Apple Macintosh Powermac Performa 580CD Service Manual

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Service Source
Macintosh LC 580/
Performa 580CD
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Service Source

Basics

LC580/Performa 580CD
Basics General Information - 1

General Information

Overview

These computers are higher-performance versions of the Macintosh LC 575. Each features a 33 MHz 68040 logic board with 4 MB of soldered DRAM (expandable to 52 MB with two 72-pin SIMMs, 80 ns or less).

Macintosh LC 580

The Macintosh LC 580 supports various options, including an IDE hard drive and a trayloading double-speed CD-ROM drive.
Basics General Information - 2

Performa 580CD

Performa versions of Macintosh products include specific bundles of software and hardware configurations.
The Performa 580CD is bundled with a 500 MB IDE hard drive and a trayloading double-speed CD-ROM drive.
The information in this manual is applicable to both the Macintosh and Performa versions unless specified otherwise.
Basics General Information - 3

Rear View Diagram

Video-In
Access Cover
External Video
Connector Cover
Communications
Card Access Cover
LC Processor-Direct
Expansion Card
Access Cover
Basics General Information - 4
Video-In
Slot
SIMMs Single or Double Bank Slot
SIMMs Single Bank Slot
Cudo Reset Button
External Video Connector Slot

Logic Board Diagram

Battery
Communications Slot
LC Processor-Direct Slot
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Service Source
Specifications
LC 580/Performa 580CD
Specifications Processor - 1

Processor

Motorola 68LC040 microprocessor 33 MHz Built-in memory management unit (MMU)
Specifications Memory - 2

Memory

RAM
ROM

PRAM

VRAM

4 MB of dynamic RAM on board Expandable to 52 MB (fast-paced mode 80 ns DRAM SIMMs) Two 72-pin SIMM connectors
1 MB of ROM
256 bytes of parameter memory Long-life lithium battery
1 MB of DRAM soldered to logic board Can display thousands of colors (16-bit)
Specifications Disk Storage - 3

Disk Storage

Floppy Drive

Hard Drive

CD-ROM Drive

Built-in 1.4 MB Apple SuperDrive, manual-inject
Internal IDE hard drive
Optional internal CD-ROM drive
Specifications I/O Interfaces - 4

I/O Interfaces

Serial

SCSI

Apple Desktop Bus

Two RS-232/RS-422 serial ports for external modem and
printer Modem port uses a 9-pin mini-DIN connector Printer port uses an 8-pin mini-DIN connector
One SCSI port for expansion Accommodates up to six external SCSI devices
One AppleDesktop (ADB) port for keyboard and mouse Maximum of three ADB devices recommended Maximum current draw: 500 mA(Mouse draws 10 mA; keyboard
draws 25 mA.)
Specifications I/O Interfaces - 5

Sound

Processor-Direct Slot

Communications Slot

Video-In Slot

External Video Connector Slot

Sound-input port for monaural sound input Sound-output port capable of delivering 8-bit stereo sound Stereo headphone jack capable of delivering 8-bit stereo sound
Internal expansion slot for 114-pin processor-direct expansion
card
Internal expansion slot for optional 112-pin fax modem or
Ethernet card
Internal, 60-pin video-in slot for optional expansion card that
provides real-time video display, capture, and overlay
One 22-pin connector for a second monitor
Specifications I/O Devices - 6

I/O Devices

Keyboard

Mouse

Microphone

Speaker

Supports all Apple Desktop Bus (ADB) keyboards
Apple Desktop Bus Mouse II Mechanical tracking, optical shaft, or contact encoding
Integrated microphone for mono sound input
Integrated stereo speakers capable of delivering 8-bit stereo
sound
Specifications Sound and Video - 7

Sound and Video

Sound Generator

Records at 11 kHz or 22 kHz sample rate Plays back at 11 kHz or 22 kHz sample rate Two speakers with enhanced stereo sound With optional CD-ROM drive, allows playback of ordinary audio
compact discs
Specifications Sound and Video - 8

Video Display

14-in. diagonal, high-resolution screen (11.5-in. viewable
image) Gun Configuration: Horizontal inline Phosphor (aluminized): P22 derivative Phosphor CIE Coordinates: Red x = 0.625 ± 0.020, y = 0.340 ± 0.020 Green x = 0.280 ± 0.020, y = 0.595 ± 0.020 Blue x = 0.155 ± 0.015, y = 0.070 ± 0.015 Dot Pitch: 0.28 mm dot pitch shadow mask Vertical Frequency: 66.7 Hz Active Raster Size (nominal): 9.5 in. by 7.3 in. (240 mm by 180
mm) White Point: 9300° K Shipping Brightness (nominal): 30 ± 5 foot lamberts
Specifications Sound and Video - 9

