Yamaha Diversion 900 Owner's Manual

4KM-28199-E5
OWNER’S MANUAL
XJ900S
EAU00001
INTRODUCTION
newest technology for the design and the manufacture of high-quality products, which have earned Yamaha a reputation for dependability.
Please take the time to read this manual thoroughly, so as to enjoy all your XJ900S’ s advantages. The owner’s manual does not only instruct you in how to operate, inspect and maintain your motorcycle, but also in how to safeguard y ourself and oth­ers from trouble and injury.
In addition, the many tips given in this manual will help to keep your motorcycle in the best possible condition. If you have any further questions, do not hesitate to con­tact your Yamaha dealer.
The Yamaha team wishes you many safe and pleasant rides. So, remember to put safety first!
EAU00005
IMPORTANT MANUAL INFORMATION
Particularly important information is distinguished in this manual by the following notations:
The Safety Alert Symbol means ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED!
WARNING
Failure to follow WARNING instructions could result in severe injury or death to the motorcycle operator, a bystander or a person inspecting or repairing the motorcycle.
CAUTION:
A CAUTION indicates special precautions that must be taken to avoid damage to the motorcycle.
NOTE:
A NOTE provides key information to make procedures easier or clearer.
NOTE:
@
This manual should be considered a permanent part of this motorcycle and should remain with it even if the motorcycle is subsequently sold.
Yamaha continually seeks advancements in product design and quality. Therefore, while this manual contains the most current product information available at the time of pr inting, there may be minor discrepancies between your motorcycle and this manual. If there is any question concerning this manual, please consult your Yamaha dealer.
@
IMPORTANT MANUAL INFORMATION
EW000002
WARNING
@
PLEASE READ THIS MANUAL CAREFULLY AND COMPLETELY BEFORE OPERATING THIS MOTORCYCLE.
@
IMPORTANT MANUAL INFORMATION
EAU00008
XJ900S
OWNER’S MANUAL
© 1999 by Yamaha Motor Co., Ltd.
1st Edition, July 1999 All rights reserved. Any reprinting or unauthorized use without the written
permission of Yamaha Motor Co., Ltd.
is expressly prohibited.
Printed in Japan.
TABLE OF CONTENTS
1 GIVE SAFETY THE RIGHT OF WAY
1
2 DESCRIPTION
2
3 INSTRUMENT AND CONTROL FUNCTIONS
3
4 PRE-OPERATION CHECKS
4
5 OPERATION AND IMPORTANT RIDING POINTS
5
6 PERIODIC MAINTENANCE AND MINOR REPAIR
6
7 MOTORCYCLE CARE AND STORAGE
7
8 SPECIFICATIONS
8
9 CONSUMER INFORMATION
9
INDEX
EAU00009
1
GIVE SAFETY THE RIGHT OF WAY
GIVE SAFETY THE RIGHT OF WAY................... ... .... ... ... ... ... .... ... ... . 1-1
1
1-1
1-
GIVE SAFETY THE RIGHT OF WAY
EAU00021
Motorcycles are fascinating vehicles, which can give you an unsurpassed feeling of power and freedom. However, they also impose certain limits, which you must accept; even the best motorcycle does not ignore the laws of physics.
Regular care and maintenance are essential for preserving your motorcycle’s value and operating condition. Moreover, what is true for the motorcycle is also true for the rider: good performance depends on being in good shape. Riding under the influence of medication, drugs and alcohol is, of course, out of the question. Motorcycle riders - more than car drivers - must always be at t hei r ment a l and physical best. Under the influence of even small amounts of alcohol, there is a tendency to take dangerous risks.
Protective clothing is as essential for the motorcycle rider as seat belts are for car drivers and passengers. Always wear a complete motorcycle suit (whether made of leather or tear-resistant synthetic materials with protectors), sturdy boots, motorcycle gloves and a properly fitting helmet. Optimum protective wear, however, should not encourage carelessness. Though full-coverage helmets and suits, in particular, create an illusion of total safety and protection, motorcyclists will always be vulnerable. Riders who lack critical self-control run the risk of going too fast and are apt to take chances. This is even more dangerous in wet weather. The good motorcyclist rides safely, predictably and defensively - avoiding all dangers, including those caused by others.
