006_03
Installation, operating and
maintenance instructions
07/2007
ELECTRIC TILTING COOKER
AGB 505/WP
AGB 507/WP
VALIDITY FROM SERIAL NUMBER 70500783
006-03 - Electric tilting cooker
2
Models and dimensions page 3
General reminders and notes 4
General reminders 4
Technical data 4
Construction 5
Laws, technical prescriptions
and directives 5
Special requirements
for the installation site 5
Positioning, installation
and maintenance 5
Positioning 5
Installation 5
Electrical connections
and equipotential bonding 6
Connection to waterworks 6
Commissioning and testing 6
Maintenance of the appliance 6
INDEX
Possible failures and their elimination page 6
Use and cleaning 7
Warnings and hints for user 7
Instructions for use 7
Switch on, start
of cooking and switch off 7
Special precautions 7
Cleaning and care of the appliance 7
Daily cleaning 7
Special procedures
in case of long inactivity 8
Special procedures in case of failures 8
How to proceed, if… 8
WEEE Directive 9
Wiring diagrams 10
Replacement of heating element 11
Control knob 11
Warning 12
Validity from serial number 70500783
006-03 - Electric tilting cooker
3
Models and dimensions
T - Technical data plate
A - Water connection D.12mm
E - Electrical connection
AGB 505/WP - AGB 507/WP
525
50
370
330
220
480
945
1110
165
120
230
900
210
125
695
800
700
53
35
53
T
A
E
Validity from serial number 70500783
GENERAL REMINDERS AND NOTES
006-03 - Electric tilting cooker
4
s
Validity from serial number 70500783
- Read the warnings contained in this manual carefully as
they provide important information concerning safety during the installation, use and maintenance of the appliance.
- Keep these instructions carefully!
- Only personnel trained for its specific use should use the
equipment.
- Keep the appliance under control during use.
- The appliance should be used only for the purpose for
which it has been specifically designed; other uses are
improper and hence dangerous.
- During operation surfaces can become hot and require
special operation.
- Unplug the appliance in case of failures or improper ope-
2 - CHARACTERISTICS OF THE APPLIANCES
The data plate is located on the rigth hand side of the
control panel and contains all the data needed for connecting
it up to the mains electricity supply.
ration.
- Apply exclusively to a service centre for repairs or maintenance.
- All important information about the appliance required for
technical service is contained in the technical data plate
(see figure 1).
- In the event of technical assistance being required, the
trouble must be described in as much detail as possible,
so that a service technician will be able to understand the
nature of the problem.
- Gloves should be worn to protect the hands during installation and maintenance operations.
Warning!: Follow the fire prevention regulation
very carefully.
CAT/KAT GAS/GAZ G30 G31 G20 G25
II2H3B/P P mbar 30 30 20 -
II2H3+ P mbar 30 37 20--
II2H3+ P mbar 28 37 20 -
TIPO/TYPE
MOD.
ART.
N.
N.
Qn kW
MOD.
V AC kW Hz
THE APPLIANCE MUST BE CONNECTED IN COMPLIANCE WITH THE LAWS IN FORCE
AND INSTALLED IN A WELL-VENTILATED ROOM. READ THE INSTRUCTION MANUALS
BEFORE INSTALLING AND USING THE APPLIANCE.
THE APPLIANCE MUST BE INSTALLED BY QUALIFIED PERSONNEL.
II2ELL3B/P P mbar 50 50 20 20
II2E+3+ P mbar 28 37 20 25
II2H3B/P P mbar 50 50 20 -
I2E P mbar - - 20 -
II2H3+ P mbar 28 37 20 -
I3B/P P mbar 30 30
m3/h
I3+ P mbar 28 37
Predisposto a gas: - Gas preset: - Prevu pour gaz:
Eingestelt für Gas: - Preparado para gas: -
--II2H3B/P P mbar 30 30
--
--
Geschuckt voor:
SE FI DK CZ SK SI
IT CH PT
ES IE GB GR
NL
25II2L3B/P P mbar 30 30
DE
FR BE
AT C H
LU
EE LV LT
EE LV LT
NO MT CY IS HU
CY
MADE IN ITALY
Model
AGB 505/WP
AGB 507/WP
Model
AGB 505/WP
AGB 507/WP
3 - TECHNICAL DATA
Dim.: LxWxH
(mm)
800 x 700 x 875
800 x 700 x 875
Voltage rating
230 V 3 or 400 V 3N
230 V 3 or 400 V 3N
Cooking pans characteristics
Type
Tank whith iron bottom
Tank whith stainless steel bottom
Dim.: LxWxH
(mm)
465 x 700 x 200
465 x 700 x 200
Power
9.7 kW
9.7 kW
Pan capacity
(max level) litres
40
40
Lead wire / Section
4 x 2.5 mm
4 x 2.5 mm
2
or 5 x 1.5 mm
2
or 5 x 1.5 mm
Rotation angle
of the pan
70
70
2
2
Minimum widith
of the outlet - (mm)
100
100
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5
CONSTRUCTION
- Robust steel structure on 4 adjustable feet. Exterior and
top finish entirely made of stainless steel 18/10.