Video Timings

Horizontal Timing
Vertical Timing
640 x 480 Resolution @ 66.67 Hz Back Porch: 96 dots H SYNC: 64 dots Front Porch: 64 dots 1 dot: 33.06878 ns 1 H: 28.5714 µs 1/dot: 30.24 MHz Back Porch: 39 H V SYNC: 3 H Front Porch: 3 H 1 H: 28.5714 µs 1/H: 35.000 kHz 1 V: 15.000 ms
Specifications Sound and Video - 10

External Video Connector (Optional)

Supports video mirroring on the following external monitors (at
product introduction):
• 640 x 480 resolution: Macintosh 12” Color Display, Apple
Color Plus 14” Display, Apple Performa Plus Display, Apple
Multiple Scan 15 Display, Apple Multiple Scan 17 Display,
Apple Multiple Scan 20 Display
• 800 x 600 resolution: Apple Multiple Scan 15 Display, Apple
Multiple Scan 17 Display, Apple Multiple Scan 20 Display, and
SVGA monitors
Specifications Physical and Electrical - 11

Physical and Electrical

Dimensions

Weight

Power Supply

Height: 17.9 in. (45.5 cm) Width: 13.5 in. (34.4 cm) Depth: 16.5 in. (42.0 cm)
40.5 lb. (18.4 kg)
Voltage: 90 to 264 V rms Frequency: 50–60 Hz, plus or minus 3 Hz, single phase Surge Voltage: 300 V rms for 100 ms Peak Inrush Current: 40 amps pk Current: 2.0 amps maximum for all line and load conditions Power: 120 W maximum for all line and load conditions Line voltage: 100–240 VAC; RMS automatically configured
Specifications Physical and Electrical - 12
Audio Amplifier
Amplifier drives a 16-ohm speaker Audio Input Voltage: 0.707 V rms Audio Input Impedance: 10 K ohms Output Power at 1 kHz: 250 mW Bandwidth 3 dB: 200 Hz to 15 kHz Total Harmonic Distortion: ≤ 1%
Specifications Environmental - 13

Environmental

Temperature

Relative Humidity

Operating Altitude

Operating: 50–104° F (10–40° C) Transit: (72 hours): -40° F to +149° F (-40° C to +65° C) Storage (6 months): -40 to 116.6° F (-40 to 47° C)
20–95% noncondensing
0–10,000 ft. (0–3,000 m)
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Troubleshooting

LC 580/Performa 580CD
Troubleshooting General/ - 1

General

The Symptom Charts included in this chapter will help you diagnose specific symptoms related to your product. Because cures are listed on the charts in the order of most likely solution, try the first cure first. Verify whether or not the product continues to exhibit the symptom. If the symptom persists, try the next cure. (Note: If you have replaced a module, reinstall the original module before you proceed to the next cure.)
If you are not sure what the problem is, or if the Symptom Charts do not resolve the problem, refer to the Flowchart for the product family.
For additional assistance, contact Apple Technical Support.
Troubleshooting First Checklist/ - 2

First Checklist

Important:
needless module replacement.
Do you know that...
• The CRT raster will not always resemble a perfect rectangle.
CRT tolerances allow for some distortion. Additional distortion
can be caused by magnetized metal objects (desks, file
cabinets, etc.). Move the unit to a different location if you
notice raster bowing or bent raster edges.
• Jitter, faint lines, or screen movement can be caused by
external interference such as electronic devices and
fluorescent lights. Move the unit to another room or building to
help determine if external interference is the source of the
problem.
• A misadjusted screen can mimic the same symptoms as analog
Read this checklist before you replace a module. Avoid
Troubleshooting First Checklist/ - 3
board or CRT failures. By performing the adjustment
procedures, you might determine if one or more of the
adjustments is the cause of the problem.
• CRTs rarely fail. Needless CRT replacements can be prevented
by checking display adjustments, checking the possibility of
other defective modules, and accepting small imperfections in
screen display.
If you have any doubts about whether a CRT needs replacement, contact Apple Technical Support.
Troubleshooting Symptom Charts/Audio - 4

Symptom Charts

Audio

Sound distortion with MPEG board installed
Replace MPEG board with modified MPEG board. A modified board should have a jumper present from U5 Pin 2 to D1 Pin 1.
Troubleshooting Symptom Charts/Video - 5

