yaskawa LX3 Connecting Manual
YASNAC LX3
CNC SYSTEM FOR TURNING APPLICATIONS
CONNECTING MANUAL
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Before initial operation read these instructions thoroughly, and retain for future reference.
YASUAWA
YASNAC LX3 is an ultraspeed dual processor CNC for ‘turning lathes and a
combination of two high-performance 16-bit microprocessors running in parallel. This manual describes the specifications for connecting YASNAC LX3
with machines, machine interfaces and external equipment.
Necessary connections to be provided by the machine manufacturer
differ depending on the type of the CNC cabinet supplied by Yaskawa. Make
additions or deletions of connections in accordance with the combination for
standard cabinets and integrated units.
The programmable controller system (hereafter called PC) is installed
in the YASNAC LX3 CNC cabinet.
For details of the PC, refer to Instruction
Manual for YASNAC LX3/MX3 PC System (TOE-C843-9.1 ).
YASNAC LX3 Operator’s Station
586175
CONTENTS
1. CONFIGURATION
1.1 SYSTEM CONFIGURATION
1.2 STANDARD CABINETS AND INTEGRATED UNITS
................... . . . .......... . . . ...... . . . . . . . .......... . . ..... . . . . .
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Page
2. Environmental coNDITloNs" """"" """""""""'"""""""""""""""""""""""""""""""""""""" 1
3. CABINET CONSTRUCTION DESIGN
4. CABINET DESIGN
4.1 SELECTION OF HEAT EXCHANGER
4.2 HEAT VALUES OF UNITS
FOR HEAT FACTORS
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
...... . . . .......... . . ........... . . . ......... . . . . .
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5.cABLE ENTRANcE "". """"" """"" """"" ""`"" """"""""""""""""""""""""""`"""""""""""""""""" 4
5.1 LAYOUT OF CABLE CONNECTORS
5.2 CLAM PINGCABLES, AN DGROUNDING CAB LESHl ELD""S. """-."• ""C.""• """" O""O""""" 4
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6. CONNECTION DIAGRAMS O""""`• "O""""O"C... O".O""".• """""""• """"""""• O...OO""""OOOO"5
7. POwERSUPPLY Connection "O"""O"""""".".-.• """""".• O"""O"""""• "".. C"CC""""""""" 6
7.1 POWER SUPPLY CONNECTION TO CPU MODULE
7.2 POWER SUPPLY CONNECTION TO STANDARD CABINETS
8. CONNECTING POWER UNIT (TYPE CPS-1ON) AND PC BOARD
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . .
(TYPE JANCD-PC20) TO CRT OPERATOR’S PANEL (CRT/P) ...sos.00.. . ...0..... 7
9. CONNECTION OF MANUAL PULSE GENERATOR (HPG) .00”.”.”0..”””o”””oo””””oo 8
10. CONNECTION OF INPUT SEQUENCE OO”.OO”””””” ””””” ””””” ”””.. ”””o”””o”o”””o o””” 8
10.1 CONNECTION
10.2 DETAl LSOFSIGNALS .O... O......• . . . . . . . . . . .. O"". """" ."""" "". ""S""....• ."""""".""""• 9
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1
1
1
1
3
3
3
4
6
6
8
ll. Connection TO FEED SERVO UNITS(SVX AND SVZ)O"OO"""OO.""CO."""""""""lo
12. CONNECTION TO SPINDLE DRIVE UNIT (SDU)
.. . . . . . . . . . . .. . . . . . . . . . . . . . . . . . . . .
13. CONNECTION TO SPINDLE PULSE GENERATOR (SPG)”” O””.”O””O”O”OS”.O.0””””13
14. CONNECTION TO RS-232C INTERFACE
14.1 CON NECTIONO . . .. 00 . . . . .. 000 . . . . . . . . .. O.. O... O"""" "O""" ."" O"". "" O"O.Ooo--oooo-o o---mm 13
14.2 RS-232C interface . .. O... O..................• ".. "". S."" O""" O"O""" O"" O"" SCS""O"O"""- 14
. . .. . . . . . . . . . . .. . . . . . . . . . . . . . . . . . . . . . . . . . .
15. DIREcT-lN slGNALcoNNEcTloN """""""""""""""""""""""""""""""""""""""`"""""""""lo
16. CONNECTION TO GENERAL-PURPOSE 1/0 SIGNALS
16.1 l/O PORTS
16.2 l/O CIRCUITS OF l/O PORTS
16.3 1/0 SIGNAL INTERFACE
17. CABLES
17.1 LIST OF CABLES
17.2 LIST OF CONNECTORS
17.3 SPECIFICATIONS OF CABLE
18. STANDARD 1/0 SIGNALS
18.1 LIST OF NC STAN DARDl/O SIGNALS . ..o . . . . . . . . . . . . . . . ..o . . . . . . . ..””.. o.””.”.”””””” 42
18.2 DETAILS OF SIGNALS . . . . . .. O........• . . . . .. O... O.""..."• """"."""• "OOOO""""C". "OOO""" 48
APPENDIX A DIMENSIONS in mm
APPENDIX B 1/0 PORT ADDRESS SETTING
APPENDIX C STANDARD WIRING COLORS OF YASNAC
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
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12
13
17
17
17
19
39
39
40
40
42
73
81
82
Subject Chapter Section
A Alarm andlnput Error Outputs. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .18 . . . . . .26. 5626 . . . ...56
Auxiliary Function Lock Input . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ..18 . . . . ..18. 2. 18 . . . ...55
c CABINET CONSTRUCTION DESIGN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 . . . . . . . . . . . . . . . . . . . . 1
CABINET DESIGN FOR HEAT FACTORS . . . . . . . . . . . . . . . . . . . . . . . . . 4 . . . . . . . . . . . . . . . . . . . . 3
CABLE ENTRANCE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 . . . . . . . . . . . . . . . ----- 4
CABLES . . . . . . . . . . . . . . . . . . . . . ..-. . . . . . . . . . . . . . . . . . . . ..-- . . . . ...17 . . . . . . . . . . . . . . . . . ...39
CLAMPING CABLES, AN D GROUNDING CABLE SHIELD . . . . . . . . . . . 5 . . . . . .5. 2 . . . . . . . . . . 4
Combined Fixed Cycle Cutting Override Inputs . . . . . . . . . . . . . . . . . . . . . . 18. . . . . . 18.2. 48 . . . ...71
CON FIG URATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 . . . . . . . . . . . . . . . . . . . . 1
CONNECTING POWER UNIT AND
PC BOARD TO CRT OPERATOR’S PANEL . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 . . . . . . . . . . . . . . . . . . . . 7
Connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ...10. . . . ..10.1 . . . . . . . . . 8
Connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ...14.. . . ..14. 1 . . . . . . ...13
CONNECTION DIAGRAMS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 . . . . . . . . . . . . . . . . . . . . 5
CONNECTION OF INPUT SEQUENCE . . . . . . . . . . . ...-............10.. . . . . . . . . . . . . . . . . . . 8
CONNECTION OF MAN UAL PULSE GENERATOR . . . . . . . . . . . . . . . . . . . . 9 . . . . . . . . . . . . . . . . . . . . 8
CO,NNECTION TO FEED SERVO UNITS . . . . . . . . . . . . . . . . . . . . . . . ...11.... . . . . . . . . . . . . . ...10
CONNECTION TO GENERAL-PURPOSE l/O SIGNALS . . . . . . . . . . . . . ..16 . . . . . . . . . . ..- . . . . ...17
CON NECTION TO RS-232C INTERFACE. . . . . . . . . . . . . . . . . . . . . . . . . . ..14..... . . . . . . . . . . . . ...13
