Page 1
INSTRUCTIONS FOR USE
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WARNING
Before departure, always carry out a preliminary checking of the vehicle, to make
sure that it functions correctly and safely,
see the following table PRELIMINARY
CHECKING OPERATIONS.
The non-performance of these checking
operations can cause severe personal
injuries or damages to the vehicle.
Do not hesitate to consult your aprilia
Official Dealer in case there is something
you do not understand about the functioning of some controls or in case you
suspect or discover some irregularities.
It does not take long to carry out a checkup and this operation ensures you much
more safety.
PRELIMINARY CHECKING OPERATIONS
Component
Disc brakes
Rear drum brake
100
Accelerator
Mixer oil
Wheel / tyres
Brake levers
Steering
Stand
Fastening elements
Fuel tank
Lights, warning lights,
injection warning light
, horn and electric
devices
Injection pump
Check the functioning, the fluid level and make sure there
are no leaks. Check the wear of the pads.
Top up, if necessary.
Check the functioning, the idle stroke and control lever
condition. Adjust the play, if necessary.
Make sure that it works smoothly and that it is possible to
open and close it completely, in all steering positions.
If necessary, adjust and/or lubricate it.
Check and/or top up, if necessary.
Check the tyre surface, the inflation pressure, wear and
tear and any damage.
Remove any foreign matter that may be stuck in the tread
grooves.
Make sure that they work smoothly.
If necessary, lubricate the articulations.
Make sure that the steering rotates smoothly, without any
clearance or slackening.
Make sure that they work smoothly and that the spring
tension brings it back to its normal position. If necessary,
lubricate joints and hinges.
Make sure that the fastening elements are not loose.
If necessary, adjust or tighten them.
Check the fuel level and top up, if necessary.
Make sure there are no leaks or occlusions in the circuit.
Check the proper functioning of all the devices.
Change the bulbs or intervene in case of failure.
Check operation.
Check
use and maintenance
Page
31, 32, 61
33, 62
70
28
34
63
68
27, 83
72 – 81
18
Scarabeo 50 - Scarabeo 100 4T
–
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37
Page 2
100
2
1
5
STARTING
WARNING
Exhaust gases contain carbon monoxide,
which is extremely noxious if inhaled.
Avoid starting the vehicle in closed or
badly-ventilated rooms.
The non-observance of this warning may
cause loss of consciousness or even lead
to death by asphyxia.
Do not get on the vehicle for the starting.
use and maintenance
38
Scarabeo 50 - Scarabeo 100 4T
1
5
ELECTRIC STARTING
♦ Position the vehicle on the centre stand,
on a solid and level surface.
♦ Make sure that the light switch (1) is in
position “
♦ Make sure that the dimmer switch (2)
is in position “
♦ Move the ignition switch (3) to position “ ”.
♦
ing light goes out
CHECK WARNING LIGHT).
♦ Lock at least one wheel, by pulling a brake
lever (4). If this operation is not carried out,
the start relay receives no current and
therefore the engine does not start.
”.
•
”.
Ensure that the “injection check” warn-
(see page 18 INJECTION
3
4
NOTE After a long period of inactivity , carry
out the operations described at page 40
(STARTING AFTER A LONG PERIOD OF
INACTIVITY).
NOTE To avoid the excessive wear of the
battery, do not keep the start push button
“
” pressed for more than five seconds. If
the engine does not start within this lapse of
time, wait ten seconds and press the start
push button “
Press the start push button “
accelerating, then release it as soon as the
engine starts.
” again.
” (5) without
Page 3
Press the start push button “ ” (5), rotate
100
the throttle twistgrip by 1/8 of its turn (see
figure), and then release it as soon as the
engine starts.
CAUTION
When the start push button “
pressed, the mixer oil reserve warning
light “
” comes on.
With the engine in running condition,
when the start push button “
leased, the mixer oil reserve warning light
“
” must go out; if this does not occur,
top up the mixer oil tank, see page 28
(MIXER OIL).
” is
” is re-
If the “injection check” warning light
comes on after the engine has started,
stop the vehicle and contact an aprilia
Official Dealer.
