Whirlpool AGB 485/WP, AGB 486/WP, AGB 500/WP, AGB 483/WP, AGB 484/WP Instructions for installation, use and maintenance

064_03

Instructions for installation,
use and maintenance

07/2007

GAS KITCHENS

AGB 483/WP • AGB 492/WP
AGB 484/WP • AGB 493/WP
AGB 486/WP • AGB 494/WP
AGB 485/WP • AGB 490/WP
AGB 495/WP • AGB 499/WP
AGB 500/WP • AGB 356/WP
AGB 489/WP • AGB 491/WP
AGB 488/WP • AGS 775/WP
ADN 019/WP • ADN 021/WP

CHARACTERISTICS

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07/2007

Supplied by:

Date:

Customer Service:

FAX

e-mail

INDEX

1 Diagram 4

2 Features of the appliances 9

3 Technical data 9-10

4 Installation instructions 11

4.1 Safety rules 11

4.2 Structure, framework and safety devices of the appliances 11

4.2.1 Cooking zone 11

4.2.2 Oven 11
Gas version GN 2/1 and MAXI 11
Gas version GN 1/1 ventilated 11
Electric version GN 2/1 11
Electric version GN 1/1 ventilated 11

4.2.3 Neutral cabinet 11

4.3 Assembly 11

4.3.1 Installation premises 11

4.3.2 Statutory regulations and technical requirements 11

4.3.3 Installation 12

4.3.4 Installation operations 12

4.3.5 Gas connection 12

4.3.6 Smoke extraction 12

4.3.7 Electrical connection 12

4.3.8 Equipotential 12

5 Operation preparation 12

5.1 Preparation and Start-up 12

5.1.1 Start-up 12

5.1.2 Check of power 12

5.1.3 Checking the input pressure 13

5.1.4 Power check with volumetric method 13

5.1.5 Power check for operation with liquid gas 13

5.1.6 Check of pilot flame 13

5.1.7 Checking the primary air 13

5.1.8 Operation Control 15

5.1.9 Operator training 15

5.1.10 Conversion and adjustment 15

5.1.11 Replacement of burner nozzles 15

5.1.12 Setting reduced capacity power 15

5.1.13 Replacement of pilot nozzle (gas oven GN 2/1) 15

5.1.14 Replacement of pilot nozzle (gas oven MAXI) 15

5.1.15 Replacement of nozzle of gas ovens GN 1/1 and MAXI 15

5.1.16 Replacement of burner nozzle (gas oven) 15

5.1.17 Adjusting the pilot flame solid top 15

5.1.18 Replacing the burner nozzle solid top 15

5.1.19 Adjusting the low flame solid top 15

5.2 Maintenance 16

5.3 Replacing parts 16

5.3.1 Gas valve (open flames) 16

5.3.2 Thermocouple (open flames) 16

5.3.3 Gas ring ignition plug 16

5.3.4 Plug (gas oven) 16

5.3.5 Gas valve (gas oven) 16

5.3.6 Thermocouple (gas oven) 16

5.3.7 Main burner (gas oven) 16

5.3.8 Heating elements (electric oven GN 1/1) 17

5.3.9 Heating elements (electric oven GN 2/1) 17

5.3.10 Fan for electric and gas ovens GN 1/1 17

5.3.11 Solid top burner 17

5.3.12 Solid top tap 17

5.3.13 Solid top pilot burner 17

5.3.14 Solid top ignition plug 17

5.3.15 Solid top thermocouple 17

6 Instructions for use 18

6.1 Safety, cleaning and repair rules 18

6.2 Start-up 18

6.2.1 Lighting and disconnecting open flame burner 18

6.3 Lighting and shutting down a gas oven 18

6.3.1 Lighting the pilot (gas oven GN 1/1) 18

6.3.2 Lighting the pilot (gas oven GN 2/1 and MAXI) 18

6.3.3 Lighting the main burner and temperature adjustment