CON NECTION TO SPIN DLE DRIVE UN IT. -- . . . . . . . . . . . . . . . . . . . . . . . ..l2 . . . . . . . . . . . . . . . . . ...12
CON NECTION TO SPIN DLE PULSE GENERATOR . . . . . . . . . . . . . . . . . . ..l3 . . . . . . ..- . . . . . . . . ...13
CPU Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ..17......17.2.1 . . . ...40
CRT Operator’s Panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ...17......17.2.2 . . . ...40
Current Value Storing Input . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .18 . . . . . .18. 2. 15- . . ...54
Page
DETAILS OF SIG NABS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10 . . . . . .10. 2 . . . . . . . . . 9
D
DETAILS OF SIG NABS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .18 . . . . . .18. 2 . . . . . . ...48
DIM ENSIONS in mm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. APPEND Ix A . . . ...-..73
DIRECT-I N SIG NAL CONNECTION. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ...15 . . . . . . . . . . . . . ...-...16
Display Reset inputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . - . . . . .18 . . . . . .18. 2. 33 . . . ...59
Dry Runlnput . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .18 . . . . . .18. 2. 14 . . . ...54
Edit Lo~k . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .18 . . . . . .18. 2.17..... .55
E
Emergency Stop input . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . --.10 . . . ...10.2.2 . . . . . . 9
Emergency Stop On Output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .18 . . . . . .18. 2. 23 . . . ...56
End-of -program input, Rewind input : . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .18 . . . . . .18. 2. 32 . . . ...58
ENVIRON MENTAL CON DITIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 . . . . . . . . . . . . . . . . . . . . 1
External Data lnputlnputs/Outputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .18 . . . . . .18. 2.45 . . . ...68
External Power On-Off Input . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ..10......10.2,3
External Reset lnputand Reset On Output . . . . . . . . . . . . . . . . . . . . . . . . . . . ..18 . . . . . .18. 2. 24 . . . ...56
External Store, Match, and Output Inputs . . . . . . . . . . . . . . . . . . . . . . . . . . . -- .18 . . . . . .18. 2. 34. -....59
External Work Number Search A Inputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .18 . . . . . .18. 2. 40- . . ...52
F Feed Drive Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . - . . . . . . . ..17..... .17. 2.3 . . . ...40
Feed Override/Manual Jogging Speed Selection Input . . . . . . . . . . . . . . ...18......18.2.7 . . . ...51
HEAT VALUES OF UN ITS...... . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 . . . . . .4. 2 . . . ..-- . . . 3
H
High-speed Rewind and Start input. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .18 . . . . . .18. 2. 50- . . ...72
I lnputand Output for Control Operation Modes . . . . . . . . . . ...-.........18......18.2.2 . . . ...48
input Signals for Cycle Start, Stop Output Signals . . . . . . . . . . . . . . . . . . . ...18......18.2.1 . . . ...48
interlock input . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ..18 . . . . . .18. 2. 25 . ...-.56
Interruption Point Return Input... . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . -..18......18,2.20...-..55
1020 Boards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ...16......16.3.1 . . . ...19
l/O Board Type JANCD-1020 . . . . . . . . . . . . . . . . . . . . . . . . . . ...-........16. . . ...16.2.1 . . . ...17
l/O Board Type JANCD-SP 20.... . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .16 . . . ...16.2.2 . . . ...18
l/O CIRCUITS OFl/O PORTS.... . . . . . . . . . . . . . . . . . . ...-..........16. . . ...16.2 . . . . . ...17
l/O PORT ADDRESS SETTING . . . . . . . ..- . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. APPENDIX B. . . . . . . ...81
l/O PORTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ...-16.. . . ..16. 1 . . . . . . ...17
l/O SIGNAL INTERFACE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ..16 . . . . ..16.3 . . . . . . . ..l9
. . . . . .
9
...
111
INDEX (Cent’d)
Subject
LAYOUT OF CAB LE CONNECTORS . . . . . . . . . . . . . . . 5. ..5.1 . . . . . 4
L
LIST OF CABLES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .17 . . . . 17.1 . . . . . ...39
LIST OF CON NECTARS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .17 . . . . 17.2 . . . ...40
LIST OF NC STAN DAR D1/O SIGNALS. . . . . . . . . . . . . . . . . . . . . . ...18. . . 18.1 . . . ...42
M, S,and TCodeslnputs/Outputs . . . . . . . . . . . . . . . . . . . . . . . . . . . .18. . . 18.2.29 . . ...57
M
Machine Lock and Display Lock Input . . . . . . . . . . . . . . . . . . . . . . . . . . 18. . . . . 18.2. 13....54
Machine-ready input . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18... 18. 2.22....56
Macro Program Input/Output Function . . . . . . . . . . . . . . . . . . . . . ...18 . . . . 18.2 .44...68
Manual Absolute On/Off Input . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18.. . 18. 2.10 . . ...52
Manual Feed Axis Direction Selection Input . . . . . . . . . . . . . . . ...-18. 18.2.5 . . . ...50
Manual Handle Feed Axis Selection Input . . . . . . . . . . . . . . . . . . . ...18.. .18 .2.4 . . . ...50
Manual Handle/Step Multiplication Factor Input . . . . . . . . . . . . . ...18....18. 2.6 . . . ...50
Manual Rapid Traverse Selection Input . . . . . . . . . . . . . . . . . . . . . . . ...18. . ..18.2.3 . . ...50
N
NC Power Onand Servo Power On . . . . . . . . . . . . . . . . . . . . . . . . . . . .10...10.2.1 . . . . . . 9
NCUnit................... . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4. . . 4.2.1..... 3
Optional Block Skip Input . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .18. . . 18 .2.12..54
o
Overload Input . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . - . . . . . . 10.. .10.2. 4 . . . 9
Overtravel inputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .18. 18. 2.21 . . ...55
Positioning Completion Outputs . . . . . . . . . . . . . . . . . . . . . . . . . . 18. . . . . . 18.2.30 . . ...58
P
POWER SUPPLY CONNECTION.. . . . . . . . . . . . . . . . . . . . . . . . . 7 . . . . . . . . . . . . . . . . 6
POWER SUPPLY CO NNECTIONTO CPU MODULE . . . . . . . . . . . . . 7, .7.1 . . . . . . 6
