Yaskawa J7, J1000 User Manual

Product Transition Guide – J7 to J1000

(Header Title) Application Note

Product Transition Guide

J7 to J1000

Product Transition Guide – J7 to J1000

(Header Title) Application Note

Subject: Transition Guide Product: J1000 Document: PL.J1000.01

Title: Product Transition Guide – J7 to J1000

Table of Contents

1.0 APPLICABLE DRIVES ……………………………………………………………….. 3

2.0 DRIVE REPLACEMENT CHECKLIST ……………………………………………… 4

3.0 RATINGS SUMMARY ………………………………………………………………… 5

4.0 TERMINALS …………………………………………………………………………… 6

4.1 Main Circuit Terminals ……………………………………………………….. 6

4.2 Control Terminals, Signal Levels ………………………………………….. 6

4.3 DIP Switches …………………………………………………………………... 7

4.4 Main Terminal Size / Electric Wire Differences …………………………. 7

4.5 Control Terminal and Wire Sizes …………………………………………... 9

5.0 DIMENSIONS…………………………………………………………………...……... 10

6.0 OPTION REPLACEMENTS …………………………………………………………. 11

7.0 PARAMETER SETTINGS ……………………………………………………………. 12

7.1 Parameter Correspondence for Drive Replacement ………………...…. 12

7.2 Parameter Differences ……………………………………………………….. 18

7.3 Special Software Replacement ………………...…………………………... 18

8.0 REVISION HISTORY …………………………………………………………………. 19

9.0 REFERENCES ………………………………………………………………………… 19

Product Transition Guide – J7 to J1000

(Header Title) Application Note

Subject: Transition Guide Product: J1000 Document: PL.J1000.01

Title: Product Transition Guide – J7 to J1000

1.0 Applicable Drives



This document describes the substitution of the following drives:

Original Drive: CIMR-J7xMxxxx, CIMR-J7xUxxx, or JDxxxx Spec: xxxx0 (IP20) Software Version: Standard: 001x, 002x

Replacement: CIMR-JUxAxxxxBxx Spec: CIMR-JUxAxxxxBxx (A-Standard model) Software Version: PRG: 10xx This replacement J1000 drive must be selected using the J1000 Heavy Duty rating.

The description is not valid for drives with other specifications or firmware installed.

Product Transition Guide – J7 to J1000

(Header Title) Application Note

Subject: Transition Guide Product: J1000 Document: PL.J1000.01

Title: Product Transition Guide – J7 to J1000

2.0 Drive Replacement Checklist

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Hardware

Software

Options,

Others

Item Checkpoints Checked?

Digital Operator Panel

Does the digital operator panel need to be mounted in the same location as before?

- If necessary, attempt to mount the operator panel at the same location as before.

Basic

Main and

Control

Te r mi n al s

Software

Version

Parameter

Communi-

cation

Option

Reactors,

Chokes

Filters

Cables

Was a remote operator connected to the old unit?

- If so, do not attempt to connect the old remote operator panel to the J1000. Refer to part 6 of this document for option replacements.

Special Specifications

Check the installed drive’s specifications to make sure that it is compliant with the standard specifications (no special firmware, etc.).

Wire Length

In the J7 drive, the main terminals are located at the top of the drive. The J1000 drive has all main terminals located at the bottom of the drive. Check to assure that all cables are long enough to be connected without tension to the new drive.

Main Circuit Wires and Terminal Specifications

Compare the occupied terminals of the old drive to the new drive’s terminals (shape, size, etc.). Check that all wires fit in the new drive’s terminals, refer to part 4 of this document.

Check Software Version or for Special Software

Check the software number in the old drive to be sure that it can be replaced by the J1000 drive. Refer to part 7.3 of this document.

- Ask your Yaskawa representative for help in identifying the software installed on the drive that must be replaced and for additional replacement information.

Check the Parameter Settings

Check the parameter settings of the J7 drive and perform a parameter transition to the new parameters following part 7 of this document. Contact your Yaskawa representative if there is special software installed or if a parameter is not mentioned in this document.

Is an Option Card Installed?

Check if any communication card options are installed.

- J7 options are NOT compatible with the J1000 drive and must be replaced.

- Communication cable connectors from J7 options are compatible to the J1000 options without rewiring.

Is an AC Reactor or DC Link Choke Installed?

AC Reactors or DC Link Chokes installed on a J7 drive are compatible with the J1000 drive.

Is an EMC Filter Installed?

Some EMC Filters installed on a J7 drive are compatible with the J1000 drive. For details on filter replacements contact your Yaskawa representative.

Extension Cables

The extension cables for remote operation used on a J7 drive are compatible with the J1000 drive. However, the remote operator and the remote operator interface are not compatible with the J1000 drive and must be replaced.

• For questions on installation, parameter settings or detailed parameter/ function descriptions see the

instruction manual. Other technical questions should be referred to your Yaskawa representative.