Avoid pressing the start push button “
(5) when the engine is running, since you
may damage the starter.
KICK START
♦ Position the vehicle on the centre stand,
100
on a solid and level surface.
♦ Move to the left side of the vehicle.
♦ Make sure that the light switch (1) is in
position “
♦ Make sure that the dimmer switch (2)
is in position “
♦ Move the ignition switch (3) to position
“
”.
•
”.
”.
use and maintenance
♦ T o avoid losing control of the vehicle dur-
ing the starting, lock both wheels by
putting on the brake levers (4).
6
♦ Rotate the kick starter outward (6).
CAUTION
Do not push down the kick starter with
the engine on.
♦ Push down the kick starter (6) with your
right foot, releasing it immediately.
If necessary, repeat the operation until the
engine starts.
♦ Let the kick starter go back to home posi-
tion (6).
”
Scarabeo 50 - Scarabeo 100 4T
39
Page 4
100
7
5
5
STARTING WITH FLOODED ENGINE
If the starting is not carried out properly or if
there is too much fuel in the intake ducts and
in the carburettor, the engine may get
flooded.
To clean a flooded engine:
♦ Press the start push button “ ” (5) for a
few seconds (letting the engine spin over)
with completely open throttle (7) (Pos. A).
STARTING WITH COLD ENGINE
When the room temperature is low (near or
below 0°C), it may be difficult to start the
engine at the first attempt.
In this case:
♦ Keep the start push button “ ” (5) pressed
and at the same time rotate the throttle grip
(7) moderately.
use and maintenance
40
Scarabeo 50 - Scarabeo 100 4T
If the engine starts.
♦ Release the throttle grip (7).
♦ If the idling is unstable, twist the throttle
grip (7) slightly and frequently.
To leave, see page 41 (DEPARTURE AND
DRIVE).
If the engine does not start.
Wait a few seconds and repeat the STARTING WITH COLD ENGINE procedure.
♦ If necessary, remove the spark plug, see
page 71 (SPARK PLUG) and make sure
that it is not wet.
♦ If the spark plug is wet, clean and dry it.
Before reinstalling it:
NOTE Put a clean cloth on the cylinder,
near the spark plug seat, in order to protect
it from oil sprays.
♦ Press the start push button “ ” (6) and
let the starter run for about five seconds,
without accelerating.
STARTING
AFTER A LONG PERIOD OF INACTIVITY
After a long period of inactivity, if the start is
not immediate, this may be due to the fact
that the fuel circuit is partially empty.
In this case:
♦ Press the start push button “ ” (5) for
about five seconds, in order to ensure the
filling of the float chamber.
Page 5
DEPARTURE AND DRIVE
NOTE Before departure, carefully read the
“safe drive” chapter, see page 5 (SAFE
DRIVE).
WARNING
Any mention to the use of the vehicle with
passenger is to be intended as referred
only to the countries where this is allowed.
If you drive without passenger, make sure
that the passenger footrests are folded.
While riding, keep your hands on the grips
and your feet on the footrests.
NEVER RIDE IN ANY POSITION OTHER
THAN THOSE INDICATED.
WARNING
If you drive with a passenger, instruct
him/her so that he / she does not create
problems during manouvres.
Before leaving, make sure that the stand/
stands is / are completely up.
To leave:
♦ Release the throttle grip (Pos. A), put on
the rear brake, then move the vehicle
down the stand.
♦ Get on the vehicle, keeping at least one
foot on the ground in order not to lose balance.
♦ Adjust the inclination of the rear-view mir-
rors correctly.
WARNING
With the vehicle at rest, try to get acquainted with the use of the rear-view
mirrors.
use and maintenance
♦ To leave, release the brake lever and the
vehicle will start moving.
CAUTION
Do not start off abruptly when the engine
is cold.
To reduce the emission of polluting substances and the consumption of fuel,
warm the engine up by proceeding at low
speed for the first miles.
WARNING
Avoid opening and closing the throttle repeatedly and continuously, so that you
do not accidentally lose control of the
vehicle.
Scarabeo 50 - Scarabeo 100 4T
41
Page 6
If you have to brake, close the throttle and
put on both brakes in order to obtain uniform deceleration, properly exerting pressure on the braking parts.