Video

Screen is black, too dark, or too bright; audio and drive operate
Screen is bright and audio is present, but no video information is visible
1 Adjust contrast button on front bezel. 2 Adjust brightness button on front bezel. 3 Check yoke cable connection. 4 Perform video adjustments. Refer to “Video” in Adjustments
chapter. 5 Replace analog board. 6 Replace CRT.
1 Perform video adjustments. Refer to “Video” in Adjustments
chapter. 2 Replace analog board.
Troubleshooting Symptom Charts/Video
(Continued)
- 6
Screen is completely black except for single vertical or horizontal line displayed
Predominant color tint or color cannot be adjusted
Picture breaks into diagonal lines, or picture rolls vertically or horizontally
Video
1 Check yoke cable connection with power off. 2 Replace analog board. 3 Replace CRT.
Perform video adjustments. Refer to “Video” in Adjustments chapter.
1 Perform geometry adjustments. Refer to “Geometry” in
2 Replace analog board.
(Continued)
Adjustments chapter.
Troubleshooting Symptom Charts/Video
(Continued)
- 7
Out of convergence (color bleeds from text or lines)
Black screen spots (burnt phosphors)
Video
1 Perform convergence adjustment. Refer to “Convergence” in
2 Replace analog board.
Replace CRT.
(Continued)
Adjustments chapter. Note that some misconvergence is
normal, especially around edges of screen. Contact Apple
Technical Support if you’re uncertain whether the
misconvergence is within specification.
Troubleshooting Symptom Charts/Video
(Continued)
- 8
Video
Screen jitters or flashes
Out of focus 1 Perform focus adjustment. Refer to “Focus” in Adjustments
1 Refer to “First Checklist” in this chapter. Move electrical
2 Move unit to another room or building and check if symptom
3 Replace analog board.
2 Check for proper screen luminance. If luminance is off,
3 Replace analog board.
(Continued)
devices (other monitors, scanners, etc.) away from monitor.
Temporarily shut off all fluorescent lights in area.
persists.
chapter. Note that misconvergence can also produce an out-
of-focus symptom.
perform cutoff and white balance adjustments. Refer to
“Video” in Adjustments chapter.
Troubleshooting Symptom Charts/Video
(Continued)
- 9
Raster size too short/ tall or narrow/wide
Linearity bad (size of text/graphics differs at top, bottom, or sides of screen)
Video
1 Perform geometry adjustment. Refer to “Geometry” in
2 Replace analog board.
Replace analog board.
(Continued)
Adjustments chapter.
Troubleshooting Symptom Charts/Video
(Continued)
- 10
Raster tilted or shifted
Raster distorted (barrel-shaped, corners not square, stretched or compressed at top of display, or sides not perpendicular)
Video
1 Refer to “First Checklist” in this chapter. Move metal
2 If symptom appears immediately after CRT replacement,
3 Perform appropriate geometric adjustments (see
4 Replace analog board.
1 Refer to “First Checklist” in this chapter. Move metal
2 Perform appropriate geometric adjustments (see
3 Replace analog board.
(Continued)
objects away from monitor.
reinstall CRT and align it according to CRT guidelines in the
Take Apart chapter
Adjustments chapter).
objects away from monitor.
Adjustments chapter).
Troubleshooting Symptom Charts/Video
(Continued)
- 11
Video
Raster not centered 1 Adjust horizontal or vertical shift control. Refer to
2 Refer to “First Checklist” in this chapter.
(Continued)
Adjustments chapter.
Troubleshooting Symptom Charts/Floppy Drive - 12

Floppy Drive

Audio and video are present, but internal floppy drive does not operate
Disk ejects; display shows icon with blinking “X”
Unable to insert disk all the way
1 Replace bad disk with known-good disk. 2 Replace floppy drive. 3 Replace logic board. Retain customer’s SIMMs.
1 Replace bad system disk with known-good system disk. 2 Replace floppy drive. 3 Replace logic board. Retain customer’s SIMMs.
1 To eject previously inserted disk, insert opened paper clip
into hole beside floppy drive. 2 Switch off system and hold mouse button down while
switching system on (to complete eject cycle). 3 Replace floppy drive.
Troubleshooting Symptom Charts/Floppy Drive
(Continued)
- 13
Floppy Drive
Does not eject disk 1 Insert opened paper clip into hole beside floppy drive.
2 Switch off system and hold mouse button down while
switching system on (to complete eject cycle). 3 Replace floppy drive.
Internal floppy drive runs continuously
1 Replace bad disk with known-good disk. 2 Replace floppy drive. 3 Replace logic board. Retain customer’s SIMMs.
(Continued)
Troubleshooting Symptom Charts/Hard Drive - 14

Hard Drive

Internal or external hard drive does not operate
1 Verify that SCSI loopback card is not attached. 2 Verify that external drive is properly terminated. 3 Replace hard drive. 4 Replace logic board. Retain customer’s SIMMs. 5 Replace hard drive.
Troubleshooting Symptom Charts/CD-ROM Drive - 15

