Vollrath 40842, 40843, 40844, 40862, 40863 Installation Manual

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Vollrath 40842, 40843, 40844, 40862, 40863 Installation Manual

Operator’s Manual

Refrigerated Display Cases

Thank you for purchasing this Vollrath equipment. Before operating the equipment, read and familiarize yourself with the following operating and safety instructions. SAVE THESE INSTRUCTIONS FOR FUTURE REFERENCE. Save the original box and packaging. Use this packaging to ship the equipment if repairs are needed.

SAFETY PRECAUTIONS

Curved Case

Drop-in Case

To ensure safe operation, read the following statements and understand their meaning. This manual contains safety precautions which are explained below. Please read carefully.

WARNING

Warning is used to indicate the presence of a hazard that will or can cause severe personal injury or death.

CAUTION

Caution is used to indicate the presence of a hazard that will or can cause minor or major personal injury if the caution is ignored.

NOTICE: Notice is used to note information that is important but not hazard-related.

To reduce risk of injury or damage to the equipment:

Use only grounded electrical outlets matching the nameplate rated voltage.

Have a qualified person install the equipment in accordance with local codes and ordinances.

Use equipment in a flat, level position.

Do not use an extension cord with this equipment. Do not plug this equipment into a power strip or multi-outlet power cord.

Unplug equipment and turn off before cleaning or moving.

Do not spray controls or outside of equipment with liquids or cleaning agents.

Do not clean the equipment with steel wool.

Keep equipment and power cord away from open flames, electric burners or excessive heat.

Do not operate unattended.

Do not operate equipment in public areas and/or around children.

Do not operate if equipment has been damaged or is malfunctioning in any way.

Self-Serve Curved Case

 

 

Cubed Case

 

 

 

 

 

 

 

 

 

 

 

Item No.

Model

Description

 

Voltage

Amps

HP

Hz

Plug

40842

RDE7136

 

 

36"

 

3.4

¹⁄

 

NEMA

40843

RDE7148

 

 

48"

120

4.2

 

60

 

 

¹⁄

5-15P

40844

RDE7160

Drop-In

 

60"

 

4.4

 

 

 

 

 

 

4084205

RDE1136

 

36"

 

2.2

³⁄

 

UK/

 

 

 

 

4084305

RDE1148

 

 

48"

220-240

2.8

¹⁄

50/60

Schuko/

4084405

RDE1160

 

 

60"

 

 

China*

 

 

 

 

 

 

40852

RDE8136

 

 

36"

 

3.6

¹⁄

 

NEMA

40853

RDE8148

 

 

48"

120

4.6

 

60

 

 

¹⁄

5-15P

40854

RDE8160

Countertop

 

60"

 

4.9

 

 

 

 

 

 

4085205

RDE1236

Curved

 

36"

 

2.6

³⁄

 

UK/

4085305

RDE1248

 

 

48"

220-240

3.1

¹⁄

50/60

Schuko/

4085405

RDE1260

 

 

60"

 

3.3

 

 

China*

40862

RDE8236

 

 

36"

 

3.9

¹⁄

 

NEMA

40863

RDE8248

 

 

48"

120

5.0

60

 

 

 

5-15P

40864

RDE8260

Countertop

 

60"

 

6.0

¹⁄

 

 

 

 

 

4086205

RDE1336

Cubed

 

36"

 

2.8

³⁄

 

UK/

4086305

RDE1348

 

 

48"

220-240

3.3

¹⁄

50/60

Schuko/

4086405

RDE1360

 

 

60"

 

3.7

 

 

China*

40880

RDE8336

 

 

36"

 

4.2

¹⁄

 

NEMA

40881

RDE8348

 

 

48"

120

7.4

 

60

Self-Serve

 

¹⁄

5-15P

40882

RDE8360

 

60"

 

8.1

 

 

 

 

 

 

 

 

Countertop

 

 

 

 

 

 

 

4088005

RDE1436

 

36"

 

3.4

¹⁄

 

UK/

Curved

 

 

 

4088105

RDE1448

 

 

48"

220-240

5.2

¹⁄

50/60

Schuko/

4088205

RDE1460

 

 

60"

 

5.4

 

 

China*

40886

RDE8436

 

 

36"

 

4.3

¹⁄

 

NEMA

40887

RDE8448

 

 

48"

120

7.6

 

60

Self Serve

 

¹⁄

5-15P

40889

RDE8460

 

60"

 

8.2

 

 

 

 

 

 

 

 

Countertop

 

 

 

 

 

 

 

4088605

RDE1536

 

36"

 

3.9

³⁄

 

UK/

Cubed

 

 

 

4088705

RDE1548

 

 

48"

220-240

4.8

¹⁄

50/60

Schuko/

4088905

RDE1560

 

 

60"

 

5.0

 

 

China*

*Display Case has IEC inlet. Ships with three electrical cords, one each with UK, Schuko or China plug.