(gas ovens GN 2/1 and MAXI) 19

Shutdown 19

6.3.4 Lighting the main burner and temperature adjustment

in gas oven GN 1/1 19

Shutdown 19

6.4 Lighting and shutdown of electric oven GN 1/1 19

6.5 Lighting and shutdown of electric oven GN 2/1 19

6.6 Turning the solid top on and off 19

6.7 Turning the appliance off in case of breakdown 20

6.7.1 What to do in case of failure or prolonged period of

disuse 20

6.8 Appliance care and frequency of maintenance 20

6.9 Recommendations for handling stainless steel industrial

kitchens 20

6.9.1 Useful information on stainless steel 20

6.9.2 Warnings and advice for maintenance of stainless steel

appliances 20

6.9.3 WEEE Directive 21

7 Appendix: Electrical diagrams 23-25

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07/2007

1 - DIAGRAM

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07/2007

400

800

AGB 484/WP - AGB 486/WP
AGB 492/WP - AGB 493/WP
ADN 021/WP

300700

506

100

1/2"

900

150

150

142

970

1/2"

21

53

294

53

21

53

694

1/2"

21

53

52

AGB 484/WP - AGB 486/WP
AGB 492/WP - AGB 493/WP
ADN 021/WP

295

6.0
kW

4.0

kW

390

310

1/2"

680

480

220

220

4.0
kW

6.0

kW

6.0
kW

4.0

kW

350

255

590

390

310

310

3/4"

1/2"

200 200

4.0 kW
Ø 100 mm

6.0 kW
Ø 120 mm

AGB 483/WP

21

53

800

694

200200 400

1/2"

21

53

1 - DIAGRAM

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07/2007

AGB 494/WP - AGB 485/WP
AGB 495/WP - ADN 019/WP

1200

1/2"

21 21

1200

AGB 494/WP - AGB 485/WP
AGB 495/WP - AGB 490/WP
ADN 019/WP

300700

706

100

1/2"

900

150

150

142

970

5353 1094

52

AGB 490/WP

1200

21 21

480

220

4.0
kW

6.0

kW

200 200400400

4.0

kW

4.0
kW

6.0
kW

4.0

kW

1/2"

1/2"

21 21

5353 1094

5353 1094

AGB 494/WP - AGB 485/WP
AGB 495/WP - AGB 490/WP
ADN 019/WP

390

310

1/2"

4.0 kW Ø 100 mm

6.0 kW Ø 120 mm

1 - DIAGRAM

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AGB 499/WP AGB 499/WP AGB 500/WP

700

140

6.0
kW

4.0

kW

200 200

AGB 500/WP

4.0
kW

6.0
kW

200 400

6.0
kW

4.0

kW

140

200

700

800

694

53

270

400

53

294

53

53

AGB 499/WP - AGB 500/WP

340

55

35

4.0 kW
Ø 100 mm

6.0 kW
Ø 120 mm

700

200 200400400

4.0

kW

6.0
kW

4.0

kW

4.0
kW

6.0
kW

4.0

kW

140

1200

5353 1094

1 - DIAGRAM

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T

900

AGB 481/WP

±1

52,5 52,5

695

13,5

T

220 50

900

465

G

±2

165

38

52,5 52,5

AGB 491/WP

1095

13,5

1095

±1

220 50

465

G

±2

140

38

AGB 489/WP

4.0 kW
Ø 100 mm

6.0 kW
Ø 120 mm

800

6.0
kW

4.0

kW

G

±1

280

700

6.0
kW

700

4.0

kW

200

1200

AGB 491/WP

1 - DIAGRAM

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T

875

AGB 488/WP AGS 775/WP

±1

52,5 52,5

695

800

13,5

G

±2

38

G

±1

280

220 50

465

140

700

T

875

±1

52,5 52,5

1095

6.0
kW

4.0

kW

1200

13,5

1095

6.0

kW

4.0

kW

200

G

±2

38

G

±2

280

220 50

465

140

250

280

170

700

4.0 kW
Ø 100 mm

6.0 kW
Ø 120 mm