CD-ROM Drive

CD-ROM drive does not accept disc
Volume control does not operate correctly
Macintosh cannot mount CD-ROM drive
1 Replace disc (if dirty or damaged). 2 Replace CD-ROM drive mechanism.
1 Reseat CD adapter connector. 2 Replace CD adapter connector. 3 Replace CD-ROM drive. 4 Replace chassis harness assembly.
1 Reseat CD adapter connector. 2 Check SCSI ID setting. (Internal CD-ROM was originally set
to 3 at factory.) 3 Test CD-ROM drive on known-good Macintosh; if CD-ROM
drive doesn’t work, replace it. 4 Replace chassis harness assembly.
Troubleshooting Symptom Charts/CD-ROM Drive
(Continued)
- 16
When an internal and external SCSI device are present, only one powers up
CD-ROM Drive
1 Verify that SCSI device ID switch setting on external device
is higher than 0. Verify that ID switch setting on external
SCSI device does not duplicate ID switch settings on other
external SCSI devices. 2 Replace terminator on external SCSI device. 3 Replace SCSI select cable.
(Continued)
Troubleshooting Symptom Charts/CD-ROM Drive
(Continued)
- 17
A Macintosh LC 580 starts up from a backup CD-ROM disc, but won’t eject the disc and gives a -50 error. Or the computer starts up from backup CD­ROM, but won’t mount discs after restart.
CD-ROM Drive
Early Macintosh LC 580 computers shipped with AppleCD 300i plus CD-ROM drives. Later LC 580 computers shipped with AppleCD 600i CD-ROM drives. Using a backup CD-ROM intended for the AppleCD 300i in an AppleCD 600i (or vice versa) will cause these symptoms.
• Identify the backup CD-ROM discs by their part numbers. Backup discs for AppleCD 300i have the part numbers 691-0462-B or 691-3305-A. Backup discs for AppleCD 600i have the part number 691-0793-A.
• Identify the CD-ROM drive installed in the Macintosh LC
580. Remove any CD-ROM disc present in the drive. Open the PC Exchange control panel and click Options. You will see the product code CR-8004x if the drive is a 300i or the code CR-8005x if the drive is a 600i.
• Use only 300i backup CD-ROM discs in 300i drives, and only 600i backup discs in 600i drives.
(Continued)
Troubleshooting Symptom Charts/Peripheral - 18

Peripheral

Cursor does not move 1 Check mouse connection.
2 If mouse was connected to keyboard, connect it to rear ADB
port instead. If mouse works, replace keyboard. 3 If mouse does not work in any ADB port, replace mouse. 4 Replace logic board. Retain customer’s SIMMs.
Cursor moves, but clicking mouse button has no effect
1 Replace mouse. 2 Replace logic board. Retain customer’s SIMMs.
Troubleshooting Symptom Charts/Peripheral
(Continued)
- 19
Cannot double-click to open application, disk, or server
No response to any key on keyboard
Peripheral
1 Remove extra system files on hard drive. 2 Clear parameter RAM. Hold down <Command> <Option> <P>
<R> keys during system startup but before “Welcome to
Macintosh” appears. 3 If mouse was connected to keyboard, connect it to rear ADB
port instead. If mouse works, replace keyboard. 4 If mouse does not work in any ADB port, replace mouse. 5 Replace logic board. Retain customer’s SIMMs.
1 Check keyboard connection to ADB port. 2 Replace keyboard cable, if detachable. 3 Replace keyboard. 4 Replace logic board. Retain customer’s SIMMs.
(Continued)
Troubleshooting Symptom Charts/Peripheral
(Continued)
- 20
Known-good ImageWriter or ImageWriter II does not print
Known-good LaserWriter does not print
Peripheral
1 Make sure that Chooser and Control Panel are set correctly. 2 Replace printer driver and system software with known-
good. 3 Replace printer interface cable. 4 Replace logic board. Retain customer’s SIMMs.
1 Make sure that Choose and Control Panel are set correctly. 2 Replace printer driver and system software with known-
good. 3 Troubleshoot by referring to Apple Service Guide for
Networking and Communications.
(Continued)
Troubleshooting Symptom Charts/Peripheral
(Continued)
- 21
When an internal and external SCSI device are present, only one powers up
Peripheral
1 Verify that SCSI device ID switch setting on external device
is higher than 0. Verify that ID switch setting on external
SCSI device does not duplicate ID switch settings on other
external SCSI devices. 2 Replace terminator on external SCSI device. 3 Replace SCSI select cable.
(Continued)
Troubleshooting Symptom Charts/Global Village Modem “Busy Serial Port” - 22

