................... 23
AUXILIARY EQUIPMENT ................................ 24
UNLOCKING / LOCKING THE SADDLE ...... 24
DOCUMENT HOLDER .................................. 24
ANTI-THEFT HOOK ...................................... 24
TOOL KIT ..................................................... 25
BAG HOOK ................................................... 25
POSITIONING THE HELMET IN THE
REAR TOP CASE......................................... 26
MAIN COMPONENTS ...................................... 27
FUEL ............................................................. 27
LUBRICANTS ................................................ 28
ENGINE OIL .................................................. 29
CHECKING TRANSMISSION OIL LEVEL
CHANGING ENGINE OIL AND FILTER ........ 30
BRAKE FLUID - recommendations ............... 31
4
100
.............................................. 14
100
................................................... 30
use and maintenance
100
.......... 21
Scarabeo 50 - Scarabeo 100 4T
DISC BRAKES .............................................. 32
REAR DRUM BRAKE.................................... 33
TYRES........................................................... 34
AUTOMATIC LIGHT SWITCHING
VERSION .............................................. 36
EXHAUST SILENCER................................... 36
INSTRUCTIONS FOR USE .............................. 37
PRELIMINARY CHECKING OPERATIONS .. 37
STARTING..................................................... 38
DEPARTURE AND DRIVE ............................ 41
RUNNING-IN ................................................. 44
STOPPING .................................................... 45
PARKING....................................................... 45
POSITIONING THE VEHICLE ON THE CENTRE
STAND........................................................... 46
SUGGESTIONS TO PREVENT THEFT ........ 46
MAINTENANCE ............................................... 47
REGULAR SERVICE INTERVALS
CHART ..................................................48
REGULAR SERVICE INTERVALS
100
CHART
IDENTIFICATION DATA ................................ 54
AIR CLEANER ...................................... 55
AIR CLEANER REMOVING AIR CLEANER
BOX ASSEMBLY ...................................57
REMOVING AIR CLEANER BOX ASSEMBLY
FRONT WHEEL ............................................ 58
REAR WHEEL ............................................... 60
CHECKING THE BRAKE PAD WEAR .......... 61
CHECKING THE BRAKE SHOES WEAR INSPECTING THE FRONT AND
REAR SUSPENSIONS.................................. 62
CHECKING THE STEERING ........................ 63
CHECKING THE ENGINE FULCRUM AXIS . 63 REMOVING
THE REAR BRAKE CALIPER ............. 64
REMOVING THE REAR-VIEW MIRRORS ... 64 REMOVING
THE LOWER HANDLEBAR COVER ............ 65
.................................................. 51
100
...................................... 56
100
................................... 57
100
........................................... 62
REMOVING THE INSPECTION COVER ...... 65
BATTERY HYDROGEN GAS
REMOVING THE EXHAUST
AND ELECTROLYTE
SILENCER ............................................ 66
REMOVING THE EXHAUST SILENCER
REMOVING THE FOOTBOARD ................... 68
CHECKING THE STAND .............................. 68
CHECKING THE SWITCHES ....................... 69
IDLING ADJUSTMENT.................................. 69
ADJUSTING THE ACCELERAT OR
CONTROL ..................................................... 70
SPARK PLUG................................................ 71
BATTERY ...................................................... 72
LONG INACTIVITY OF THE BATTERY ........ 73
CHECKING AND CLEANING
THE TERMINALS .......................................... 73
REMOVING THE BATTERY.......................... 74
CHECKING THE ELECTROLYTE LEVEL .... 74
RECHARGING THE BATTERY..................... 75
INSTALLING THE BA TTER Y ........................ 75
CHANGING THE FUSES .............................. 76
ADJUSTING THE VERTICAL
HEADLIGHT BEAM ....................................... 77
BULBS ........................................................... 77
CHANGING THE HEADLIGHT BULBS......... 78
CHANGING THE FRONT DIRECTION
INDICATOR BULBS ...................................... 79
CHANGING THE REAR LIGHT BULB .......... 79
CHANGING THE REAR DIRECTION
INDICATOR BULBS ...................................... 80
CHANGING THE NUMBER PLATE BULB (in the countries where required)
CHANGING THE DASHBOARD BULBS ...... 81
TRANSPORT ................................................... 82
DRAINING THE FUEL TANK ........................ 83
CLEANING ....................................................... 84
LONG PERIODS OF INACTIVITY ................ 85
TECHNICAL DATA ........................................... 86
LUBRICANT CHART ..................................... 90
WIRING DIAGRAM - Scarabeo ............. 94
WIRING DIAGRAM - Scarabeo
100
............................................ 67
100
100
...
............. 96
81
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