By putting on the front brake only or the
rear brake only, you reduce the braking
force considerably, thus running the risk
of locking one wheel and consequently
losing grip.
If you stop uphill, decelerate completely
and use the brakes only to keep the vehicle steady.
Using the engine to keep the vehicle stationary can overheat the clutch and the
variator.
Before beginning to turn, slow down or
brake driving at moderate and constant
speed or accelerating slightly; avoid
braking at the last moment: it would be
very easy to skid.
If the brakes are operated continuously
on downhill stretches, the friction material may overheat, thus reducing the braking efficiency.
Exploit the engine compression by
putting on both brakes intermittently.
Never drive downhill with the engine off!
When riding in conditions of poor visibil-
WARNINGWARNINGWARNING
ity, switch on the high beam lights to improve the visibility also in the daytime; in
case of wet road or scarce wheel grip
(snow, ice, mud, etc.), drive slowly , avoiding sudden brakings or manoeuvres that
could make you lose grip and fall down.
use and maintenance
42
Scarabeo 50 - Scarabeo 100 4T
Page 7
Pay the utmost attention to any obstacle
or variation of the road surface.
Uneven roads, rails, manhole covers, indications painted on the road surface,
building site metal plates become rather
slippery by rain. For this reason all these
obstacles have to be carefully avoided,
driving smoothly and bending the vehicle as little as possible.
Always use the direction indicators in
time when you intend to change lane or
direction, avoiding sharp and dangerous
movements.
Switch off the direction indicators as
soon as you have changed direction.
Be extremely careful when you overtake
other vehicles or are overtaken.
In case of rain, the water cloud created
by big vehicles reduces visibility; the air
shift may make you lose control of the
vehicle.
If the mixer oil reserve warning light “
WARNINGWARNINGWARNING
comes on during the normal functioning
of the engine, this means that the mixer
oil reserve is being used; in this case, top
up the mixer oil tank, see page 28 (MIXER
OIL).
”
use and maintenance
Scarabeo 50 - Scarabeo 100 4T
43
Page 8
RUNNING-IN
WARNING
After the first 500 km (312 mi), carry out
the checking operations indicated in the
column “After running-in” of the REGULAR SERVICE INTERVALS CHART, see
page 48 - 53, in order to avoid hurting
yourself or other people and/or damaging the vehicle.
The running-in of the engine is primary to
ensure its correct functioning and its correct
functioning. If possible, drive on hilly roads
and/or roads with many bends, so that the
engine, the suspensions and the brakes undergo a more effective running-in.
For the first 500 km (312 mi), keep to the
following indications:
♦ 0-100 km (0-62 mi)
During the first 100 km (62 mi) put on the
brakes with caution, avoiding sharp and
prolonged brakings. This ensures a correct bedding-in of the pads on the brake
disc.
♦ 0-300 km (0-187 mi)
Do not keep the throttle grip open more
than one half for long stretches.
♦ 300-500 km (187-312 mi)
Do not keep the throttle grip open more
than three-fourths for long stretches.
use and maintenance
44
Scarabeo 50 - Scarabeo 100 4T
Page 9
2
1
STOPPING
WARNING WARNING
If possible, avoid stopping abruptly, slowing down suddenly and braking at the last
moment.
♦ Release the throttle grip (Pos. A) and
gradually put on the brakes to stop the
vehicle.
♦ In case of a brief stop, keep at least one
brake on.
PARKING
Park the vehicle on firm and flat ground,
to prevent it from falling down.
Neither lean the vehicle against walls, nor
lay it on the ground.
Make sure that the vehicle and especially
its red-hot parts do not represent a danger for persons and children.
Do not leave the vehicle unattended when
the engine is on or the key is inserted into
the ignition switch.
Do not sit on the vehicle when the stand
is down.
♦ Stop the vehicle, see beside (STOPPING).
CAUTION
With stopped engine and ignition switch
in position “
down.
”, the battery may run
use and maintenance
♦ Rotate the key (1) and move the ignition
switch (2) to position “
♦ Position the vehicle on the stand, see page
46 (POSITIONING THE VEHICLE ON THE
CENTRE STAND).