Global Village Modem “Busy Serial Port”

Using modem gives message: “Can’t find or can’t access a modem to use for registration. Make sure you have Global Village software installed correctly, reboot your computer, and try again. If you want to use a specific modem for registration, select it from Chooser.”
The TelePort Control Panel becomes corrupted when a Performa 580CD is restarted while AppleTalk is set to “Inactive” in the Chooser or LocalTalk is not the selected AppleTalk Connection in the Network Control Panel. Follow these steps;
1 Obtain GlobalFax 2.5.2P Update. 2 Restart the computer with extensions off. 3 Double-click Performa GlobalFax 2.5.2 Update icon. 4 Click Update button and watch for update confirmation
window. 5 Restart computer. 6 Customer should keep backup copy of 2.5.2 Update program
and run it after reinstalling software from backup CD.
Troubleshooting Symptom Charts/Global Village Modem “Busy Serial Port” - 23

Global Village Modem “Busy Serial Port”

Resetting modem in TelePort Control Panel gives message: “The current port is busy and cannot be opened. Quit any open communication application, or turn off AppleTalk in the Chooser (if the modem is connected to the Printer port), and then reopen the TelePort control panel.”
Here’s an alternative fix that doesn’t require GlobalFax 2.5.2P Update:
1 Replace corrupted control panel in System Folder with
uncorrupted copy of TelePort Control Panel found in Control
Panels folder on backup CDs. 2 Set AppleTalk to “Active” and select LocalTalk as the
AppleTalk Connection in Network Control Panel.
Troubleshooting Symptom Charts/Miscellaneous - 24

Miscellaneous

Clicking, chirping, or thumping sound
Smoke/odor Replace analog board.
No video, no audio, and no drive operation
“Sad Macintosh” icon 1 Replace bad disk with known-good disk.
1 Replace analog board. 2 Replace logic board. Retain customer’s SIMMs.
1 Connect power cord. 2 Switch power on. 3 Replace power cord. 4 Replace analog board. 5 Replace logic board. Retain customer’s SIMMs.
2 Replace RAM SIMMs on logic board. 3 Replace logic board. Retain customer’s SIMMs.
Troubleshooting Symptom Charts/Miscellaneous
(Continued)
- 25
Screen shows “Sad Macintosh” icon and black vertical lines; screeching sound
Headphone jack does not operate correctly
No sound from external speakers
Miscellaneous
1 Replace RAM SIMMs on logic board. 2 Replace logic board. Retain customer’s SIMMs.
1 Verify that headphone jack is seated properly. 2 Replace front panel control board. 3 Replace chassis harness assembly.
1 Check that volume is turned on (manually or through Control
Panel). 2 Verify that headphones are unplugged. 3 Verify that speaker connectors are properly connected. 4 Test speakers with known-good Macintosh; if speakers do not
work, replace them. 5 Replace logic board.
(Continued)
K
Service Source

T ak e Apart

LC 580/Performa 580CD
Take Apart Drive Bezel - 1

Drive Bezel

No preliminary steps are required before you begin this procedure.
Drive Bezel
Caution:
precautions in Bulletins/ Safety.
Review ESD
Take Apart Drive Bezel - 2
1
Note:
Place the unit near the edge of the work table.
Insert a flat-blade screwdriver into the opening on the bottom of the drive bezel.
Drive Bezel
Take Apart Drive Bezel - 3
2 Push the blade away
from you, twisting it to release the interior latch on the bezel.
Drive Bezel
3 Pull the bezel down and
remove it.
Replacement Note:
Slide the bezel up and firmly snap it into place.
Take Apart Floppy Drive - 4

Floppy Drive

Before you begin, remove the drive bezel.
Floppy Drive
Caution:
remove the floppy drive merely by removing the drive bezel at the front of the machine. Although replacing the floppy drive is now extremely easy, do not neglect to follow proper ESD precautions: Use a grounded workbench pad and always wear a grounding wriststrap.
You can access and
Take Apart Floppy Drive - 5
1 Push up the latch and
pull out the floppy drive.
Floppy Drive
Latch
Take Apart Floppy Drive - 6
2 Disconnect the floppy
drive cable.
Floppy Drive
Floppy
Drive
Cable
Take Apart Floppy Drive - 7
Note:
Mounting Screw
Perform the following steps only if you are replacing the floppy drive.
3
Note:
Notice the placement of the carrier and screws before removing them. Retain the carrier and screws and install them on the new floppy drive.
Carrier
Remove the four mounting screws.
4 Remove the carrier from
the floppy drive.
Floppy Drive
Take Apart CD-ROM Drive - 8