POWER SUPPLY CONNECTION TO STANDARD CABINETS . . . . . . . . . . 7. ..7.2 . . . . . . . . 6
Program Restart Input . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ...18..18.2.16. . . ...55
Chapter Section
Page
R
Rapid Feedrate Override input. . . . . . . . . . . . . . . . . . . . . . . . . . . ...18......18.2.8 . . ...51
Rapid Thread ing Pull-out input.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18. . . . . . 18.2. 27..56
Reference Point Return Control l/O Signals . . . . . . . . . . . . . . . . . . . . . ...18 . ..18.2.9 . ...52
RS-232C INTERFACE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1414 .2....... 14
S4-Digit Comma ndExterna10utputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . .18 . . . . . .18. 2. 39....62
s
S4-Digit Commands inputs/Outputs . . . . . . . . . . . . . . . . . . . . . . . . .18. . . 18.2 .35....59
SELECTION OF HEAT EXCHANGER. . . . . . . . . . . . . . . . . . . . . . 4 . ...4.1 . . . . . . 3
Servo Power On Input
Servo Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4. . 4.2.2.... 3
Setup Point Return Input . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18 . . .18. 2.19...55
Single Block input . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18. . . . . 18.2.11.53
Skip Input . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ...18...18. 2.47..71
SPECIFICATIONS OF CABLE . . . . . . . . . . . . . . . . . . . . . . . . . . . 17.17 . 3. . . . ...40
Spindle indexing Function input/Output . . . . . . . . . . . . . . . . . . . ...18 . ..18.2 .42.” ”.63
Spindle SCommand’’O,’’ Gear Shift On Input . . . . . . . . . . . . . . ...18.18. 2.36...61
Spindle Speed Override Inputs. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18. . . . . . 18. 2. 38 . . . ...61
Spindle Speed Reached input,... . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18. . . . 18. 2.37 . ...61
STAN DARDCABIN ETS AN D INTEGRATED UN ITS . . . . . . . . . . . . . . . 1 . . . 1. 2. . . . . . . . . 1
STAN DARD1/O SIG NABS . . . . . . . . . . . . . . . . . . . . . . . . . . ...18 . . . . . . . . . . . . . ...42
STAN DARDWIRING COLORS OF YASNAC .................APPENDIX C.....82
Stored Stroke Limit 3by Tool inputs/Outputs . . . . . . . . . . . . . . . ...18......18. 2.43.....67
SYSTEM CONFIGURATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 . . . ...1.1 . . . . . 1
Time Count fnput . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .18.18.2. 41...,..63
T
Tool Life Control Inputs/Outputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18... 18. 2.46 . . ...70
Travel Onand Thread Cutting On Outputs . . . . . . . . . . . . ..- . . . . . . . . ..” 18.. . . . 18.2 .31 . . ...58
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
18....18.2.49....72
x
X-axis Mirror lmagelnput . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18. . . . 18.2.28 . . . ...57
1. CONFIGURATION
3. CABINET CONSTRUCTION DESIGN
1.1 SYSTEM CONFIGURATION
The system configuration of YASNAC LX3 is shown
below.
&? —._._.
I
CPU
MODULE
Fig. 1.1 System Configuration of
—.— .=
I
YASNAC LX3
fiN;T:TANDARD CABINETS AND INTEGRATED
The available standard cabinets and the integrated
units are shown in Tablel, 1,
cannot be installed in the cabinets must be install–
ed in cabinets manufactured by machine manufac–
turers.
Table 1.1 Standard Cabinets and
Unit
CPU Module
CRT Operator’s Panel
Tape Reader (optional)
Feed Servo Unit
Spindle Drive Unit
“’’=’’O’s’-=
Strong Current Unit
Installed U. Can be installed X Cannot be installed
Note
Contact machine manufacturer for custom cabinets
ENVIRONMENTAL
2.
Ambient Temperature
(1)
Durning operation: O to
During storage:
Relative Humidity:
(2)
10 to 90% RH(non-condensing)
Integrated Units
Cabinet
Standard Free-
Standing Type
In
–20° C to + 60” C
Those units that
Custom Cabinet
-, ,x
.–.
❑ 1
I
x
CONDITIONS
45° C
‘<~
r
❑
❑
Take the following into consideration when cabinets to contain the CPU rack and other units are
designed.
(1)
Make sure that the cabinets are of a totallY-
enclosed type.
spindle drive unit can be open type cabinets
provided the foil owing considerations are
made:
(a)
An air filter is provided at the external air
inlet.
Forced air used in the inside is not blown
(b)
directly on the units, Direct blowing of air
may cause oil mist or dust to settle on the
units and might cause failures.
The air discharge outlet should be positioned
(c)
where dust and oil mist do not enter.
heat sink of the feed servo and spindle drive
units can be installed outside for higher ther–
ma] efficiency. The cabinets should be of a
totally-enclosed type to improve reliability.
(2)
Design the cabinet so that the difference between the inner-air temperature and ambient
temperature is less than 10° C . Read par. 4
for cabinet design to accommodate heat.
Install a fan inside totally-enclosed cabinets
(3)
to improve the internal cooling efficiency and
to prevent localized temperature increases
by circulating air inside the cabinets.
The velocity of the circulating air should be
greater than 2 ms on the surfaces of the
printed circuit boards. Forced air should
not blow directly on the printed circuit
boards.
Provide spacing of more than 100 mm between
(4)
components and cabinet walls for smooth flow
of air.
Seal the cable openings , doors, etc. completely,
(5)
The CRT unit operates at a particularly high
voltage and collects dust in the air. Special
caution is needed.
The cabinet for mounting the CRT unit requires the fol[owing precautions:
Use packing material on the mounting surface
(a)
to eliminate gaps.
Use packing material in the cable openings
(b)
and doors,
Magnetic Deflection of CRT Display
(6)
CRT displays are sometimes deflected due to
external magnetic influences . Sources that
generate magnetic fields , such as transformers ,
reactors, fans,
and AC power cables should be positioned
more than 300 mm from the CRT unit. This
distance is optimum and may vary for each
circumstance. Determine the component
layout beforehand.
The feed servo unit and
The
solenoid switches and relays ,
Vibration: O. 5 G or less
(3)
1
3. CAB
((Jon
(7)
(a)
(b)
(8)
(9)
(lo)
. Example
NET CONSTRUCTION DESIGN
[’d)
TO prevent malfunction due to noise, mount
the units more than 100 mm from cables feedi:og 90 VDC or greater, AC power lines, and
other components.
should be complied with during wiring:
Separate AC and DC cables.
