Yaesu VL-1000 OPERATING MANUAL

VL-1000
OPERATING MANUAL
YAESU MUSEN CO., LTD.
1-20-2 Shimomaruko, Ota-Ku, Tokyo 146-8649, Japan
YAESU U.S.A.
17210 Edwards Rd., Cerritos, CA 90703, U.S.A.
YAESU EUROPE B.V.
Snipweg 3, 1118DN Schiphol, The Netherlands
Unit 12, Sun Valley Business Park, Winnall Trading Estate Winchester, Hampshire, SO23 0LB, U.K.
YAESU GERMANY GmbH
Am Kronberger Hang 2, D-65824 Schwalbach, Germany
11th Floor Tsim Sha Tsui Centre, 66 Mody Rd., Tsim Sha Tsui East, Kowloon, Hong Kong
General Description
Congratulations! You are now the owner of the Yaesu VL-1000 Linear Amplifier, which brings you leading-edge technology for the ultimate in operating convenience and reliability. We appreci­ate your investment in Yaesu equipment, and wish you many years of satisfying operation using your new amplifier!
The VL-1000 is an all-solid-state linear amplifier operating on the 160 through 6 meter amateur bands (USA version: 160-15 meters) at a power output level of 1000 Watts on CW and SSB (500 Watts on continuous data modes such as RTTY). The VL-1000 includes a built-in antenna tuner with 240 memories for tuning data, and microprocessor control of the tuning circuitry. The VL­1000 features input jacks for two different exciters, as well as four antenna jacks for connection of antennas for different bands. Extensive self-test, system monitoring, and protection circuits are provided, with status and tuning information being displayed on a huge Liquid Crystal Display panel.
The separate VP-1000 Power Supply Unit provides the +48 Volts required by the PA transis­tors, as well as all required control voltages for the amplifier. The VL-1000 normally is powered via 220 Volt AC mains, although it can be operated, at the 500 Watt level, from 117 Volt AC power.
We encourage you to read this manual thoroughly before beginning installation and operation of your VL-1000 Linear Amplifier. The details regarding proper installation and operating advice contained in these pages will help you derive maximum satisfaction from your new Yaesu equip­ment. Be certain to observe all due safety precautions when using this high-power device!
Supplied Accessories
Item Quantity
ALC Cable (T9101489; 2 m) 1 Band Data Cable (T9101487A; 8-pin DIN 1 8-pin DIN, 2 m) 1 Control Cable (T9101491; D-sub 15-pin 1 RCA, 2 m) 1
Page 1VL-1000 Operating Manual
Installation
The proper, safe installation of the VL-1000
is not difficult to accomplish, using the guide­lines to follow.
Caution!
Lethal AC and RF voltages are present within the cabinets of the VL-1000 Lin­ear Amplifier and VP-1000 Power Sup­ply. Use extreme caution when open­ing the cabinet(s) to perform any alignment or adjustment steps, and take particular care to inspect inter­connection cables frequently to en­sure that they are in good condition.
It is assumed that you possess tech­nical knowledge and experience con­sistent with your possession of an amateur radio license; this knowledge and experience are important tools which will aid in the successful instal­lation of this apparatus. Should you have any questions about the safe in­stallation of this equipment, consult your Yaesu dealer or seek the assis­tance of a professional installer.
However, the AC power cable/plug configu-
will
ration on the country in which you purchased your amplifier. In some countries, the VP-1000 is shipped with the standard 220 Volt connector appropriate for your location. In those areas where there are multiple 220 Volt connectors in common use, the VP-1000 is shipped
the power connector; one may be obtained
out
at a local hardware or electrical supply store.
Pictorial diagrams of the common 220 and 117 Volt AC connectors in use are shown be­low. When wiring your own connector, be ab­solutely certain to observe the proper polarity on the pin connections. Consult with an electri­cian if you have any doubts about your wiring!
Be sure that your house wiring is capable of sufficient current capacity on the 220 Volt circuit to be used, especially if this circuit is shared with household appliances. It always is preferable to operate the VL-1000 from a dedicated 220 Volt circuit with its own circuit breaker.
be somewhat different, depending
with-
AC Power Connections (using VP-1000 Power Supply)
The VL-1000 is usually operated from 220 Volt (nominal) AC power. With 220 Volt input to the VP-1000 Power Supply, full (1000 W) power output will be obtained from the VL­1000, while 117 Volt input to the VP-1000 is possible at the 500 Watt power output level.
The advanced switching-regulator power supply used in the matching VP-1000 Power Supply does not require any transformer re­wiring, nor any changing of a switch position; the power supply will operate from either 220 or 117 Volt line voltages without configuration changes.