- Stainless steel pan with steel bottom in model
AGB 505/WP.
- Stainless steel pan with bimetal bottom in model
AGB 507/WP.
- Stainless steel lid, hinge.mounted.
- Hand tilting of the pan.
- Heating of the pan by means of three heating elements
(3400W 240V each), fitted to the bottom of the pan.
- Temperature regulation is possible between 45° and
295°C by means of a thermostat fitted to the switch.
- A safety thermostat cuts off power supply automatically
in case of failure (eg. breaking of thermostat ).
- A green signal lamp lights when the appliance is on.
- An orange signal lamp lights when one of the heating
elements is on.
- Filling of the pan by means of a tap placed on the front
panel.
LAWS, TECHNICAL
PRESCRIPTIONS AND DIRECTIVES
When installing the appliance it is necessary to follow and
comply with the following regulations:
- current regulations on the matter;
- any hygienic-sanitary regulations concerning cooking
environments;
- municipal and/or territorial building regulations and fire
prevention prescriptions;
- current accident prevention guidelines;
- electricity board regulations concerning safety;
- the regulations of the electrical power supply company
or agency;
- any other local prescriptions.
SPECIAL REQUIREMENTS
FOR THE INSTALLATION SITE
- The room in which the appliance is to operate must be
well ventilated.
- In addition, it is good policy to locate the appliance under an extractor hood so that cooking vapours can be removed rapidly and continuously.
- Current regulations require the installation of a multiple
pole switch between the appliance and the electrical
power supply; the switch must have a contact gap of least
3 mm on each pole.
- This appliance requires two water connections: one for
hot and one for cold water. Each line must be fitted with an
on-off valve.
Warning!: The electrical isolating switch and the
water shutoff valves must both be located near to the
appliance, within easy reach for the user.
POSTIONING, INSTALLATION AND MAINTENANCE
POSTIONING
- Remove all the packaging and check that the appliance is in perfect conditions. In case of visible damage, do
not connect the appliance and notify the sales point immediately.
- Remove the PVC protection from the panels.
- Dispose of packaging according to regulations.
Generally material is divided according to composition
and should be delivered to the waste disposal service.
- There are no special instructions regarding distances
from other appliances or walls, however it is advisable to
maintain a sufficient distance to allow any servicing operations to be performed. In the event the appliance should
be installed in direct contact with inflammable walls, it is
advisable to fit a suitable heat insulation.
- The appliance must stand level. Small differences in level can be eliminated by screwing or unscrewing the adjustable feet: A significantly uneven or sloping stance can
affect the operation of the appliance adversely.
INSTALLATION
Warning!: Only qualified technicians must
perform the installation, maintenance and test of the
appliance.
Warning!: Before connecting any parts of the appliance to supplies, make sure that the latter is equivalent the requirements stated in the technical data plate,
if the appliance has been designed for these supplies.
Validity from serial number 70500783
Electrical connections
and equipotential bonding
Warning!: The appliance is supplied to operate
according to the power supply indicated on the data
plate.
- As mentioned, the appliance must be connected to the
power supply by way of a multiple pole main isolating switch and protection device, that must be proportioned to the
power of the appliance (1 mA per kW of rated power).
- The earthing system must be efficient.
- As this appliance is a type X equipment (delivery without
power cable and plug), the cable and other hardware needed to make the connection to the electrical power supply
must be provided by the installer.
- The power cable shall be of the kind described in the paragraph “Technical data” and shall be resistant to oil.
Proceed as follows to reach the power supply terminal
board:
- Disconnect the appliance using the switch placed before
the appliance.
- Remove the fron panel, unloosing the two fixing screws.