Separate the primary and secondary sides
of transformers, line filters, etc.
The front panels of the units that are exposed
to the cabinet surfaces, such as the CRT unit,
tape reader, and PO unit should be of a dustproof type. However, do not install them
in locations where cutting fluid may directly
splash on them.
z.round the mounting sections.
hlount the units so as to allow easy checking,
removal and reinstalling during maintenance
work.
Read the instruction manuals of the feed servo
and spindle drive units when mounting them.
Heat sink should be installed outside the
c:abinet to reduce internal thermal loss-es.
This increases the possibilities for a change
from an open type to a totally-enclosed type
and reduces the capacity of the heat exchanger.
A
The following precautions
B e sure to seal completely
(b) Allow forced air at more than 2 ms to circulate
inside the unit,
directly on the surfaces of the printed circuit
boards.
Be careful not to blow air
VENTILA1
/ DUCT
“ING
—
—
l--
(a) Good
FORCED AIR
P
BLOWN DIRECT
LY
R14D
FIN
I I
I
l?recautions for Mounting CPU Rack
(11)
Observe the following points particularly
during mounting of the CPU rack:
Mount the unit in the direction shown in
(a)
Fig. 3.1.
UP
n
DOWN
FEED SERVO AND
SPINDLE DRIVE UNITS
n
*
(b) Poor
Fig. 3.2 Mounting of Fan
(c) Provide spacing of more than 50 mm in the
upper sec~ion and 100 mm in the lower section
of the unit for better ventilation and easier
maintenance.
Calculate the allowable heat value Pv’ that
(d)
ensures the temperature increase within
cabinet (AT) to be less than 10° C.
pvf =k. A.~T (W)
L
10”C
L
A heat exchanger is not needed if total heat
(e)
value Pv s allowable heat value Pv’ .
(f)
A heat exchanger has to be installed with the
following heat exchange ratio (heat exchanger
capacity) qh if total heat value Pv > allowable
heat value Pv’ .
qh = (pv-pv[) /AT
6w(m2. ‘C)
L-
10”C
(w/”c)
Fig. 3.1 Mounting of Units
2
4. CABINET DESIGN FOR HEAT
FACTORS
4.1 SELECTION OF HEAT EXCHANGER
The cabinets to contain the CPU module and other
units should be of a totally–enclosed type. The
inner-air temperature differential inside the cabi–
nets should be less than 10° C.
may be needed inside the cabinets depending on
the heat generated by the installed electric
equipment.
Determine the heat exchanger capac-
ity as follows:
AT :Air temperature rise inside cabinet
Pv: Total heat generated by electric equip-
ment (w)
k :Cabinet heat transmission [ W/(m2.0C)]
Calculate based on 6W/(m2 .°C) if a
circulating fan is installed.
A : Effective radiation area of cabinet
qh: Heat exchange ratio of necessary heat
exchanger.
1. Calculate the total heat value Pv of the electric
equipment.
Pv = X (Heat value of each unit)
2. Calculate the effective heat radiation area A .
A = 2 x {W(width)
x D(depth)} + 2 {D (depth) x H(height)}
x H(height)} + 2 {W(width)
The surfaces that are not exposed to external
air are ineffective areas.
Heat exchangers
4.2 HEAT VALUES OF UNITS
4.2.1 NC UNIT
Table 4.1 Heat Values of NC Unit
Unit
CPU Module
NC Operator’s Panel
Tape Reader 25
4. 2.2 SERVO UNIT
Table 4.2 Heat Value of Servo Unit
Unit Type Total Heat Internal Heat
CACR- Value (W) Value (W)
SR05SB
SR1OSB I
SR30SB ‘
SR44BB
Note:
1. The servo unit uses two shafts, and its load factor should be 70 to
80%.
2. The internal heat value is the heat value remaining inside if the heat
fin is installed outside.
3. Heat value created by regenerative resistance will differ depending
on the frequency of rapid feed starts and stops.
100 57
110
I
220
270
Heat Value (W)
I
I
61
95
110
70
20
Regenerative
Resistance (W)
10–20
I 20-40
80–120
100–140
~ : INEFFECTIVE AREAS
(FLOOR)
Note: If 50 mm or less from the floor,
bottom areas are ineffective.
3
5. CABLE ENTRANCE
5.1 LAYOUT OF CABLE CONNECTORS
r d-
Fig. 5.1 Cable Entrance
5.2 CLAMPING CABLES, AND GROUNDING
CABI.E SHIELD
Be sure to clamp the cables connected to the
\’.4SNAC LX3 securely with the cable clamping
fixtures found in the control panel.
For shielded cables, clamp the cables so that
the shield is grounded securely to the plate after
stripping the cable sheath as sho~vn in Fig. 5.2.
GROU
PLATE
CABLE
SHIELD
ENCLOSURE
CABLE
CLAMP ~
I
~
\
GROUND PLATE
/
,/’
CABLE
CABLE CLAMP
-1
E
0
m
I
URE
Sote: Non-shielded cables do not require stripping
cable enclosure for clamping.
Fig. 5, 2 Clamping of Shielded Cables
6. CONNECTION DIAGRAMS
X-AXIS MOTOR
Z-AXIS MOTOR
~@ SPINDLE OPTICAL ENCODER
TYPE PTR
~–-1 TAPE READER
‘L. _~ ‘oPTloNAL1
@
DIRECT-IN
4 POINTS
cable Nos.
detail.
5
F)OWER SUPPLY CONNECTION
7.
7.1
POWER SUPPLY CONNECTION TO CPU MODULE
CPU MODULE
—.
TYPE
CPS-1 ON
—— .
[Sk
L_:-’:’:;’:’’’’’uTOF
——
Fig. 7.1 Power Supply Connection to
Power Unit Type CPS-I ON
POWER SUPPLY CONNECTION TO STANDARD
7.2
CABINETS
For details, contact your Yaskawa representative,
R
s
G
—
SINGLE PHASE,
I 200/220VAC,
( ~~o~~fl SUPPLY CAPACITY:
POWER UNIT INSTALLED SEPARATELY
8. CONNECTING POWER UNIT (TYPE CPS-I ONI AND PC BOARD
(TYPE JANCD-PC20) TO CRT OPERATOR’S PANEL (CRT/P)
I
TYPE CPS-1ON
*NC operators station with keyboard on right side of CRT
contains a power on /off switch. .4 special external circuit
does not have to be provided.
Note:
1. The shield enclosure does not have to be grounded outside.
2. Power on/off can be selected
and/or
3. Nos. 4 and 6 of Sh’5 must be set open.
Setiing in Main board
model JANCD-MB20
remote power on/off (EOF) by a shorting plug.
by the panel power on/off (POF)
i!i
! ‘L-..—
L–_—–-
Power
On/Off
Input
Sw 5
Panel Power
On/Off
(POF)
—.—
SW5 Setting
Remote Power
On/Off
(EOF)
10003 1000:1
40006
70~9 70~9
lo~o12 loo~12
n❑
Remote Power
40006
Panel and
On/Off
Fig. 8, 1
7
9.
