Xylem YSI FDO 70X IQ SW, YSI FDO 70X IQ, YSI FDO 70X IQ H User Manual

OPERATING MANUAL

FDO

70x IQ

FDO

70x IQ H

FDO

70x IQ SW

ba76014d03 05/2014

FDO

70x IQ

FDO

70x IQ SW

FDO

OPTICAL SENSOR FOR DISSOLVED OXYGEN

70x IQ H

FDO®70x IQ ...

For the most recent version of the manual, please visit www.ysi.com.

Contact YSI

1725 Brannum Lane Yellow Springs, OH 45387 USA Tel: +1 937-767-7241

800-765-4974 Email: environmental@ysi.com Internet: www.ysi.com

ba76014d03 05/2014

FDO®70x IQ ... Contents

FDO®70x IQ ... - Contents

1 Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1

1.1 How to use this component operating manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-1

1.2 Sensor models . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-2

1.3 Recommended fields of application . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-3

1.4 Structure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-4

2 Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1

2.1 Safety information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-1

2.1.1 Hazard warnings in this operating manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-1

2.1.2 Safety information on the product . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1

2.2 Safe operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-2

2.2.1 Authorized use . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2

2.2.2 Requirements for safe operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-2

2.2.3 Unauthorized use . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-2

2.3 Hazardous location use (FDO

70x IQ H models) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-3

3 Commissioning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1

3.1 Scope of delivery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-1

3.2 Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-1

3.3 Commissioning / Getting the instrument ready for measuring . . . . . . . . . . . . . . . . . . . . . 3-3

3.4 FDO

70x IQ ... setting table . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-4

4 Measuring / Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1

4.1 Measuring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-1

4.2 Function check and user calibration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-1

4.2.1 General information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-1

4.2.2 Function check . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-2

4.2.3 User calibration 4-4

4.2.4 Calibration history 4-6

4.2.5 Reactivating previous calibration data 4-7

5 Maintenance, cleaning, replacement parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-1

5.1 General maintenance instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-1

5.2 Handling of the sensor cap . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-2

5.3 Exchanging the sensor cap . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-2

5.4 Cleaning the sensor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-3

5.4.1 Exterior cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-3

5.4.2 Interior cleaning of sensor cap and sensor head 5-4

5.5 Replacement parts and accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-5

6 What to do if... . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-1

7 Technical data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-1

7.1 General measurement characteristics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-1

7.2 Application conditions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7-1

ba76014e03 05/2014 0 - 1

Contents FDO®70x IQ ...

7.3 General data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7-2

7.4 Instrument safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7-3

7.4.1 General instrument safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7-3

7.4.2 Hazardous location ratings (H models) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7-3

7.5 Electrical data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7-3

7.6 Technical data of the SC-FDO

7.7 Technical data of the SC-FDO

700 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7-4

701 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7-5

8 Contact Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-1

8.1 Ordering & Technical Support . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8-1

8.2 Service Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8-1

9 Indexes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-1

9.1 Explanation of the messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9-1

9.1.1 Error messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9-1

9.1.2 Info messages 9-3

9.2 Status info . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9-4

0 - 2 ba76014e03 05/2014

FDO®70x IQ ... Overview

IQ Sensor Net Operating Manual

System

Operating

Manual

(Ring Binder)

IQ Sensor Operating

Manual

MIQ Module

Operating

Manual

MIQ Terminal

Operating

Manual

Component Operating Manuals

1Overview

1.1 How to use this component operating manual

Structure of the

IQ S

ENSORNET operating

manual

Fig. 1-1 Structure of the IQ SENSORNET operating manual

The IQ SENSOR NET operating manual has a modular structure like the IQ S

ENSORNET system itself. It consists of a system operating manual

and the operating manuals of all the components used. Please file this component operating manual into the ring binder of the

system operating manual.

ba76014e03 05/2014 1 - 1

Overview FDO®70x IQ ...

FDO 700 IQ

FDO 700 IQ H

SC-FDO 700

SC-FDO 701

Sensor basis

Sensor cap:

FDO 700 IQ SW

1.2 Sensor models

The FDO®70x IQ ... consists of a sensor basis equipped with different sensor cap types, depending on the model:

Sensor models

SW models Compared to the standard models, the sea water models of the

Sensor model Sensor basis Sensor cap

FDO

700 IQ FDO®700 IQ * SC-FDO®700

700 IQ SW FDO®700 IQ SW * SC-FDO®700

701 IQ FDO®700 IQ * SC-FDO®701

701 IQ SW FDO®700 IQ SW * SC-FDO®701

700 IQ H FDO®700 IQ H ** SC-FDO®700

701 IQ H FDO®701 IQ H ** SC-FDO®701

* Type designation on the name plate in the plug head connector ** Type designation on the name plate on the shaft The sensor cap primarily determines the measuring characteristics of

the sensor as a whole. Thus the sensor can be adapted to the measuring job by exchanging the type of sensor cap. The specifications of the individual sensor cap types are given in chapter 7

ECHNICAL DATA.