CD-ROM Drive

Before you begin, remove the drive bezel.
CD-ROM Drive
Caution:
remove the CD-ROM drive merely by removing the drive bezel at the front of the machine. Although upgrading the CD-ROM drive is now extremely easy, do not neglect to follow proper ESD precautions: Use a grounded workbench pad and always wear a grounding wriststrap.
You can access and
Take Apart CD-ROM Drive - 9
Note:
A CD-ROM drive is
optional.
1 Using a screwdriver,
push up the latch and slide out the CD-ROM drive.
CD-ROM Drive
Take Apart CD-ROM Drive - 10
Note:
Mounting Screw
Perform the following steps only if you are replacing the CD-ROM drive.
2 Remove the four
mounting screws.
3 Remove the carrier from
the CD-ROM drive.
Carrier
CD-ROM
Drive
Take Apart CD-ROM Drive - 11
Note:
Retain the carrier, screws, and adapters for installation on the new CD­ROM drive.
Carrier
Adapter
Adapter
Take Apart I/O Door - 12

I/O Door

No preliminary steps are required before you begin this procedure.
I/O Door
Caution:
damage to components, wear a grounding wriststrap. Review ESD precautions in Bulletins/Safety.
To prevent ESD
Take Apart I/O Door - 13
1 Place the unit face-
Tab
Tab
Optional
Optional Security
Security
Screw
Screw
down on a clean, soft surface.
2
Note:
If the optional security screws are installed on the I/O door, remove them.
3 Pull down the two tabs
and remove the I/O door.
Optional Security Screw
Replacement Note:
Engage the three interior tabs along the bottom of the I/O door and snap the door closed.
Take Apart Rear Housing - 14

Rear Housing

Before you begin, remove
Rear Housing
the I/O door (if security screws are installed)
±
Warning:
contains high voltage and a high-vacuum picture tube. To prevent serious injury, review CRT safety in Bulletins/Safety.
±
Warning:
grounding wriststrap until after discharging the CRT.
This product
Never use a
Take Apart Rear Housing - 15
1 Place the unit face-
Mounting
Screw
I/O Door
down on a clean, soft surface.
Note:
If the I/O door is not
secured by screws, leave it
Foot
in place and it will automatically be removed with the rear housing.
Foot
2 Using a Torx
screwdriver, remove the five mounting screws.
Foot
3 Pry open the unit with a
case cracker and lift off the rear housing.
Rear Housing
Foot
Take Apart Rear Housing - 16
Replacement Note:
feet on the rear housing are worn, replace them.
If the
Take Apart Fan - 17
Fan
Before you begin, remove the following:
• I/O door (if security
Fan
screws are installed)
• Rear housing
±
Warning:
contains high voltage and a high-vacuum picture tube. To prevent serious injury, review CRT safety in Bulletins/Safety.
This product
Take Apart Fan - 18
±
Latch
Latch
Warning:
grounding wriststrap until after discharging the CRT.
Push the latches outward and remove the fan assembly.
Never use a
Take Apart Analog Board - 19

Analog Board

Analog Board
Before you begin, do the following:
• Remove the I/O door (if
security screws are installed)
• Remove the rear housing
• Discharge the CRT
• Remove the anode cap
±
Warning:
contains high voltage and a high-vacuum picture tube. To prevent serious personal injury or equipment damage, discharge the CRT and remove the anode cap.
This product
Take Apart Analog Board - 20
Review CRT safety in Bulletins/Safety. Unlike other monitors, the LC 580 monitor must be face-down when the CRT is discharged.
Ground Cable
Ground
Cable
±
Warning:
grounding wriststrap until after discharging the CRT.
1
Caution:
face down on a clean, soft surface. This will prevent stress on the front bezel, which could cause the bezel to crack.
2 Disconnect the two
ground cables.
Never use a
Place the unit
Take Apart Analog Board - 21
3 Disconnect the following
analog board cables:
• Degauss cable from
BP2
BP2(Black and white, with white connector)
• CRT cable from BD1(Long and multi­colored, with gray connector)
• Microphone cable from BD8 (Gray, with white connector)
• Speaker cable from SSI(Short and multi colored, with brown connector)
Take Apart Analog Board - 22
4 Remove the degauss
wires from the cable retainer, located at HLD3.
CRT/ Video Board Connector
CRT/Video
Board
Replacement Note:
are replacing the analog board, remove the cable retainer and reinstall it on the new board.
5
Caution:
Twisting, bending, or applying force to the CRT/video board could damage the neck of the CRT. Be sure
Gray
Epoxy
to pull the CRT/video board straight off the CRT.
If you
Take Apart Analog Board - 23
Note:
If gray epoxy secures the CRT/video board, cut and peel it off before removing the board.
Analog Board Guide
Remove the CRT/video board from the neck of the CRT.
Analog Board Guide
Release Tab
6 Disconnect the small,
pink CRT/video board connector.
7
Note:
The analog board is supported by a plastic guide on each side.
Take Apart Analog Board - 24
8 Push in the release tab
on one of the analog board guides.
9 Grasp the fence and pull
the board up slightly.
10 Perform the same
procedure on the other release tab.
11 Pull up the board
slightly to expose a connector and a cable.
Power Connector
Take Apart Analog Board - 25
12 Disconnect the white
power connector.
Power
Connector
Replacement Note:
Move aside the loose analog board cables so they do not extend below the board as you slide it in.
Replacement Note:
Push the power connector cables fully into the EMI shielding. Failure to do so could cause the wires to wear.
Take Apart Analog Board - 26
13 Disconnect the ribbon
cable.
14 Slide the analog board
out of the chassis assembly.
Analog Board
Replacement Note:
The ribbon cable hangs on a wire hinge inside the chassis harness assembly. If the cable falls off this hinge, rehang the cable.
Ribbon Cable
Replacement Note:
Make sure you connect the ribbon cable and the power connector before sliding the analog board completely in.
Take Apart Analog Board - 27
Replacement Note:
Perform the cutoff adjustment whenever you replace the analog board. See “Video” in the Adjustments chapter.
Take Apart Logic Board - 28