CONNECTION OF MANUAL
PULSE GENERATOR (HPG)
(1)
1ST MANUAL PULSE GENERATOR
TYPE
10. CONNECTION OF INPUT SEQUENCE
10.1 CONNECTION
—.
CPU MODULE
-————1
NC
POWER ON
——+4
(OPEN COLLECTOR OUTPUT)
CRT OPERATOR’S
PANEL
—.— .-
TYPE JANCD-SP20
I
I
I
,.
:
,*
—1
1
! -,@,
!,,, !,
——.—
CRTOPERATOR’S
PANEL
“rYPE JAN CD-SP20.
,. —.
:p ~
Note:
1.
The HPG power supply is a constant +5 V.
?
Set ~ltil on the SP20 boardas follo~vs depending on
-.
the manual pulse generatol- specifications.
(Swl) (Swl)
No 1 MANUAL PULSE
GENERAToR (lHPG)
[OPEN COLLECTOR OUTPUT)
,-
,,
,,
I
‘M
I
No 1 MANUAL PULSE
GENERATOR (lHPG)
—.— --–, ,
1
,,,
,,
,.
(DIFFERENTIAL OUTPUT TYPEI
1
CN3-19 *1’Esp
~+
CN5- 16’ *TOLD
“4
II
-~++
CN3-IZ
CN5 -13
CN3- I
2“ ‘4 ‘
Lc\i
Eot
&
NCh4X
—
s\klx
—
NCbl
SVhl
i~=l
MAGNETIC
CONTACTOR
SERVO
POWER ON
EM ERG ENC’/
STOP INPUT
MACHINE E14D
RELEASE
OVERLOAD INPUT
(NORMALLY NOT
USED)
EXTERNAL
POWER ON
EXTERNAL
POWER OFF
1“M12 ‘~=412
Simultaneous
l-axIs control 2-axes control
manual pulse
generator generator
(:?:::::. th’s)
An open collector (cable length 5 m or less) or
3,
differential output (cable length 5 m or more) can
be used for HPG output.
Shielded cables are not needed if the cable lengths
4.
are less than 1 m.
Use twisted-pair shielded cables if the cable lengths
are more than lm and ground the cable shield
enclosure using a ground plate.
Twisted-pair cables can be used.
Simultaneous
manual pulse
For Interfaces to
be used, contact
(
Yaskawa representative 1
Fig. 9.1
8
Fig. 10.1 Connecting Input Sequence to
Main Board (Type JAN CD-MB22)
10.2 DETAILS OF SIGNALS
10.2.1 NC POWER ON (NCMX) AND SERVO
POWER ON (SVMX)
(1) NCMX: This output is turned on when the
logic circuit of the control is energized.
(2) SVMX: This output is turned on when the
servo unit is energized.
unit, turn on the power supply when this signal
is outputted.
(3) The power supply turning on sequence is as
follows :
Close the power supply main switch for the
(a)
con.t~ol.
Either push the POWER ON button on the NC
(b)
operator’s station * or close the circuit between
EON and ECM. Then,
the servo control circuit are both energized,
and the circuit between NCMX (NC power
input and output) is closed.
With an external servo unit, design the
the servo control circuit power input
sequence so that the circuit is ener–
gized at the output of NCMX signals.
[
Again make the same power switching (pushing
(c)
the POWER ON button or closing the circuit
between EON and ECM) . Now, the servo power
supply is turned on, and the circuit between
SVMX (servo power input and output) is closed.
With an external servo unit, design
the servo power circuit power input
sequence so that the circuit is energized at the output of SVMX signals.
[
When the external circuit is ready after the
(d)
circuit between SVMX is closed, and the control
becomes ready, close the MRD (machine ready)
input of the 1/0 module. Then, RDY is dis–
played on the CRT, and operation becomes
possible.
With an external servo
the logic circuit and
1
1
10.2.2 EMERGENCY STOP(TESP) INPUT
When the circuit between emergency stop input
terminals (TESP ) is open , the control stops totally ,
the servo power supply is turned off, and the
emergency stop output (* ESPS) of general purpose
1/0 module is opened.
10. 2.3 EXTERNAL POWER ON-OFF
(EON, EOF, ECM) INPUT
The control can be switched on and off by external
input signals , in the same way as the depressing
of the POWER ON /OFF buttons on the NC operator’s
station . When the circuit between EON and ECM
is closed, the logic circuit or servo power of the
control is energized.
When the circuit between
EOF and ECM is opened, the logic circuit or servo
power of the control is deenergized.
EO-F.ECM
CONTROL
CIRCUIT
SUPPLY
CONTROL SERVO
POWER SUPPLY
Fig. 10.3
CLOSED
OPEN
LOG [C
POWER
1,
1
External Power ON-OFF
,
1
10.2.4 OVERLOAD (*TOLD) INPUT
Short-circuit T24 (CN 5- 10) if this input is not
used. (Normally this input is not used. )
POWER ON
PB
NCMX
(OUTPUT)
SVMX
(OUTPUT)
MRD
(INPUT)
n n
i
I
I
i
l—
CRT SCREEN ~~~~~~EEN
DISPLAY
ALARM CODE ALARM CODE
‘“31o“ “280”
Fig. 10.2 Time Chart of Power Supply
Turning on Sequence
CRY SCREEN
DISPLAY
“RDY” DISPIAY
11. CONNECTION TO FEED SERVO UNITS (SVX AND SVZ)
REGENERATIVE
3-PHASE
200/220V AC
R1 S1
T1
R:3 S:3 T:]
RESISTOR
..A
Y3
Y4
TYPE
SC.M
c\ l-x
(’N 1-22
CN 1-.38
cY1-:i9
(.N 1- ?tj ,
CS 1-41
CS I-.33
CS I-3*
c\ 1-.15
II
I
TYPE JANCD-M B22
r
X-AXIS
I
CACR-SR{”;SB
r
‘~’(;:;cN2-
\
CN2-1,
CN2-)
CN2-I
CS2-1
CX2-1
CN2-1
CX2- [
~~z. ,
Chlz-1
CN2-1
CN2-1
CN2-1
CN2- 4
.
CN2
CN2
CN2
CN2
“E
CN2- 7
C12-2(
10
CN1-2
CK 1-2
CN 1-:+
CY1
.—
Fig. 11.1 Connection to Feed Servo Unit (SVX)
REGENERATIVE
~D RESISTOR
. ..
3-PHASE
200/220V AC
R ‘+
s .1
‘r .3
13’
,-!
!IP
1P
B
,1P
II
II
Ii
1!