H models The sensor models FDO

use in Class I Division 2 hazardous locations (see chapter 2.3 for details).

sensors (SW models) are optimized concerning their resistance to corrosion in sea water and brackish water.

700 IQ H and FDO®701 IQ H are rated for

1 - 2 ba76014e03 05/2014

FDO®70x IQ ... Overview

1.3 Recommended fields of application

Sensor model Recommended field of application.

FDO FDO

700 IQ

701 IQ

700 IQ H

701 IQ H

700 IQ SW

701 IQ SW

Stationary measurements in water/wastewater applications in non-hazardous locations only.

Stationary measurements in water/wastewater applications in Class I Division 2 hazardous locations.

Stationary measurements in seawater, aquaculture.

The FDO

70x IQ SW is equipped with a protective hood that is prepared for the connection of the MSK FDO

CS cleaning set for compressed air-driven sensor cleaning (order information, see section

5.5 R

EPLACEMENT PARTS AND ACCESSORIES).

ba76014e03 05/2014 1 - 3

Overview FDO®70x IQ ...

8453

1.4 Structure

Structure

Sensor cap with

memory chip

Intelligent membrane

(IQMC technology)

Fig. 1-2 Structure of the D. O. sensor (example: FDO® 70x IQ)

1 Shaft 2 Plug head connector 3 Fixing ring 4 Sensor membrane 5 Sensor cap with memory chip 6 Gold-plated contact pins for memory chip 7 Measurement window 8 Temperature sensor and locking device 9 Sensor head

A memory chip is integrated in the sensor cap. The following data is stored on the memory chip:

 Type designation of the sensor cap  Series number  Data of the factory calibration

For each membrane the individual calibration values are determined by a factory calibration and stored on the memory chip of the sensor cap, ensuring maximum accuracy over the whole lifetime of the sensor.

1 - 4 ba76014e03 05/2014

FDO®70x IQ ... Safety

2 Safety

2.1 Safety information

2.1.1 Hazard warnings in this operating manual

The hazard warnings are defined for the following levels of danger:

DANGER

DANGER indicates an imminently hazardous situation which, if not avoided, will result in death or serious injury.

WARNING

WARNING indicates a potentially hazardous situation which, if not avoided, could result in death or serious injury.

CAUTION

CAUTION indicates a potentially hazardous situation which, if not avoided, may result in minor or moderate injury.

NOTICE

NOTICE is used to address practices not related to personal injury.

2.1.2 Safety information on the product

Note all labels, information signs and safety symbols on the product.

ba76014e03 05/2014 2 - 1

Safety FDO®70x IQ ...

2.2 Safe operation

2.2.1 Authorized use

The authorized use of the FDO sensor in the IQ S

ENSORNET.

The technical specifications according to chapter 7 T must be observed. Only operation according to the instructions in this operating manual is authorized.

Any other use is considered to be unauthorized. Unauthorized use invalidates any claims with regard to the guarantee.

2.2.2 Requirements for safe operation

Note the following points for safe operation:  The product may only be op erated according to the au thorized use

specified above.

70x IQ ... comprises its use as a D.O.

ECHNICAL DATA

 The product may only be supplie d with power by the energy sources

specified in this operating manual.

 The product may only be operated under the environmental condi-

tions specified in this operating manual.

 The product or its components may only be opened if this is required

for installation and maintenance work and described in the operating manual.

2.2.3 Unauthorized use

The product must not be put into operation if:

 it is visibly damaged (e.g. after being transported)  it was stored under adverse conditions for a lengthy period of time

(storing conditions, see chapter 7 T

ECHNICAL DATA)

2 - 2 ba76014e03 05/2014

FDO®70x IQ ... Safety

######

######### ###############

#################### #################

######

FDO 700 IQ H

28123

2.3 Hazardous location use (FDO®70x IQ H models)

DANGER

Explosion hazard. Only hazardous location rated sensor models ("Hazloc Sensor") must be used in hazardous locations. Read the name plate on the sensor shaft and verify that the sensor is rated for your specific application.