Transceiver or Exciter Interconnections
The interface wiring to the transceiver or trans-
mitter which drives the VL-1000 consists of: (A) A 50 coaxial cable for carrying RF drive
power from each exciter to the amplifier;
(B) A 2-conductor transmit/receive control
cable which provides a closure to ground signal from the transceiver to the ampli­fier during transmission;
(C) A (supplied) 2-conductor ALC (Automatic
Level Control) line, used to limit the drive level from the exciter to the amplifier; and
(D) When using a compatible Yaesu trans-
VP-1000 AC Cable wiring
(U.S.A version)
USA Plug
UK Plug Australian
(viewed from plug prong side)
European
Plug
Plug
(European version)
Page 2 VL-1000 Operating Manual
Installation
ceiver, a B nected which provides automatic band change and T/R control (thus eliminating the need for cable (B) above), and +48 V DC supply voltage On/Off control (if the REMOTE switch on the rear panel of the VL-1000 is set to the ON position).
Typical installation diagrams are shown below. When two exciters are utilized, be cer­tain that all the cables from exciter #1 are con-
AND DATA cable may be con-
nected to the INPUT 1/PTT 1/ALC 1 jacks, and that all cables from exciter #2 are connected to the INPUT 2/PTT 2/ALC 2 jacks. When us- ing a B do not need the PTT cable for the correspond­ing exciter, as the T/R control signal will be made via the B
AND DATA cable for interconnection, you
AND DATA cable.
FT-920/VL-1000
FT-1000MP/FT-650/VL-1000
Page 3VL-1000 Operating Manual
Installation
Antenna Connections
As many as four HF or 50 MHz antennas
may be connected to the rear panel Antenna jacks, labeled ANT 1 ~ ANT 4. The antenna to be used on a particular band will be memo­rized once you make the selection manually via the front panel ANT switch. See the “Op- eration” section of this manual for more de­tails.
ALC Connections
The VL-1000 provides negative-going ALC,
which provides a negative voltage to the ex­citer which begins to appear when sufficient drive power from the exciter is being received; the voltage becomes of greater (negative) magnitude if the drive is increased, so as to prevent overdrive of the amplifier. The voltage range provided from the VL-1000 is 0 to -10 Volts DC, and this is compatible with all Yaesu transceivers as well as many exciters of other manufacture. At 1000 Watts of output power, the typical voltage generated for use with Yaesu transceivers is about -4 V DC.
connections labeled TX GND on the rear panel
not
of the transceiver; do
transceiver’s
input
PTT plifier control.
PTT jack, as it was designed for
(via a footswitch, etc.), not for am-
, however, use the
Automatic Amplifier Tune-Up
If you connect the supplied control cable between the transceiver’s P and the VL-1000’s BAND-DATA 2 jack, the transceiver will automatically transmit when you press the amplifier’s front panel F SET key (make sure that the M ceiver is set to CW, RTTY, or some other con­tinuous mode, and set the D control fully clockwise, if you want to perform antenna tuning). To accomplish this function, pin 11 of the BAND-DATA 2 jack closes the transceiver’s P placing the transceiver in the transmit condi­tion.
TT or REMOTE jack to ground, thus
TT or REMOTE jack
ODE switch of the trans-
RIVE or R F PWR
The ALC cable must be connected be-
tween the transceiver and VL-1000 to prevent overdrive of the amplifier, and espe­cially to facilitate the proper operation of the protection circuitry if sudden antenna system problems should cause the SWR to rise to dan­gerous levels.
PTT Connections
These jacks, labeled PTT 1 and PTT 2, ac­cept T/R control signals from your exciter. Grounding the center pin of one of these PTT jacks will cause the amplifier to be placed in the “Transmit” mode.
These jacks utilize a positive voltage (+5V DC) at very low current (10 mA maximum), so they are compatible with most open-collector NPN transistor amplifier control circuits in modern transceivers. Mechanical relays may also be used, so long as they are “floating” contacts that do not apply a voltage to the VL­1000’s PTT jacks. On Yaesu transceivers, use either the transistor or relay (Normally Open)
Automatic Amplifier Tune-Up using FT-1000MP Transceiver
When using the VL-1000 in conjunction with the FT-1000MP transceiver, the front panel F SET key may be used to initiate an automatic tuning procedure for the amplifier. In order to accomplish this, Menu Item 7-9 on the FT­1000MP must be set to “ default value), and a control cable must be con­nected between the FT-1000MP’s R and the VL-1000’s BAND-DATA 2 jack. The required wiring for this cable is shown below.
KEYER
” (which is its
EMOTE jack
Page 4 VL-1000 Operating Manual
Plug Pinout
BAND-DATA 1 CONTROL
⑦⑧
BAND-DATA 2 DC48V IN
+13.5VTX GNDGNDBAND DATA ABAND DATA BBAND DATA CBAND DATA DTX INH
as viewed from rear panel as viewed from rear panel
+13.5VTX GNDGNDBAND DATA ABAND DATA BBAND DATA CBAND DATA DTX INHF SET COMMONF SET 1 F SET 2NCNC NCGND
RCA Plug
NC GNDREMOTEPS ALARMLOW POWERGND12V INPUT+12V INPUT
+ 48V INPUT+ 48V INPUT+ 48V INPUT+ 48V INPUTGNDGNDGNDGND
as viewed from rear panel
as viewed from rear panel
Page 5VL-1000 Operating Manual
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