~
1’
1’
i)
@
J,
~.a
R
:s
T
l.,
cN 1-11
-s1-1.7
CN I-7
CNI-8
CN 1-22
‘CN1 -2”;
,CN 1-28
P
‘:CN 1-27
;CN1-t.+
‘CN1- $2
,Csl-io
P
CN1-?5
‘C N1- +8
P
:CNi-:\9
“CN1-12
‘C N1 -1{
k;N 1- .1.)
P
CN1-’3t
CNI-.I5
P
“CN 1-:<b
,’cN1-IY
P
c~l.z(,
CN 1-1
CN1- 2
‘CN1-.i
TYPE
CACR-SR; “SB
Y4
I
1
I
I
—.-
Fig. 11,2 Connection to Feed Servo Unit (SVZ)
11
11. CONNECTION TO FEED SERVO
UNITS (SVX AND SVZ)
(1)
CONNECTION AND MOTOR ROTATING
DIR”ECTfON
Forward Connection Reverse Connection
Direction of
Motor Rotation if
“ +” moving com-
g
mancl is given.
The connection diagram shows forward connection. Connect wires as shown below for
reverse connection .
o
cc ‘vi’
FLANGE
SURFACE
OF MOTOR
(Cent’d)
o
g
Cw
Line Filter Type Current per Phase of Input Power Supply
o IOA max
LF31
LF 320
LF330
LF 340
I
I
max
20A
30A max
max
40A
(4) CONNECTION TO MOTOR WITH BRAKE
SINGLE PHASE
100/200 VAC
SVMX
@ ~ PUSHBUTTON
EMERGENCY
STOP
MOTOR BRAKE
u--” “---+-1
+2 :~-’]
L. —. —._
BRAKE POWER SUPPLY
TYPE OPR1 09A (FOR
200/220V INPUT),
TYPE OPR-109F
(FOR 100VAC INPUT)
[
.d
I
Do not short-circuit output terminals 3 and 4.
Tightly fasten terminal board screws ,
Protective devices are built-in .
tectors are not needed,
The contact making and breaking current for
terminals 5 and 6 shall be 5 to 10 times the rated
current of the brake to be used. Use DC make–
break contacts .
i-—. —
External pro-
(2) COMBINATION OF DRIVE UNIT AND REGEN-
ERATIVE RESISTOR
Servo Drive Type
CACR-
SR05SB
SR30SB
SR44SB
*Two resistors connected in parallel
LINE FILTER INSTALLATION
(3)
A line filter is installed to prevent radio inter-
(a)
ference by high frequency generated by the
servo drive unit.
Select the appropriate filter as follows depend-
(b)
ing on the current per phase of the drive
unit input power supply,
Regenerative Resistor installed
Separately
4H-AS 30W 10O-OHM
—
MRC22-250K
MRC22-250K
12
.12. CONNECTION TO SPINDLE
DRIVE UNIT (SDU)
CPU MODULE
TYPE JANCD-MB22
~_..-——.
1
Kote:
The other signals of CN3 are the same as those of CS 1
1.
and CN2.
2. The D 1A converter specification on the YASXAC side
is as follows.
*
OPERATIONAL
AMPLIFIER,
TL072
Fig. 12.1 Connecting Main Board
(Type JANCD-MB20)
to Spindle Drive Unit (SDU)
r
SPINDLE
DRIVE UN IT(SDU)
r-—-l
13. CONNECTION TO SPINDLE PULSE
GENERATOR (SPG)
Note: The cable shield enclosure does not have to be
grounded outside.
14. CONNECTION TO RS-232C
INTERFACE
POWER OUTPUT
FOR TAPE READER
Fig. 13, 1 Connecting Main Board
Note:
1. Use RS- 232C interface to connect a separate type tape
reader (PTR) .
Example of RS-232C Port 1
TYPE
(Type JANCD-MB22)
to Spindle Pulse Generator (SPG)
Connect the tape reader as follows.
2. The RS-232C interface port 1 must be used to connect
a portable tape reader (PTR) .
interface port 2 can be freely selected by the
customer.
The tape reader connection is the same as the above,
however, when not using the RS-23ZC interface
port 2, the lRO connector can be omitted from the
connection.
3. The wiring distance between main board (type JANCD-
MB22) and tape reader (PTR) should be less than
3 meters. If the distance exceeds 3 meters, contact
your yaskawa representative.
Only the RS-232C
Fig. 14.1 Connecting RS-232C Interface
to Main Board (Typr JANCD-M B22)
13
14. :? RS-232C INTERFACE
(5) INTERCONNECTION
TRANSMISSION MODE
(1)
Starl;-stop synchronization :
preceded by a start signal,
stop signal.
A SINGLE START-STOP CHARACTER
I
ON–––’
OFF –
(2) (;ODES USED
The following two types of codes are used, and
are :selectively used by parameters (#6026D5,
#6028D5) .
0 EIA codes or 1S0 codes
EIA codes or 1S0 codes + control codes (DC 1 -
.
DC4)
To use control codes , the machine to be controlled must be able to discriminate codes DC1
th-t-ough DC4. Codes DC 1 - DC4 are as follows.
DC, Tape reader .-
5 Y
START DATA BIT
BIT
Character
start
DI D2 D3 D4 D5 D6 D7
DO
Table 14, 1
Table 14.2
8 7 65 4 ::; 32
Each data bit is
and followed by
...
.
STOP BIT
(1 OR 2 BITS)
~
{..’
Table 14.3 RS-232C Interface Connecting
Cable (A)
a
-FG I Frame grounding
SD Sending data
RD Receiving data
RS
NC outputs control codes DC1 - DC4 to start and
stop the machine, but the machine can not output
control codes to control the NC .
the machine under control is unable to process
data in time, it can control the CS signals of the
NC to halt the data outputting of the NC.
CS and RS as shown Table 14.4,
Symbol
1
/.
FG I Frame grounding
SD
RD
+
NC (DB-25P)
Connections —---—-
Signal Name
Sending data 4
fihen CS signals of the NC are not used, short
Table 14.4 RS-232C Interface Connecting
NC (DB-25P)
Signal Name
Sending data
Receiving data
~ Pin
No.
1
I 1 I ~~) FG
2
~+ ‘-
3
—
1 !
However, when
Cable (B)
Connections \
Pin
No.
I
T
I ‘ 10
--{’ME
External
Equipment
Symbol
Cl RS
I
ER
External
Equipment
~ Symbol
~, ~FG
(3) TRANSMISSION BAUD RATE
Transmission Baud rates can be selected at any
rate between 50 and 9600 Bauds with parameters.
Refer to (7) in par. 14.2.