Rated sensor models The following sensor models are rated for hazardous location use:

 FDO  FDO

Hazardous location rated sensors are identified by the name plate with the rating details engraved on the sensor shaft:

700 IQ H (YSI-Order No. 207065Y)

701 IQ H (YSI-Order No. 207066Y)

Name plate of a Hazloc

sensor (example)

DANGER

Explosion hazard. The associated apparatus MIQ/BB1 (YSI part no. 207001Y) has to be used for connection. Refer to the following documents for proper installation:  Control drawing, YSI document no. 28123

(see MIQ/BB1 operating manual)

 MIQ/BB1 operating manual  All applicable electrical code regulations.

ba76014e03 05/2014 2 - 3

DANGER

Explosion hazard. This product does not meet the requirements of the directive 94/9/EC (ATEX).

Safety FDO®70x IQ ...

2 - 4 ba76014e03 05/2014

FDO®70x IQ ... Commissioning

3 Commissioning

3.1 Scope of delivery

 Sensor, consisting of sensor basis and sensor cap  Operating manual.

3.2 Installation

Safety guidelines for

installation in a

hazardous location

(H-models only)

Explosion hazard. Only hazardous location rated sensor models ("Hazloc Sensor") must be used in hazardous locations. Verify the rating on the product name plate on the sensor shaft. The associated apparatus MIQ/BB1 (YSI part no. 207001Y) has to be used for connection. Refer to the following documents for proper installation:  Control drawing, YSI document no. 28123

(see MIQ/BB1 operating manual)

 MIQ/BB1 operating manual  All applicable electrical code regulations.

DANGER

Connection cable A sensor connection cable of the SACIQ or SACIQ SW type is required

to connect the sensor. The cable is available in different lengths. Compared to the standard model SACIQ, the SACIQ SW sensor connection cable is optimized regarding its corrosion resistance in seawater and brackish water and adapted for use in conjunction with the FDO 70x IQ SW. Information on this and other IQ S given in the YSI catalog and on the Internet.

ENSORNET accessories is

DANGER

Explosion hazard. For hazardous location use only the cable types listed in the control drawing must be used.

How to connect the SACIQ (SW) sensor connection cable to the terminal strip of a MIQ module is described in chapter

NSTALLATION of the IQ SENSORNET system operating

3 I manual.

ba76014e03 05/2014 3 - 1

Commissioning FDO®70x IQ ...

SACIQ

Are the plug

connections dry?

Connecting the sensor

to the sensor

connection cable

Before connecting the sensor and sensor connection cable, please make sure the plug connections are dry. If moisture gets into the plug connections, first dry the plug connections (dab them dry or blow them dry using compressed air).

Do not suspend the sensor on the sensor connection cable. Use a sensor holder or armature. Information on this and other IQ S

ENSORNET accessories is given in the YSI cata-

log and on the Internet.

1 Take the protective caps off the plug connect ions of the sensor

and the SACIQ (SW) sensor connection cable and keep them safe.

2 Plug the jack of t he SACIQ (SW) sensor connection cable onto

the plug head connector of the sensor. At the same t ime, rotate the socket so that the pin in the plug head connector (1) clicks into one of the two holes in the socket.

3 Then screw the coupling ring (2) of the sensor connection

cable onto the sensor up to the stop.

Fig. 3-1 Connecting the sensor

3 - 2 ba76014e03 05/2014

FDO®70x IQ ... Commissioning

3.3 Commissioning / Getting the instrument ready for measuring

Identification in the

IQ S

ENSORNET

Commissioning steps

Both the sensor cap and sensor basis (sensor without cap) have a series number of their own. The sensor has to be equipped with a sensor cap for a successful login to the IQ S

ENSORNET. The operable sen-

sor is displayed as follows in the list of sensors:

 Model: Model designation of the sensor cap

(="SC FDO 70x")

 Ser. no.: Series number of the sensor cap  Sensor name: The series number of the sensor basis is preset

here. You can change this entry as necessary by entering a user-defined name.

1 Pull the protective cap off the sensor. 2 If required, assign a user-defined name to the sensor (see rel-

evant IQ S

ENSORNET system operating manual).

3 When using IQ SENSORNET without automatic air

pressure compensation the mean air pressure value or the location altitude has to be entered (for more detailed information see the relevant IQ S

ENSORNET system operating man-

ual).

4 Set the sensor (see section 3.4).

ba76014e03 05/2014 3 - 3

+ 33 hidden pages