- The cable must be fed in from beneath the clamp. The individual wires are then fastened to the corresponding terminals of the terminal board. The earth wire must be longer than the other wires, so that in the event of the cable
being jerked or the clamp broken, the live wires will disconnect first. Lock the cord fastener.
- The appliance must incorporate an equipotential system.
- Connect the terminal on the lower right-hand side
marked with the international symbol a connector with a
nominal cross section <10 mm
2
. All the appliances installed and the earth system of the building shall be connected like this.
CONNECTION TO WATERWORKS
- Water inlet pressure must be between 50 and 300 kPa,
otherwise install a pressure regulator on the line before the
appliance.
- Install a cut-off valve for each supply on the line before
the appliance.
- Make connections according to regulations currently in
force.
COMMISSIONING AND TESTING
- Once all the connections have been made, the appliance
and the overall installation must be checked following the
directions given in this manual.
- Check in particular:
- that the protective film has been removed from the external surfaces;
- that the terminal board housing, removed for electrical
connections, has been reinstalled.
- that connections have been made in accordance with
the requirements and directions indicated in this manual;
- that all safety requirements in current standards, statutory regulations and directives have been met;
- that the water connections are leak-free;
- that the electrical connection has been performed according to standards.
- In addition, check that once the appliance has been installed, the power cord is neither subject to stretch nor in
contact with nor surfaces.
- Now proceed to light the appliance as directed in the instructions for use.
- While the appliance is in use, voltage should not differ
from the nominal voltage more than +/- 10%.
- The test report must be completed in full and submitted
to the customer who should then sign in acceptance. With
effect from this moment, the appliance is covered by the
manufacturer’s warranty.
MAINTENANCE OF THE APPLIANCE
Warning!: All maintenance operations shall only
be performed by a technically qualified service centre!
- To ensure correct and safe operation, the appliance must be inspected and serviced at least once a year only.
Maintenance includes also to control the components and
tear of pipes, feeding pipes, electrical components etc..
- It is advisable to replace worn components during maintenance operations to avoid the need for other maintenance calls and unexpected failures.
- It is also advisable to apply for a maintenance contract
with the customer.
POSSIBLE FAILURES
AND THEIR ELIMINATION
Warning!: Only technically qualified service centres can perform the operations described below!
Warning!: Before resetting the safety thermostat, it is always necessary to eliminate the problem
causing its activation!
Even a normal use of the appliance may cause operation
inconveniences and failures.
The most common problems are the following:
PAN DOES NOT REACH SET TEMPERATURE:
Possible causes:
- Check connections to the switch.
- Check connection to the working thermostat.
- Check connection to electromagnetic switch.
- Heating elements are burned.
SIGNAL LAMPS DO NOT LIGHT UP
- Check the connection to the switch.
- Signal lamp is faulty.
THE BRATT PAN WORKS
WITH DISCONNECTED THEMOSTAT
- Electromagnetic switch contacts are cut off.
LOW EFFICIENTY OF THE PAN
- Check the heating elements.
006-03 - Electric tilting cooker
6
Validity from serial number 70500783
WARNINGS AND HINTS
FOR USER
- This manual contains all the instructions required for a
proper and safe use of our appliances.
Keep the manual in a safe place for future consulta-
tion!
- This appliance is for catering use, hence they must be
used only by trained kitchen staff.
- The appliance must always be kept under control during
use.
- Tilting cookers are ideal for preparing cream and custards, delicate dishes and sauces as it ensures a specific
temperature regulation (from 50 to 200 °C) and the operator can follow the cooking cycle without difficulties.
Warning!: The manufacturer shall not be held responsible for injuries or damage due to the non-compliance with safety rules or an improper use of the appliance by the operator.
- Some improper operating conditions may even be caused by an improper use of the appliance, therefore it is important to train personnel properly.
- All the installation and maintenance operations must
be performed by fitters who are members of an official
register.
- Respect the periods required for maintenance. With this
is mind, customers are recommended to sign a service
agreement.
- In case of failures concerning the appliance, all outputs
(electrical power supply and water) must be cut off instantly.
- In case of recurrent failures contact a service technician.
INSTRUCTIONS FOR USE
- Before cooking with the appliance for the first time wash
the interior of the cooking vat thoroughly.
Warning!: Fill the cooking vat up to a maximum
of 40 mm under the overflow border, according to the
maximum level mark, including the food to be cooked.
SWITCH ON
Activate the main switch, placed before the appliance.