(4) (;ABLE LENGTH
The permissible maximum cable length varies with
the machine to be controlled, Refer to the manual
of the machine builder’s manual. (Standard maximum
cable
length is 15 m, )
14
DR
Data set ready
SG
Signal grounding
ER
Data terminal ready 20
, Description of signals
FG: Safety grounding
SD: Transmission data (output)
RD :
Received data (input)
-fIl I I
I 61
+’*-P
1,, ,,
L-START
fl~DR
~sTop
RS:
Request for sending (output) - When sending
data, NC is turned on when starting transmis-
sion, and turned off when transmission ends.
Cs:
For sending (input) - When this input signal
is on, NC can send data. If the machine
under control is unable to process data in
time, it can turn off this signal to interrupt
the transmission of data from NC within 2
characters, When this signal is not used,
connect lines as shown in Table 14.4.
SG :
Signal grounding.
Data terminal read~ - Use this signal as a tape
ER :
rewinding signal if-a tape reader–is connect;d
to an RS-232C interface.
can be rewound if this signal is ON .
NOTE
Among the RS-232C interface signals, the
following are normally not used by the NC.
DR: Data set ready
ER : Data terminal ready
CD: Data receiving carrier detection
However, when
CHKDR (#6o2l D4), a DR (data set ready)
interlock is added.
(6) SIGNAL EXCHANGE TIMING
- When NC receives data.
Data can be received in the following sequence
and timing.
(a) NC sends code DC1,
(b) At code DC1, the machine under control
starts to send data to NC.
(c) If the NC can not process data in time, it
sends out code DC3,
(d) At code DC3, the machine stops sending data
within 10 characters.
(e) NC again sends code DC1 after processing
data.
(f) At code DC1, the machine sends out the data
that succeeds the previously sent one.
Upon reading in the data, NC sends out code
(g)
DC3.
(h)
The machine stops sending data.
~RTPUT
SD
OUTPUT
RD
INPUT
Cs
INPUT
When NC sends out data
NC sends out data in the following sequence
and timing .
~
Ill!) is set for parameter
\
DC3
1’/
L“
Fig. 14.2
DC1
The tape reader
DC3
Dc 1
10 CHARACTERS MAX
/-
/ \,
o~
NC sends out code DC 2, and subsequently
(a)
sends out data.
(b)
If the machine under control can not process
the data in time, NC stops CS at no IO BUSY
signal.
(c)
Upon completion of the data processing by
the machine, NC turns on CS. NC sends out
data that succeeds the previous one.
Upon completion of data sending, NC sends
(d)
out code DC4.
~RTpUTJ
SD
ouTpuT~
Cs
‘3Nl~UT
DC1 and DC3 code from RD is not available
when NC sends out data.
PARAMETER SETTING
(7)
When using RS-232C , set data transmission Baud
rates, stop bit lengths,
specifications with the parameters shown in Tables
14.6 and 14.7.
(a)—RS-232C interface port selection
Select the RS-232C interface port by setting
#6003. RS-232C ports 1 and 2 cannot be
selected simultaneously,
Table 14.5 RS-232C Interface Port Selection
Interface Input output
RS-232C Port 1
RS-232C Port 2
Note: The above bit is selected at parameter setting “1 “
(b) RS-232C interface port 1
Baud rate setting of RS-232C interface port
1 is shown in Table 14.6.
Table 14.6 Baud Rate Setting
Input
output
I
I
I
I
I
] # 6026D3 I # 6026D2 I # 6026D1 I R 6026D0
I * 6028D3 I # 6028D2 I # 6028D1 I $ 6028D0
501 0 I o
100 IOIO
1101010
150
200
3001011
24001110
~
D~~
+;g+~R~
MAX
Fig. 14.3
NOTE
and control code sending
$ 6003Do
@f3003D1 46003 D,
I
I
I
0 0 1 1
0
1
I
I
DC4 ~
I L-
# 6003 D,
o
10
o
I
1
I
0
o
11
o
I
1
o
0
o
15
14. 2! RS-232C INTERFACE (Cent’d)
. Stc)p bit length setting
#6026 D4 for input 1:
#6028 D4 for output O:
. Setting of control code sending
#6026 D5 for input 1:
code .
#6028 D5 for output O: Sends control code.
(c) RS-232C interface port 2
13aud rate setting of RS-232C interface port
2 is shown in Table 14.7.
Input
output
# 6027 D3
# 6029 D3
50 0 0
100 0 0
110 0 0’1
m
a 150 0 0
3
z
200 0
>
m
%
K
u
:
m
300
600
1200 0
0 1’0
0
2400 1 0!0
4800
9600
1
1
Stop bit length setting
#6027 D4 for input 1:
#6C29 D4 for output O: Sets stop bit at one bit.
Setting of control code sending
#6C127D5 for 1:
#6029 D5 for O:
does not send control code.
Sends control code.
Sets stop bit at two bits.
Sets stop bit at one bit.
Does not send control
Table 14.7
# 6027 D2 $6027 D1
# 6029 D2 * 6029 D1
0
0
1 1
1’0
11
1
1
1 1
o~o
0’1
Sets stop bit at two bits.
# 6027 DO
# 6029 DO
D1N3: Spare
Direct-in signal connection is shown in Figs.
15,1 and 15.2.
SKIP
r’”
0
1
0
SPARE
0
1
0
o
1
0
Fig. 15.1 Direct-in Signal
Connection Using O V
Common
I
L.—--------
.—. ——
CPU MODULE
,
I
TYPE JANCD-MB22
~-
NOTE
Baud rate value defined by setting means
bit transfer rate of 1 character.
Especially using 9600 baud rate, each character needs idle time over 1 character trans–
m.itting time.
15. DIRECT-IN SIGNAL CONNECTION
The following input signals require high-speed
processing and are connected to the main board
(type JANCD-MB 20) , instead of general-purpose
1/0 boards.
These signals are processed directly by the
NC main processing unit without coursing through
the F’C ,
DINO:
Skip input
DIN1: Spare
DIN2: Spare
16
SKII
SPARE
Fig. 15.2 Direct-in Signal
Connection Using 24 V ,
Common I
CN8 -20
+
~ “ L-_A
16. CONNECTION TO GENERALPURPOSE 1/0 SIGNALS
16.1 1/0 PORTS
The YASNAC LX3 contains the programmable
(1)
controller system (PC) . External signals can be
allocated to its 1/0 ports freely when the machine
manufacturer designs a built-in PC. For details,
refer to Instruction Manual for YASNAC LX3/MX3
PC System (TOE-C 843-9. 1) ,
—-
NC MAIN
PROCESSING
s 1300
CPU MODULE
,,$ ..~;,; <.> ,.,
‘““~
MACI
SIDE
m
“w 1200
I
I
16.2 1/0 CIRCUITS OF 1/0 PORTS
16. 2.1 1/0 BOARD TYPE JANCD-102O
(HEREAFTER cALLED 1020)
(1) Input Circuits
Fig. 16.1 System Configuration
(2) The general-purpose 1/0 ports are mounted
on the 1/0 board type JAN CD-1020 of the CPU
module and on the SP20 board of the CRT operator’s panel.