Logic Board

Before you begin, remove the I/O door.
Logic Board
Caution:
remove the logic board merely by removing the I/O door at the rear of the machine. Although upgrading the logic board is now extremely easy, do not neglect to follow proper ESD precautions: Use a grounded workbench pad, and always wear a grounding wriststrap.
You can access and
Take Apart Logic Board - 29
Note:
If you are replacing a
logic board that has one
Logic Board Handle
SIMM slot, replace it with P/N 661-0158. If you are replacing a logic board that has two SIMM slots, replace it with P/N 661-1114.
1 Place the unit face-
down on a clean, soft surface.
2 Swing the logic board
handle out from its storage position and pull out the logic board.
Replacement Note:
handle into its slot.
Snap the
Take Apart Logic Board - 30
Fence
Screw
Logic Board
Replacement Note:
If you replace the logic board, make sure the battery cable on the new board is connected.
3 Remove the screws that
attach the fence to the logic board.
4 Remove the fence.
Take Apart Logic Board - 31
Logic Board Rail
Chassis Harness
Assembly
Replacement Note:
If the logic board rails are damaged, replace them. You will need to remove the rear housing in order to access the rails.
Take Apart Hard Drive - 32

Hard Drive

Before you begin, remove the I/O door.
Hard Drive
Caution:
remove the hard drive merely by removing the I/O door at the rear of the machine. Although upgrading the hard drive is now extremely easy, do not neglect to follow proper ESD precautions: use a grounded workbench pad, and always wear a grounding wriststrap.
You can access and
Take Apart Hard Drive - 33
1 Place the unit face-
down on a clean, soft surface.
2 Push the latch and slide
out the hard drive.
Take Apart Hard Drive - 34
3 Disconnect the ribbon
connector and the power connector.
Ribbon
Connector
Power
Connector
Take Apart Hard Drive - 35
Mounting Screw
Hard Drive
Note: Perform the following steps only if you are replacing the hard drive.
Carrier
Note: Notice the placement of the carrier and screws before removing them. Retain the carrier and screws and install them on the new hard drive.
4 Remove the four screws.
5 Remove the carrier from
the hard drive.
Take Apart Hard Drive - 36
Replacement Caution: Some hard drives have jags near the cable connector that can rub and, therefore, damage the cable. When reinstalling one of these drives, fold the cable and slide it in so that it precedes the drive into the chassis harness assembly.
Take Apart Chassis Harness Assembly - 37