Enjoy your ride!
Give safety the right of way
2
DESCRIPTION
Left view............................................................................................. 2-1
Right view...........................................................................................2-2
Controls/Instruments.......................................................................... 2-3
2-1
2
EAU00026
2-
DESCRIPTION
Left view
1.Headlight (page 6-26)
2.Helmet holder (page 3-15)
3.Seat lock (page 3-15)
4.Luggage strap hook
5.Final gear case
6.Rear shock absorber spring preload adjusting ring (page 3-17)
7.Shift pedal (page 3-11)
DESCRIPTION
2-2
2
Right view
8.Tail/brake light (page 6-19)
9.Fuse boxes (page 6-25)
10.Seat (page 3-15)
11.Tool kit (page 6-1)
12.Air filter (page 6-11)
13.Front fork spring preload
adjusting bolt (page 3-16)
14.Engine oil level window (page 6-8)
15.Rear brake pedal (page 3-11)
DESCRIPTION
2-3
2
Controls/Instruments
1.Clutch lever (page 3-10)
2.Left handlebar switches (page 3-9)
3.Starter (choke) “ (page 3-14)
4.Speedometer (page 3-6)
5.Tachometer (page 3-6)
6.Fuel gauge (page 3-8)
7.Digital clock (page 3-8)
8.Right handlebar switches (page 3-10)
9.Front brake lever (page 3-11)
10.Throttle grip (page 6-14)
11.Main switch/steering lock (page 3-1)
3
INSTRUMENT AND CONTROL FUNCTIONS
Main switch/steering lock......................................3-1
Indicator lights ......................................................3-3
Oil level indicator circuit check.............. .... ... ... ... ...3-4
Fuel indicator circuit check ...................................3-5
Speedometer........................................................3-6
Tachometer...........................................................3-6
Diagnosis device...................................................3-7
Antitheft alarm (optional) ......................................3-7
Fuel gauge............................................................3-8
Digital clock...........................................................3-8
Handlebar switches .............................. .... ... ... ... ...3-9
Clutch lever.........................................................3-10
Shift pedal...........................................................3-11
Front brake lever ................................................ 3-11
Rear brake pedal................................................ 3-11
Fuel tank cap ..................................................... 3-12
Fuel.................................................................... 3-13
Fuel tank breather hose (for Germany only)...... 3-14
Starter (choke) “ ”........................................... 3-14
Seat.................................................................... 3-15
Helmet holder..................................................... 3-15
Storage compar tm en t ........ ... ... .......................... 3-1 6
Front fork adjustment ......................................... 3-16
Rear shock absorber adjustment ....................... 3-17
Sidestand........................................................... 3-18
Sidestand/clutch switch operation check............ 3-18
3-1
3
EAU00027
3-
INSTRUMENT AND CONTROL FUNCTIONS
EAU00029*
Main switch/steering lock
The main switch controls the ignition and lighting systems. Its operation is described below.
EAU00036
ON
Electrical circuits are switched on. The engine can be started. The key cannot be removed in this position.
EAU00038
OFF
All electrical circuits are switched off. The key can be removed in this posi­tion.
EAU00040
LOCK
The steering is locked in this position and all electrical circuits are switched off. The key can be removed in this po­sition. To lock the steering, turn the handle­bars all the way to the left. While push­ing the key into the main switch, turn it from “OFF” to “LOCK” and remove it. To release the lock, turn the key to “OFF” while pushing.
EW000016
WARNING
@
Never turn the key to “OFF” or “LOCK” when the motorcycle is moving. The electrical circuits will be switched off which may result in loss of control or an accident. Be sure the motorcycle is stopped be­fore turning the key to “OFF” or “LOCK”.
@
1. Push
2. Turn
INSTRUMENT AND CONTROL FUNCTIONS
3-2
3
EAU01590
(Parking)
The steering is locked in this position, and the taillight and auxiliary light come on but all other circuits are off. The key can be removed in this position. To use the parking position, first lock the steering, then turn the key to “ ”. Do not use this position for an extend­ed length of time as the battery may discharge.