Starting from position “0” turn the thermostat knob to desired temperature between 45° and 295°C: the signal lamps
will light , the green one indicates that the appliance is on
and the orange one indicates that heating elements are
on; when the desired temperature is reached this signal
lamp will go out.
Emptying the cooking v
at:
The tilting of the pan is made by means of an handwheel
placed on the RH side of the front panel. Turning the
handwheel anti-clockwise the pan goes up, turning it
clockwise the pan goes down.
SPECIAL PRECAUTIONS
The grills, particularly those with the pan bottom not in stainless steel, are treated in the factory with mineral oil to protect
them from rust.
The oil should be carefully removed before heating the pan,
using hot water and detergent, not chlorine based (less than
30 ppm) . After washing, rinse with cold water and heat to
300°C to dry, with the thermostat at the maximum . When the
thermostat shuts down, the oven is ready for cooking or, after protecting the bottom with a layer of grease or cooking
oil, ready to rest (after use). After every use, especially when
the pan is not in stainless steel, to keep it in perfect condition
and protect it from rust, repeat the above operation of washing, drying and protecting with grease or cooking oil.
If any rust should form on the bottom of the pan due to water
or moisture and lack of adequate protection after use, it will
continue to expand until it corrodes the pan. If this should
occur, the rust must be removed until the corroded part is
polished, using a pad of steel wool, for example, in stainless
steel and then washing, drying and protecting as described
above.
NOTE: Greasing or oiling the pan while still damp is
not only useless but absolutely dangerous as the rust
will continue to expand under the layer of grease.
Never use unmilled sea-salt with this appliance. It nevery
fully dissolves but forms a layer of deposit on the bottom of
the pan which can cause rust to form.
Dissolve the salt in water separately before using.
CLEANING AND CARE
OF THE APPLIANCE
- Do not use aggressive substances or abrasive detergents when cleaning the stainless steel components.
- Avoid using metal pads of the steel parts as they may
cause rust. For the same reason avoid contact with materials containing iron.
- Do not use sandpaper or abrasive paper for cleaning; in
special cases use a powder pumice stone.
- In case of particularly resistant dirt, it is advisable to use
abrasive sponges (e.g. Scotch-Brite).
- It is advisable to clean the appliance only once it has
cooled down.
DAILY CLEANING
Warning!: When cleaning the appliance never
use direct jets of water to prevent infiltration of the liquid and damage to components.
- Clean the cooking vat with water and a detergent, rinse
thoroughly and dry well with a soft cloth.
- External surfaces should be washed down using a sponge,
and hot water with a suitable proprietary cleaner addend.
- Rinse always thoroughly and dry with a soft cloth.
USE AND CLEANING
006-03 - Electric tilting cooker
7
Validity from serial number 70500783
SPECIAL PROCEDURES
IN CASE OF PROLONGED INACTIVITY
- If the appliance is to stand idle for any length of time (e.g.
holidays or seasonal closing) it must be cleaned thoroughly, leaving not traces of food or dirt.
- Leave the lid open so that air can circulate inside the vat.
- For added care after cleaning, the external surfaces can
be protected by applying a proprietary metal polish.
- Be absolutely certain to shut off all utilities (electrical
power supply and water).
- Air the room appropriately.
SPECIAL PROCEDURES IN CASE
OF FAILURES
- If the appliance should not work properly during use, turn
it off immediately and close or cut off all supplies (electrical power supply and water).
- Apply to a service centre for help.
The manufacturer shall not be held responsible nor
has any warranty commitments for damage caused by
non-compliance with prescriptions or by installation
not in conformity with instructions.
The same applies in case of improper use or different
application by the operator.
HOW TO PROCEED, IF …
Maintenance operations and repairs must be performed only by specialists!
Disconnect the appliance. After having removed the control knob, remove the control panel, the handle of water inlet tap and the handwheel for tilting of pan.
REPLACEMENT OF HEATING ELEMENTS (FIG. 4.3)
- Disconnect the electric cables to heating elements.
- Remove the front fixed panel and the steady pin of the tilting pan lever..
- Rotate the pan in the max. opening.
- Remove the insulation protection (Pos. B), unloosing the
fixing screws to the pan.
- Remove the protection panel of heating elements. (Pos. C).
- Remove the heating element support plate (Pos. D) from
damaged heating element.
- Fit the new heating element operating in the opposite order.
REPLACEMENT OF SIGNAL LAMP
- Disconnect the power cables.
- Remove the signal lamp, unscrewing the fixed to the control pane.