Chassis Harness Assembly

Before you begin, do the
Chassis Harness
Assembly
following:
• Remove the drive bezel
• Remove the CD-ROM
drive (if installed)
• Remove the floppy drive
• Remove the I/O door (if
security screws are installed)
• Remove the rear housing
• Remove the hard drive
• Remove the logic board
• Discharge the CRT
• Remove the anode cap
Take Apart Chassis Harness Assembly - 38
• Remove the analog board
±Warning: This product
contains high voltage and a high-vacuum picture tube. To prevent serious injury, review CRT safety in Bulletins/Safety.
±Warning: Never use a
grounding wriststrap until after discharging the CRT.
Take Apart Chassis Harness Assembly - 39
Caution: Place the unit face down on a clean, soft surface. This will prevent stress on the front bezel, which could cause the bezel to crack.
Note: A chassis guide and a plastic tab secure each side of the chassis to the front
Top Opening
Chassis Guide
housing. Before lifting off the chassis, you must remove the guides and release the tabs.
Chassis Guide
Take Apart Chassis Harness Assembly - 40
1 Using a flat-blade
screwdriver, press in the bottom of the chassis guide and release its latch.
2 Without removing the
screwdriver, place a finger in the top opening and firmly slide the guide up and off.
3 Perform the same
procedure on the other chassis guide.
Take Apart Chassis Harness Assembly - 41
4 Slide your hand from
the far side of the assembly to the section closest to you. Locate the plastic tab hidden inside the chassis opening.
5 Insert a flat-blade
screwdriver into the chassis opening. Push in and release the interior tab.
6 Pull the chassis up
slightly and hold it in that position.
7 Perform the same
Chassis Opening for Interior Tab
procedure on the other side.
Take Apart Chassis Harness Assembly - 42
8 Lift off the chassis
harness assembly.
Replacement Note: To prevent the speaker cable from getting caught beneath the chassis, move the cable to the side.
Replacement Note: Align the chassis opening with the plastic tab on the front housing.
Chassis Opening and Interior Tab
Take Apart Chassis Harness Assembly - 43
Replacement Note: If the analog board guides are damaged, replace them. Before removing them,
Analog Board Guide
notice how they are installed, since there is a left-side and a right-side guide. Insert a flat-blade screwdriver under the analog board guide and push the guide up. Slide the guide forward and remove it.
Take Apart Speakers - 44

Speakers

Before you begin, do the following:
• Remove the drive bezel
• Remove the CD-ROM
Speaker
Speaker
drive (if installed)
• Remove the floppy drive
• Remove the I/O door (if
security screws are installed)
• Remove the rear housing
• Remove the hard drive
• Remove the logic board
• Discharge the CRT
• Remove the anode cap
• Remove the analog board
Take Apart Speakers - 45
• Remove the chassis
2
harness assembly
Note: Perform the following steps on each speaker.
1 Remove two screws from
the speaker.
1
Take Apart Speakers - 46
2 Disconnect the speaker
connectors and remove the speaker.
Speaker
Take Apart Front Panel Control Board - 47
Front Panel

Front Panel Control Board

Control Board
Before you begin, do the following:
• Remove the drive bezel
• Remove the CD-ROM
drive (if installed)
• Remove the floppy drive
• Remove the I/O door (if
security screws are installed)
• Remove the rear housing
• Remove the hard drive
• Remove the logic board
• Discharge the CRT
• Remove the anode cap
Take Apart Front Panel Control Board - 48
• Remove the analog board
Front Panel
Control Board
• Remove the chassis
harness assembly
1 Remove the screw.
2 Lift off the front panel
control board.
Screw
Take Apart Front Panel Control Board - 49
3 Note: Notice how the
shield is installed—with the lip covering the
Shield
cable—before removing it.
Remove the shield from the board and disconnect the cable.
Replacement Note: Make
Cable
Lip
sure you connect the cable before installing the shield.
Replacement Note: Slide the board onto the two front metal tabs on the chassis.
Shield
Push the board firmly into place and install the screw.
Take Apart CRT - 50
CRT
Before you begin, do the following:
• Remove the drive bezel
• Remove the CD-ROM
drive (if installed)
• Remove the floppy drive
• Remove the I/O door (if
security screws are installed)
• Remove the rear housing
• Remove the hard drive
• Remove the logic board
• Discharge the CRT
• Remove the anode cap
• Remove the analog board
Take Apart CRT - 51
• Remove the chassis
harness assembly
±Warning: This product
contains high voltage and a high-vacuum picture tube. To prevent serious injury, review CRT safety in Bulletins/Safety.
±Warning: Never use a
grounding wriststrap until after discharging the CRT.
1 Place the unit face-
down on a clean, soft surface.
Take Apart CRT - 52
2 Unhinge the four
metallic ties and remove the degauss coil.
Replacement Note: Replace
CRT
the degauss coil so that its cable hangs on the left side.
Degauss Coil
Metallic Tie
Metallic Tie
Metallic Tie
Replacement Note: Re­hinge the metallic ties snugly so they hold the CRT firmly in place.
Metallic Tie
Degauss Cable
Take Apart CRT - 53
3 Note: When you remove
the CRT, place it on a clean, soft surface.
Using a 5/16 ratchet, remove the four mounting screw assemblies and
Mounting Screw Assembly
carefully lift out the CRT.
Replacement Note: If you are replacing the CRT, retain the degauss coil and mounting screw assemblies and install them on the new CRT. These parts are not packaged with the new CRT
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