”.
CAUTION
It is not necessary to close the fuel tap
when the engine is off, since it is equipped
with an automatic closing system.
CAUTION
Never leave the key in the ignition switch.
♦ Lock the steering, see page 23 (STEER-
ING LOCK) and extract the key (1).
Scarabeo 50 - Scarabeo 100 4T
45
Page 10
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POSITIONING THE VEHICLE ON
THE CENTRE STAND
Carefully read page 45 (PARKING).
CENTRE STAND
♦ Grasp the left handgrip and the rear han-
dle (1).
♦ Push down the stand lever (2).
CAUTION
Make sure that the vehicle is stable.
use and maintenance
46
Scarabeo 50 - Scarabeo 100 4T
SUGGESTIONS TO PREVENT
THEFT
NEVER leave the ignition key inserted and
always use the steering lock.
Park the vehicle in a safe place, possibly in a
garage or a protected place.
If possible, use the appropriate aprilia
“Body-Guard” armored cable , or an additional anti-theft device.
Make sure that all documents are in order
and the road tax has been paid.
Write down your personal data and telephone number in the space provided in this
page, to facilitate the identification of the
owner in case of finding after theft.
SURNAME: ...............................................
NAME: .......................................................
ADDRESS: ................................................
...................................................................
TELEPHONE NO.: ....................................
NOTE Very often stolen vehicles are iden-
tified thanks to the data written on the use/
maintenance manual.
Page 11
MAINTENANCE
Risk of fire.
Keep fuel and other flammable substances away from the electrical components.
Before beginning any maintenance operation or any inspection of the vehicle, stop
the engine, extract the key from the ignition block, wait until the engine and the
exhaust system have cooled down and if
possible lift the vehicle by means of the
proper equipment, on firm and flat
ground.
Before proceeding, make sure that the
room in which you are working is properly ventilated.
Keep away from the red-hot parts of the
WARNINGWARNING
engine and of the exhaust system, in order to avoid burns.
Do not hold mechanical pieces or other
parts of the vehicle with your mouth: the
components are not edible and some of
them are noxious or even toxic.
CAUTION
If not expressly indicated otherwise, for
the reassembly of the units repeat the disassembly operations in reverse order.
In case any maintenance operation has
to be carried out, it is advisable to use
latex gloves.
use and maintenance
Normally, the routine maintenance operations can be performed by the user; however, in some cases the use of specific tools
and technical expertise may be required.
If you need assistance or technical advice,
consult your aprilia Official Dealer, who
can ensure you prompt and accurate servicing.
Ask your aprilia Official Dealer to test the
vehicle on the road after a repair or periodic
maintenance operation.
In any case, personally carry out the “Preliminary checking operations” after any maintenance operation, see page 37 (PRELIMINARY CHECKING OPERATIONS).
Scarabeo 50 - Scarabeo 100 4T
47
Page 12
REGULAR SERVICE INTERV ALS
CHART
OPERATIONS TO BE CARRIED OUT BY
THE aprilia Official Dealer (WHICH CAN
BE CARRIED OUT EVEN BY THE USER)
KEY
= check and clean, adjust, lubricate or
1
change, if necessary;
= clean;
2
= change;
3
= adjust.
4
NOTE Carry out the maintenance opera-
tions more frequently if you use the vehicle
in rainy and dusty areas or on uneven
ground.
Components
Battery / electrolyte level
Spark plug
Air cleaner
Light system
Stop light switches
Brake fluid (check level)
Mixer oil every 2000 Km (1250 mi):
Wheels, tyres and inflating
pressures
Front and rear brake
pad wear
After running-in
[500 km
(312 mi)]
1 1
1 3
1 3
1 1
1
Every 4000 km
(2500 mi)
or 12 months
every month:
every 2000 Km (1250 mi):
Every 8000 km
or 24 months
1
1
1
(5000 mi)
1
1
use and maintenance
48
Scarabeo 50 - Scarabeo 100 4T
Page 13
OPERATIONS TO BE CARRIED OUT BY
THE aprilia Official Dealer
KEY
= check and clean, adjust, lubricate or
1
change, if necessary;
= clean;
2
= change;
3
= adjust.