INSTRUMENT AND CONTROL FUNCTIONS
3-3
3
EAU00056
Indicator lights
EAU00058
Turn indicator lights “ ” / “
The corresponding indicator flashes when the turn switch is moved to the left or right.
EAU01154
Fuel indicator light “
When the fuel level drops below ap­proximately 5 L, this light will come on. When this light comes on, fill the tank at the first opportunity. This light circuit can be checked by the procedure on page 3-5.
EAU00061
Neutral indicator light “
This indicator comes on when the transmission is in neutral.
EAU00063
High beam indicator light “
This indicator comes on when the headlight high beam is used.
EAU01313
Oil level indicator light “
This indicator comes on when the oil level is low. This light circuit can be checked by the procedure on page 3-4.
EC000000
CAUTION:
@
Do not run the motorcycle until you know it has sufficient engine oil.
@
@
Even if the oil is filled to the specified level, the indicator light may flicker when riding on a slope or during sud­den acceleration or deceleration, but this is normal.
@
1. Left turn indicator light “
2. Fuel indicator light “
3. Neutral indicator light “
4. High beam indicator light “
5. Oil level indicator light “
6. Right turn indicator light “
INSTRUMENT AND CONTROL FUNCTIONS
3-4
3
EAU00071
Oil level indicator circuit check
CB-48E
Turn the main switch to “ON” and the engine stop switch to “ ”.
Oil level indicator light does not come on.
Oil level indicator light comes on.
Check engine oil level.
Oil level indicator light comes on.
Oil level indicator light does not come on.
Engine oil level and electrical circuit are OK. Go ahead with riding.
Put the transmission in neutral or apply the clutch lever, then push the start switch.
Oil level is OK.
Supply engine oil.
Oil level is low.
Ask a Yamaha dealer to inspect electrical circuit.
INSTRUMENT AND CONTROL FUNCTIONS
3-5
3
EAU00085
Fuel indicator circuit check
CB-46E
Turn the main switch to “ON” and the engine stop switch to “ ”.
Fuel indicator light does not come on.
Fuel indicator light comes on.
Check the fuel level.
Fuel indicator light comes on.
Fuel indicator light does not come on.
Fuel level and electrical circuit are OK. Go ahead with riding.
Put the transmission in neutral or apply the clutch lever, then push the start switch.
Fuel level is OK.
Supply fuel.
Fuel level is low.
Ask a Yamaha dealer to inspect electrical circuit.
INSTRUMENT AND CONTROL FUNCTIONS
3-6
3
EAU00094
Speedometer
The speedometer shows riding speed. This speedometer is equipped with an odometer and trip odometer. The trip odometer can be reset to “0” with the reset button. Use the trip odometer to estimate how far you can ride on a tank of fuel. This information will enable you to plan fuel stops in the future.
EAU00101
Tachometer
This model is equipped with an electric tachometer so the rider can monitor the engine speed and keep it within the ideal power range.
EC000003
CAUTION:
@
Do not operate in the red zone. Red zone: 9,500 r/min and above
@
1. Tripmeter
2. Odometer
3. Reset button
1. Tachometer
2. Red zone
INSTRUMENT AND CONTROL FUNCTIONS
3-7
3
EAU01559*
Diagnosis device
This model is equipped with a diagno­sis device for the following circuits.
Throttle Position Sensor (T.P.S.)
Ignition circuit If some trouble should occur in any of these circuits, the tachometer will re­peatedly display as follows:
CB-72E
Use this chart to identify what circuit is faulty according to the specified r/min displayed.
CB-73E
If the tachometer displays as described above, take note of the specified r/min and then take your motorcycle to a Yamaha dealer for repair.
EC000004
CAUTION:
@
To prevent engine damage, be sure to consult a Yamaha dealer as soon as possible if the tachometer dis­plays a repeated change in r/min.
@
EAU00109
Antitheft alarm (optional)
An antitheft alarm can be equipped to this motorcycle. Consult your Yamaha dealer to obtain and install the alarm.
Specified r/min Faulty circuit 10,000 r/min
Throttle Position Sensor (T.P.S.)