The numbers of 1/0 points of these boards are
shown in Table 16.1.
Table 16.1 Numbers of 1/0 Points of Boards
Baud Type
JANCD- Points
~
I /0 board and 1/0 ports mounted on it are
shown in Table 16.2.
Table 16.2 1/0 Board (Type JANCD-1020) and
Connectc
CN 51
CN52
CN53
Input output
Mounted 1/0 Ports (for Module No. 1)
Input output
—
#lo13
#lolo
#loll
#lo12
Points
~ For machine panels (option)
l/O Board Type JANCD-
1020-01
#lloo
#llol
#llo2
#llo3
#llo4
#llo5
#1106
#llo7
Remarks
I1020-02 1020-03
— —
# 1000
CN54
CN55
..
1/0 ports mounted
[,
# 1001
# 1002
# 1003
# 1004
# 1005
# 1006
# 1007
# 1008
# 1009
—
—
o
I
(a) OV Common
MACHINE
SIDE
ov
(b) +24V Common
Note:
1.
“Common “ in the input circuit (for example, COM1O,
COM20, COM21 . . .
or “ OV common” for every 8 or 16 input points as
mentioned in par . 17.3 1/0 signal interface and can
be selected freely.
By turning on the switch as shown above, 5.1 mA will
be consumed.
Input voltage levels and logics are as follows:
2.
0
~
1
total 9) can be either “+24 V common”
Set by wiring on the cable side.
19.2V min
I
0
0
Fig. 16.2 Input Circuits
0
c)
17
16. 2.1 1/0 BOARD TYPE JAN CD-1020
(HEREAFTER CALLED 1020)
(Cent’d)
(2) C)utput Circuits
(a) Internal Power Supply
Note:
1. All 64 output points are transistor open-collector outputs. The current when ON should be
maximum 70 mA per circuit.
2. The maximum current consumption for thr entire output circuit including SP20 should be O. 5A
or less if LEDs, etc. are to be driven using internal power supply (+ 24V) .
3. The output transistor may break if the input and output connector are connected incorrectly.
4. Internal power supply (+ 24V) not allowed to dri~,e the all output circuit.
Following usages are recommended.
Fig. 16.3 Output Circuits
16. 2.2 1/0 BOARD TYPE JAN CD-SP20
(HEREAFTER cALLEt3 sp20)
1020 BOARO slDE 1020 BOARD SIDE
$ fz:
Ov
O<..
MACHINE
Input
output SP20
SP20
~ozo Internal PO\\,er Supply
~020 External Po\\er Supply
MACHINE
02.,
(b) External Power Supply
)
)
(1) Input Circuits
Note: Make switching of OV common and + 24V common by connector (CN 5
(2) Output Circuits
18
BOARD
SP20
~,.
c,, , CO,, , ‘--”
Ego
*,, .
(a) OV Common
BOARD
SP20
—-— .
~d ~~:
ov
(a) Internal Power Supply
Note:
1. All 32 output points are polarized con tactless (transistorized open collector) outputs. The current
when Oh? should be maximum 70 m.A per circuit.
2. Normally use + 24V,
supply.
. + 5V output — O. 5 A max including 150 mA for HPG power supply
. Output connector – CN1 to CN7 (+5V)
3. The output transistor may break if the connectors for CN4 and
t 5\J
.— -
(1\;
Fig. 16.4 Input Circuits
,5
1
0,.,>
(b) External Power Supply
even though + 5V is also available, to drive
CN1 to CN13(Os)
Fig, 16.5 Output Circuits
(i v
(b) +24V Common
1) wiring.
SP20 BOARD
“1
‘c
UY
LEDs, etc. using internal power
Ch’ 5 are connected incorrectly.
16.3 1/0 SIGNAL INTERFACE
16.3.1 1/0 20 BOARDS
------ .
.i
/
1
ADDRESS BIT
No. No
#looo. o
#looo 1
2
<,
:{ 20 )
I
%
/:( 35)
‘p
z( 36)
~
‘(6)
>,
;
1;’(22) —
t,.
,,
k
#looo.
#looo 3
b
#looo 4
#looo. 5
#1000. 6
#looo. 7
#lool o
#lool. 1
#lool 2
*1 OO1. 3
#lool. 4
#lool. 5
,-,
T 1
1
I }
+, ... c
*.
f,., ~ -
L
COM 30
:<,,,:,;::<, ;i..,,; ,;,. ,,; ...,,:,.“~,,,.,,.,,.,,,,, l,, ,. .,, *$*
—
Note:
1. This connection example shows +24 V common.
O V common is also available.
Refer to par. 16.2.1,
I/0 Board Type JANCD–1020 for connection details ,
2. The addresses are those for module No. 1. The address
layouts for modules Nos.
above starting with newer addresses.
B (3) , Address Classification for details.
2 to 4 are the same as shown
Refer to Appendix
Fig. 16.6 Connection to Address and Bit Nos.
#1000,0 to #1001.7 on 1020 Board
I
—
””,. “
. . . .
19
16.3.1 1/0 20 BOARDS (Cent’d)
TYPES JANCW1020 .02, -09
1-
,.,
<3!
K31
441
141
“.) —
—
[
I
I
Note:
1. This connection example shows +24 V common.
0 V common is also available. Refer to par. 16.2.1,
1/0 Board Type JANCD-I 020 for connection details.
2. The addresses are those for’ module No. 1. (#1002. O to
#loo3.7).
2 to 4 are the same as shown above starting with newer
addresses. Refer to Appendix B (3) , Address Classification
for details.
The address layouts for modules No,
$1003. 2
#l Oa:{ 3
*1 OO:3. d
U1OO3- 5
s1OO3. 6
20
Fig. 16.7 Connection to Address and Bit Nos.
#1002.O to #1 003.7 on 1020 Board
CONNECTION
EXAMPLE
> p
5 %
> w
$
<30–321
(
( 17 )
(48)
(~L);
PIN No.
[16)
,
Cohl.12
+
+ ~ii,
ADDRESS ~[
No
#loo40
#loo41
#loo4. ?
1
M1O(I4:I
#loo4.4
1
S1OOI5
$1004{5
1
31(1017
1
E :
Note:
1, This connection example shows +24 V common.
0 V common is also available. Refer to par. 16.2.1,
I/0 Board Type JANCD-1020 for connection details.
2. The addresses are those for module No. 1. ( #1004. O
to #1004. 7) . The address layouts for modules Nos.
2 to 4 are the same as shown above starting with newer
addresses.
for details.
Fig. 16.8 Connection to Address and Bit Nos
{1--?)
Refer to Appendix B (3) , Address Classification
#1 004.0 to #1004.7 on 1020 Board
21
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