4
NOTE Carry out the maintenance opera-
tions more frequently if you use the vehicle
in rainy and dusty areas or on uneven
ground.
Components
Rear shock absorber
Controls and transmission cables
Drive belt
Steering bearings and steering
Wheel bearings
Brake discs
Accelerator operation
Piston rings every 12000 Km (7440 mi):
General vehicle operation
Brake systems/discs
Cylinder cooling system
Brake fluid every 2 years:
Silencer / exhaust
Mixer / accelerator operation
Transmission oil
Rear pulley pins
Fixed movable front pulley
After running-in
[500 km
(312 mi)]
1 1
1 1
1 1
1 1
1 1
1 1
every 20000 km (12400 mi):2 (outside cleaning)
1 1
3
Every 4000 km
(2500 mi)
or 12 months
every 4000 km every 8000 km
(2500 mi) or 12 (5000 mi) or 2
months:
every
12000 km (7440 mi):
every
12000 km (7440 mi):
Every 8000 km
or 24 months
1
3
1
(5000 mi)
1
3
1
1
years:
3
3
3
use and maintenance
Scarabeo 50 - Scarabeo 100 4T
49
Page 14
OPERATIONS TO BE CARRIED OUT BY
THE aprilia Official Dealer
KEY
= check and clean, adjust, lubricate or
1
change, if necessary;
= clean;
2
= change;
3
= adjust.
4
NOTE Carry out the maintenance opera-
tions more frequently if you use the vehicle
in rainy and dusty areas or on uneven
ground.
(*) The guides are integrated, do not replace
them. Only replace the rollers.
Components
Injector cleaning every 8000 km (5000 mi):
Front variator needle rollers and
guides (*)
Wheels, tyres and inflating pressure
Tightening of nuts and bolts
Mixer oil reserve warning light
Fuel pipe every 4000 km (2500 mi):
Braking system pipe every 4000 km (2500 mi):
Mixer oil pipe
Clutch wear
After running-in
[500 km
(312 mi)]
1 1
1 1
1 1
1 1
Every 4000 km
(2500 mi)
or 12 months
Every 8000 km
/ every 2 years:
1
/ every 4 years:
1
every 2 years:
(5000 mi)
or 24 months
2
3
3
3
3
1
use and maintenance
50
Scarabeo 50 - Scarabeo 100 4T
Page 15
REGULAR SERVICE INTERV ALS
CHART
OPERATIONS TO BE CARRIED OUT BY
THE aprilia Official Dealer (WHICH CAN
BE CARRIED OUT EVEN BY THE USER)
KEY
1
2
3
4
100
= check and clean, adjust, lubricate or
change, if necessary;
= clean;
= change;
= adjust.
NOTE Carry out the maintenance opera-
tions more frequently if you use the vehicle
in rainy and dusty areas or on uneven
ground.
Components
Spark plug / electrolyte level
Carburettor / idling
Electric system and battery
STOP light switches
Brake fluid (check level)
Hub oil
Engine oil first change at 1000 km after running-in
Front brake pad wear
Wheels, tyres and inflating
pressures
Headlight
After running-in
[1000 km
(625 mi)]
4 4
1 1
1 1
3 1 1
1 1
1 1
Every 4000 km
(2500 mi)
or 12 months
and then every 4000 km (2500 mi)
Every 8000 km
(5000 mi)
or 24 months
1
1
1
use and maintenance
Scarabeo 50 - Scarabeo 100 4T
51
Page 16
OPERATIONS TO BE CARRIED OUT BY
THE aprilia Official Dealer
100
KEY
= check and clean, adjust, lubricate or
1
change, if necessary;
= clean;
2
= change;
3
= adjust.
4
NOTE Carry out the maintenance opera-
tions more frequently if you use the vehicle
in rainy and dusty areas or on uneven
ground.