9,000 r/min Ignition circuit
Specified r/min for the faulty circuit for 3 sec­onds (see chart below)
0 r/min for 3 seconds
Current en­gine r/min for 3 seconds
INSTRUMENT AND CONTROL FUNCTIONS
3-8
3
EAU00110
Fuel gauge
This model is equipped with an electric fuel gauge so the rider can monitor the fuel level in the fuel tank. When the needle indicates “E” (Empty), about 5 L remain in the fuel tank.
EAU00117
Digital clock
This digital clock always shows the time regardless of the main switch po­sition.
Adjustment
1. Turn the main switch to “ON”.
2. The time (hour) setting can be made by pushing or holding the “H” switch.
3. The time (minute) setting can be made by pushing or holding the “M” switch.
@
When setting the clock after its power source is cut by a removed battery, etc., first set the time for 1:00 AM, then, go on to set it for the correct time.
@
1. Fuel gauge 1. Digital clock
2. “M” switch
3. “H” switch
INSTRUMENT AND CONTROL FUNCTIONS
3-9
3
EAU00118
Handlebar switches
EAU00120
Pass switch “PASS”
Press the switch to operate the passing light.
EAU00121
Dimmer switch
Turn the switch to “ ” for the high beam and to “ ” for the low beam.
EAU00144
Hazard switch “
The hazard switch should be turned on under emergency or hazardous condi­tions. All turn signal lights will flash si­multaneously when this switch is turned on with the main switch in the “ON” or “ ” position.
EC000006
CAUTION:
@
The battery can discharge from ex­tended use, making it difficult to op­erate the starter.
@
NOTE:
@
Turn on the hazard switch to warn oth­er drivers if your motorcycle must be stopped where it might be a traffic haz­ard.
@
EAU00127
Turn signal switch
To signal a right-hand turn, push the switch to “ ”. To signal a left-hand turn, push the switch to “ ”. Once the switch is released it will return to the center position. To cancel the signal, push the switch in after it has returned to the center position.
EAU00129
Horn switch “
Press the switch to sound the horn.
1. Pass switch “PASS”
2. Dimmer switch
3. Hazard switch “
4. Turn signal switch
5. Horn switch “
INSTRUMENT AND CONTROL FUNCTIONS
3-10
3
EAU00138
Engine stop switch
The engine stop switch is a safety de­vice for use in an emergency such as when the motorcycle overturns or if trouble occurs in the throttle system. Turn the switch to “ ” to start the en­gine. In case of emergency, turn the switch to “ ” to stop the engine.
EAU00134
Lights switch
Turning the light switch to “ ”, turns on the auxiliary light, meter lights and taillight. Turning the light switch to “ ” turns the headlight on also.
EAU00143
Start switch “
The starter motor cranks the engine when pushing the start switch.
EC000005
CAUTION:
@
See starting instructions prior to starting the engine.
@
EAU00152
Clutch lever
The clutch lever is located on the left handlebar, and the ignition circuit cut­off system is incorporated in the clutch lever holder. Pull the clutch lever to the handlebar to disengage the clutch, and release the lever to engage the clutch. The lever should be pulled rapidly and released slowly for smooth clutch oper­ation. (Refer to the engine starting pro­cedures for a description of the ignition circuit cut-off system.)
1. Engine stop switch
2. Lights switch
3. Start switch “
1. Clutch lever
INSTRUMENT AND CONTROL FUNCTIONS
3-11
3
EAU00157
Shift pedal
This motorcycle is equipped with a con­stant-mesh 5-speed transmission. The shift pedal is located on the left side of the engine and is used in com­bination with the clutch when shifting.
EAU00160
Front brake lever
The front brake lever is located on the right handlebar and is equipped with a position adjuster. To activate the front brake, pull the le­ver toward the handlebar. To adjust the front brake lever position, turn the adjusting nut while pulling the lever forward. Make sure the mark “ ” on the adjusting nut is aligned with the mark “ ” on the lever.
EAU00162
Rear brake pedal
The rear brake pedal is on the right side of the motorcycle. Press down on the brake pedal to apply the rear brake.
1. Shift pedal 1. Front brake lever
2. Position adjusting nut
3. Proper position a. Adjusting range
1. Rear brake pedal
INSTRUMENT AND CONTROL FUNCTIONS
3-12
3
EAU02935
Fuel tank cap
To open
Open the lock cover. Insert the key and turn it 1/4 turn clockwise. The lock will be released and the cap can be opened.
