Xylem WQ730 User Manual

Global Water
800-876-1172 globalw.com
02-002 11/30/09
Global Water
Instrumentation, Inc.
Gold River, CA 95670
T: 800-876-1172
Int’l: (916) 638-3429, F: (916) 638-3270
Turbidity Sensor: WQ730
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Global Water
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Congratulations on your purchase of the Global Water WQ730 Turbidity Sensor. This instrument has been quality tested and approved for providing accurate and reliable turbidity measurements. We are confident that you will find this product to be a valuable asset for your application. Should you require assistance, our technical staff will be happy to help.
Table of Contents
I. Use and Maintenance Page 3 II. Sensor Specifications 4 III. Troubleshooting 5 IV. Warranty 6 V. Appendix A: Turbidity Sensor Calibration 7 VI. Appendix B: Turbidity Standard Solutions 10 VII. Appendix C: Sensor Measurement Diagram 11
VIII. CE Certification 12
Copyright © Global Water Instrumentation, Inc. 2009
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I. Use and Maintenance
a. The WQ730 Turbidity Sensor is a sensitive optical device and should
be handled and used carefully. Avoid hitting or dropping the sensor. Avoid exposure to shock, vibration, extreme hot or cold temperatures, or sudden wide temperature changes. Transport the sensor in a safe and dry enclosure.
b. Normal maintenance requires the sensor to be checked on a regular
basis. Harsh environments can permanently damage the optics of the sensor if it is left untended for long periods of time.
c. Deposits will develop on the optics over time and should be cleaned
every 2-3 days for best operation. The windows can be cleaned using lint free cotton swabs and rubbing alcohol. Do not use any abrasive cleaners on the lenses or permanent damage will occur. Cleaner water requires cleaning less often, in other applications the sensor may need to be cleaned once each day.
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d. The calibration of the sensor should be checked every 6 months. e. Always turn off the power when making circuit connections. f. Air bubbles on the lenses can greatly affect the readings. When
installing, make sure that any bubbles are clear of the lenses or allow them dissipate before taking readings.
g. Under no circumstances should the sensor be disassembled. There
are no internal adjustments or user serviceable parts inside. Opening the housing will permanently damage the seals and can cause serious damage to the optics. Opening the sensor will void any warrantee.
h. The stainless steel body of the WQ730 Sensor is connected to the
circuit ground. When taking measurements, the body of the sensor must be in contact with the test solution or noise problems may occur.
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II. Sensor Specifications
a. Specifications.
Outputs: Two, 4-20mA Ranges: 0-50 NTU (Green Wire)
Accuracy: 1% of full scale Pressure: 30 psi maximum Power Requirements: 10-36 VDC 20ma plus sum of both 4-20mA outputs Warm Up Time: 3 seconds minimum
Operating Temperature: 0°C to +50°C Storage Temperature: -10°C to +60°C Dimensions: 1-1/2" diameter x 7-1/2”" long Weight: 1 lb plus cable
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0-1000 NTU (White Wire)
8 seconds recommended
b. Connections:
Red: 10-36 VDC Black: Ground Green: 4-20 mA low range output (50 NTU) White: 4-20 mA high range output (1000 NTU)
Note: The stainless steel body of the sensor is connected to the circuit ground and must be in contact with the test solution.
Warning: Always turn off the power when connecting or disconnecting
the sensor or it could be damaged.
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III. Trouble Shooting
There are no user serviceable parts inside this sensor
Issue: Sensor reading incorrectly
a. Clean the sensor windows using a lint free cotton swab and rubbing
alcohol.
b. Verify there are no air bubbles blocking the lenses. c. Check the sensor’s calibration, see appendix A.
Other issues
d. Refer to the manual for proper set-up; check all connections and
batteries.
e. Call us for tech support: 800-876-1172 or 916-638-3429 (many
problems can be solved over the phone). Fax: 916-638-3270 or Email:
globalw@globalw.com.
f. In the event that the equipment needs to be returned to the factory for
any reason, please call to obtain a RMA # (Return Material
Authorization). Do not return items without a RMA # displayed on the
outside of the package.
Clean and decontaminate the WQ730 when necessary.
Include a written statement describing the problems.
Send the package with shipping prepaid to Global Water’s factory
address. Insure the shipment, as the warranty does not cover damage
incurred during transit.
g. When calling for tech support, please have as much of the following
information as possible;
1. Model #.
2. Unit serial number.
3. P.O.# the equipment was purchased on.
4. Global Water’s sales number or the invoice number.
5. Repair instructions and/or specific problems relating to the product.
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IV. Warranty
a. Global Water Instrumentation, Inc. warrants that its products are free
from defects in material and workmanship under normal use and service for a period of one year from date of shipment from factory. Global Water’s obligations under this warranty are limited to, at Global Water’s option: (I) replacing or (II) repairing; any products determined to be defective. In no case shall Global Water’s liability exceed the products original purchase price. This warranty does not apply to any equipment that has been repaired or altered, except by Global Water Instrumentation, Inc., or which has been subject to misuse, negligence or accident.
b. The warranty begins on the date of the product’s invoice.
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V. Appendix A: Turbidity Sensor Calibration
Note: The following steps show how to calibrate the WQ730 Turbidity Sensor using suspended polymer turbidity standards only.