Components
Accelerator cable
(Adjustment)
Drive belt
Steering bearings and
steering
Wheel bearings
After running-in
[1000 km
(625 mi)]
Every 4000 km
(2500 mi)
or 12 months
1 1 1
1 1
Every 8000 km
or 24 months
4
1
Air cleaner every 3000 km (1875 mi):
Filter oil (net)
Valve clearance
Brake systems
1
1 1
2
every 24000 km (15000 mi):
Cylinder ventilation system every 24000 km (15000 mi):
Greasing rear brake
cam
Brakes oil every 2 years:
Engine oil
Transmission oil
Vehicle and braking system test
3 3
3 1 3
1 1
Variator rollers
1
3
1
(5000 mi)
3
1
1
use and maintenance
52
Scarabeo 50 - Scarabeo 100 4T
Page 17
KEY
= check and clean, adjust, lubricate or
1
change, if necessary;
= clean;
2
= change;
3
= adjust.
4
NOTE Carry out the maintenance opera-
tions more frequently if you use the vehicle
in rainy and dusty areas or on uneven
ground.
Components
Wheels, tyres and inflating
pressures
Tightening of nuts and bolts
Suspensions
Brake fluid bleeding
Fuel pipes
After running-in
[1000 km
(625 mi)]
Every 4000 km
(2500 mi)
or 12 months
1 1
1
Every 8000 km
(5000 mi)
or 24 months
1 3
every 4 years:
1
1
3
use and maintenance
Scarabeo 50 - Scarabeo 100 4T
53
Page 18
1
IDENTIFICATION DATA
It is a good rule to write down the frame and
engine numbers in the space provided in this
manual.
The frame number can be used for the purchase of spare parts.
NOTE Do not alter the identification num-
bers if you do not want to incur severe penal
and administrative sanctions. In particular,
the alteration of the frame number results in
the immediate invalidity of the guarantee.
use and maintenance
54
Scarabeo 50 - Scarabeo 100 4T
FRAME NUMBER
The frame number is stamped on the central tube of the frame. To be able to read it,
remove the cover (1).
Frame no. __________________________
100
ENGINE NUMBER
The engine number is stamped near the
lower support of the rear shock absorber.
Engine no. __________________________
Page 19
3
1
2
3
3
3
4
AIR CLEANER
Carefully read page 47 (MAINTENANCE).
Check the conditions of the air cleaner
monthly or every 4000 km (2500 mi), depending on the conditions in which the vehicle is
used.
If the vehicle is used on dusty or wet roads,
the cleaning operations and any replacement
should be carried out more frequently.
REMOVAL
♦ Position the vehicle on the centre stand,
on a solid and level surface see page 46
(POSITIONING THE VEHICLE ON THE
CENTRE STAND).
♦ Remove the inspection cover, see page
65 (REMOVING THE INSPECTION
COVER).
♦ Withdraw from the air cleaner cover (1)
the fuel to injector supply pipe (2).
♦ Unscrew and remove the seven screws
(3).
use and maintenance
NOTE If the cleaner is clogged, remove
the filtering element (4) and replace it.
Scarabeo 50 - Scarabeo 100 4T
55
Page 20
100
1
1
100
3
1
AIR CLEANER
Carefully read page 47 (MAINTENANCE).
Check the conditions of the air cleaner and
clean it monthly or every 3000 km (1875 mi),
depending on the conditions in which the vehicle is used.
If the vehicle is used on dusty or wet roads,
the cleaning operations and any replacement
should be carried out more frequently.
T o clean the filtering element it is necessary
to remove it from the vehicle.
use and maintenance
56
100
Scarabeo 50 - Scarabeo 100 4T
2
REMOVAL
♦ Position the vehicle on the centre stand,
on a solid and level surface, see page 46
(POSITIONING THE VEHICLE ON THE
CENTRE STAND).
♦ Unscrew and remove the six screws (1).
♦ Remove the air cleaner cover (2).
♦ Remove the filtering element (3).
CLEANING
WARNING
Do not use petrol or inflammable solvents
to wash the filtering element, in order to
avoid fires or explosions.
♦ Wash the filtering element (3) with clean,
non-inflammable solvents or solvents with
high volatility point, then let it dry thoroughly.
♦ Apply a filter oil on the whole surface.
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