To close
Push the tank cap into position with the key inserted. To remove the key, turn it counterclockwise to the original posi­tion. Then, close the lock cover.
NOTE:
@
This tank cap cannot be closed unless the key is in the lock. The key cannot be removed if the cap is not locked properly.
@
EW000023
WARNING
@
Be sure the cap is properly installed and locked in place before riding the motorcycle.
@
1. Lock cover
2. Open
INSTRUMENT AND CONTROL FUNCTIONS
3-13
3
EAU01183
Fuel
Make sure there is sufficient fuel in the tank. Fill the fuel tank to the bottom of the filler tube as shown in the illustra­tion.
EW000130
WARNING
@
Do not overfill the fuel tank. Avoid spilling fuel on the hot engine. Do not fill the fuel tank above the bot­tom of the filler tube or it may over­flow when the fuel heats up later and expands.
@
EAU00186
CAUTION:
@
Always wipe off spilled fuel im­mediately with a dry and clean soft cloth. Fuel may deteriorate painted surfaces or plastic parts.
(For Germany only) The fuel tank cap equipped on German models is specially de­signed. Always use the correct cap whenever replacement is necessary.
@
EAU00191
@
If knocking or pinging occurs, use a dif­ferent brand of gasoline or higher oc­tane grade.
@
1. Filler tube
2. Fuel level
Recommended fuel:
Regular unleaded gasoline with a research octane number of 91 or higher.
Fuel tank capacity:
Total:
24 L
Reserve:
5 L
INSTRUMENT AND CONTROL FUNCTIONS
3-14
3
EAU00196
Fuel tank breather hose (for Germany only)
This model is equipped with a fuel tank breather hose. Before using this motor­cycle, be sure to:
Check hose connection.
Check hose for cracks or damage. Replace if damaged.
Make sure the end of the hose is not blocked. Clean it if necessary.
EAU02976
Starter (choke) “
Starting a cold engine requires a richer air-fuel mixture. A separate starter cir­cuit supplies this mixture. Move in direction a to turn on the starter (choke). Move in direction b to turn off the starter (choke).
1. Fuel tank breather hose 1. Starter (choke) “
INSTRUMENT AND CONTROL FUNCTIONS
3-15
3
EAU02925
Seat
To remove
Insert the key in the lock and turn it counterclockwise.
To install
Insert the projections on the front of the seat into the seat holder, then push down on the seat.
NOTE:
@
Make sure that the seat is securely fit­ted.
@
EAU00263
Helmet holder
The helmet holder is under the seat. Remove the seat and hook the helmet on the helmet holder. Then, reinstall the seat and lock it.
EW000030
WARNING
@
Never ride with a helmet in the hel­met holder. The helmet may hit ob­jects, causing loss of control and possibly an accident.
@
1. Seat lock 1. Projection (× 2)
2. Seat holder
1. Helmet holder
INSTRUMENT AND CONTROL FUNCTIONS
3-16
3
EAU01688
Storage compartment
This compartment is designed to store a genuine Yamaha U-LOCK. (Other locks may not fit.) Be sure the lock is fastened securely with the straps when storing it in the compartment. To prevent losing the straps, be sure to secure them even when a U-LOCK is not being stored in the compartment. When storing this Owner’s manual or other documents in the compartment, be sure to put them in a vinyl bag so they do not get wet. When washing the motorcycle, be careful not to flood this compartment with water.
EAU00285
Front fork adjustment
This front fork is equipped with spring preload adjusting bolts.
EW000037
WARNING
@
Each fork leg must be set to the same pressure. Uneven setting can cause poor handling and loss of sta­bility.
@
Adjust spring preload as follows. Turn the adjusting bolts in direction
a
to increase spring preload and in directionb to decrease spring pre­load.
EC000013
CAUTION:
@
The grooves are provided to show the adjustment level. Always keep the adjustment level equal on both fork legs.
@
CI-18E
1. Strap for U-LOCK (× 2) 1. Spring preload adjusting bolt 1. Setting
2. Front fork cap bolt
Hard
Stan-
dard
Soft
Adjusting position
123 4 567
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