- Fit the new signal lamp in the reverse order of operation.
REPLACEMENT OF WORKING OR SAFETY
THERMOSTAT (FIG. 4.3)
- Disconnect power cables, after having removed the front
panel.
- Remove the insulation protection (Pos. B), unloosing the
fixing screws to the pan.
- Remove the protection panel of heating elements (Pos. C).
- Remove the support plate of central heating element
(Pos. D).
- Remove the central heating element and then the fixing
bulb boss (Pos. H).
- Replacing the new thermostat be careful about tightening of the boss on the bulbs.
If the bulbs would be squeezed, this would cause the damage of thermostat.
REPLACEMENT OF THE SWITCH
- Disconnect the power cables, after having removed the
front panel.
- Replace the switch uloosing the fixing screws to the support , after having taken off the coaxial working thermostat.
- Fit the new switch in the reverse order of operation.
Warning!
The tilting bratt pan has not to be used as a fryer. An
incorrect use can cause a fire into the oil tank.
006-03 - Electric tilting cooker
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Validity from serial number 70500783
006-03 - Electric tilting cooker
9
THE 2002/96/EC DIRECTIVE (WEEE):
information to users
This informational note is meant only for owners
of equipment marked with the symbol shown in
Fig. A on the adhesive label featuring the technical specifications applied on the actual product
(the label also giving the serial number).
This symbol indicates that the product is classified, according to the regulations in force, as an item of electrical and
electronic equipment and conforms to EU Directive
2002/96/EC (WEEE) meaning that, at the end of its service
life, it must be treated separately from domestic waste, i.e.
it must be handed in free of charge to a separate waste
electrical and electronic equipment collection centre or returned to the reseller when buying a new equivalent item
of equipment.
The user is responsible for delivering the unit at the end of
its life to the appropriate collection facilities. Failure to do
so shall result in the user being subject to the penalties
prescribed by the legislation in force on waste.
Suitable separated collection so that the unit no longer
used can be sent off for environmentally compatible recycling, treatment and disposal helps avoid possible negative effects on the environment and on health and facilitates
the recycling of the product's component materials.
For more detailed information on available collection systems, contact the local waste disposal service or the
shop you purchased the unit from.
Producers and importers fulfil their responsibility for environmentally compatible recycling, treatment and disposal
both directly and by joining a collective scheme.
Validity from serial number 70500783
006-03 - Electric tilting cooker
10
Wiring diagrams
Validity from serial number 70500783
AGB 505/WP
AGB 507/WP
456
123
12 14 16
11 13 15
B2
R
C2
mA
13
L1 L2 L3 N
mA
4
2 5
13
2 5
L1 L2 L3
230 V 3~
4
C1
6
PE
B1
6
PE
F2
F1
H2 H1
400 V 3N~
9.7 kW
456
R
123
Line input terminal board
mA
B1
Switch
Microswitch
B2
Safety contactor
C1
Adjusting contactor
C2
Adjusting thermostat
F1
Safety thermostat
F2
Green pilot lamp
H1
Orange pilot lamp
H2
Resistance
R
006-03 - Electric tilting cooker
11
Replacement of heating element
Control knob
A. Fixed front panel
B. Rear protection
C. Heating element protection panel
D. Suport plate for heating element
E. Heating element
F. Nut M8
G. Pan
H. Boss for bulb protection
I. Bulb
A. Control knob
B. Off position
C. Minimum position
D. Maximum position
B
C
D
E
G
A
H
I
F
A
C
B
D
Validity from serial number 70500783
0
5
0
0
1
0
5
1
0
0
2
0
5
2
3
0
0
006-03 - Electric tilting cooker
12
WARNING
THE MANUFACTURER CANNOT BE HELD RESPONSIBLE
FOR ANY INACCURACIES IN THIS BOOKLET DUE TO
COPYING OR PRINTING ERRORS.
DUE TO ITS POLICY OF CONTINUAL PRODUCT IMPROVEMENT, THE MANUFACTURER RESERVES THE RIGHT
TO MAKE ANY CHANGES DEEMED NECESSARY.
THE MANUFACTURER CANNOT BE HELD RESPONSIBLE IF THE INSTRUCTIONS CONTAINED IN THIS MANUAL ARE NOT OBSERVED.
WHIRLPOOL EUROPE srl
V.le Guido Borghi, 27
I – 21025 Comerio – VA
Validity from serial number 70500783
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