Product Transition Guide – J7 to J1000

(Header Title) Application Note

Subject: Transition Guide Product: J1000 Document: PL.J1000.01

Title: Product Transition Guide – J7 to J1000

3.0 Ratings Summary



<1>, <3>

J7 J1000

& 1

Output

Current

(A)

5.0

Carrier

Frequency

(kHz)

7.5

Model

No.

JUx

BA0006 1.9 3/4 & 1 5.0

2A0006 1.9 3/4 & 1 5.0

2A0020 6.7 5 17.5

4A0011 7.0 5 9.2

Output

Power

(kVA)

Output

Current

(A)

Voltage

Class

Single Phase

200 V

ThreePhase

200 V

ThreePhase

400 V

Maximum

Motor

Power

(kW)

0.1 B0P1 0.3 1/8 0.8 BA0001 0.3 1/8 0.8

0.2 B0P2 0.6 1/4 1.6 BA0002 0.6 1/4 1.6

0.4 B0P4 1.1 1/2 3.0 BA0003 1.1 1/2 3.0

0.75 B0P7 1.9 3/4

1.5 B1P5 3.0 2 8.0 7.5 BA0010 3.0 2 8.0 8

0.1 20P1 0.3 1/8 0.8 2A0001 0.3 1/8 0.8

0.2 20P2 0.6 1/4 1.6 2A0002 0.6 1/4 1.6

0.4 20P4 1.1 1/2 3.0 2A0004 1.1 1/2 3.0

0.75 20P7 1.9 3/4

1.5 21P5 3.0 2 8.0 2A0010 3.0 2 8.0

2.2 22P2 4.2 3 11.0 2A0012 4.2 3 11.0

3.7 23P7 6.7 5 17.5

0.2 40P2 0.9 1/2 1.2 4A0001 0.9 1/2 1.2

0.4 40P4 1.4 3/4 1.8 4A0002 1.4 3/4 1.8

0.75 40P7 2.6 1 & 2 3.4 4A0004 2.6 1 & 2 3.4

1.5 41P5 3.7 3 4.8 4A0005 3.7 3 4.8

2.2 42P2 4.2 3 5.5 4A0007 4.2 3 5.5

2.2 42P2 4,2 3 5,5 4A0009 5.5 4 7.2

3.7 43P7 6.6 5 8.6

Model

No.

J7xMx

Output

Power

(kVA)

Carrier

Frequency

(kHz)

Product Transition Guide – J7 to J1000

(Header Title) Application Note

Subject: Transition Guide Product: J1000 Document: PL.J1000.01

Title: Product Transition Guide – J7 to J1000

4.0 Terminals

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 4.1 Main Circuit Terminals

Note: The J7 and J1000 drives may have different terminal sizes (depending on capacity); therefore, the terminals must be

carefully checked before replacement. The main terminal functionality has not been changed.

J7 Main

Terminals

R / L 1 R / L 1

S / L2 S / L2

T / L 3 T / L 3

U / T1 U / T1

V / T2 V / T2

W / T3 W / T3

- B1 Braking resistor or external braking chopper connection.

- B2 Braking resistor connection. +1 +1 +2 +2 +1 +1 — —

J1000 Main

Terminals

Power supply connection. Note: In the J7 drive the power supply terminals are located at the top of the drive. In the J1000 the power supply terminals are located at the bottom of the drive. Cables must fit without tension (replace or extend if needed).

Drive Output

DC Link Choke connection, DC Power Supply input.

DC Power Supply input, external braking transistor module connection.

Grounding Terminal: For 200 V class: 100 Ω or less

For 400 V class: 10 Ω or less

Note

 4.2 Control Terminals, Signal Levels

Terminal Signal Level

J7 J1000

S5 Multi-function input 5 (Multi speed 1)

SC Multi-function input common. — —

FS +V Analog input power supply. +12 Vdc, max. 20 mA +10.5 Vdc, max. 20 mA

FR A1

FC AC Analog input common. 0 V

MC Change over contact output common. AM Analog output.

Multi-function input 1 (1: Run forward, 0: Stop)

Multi-function input 2 (1: Run reverse, 0: Stop)

Multi-function input 3 (J7: Fault Reset / J1000: Ext. Fault) Multi-function input 4 (J7: Ext. Fault / J1000: Fault Reset)

Analog input 1 (Frequency Reference)

Change over contact output (NO). (Fault) Change over contact output (NC). (Fault)

Analog output GND

Function

J7 J1000

Photo coupler isolation

+24 Vdc, 8 mA

0 ~ +10 Vdc (20 kΩ)

0 or 4-20 mA (250 Ω)

Maximum Load

250 Vac , 10 mA ~ 1A

30 Vdc, 10 mA ~ 1 A

0 ~ +10 Vdc,

Maximum 2 mA

Resolution 8 Bit

Photo coupler isolation

+24 Vdc, 8 mA

0 ~ +10 Vdc (20 kΩ)

0 or 4-20 mA (250 Ω)

Maximum Load

250 Vac , 10 mA ~ 1A

30 Vdc, 10 mA ~ 1 A

0 ~ +10 Vdc, maximum 2 mA Resolution 8 Bit

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