General
a. The Turbidity Sensor is measuring turbidity in liquids by using a 90
degrees scatter nephelometer where a focused beam is directed into the monitored water. The principle is based on recommendations of the international guideline ISO
7027. Two detectors receive light from
a source emitting 880 nm infrared light in a pulsed mode. One detector is placed opposite the source, receiving the transmitted light, and the other detector is placed at an angle of 90 degrees to the incident light beam measuring side-scattered light. The detected light intensity is directly proportional to the turbidity of the water.
b. The following supplies are required:
Stand with rod and clamp Beakers, 500 or 1000 ml 1000 NTU Turbidity Standard 50 NTU Turbidity Standard
0.0 NTU Turbidity Standard Distilled Water Power Supply Current Meter Test leads as necessary
The preferred and recommended turbidity standards are suspended polymer solutions. These are EPA approved, non-toxic, and require no mixing or stirring. Other types of standards such as Formazin can also be used, but these require thorough mixing and must be used with low speed stirring plates during the calibration process.
All the necessary turbidity standard solutions are available from Global Water, contact the sales department for more information. See Appendix B.
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Preparation:
a. Set up a test stand with a rod and clamp to hold the sensor. Beakers
will be placed underneath the clamp so the sensor can be inserted into the liquid.
b. The sensor must have the stainless steel section of the body in contact
with the test solution. Install the sensor so that the end of the sensor is at least 3 inches from the bottom. If the sensor is too close to the bottom, infrared light may be reflected from the glass and effect the measurements.
c. The lenses must be gently cleaned with a cotton swab and isopropyl
alcohol before each calibration step.
d. Fill a large beaker with distilled water. This will be used to rinse
solution from the sensor in between steps.
e. Fill three more beakers with 0.0 NTU Standard, 50 NTU Standard and
1000 NTU Standard. These beakers must be at least 500 ml in size or the end of the sensor will be too close to the bottom for accurate calibration. This generally requires solution volumes of at least 500ml.
f. The calibration process should not be done in bright light if possible.
While not generally required, the extra step of covering the outside of the beakers with a non-transparent material may help to prevent stray light from the outside affecting the readings.
Note: The sensor is factory calibrated and will provide output currents of 20mA at the maximum turbidity values; however, some small drift in this output current can occur over time. These adjustments are done internally, access to these settings are not available to the user. The sensors should never be disassembled. The following process describes how to re-check these output currents. A full recalibration can only be done by returning the sensor to Global Water.
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Checking Calibration
Step 1) Connect the sensor to the power supply and current meter in
the following way. Attach the black wire to the ground terminal of the power supply. Attach the white wire to the positive current input of the meter. Connect the ground terminal of the power supply to the ground input of the current meter. Check that the power supply is set between 10 and 30 volts DC. Attach the red wire to the positive terminal of the power supply.
Warning: Always hook up the red wire last or the sensor may be damaged.
Step 2) Place the turbidity sensor in the distilled water beaker, rinse
and dry. Clean the lenses with alcohol.
Step 3) Place the sensor in the clamp above the 0.0 NTU standard.
Turn on the power supply and the current meter. Let the sensor stabilize for several seconds before taking any measurements. If necessary, use a lint free cotton swab bent at 90º to remove any air bubbles from underneath the detector window. Air bubbles will cause large errors in the current output, especially at low turbidity values.
Step 3) Record the output current of the sensor, Zero
(1000) = _______.
Disconnect the white wire and connect the green wire to the positive input of the current meter. Let the sensor stabilize. Record the output current of the sensor, Zero
(50) = _______.
Step 4) Remove the sensor and rinse in distilled water. Dry the sensor
and clean the lenses with alcohol.
Step 5) Place the sensor in the clamp above the 50 NTU solution. If
necessary, use a lint free cotton swab bent at 90º to remove any air bubbles from underneath the detector window.
Step 6) Record the output current of the sensor, 50NTU = _______.
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Step 7) Remove the sensor and rinse in distilled water. Dry the sensor
and clean the lenses with alcohol.
Step 8) Disconnect the green wire and connect the white wire to the
positive input of the current meter.
Step 9) Place the sensor in the clamp above the 1000 NTU solution. If
necessary, use a lint free cotton swab bent at 90º to remove any air bubbles from underneath the detector window.
Step 10) Record the output current of the sensor, 1000NTU = _______.
Step 11) Remove the sensor and rinse in distilled water. Dry the sensor.
VI. Appendix B: Turbidity Standard Solutions
The following turbidity standards are available from Global Water, contact the Sales Department or Technical Support for more information.
These are EPA approved primary standards that are safe, non-toxic and disposable. They are easy-to-use with no dilution or re-suspension needed. Their inherent stability means they do not settle from suspension and require no stirring. The convenient submicron polymer suspensions are non-toxic primary calibration standards approved by the US EPA for drinking water analysis for turbidity, and preferred by the U. S. Geological Survey for turbidity and sediment transport analysis.
Part Number
Description
02-003 0.0 NTU Turbidity Standard 02-004 50 NTU Turbidity Standard 02-005 100 NTU Turbidity Standard 02-006 1000 NTU Turbidity Standard
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Appendix C: Sensor Measurement Diagram
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Declaration of CE Conformity
Global Water Instrumentation, Inc.
11390 Amalgam Way Gold River, CA 95670 USA FAX: 00 1 916 638 3270 Phone: 00 1 916 638 3429
declares that the Product:
Product Name: Turbidity Sensor and Turbidity Meter
Model Number: WQ730, WQ770
conforms to the following European Council directives:
Low Voltage Directives: 2006/95/EC; Requirements covering all health and
safety risks of electrical equipment operating within certain voltage ranges.
According to the following standards:
EN61010-1: 2001
Electro-Magnetic Directives: 2004/108/EC; Requirements to prevent electrical
and electronic equipment from generating or being affected by electromagnetic disturbances. According to the following standard:
EN 61326-1: 2006
Batteries Directive: 2006/66/EC proper handling and disposal of batteries and accumulators.
Global Water hereby certifies that the product stated above conforms to all directives and standards required for it to bear the CE mark.
Dale Daniel Engineering Manager Global Water Instrumentation, Inc.
; Requirements regarding the
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