Please register your product at Vollrath.com

© 2016 The Vollrath Company L.L.C. Part No. 2350087-1 ml 6/27/16

FUNCTION AND PURPOSE

This equipment is designed for illuminated display of food products at temperatures between 32°F (0°C) and 68°F (20°C). This equipment is intended and designed to keep chilled food at proper serving temperatures while it is displayed for sale. Food must be prepared and placed in display cabinets at proper serving temperatures. Display cases not intended or designed to cool or chill food. They are not intended for overnight storage of perishable food. They are not intended for household, industrial or laboratory use.

UNPACK THE EQUIPMENT

If the unit has been transported in a non-vertical position allow at least one hour before operating.

1.Remove all packing material and tape, as well as any protective plastic from the equipment.

2.Remove bolts that secure the equipment to the pallet.

3.Remove any glue residue left over from the plastic or tape.

4.Clean the equipment before use. See Cleaning procedure in this document.

COUNTERTOP MODEL INSTALLATION

Clearance Requirements

Countertop cases require a minimum of 4” (10.2 cm) between the equipment and any surrounding walls. Surrounding walls must be made of non-combustible materials.

Installation

1.Place the equipment on a flat stable surface.

2.Plug the equipment into a properly grounded electrical supply matching the nameplate rating. Damage to the equipment can occur if incorrect power is supplied to equipment.

NOTICE: Using a voltage other than the nameplate rated voltage will cause damage to the unit. Incorrect voltage, modification to the power cord or electrical components can damage unit and will void the warranty.

3.After the installation is complete the thin breather wires on the top of the side glass panels may be trimmed and crimped closed.

DROP-IN MODEL INSTALLATION

Clearance, Cutout and Ventilation

 

 

4"

4"

 

(10.2)

(10.2)

 

 

 

4"

 

 

 

(10.2)

 

 

6" (15.2)

 

 

 

A

 

 

6" (15.2)

19

6"(15.2)

 

(48.2)

Preferred

 

 

6" (15.2)

Preferred

 

 

4"

 

 

 

 

 

 

(10.2)

Alternate

 

Customer Side

Alternate

 

 

 

 

 

Drop-in cases require a minimum of 4” (10.2 cm) of noncombustible countertop to support the unit and a minimum of 6” (15.2 cm) clearance on all sides of the drop-in for proper air circulation.

Drop-in case requires a minimum of 80 square inches for fresh air intake and a minimum of 80 square inches for exhaust. Customer supplied louvers must be installed in the surrounding cabinet to ensure adequate ventilation. One intake and one discharge louver are required. Preferred louver location is the short ends of the cabinet.

Installation

1.Choose a flat, level countertop for the mounting surface.

2.Measure the area for the cutout. See above drawing.

Display Cabinet

A

36"

34" (86.3 cm)

48"

45" (114.3 cm)

 

 

60"

58" (147.3 cm)

 

 

3.Seal the base of the unit to the countertop with food-grade silicone seal.

4.Plug the equipment into a properly grounded electrical supply matching the nameplate rating. Damage to the equipment can occur if incorrect power is supplied to equipment.

NOTICE: Using a voltage other than the nameplate rated voltage will cause damage to the unit. Incorrect voltage, modification to the power cord or electrical components can damage unit and will void the warranty.

5.After the installation is complete the thin breather wires on the top of the side glass panels may be trimmed and crimped closed.

2

Refrigerated Display Cases Operator’s Manual

FEATURES AND CONTROLS

G

H

V

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

A Main Power Switch. Illuminated switch turns the power ON or

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

C

 

OFF to the equipment.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

B Light Switch. Switches the lights ON or OFF.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

000

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

set

 

 

 

 

 

 

 

E

C Multi-Function Button. Depending on the mode this button

 

 

 

 

 

 

 

 

 

 

 

 

turns the power ON or OFF to the controller or increases the

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

7

 

 

 

 

 

 

 

 

 

temperature.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

D

D

Multi-Function Button. Depending on the mode this button

 

 

 

F

 

 

 

 

 

 

 

 

 

 

 

 

 

 

activates the defrost function or decreases the temperature.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

E

Set Button. Switches the temperature setting mode ON or OFF.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

F

Display. Displays the current temperature or the temperature

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

B

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

A

 

being programed.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

G

Compressor Cycle Light. Illuminates steadily when the

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

I

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

compressor is running. Flashes when the compressor is in the

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

delay cycle, this lasts for about two minutes and is a normal part

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

of compressor cycling.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

H

Defrost Light. Flashes when the equipment is in the defrost

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

mode.

I Glass Heater Switch. Available on countertop display cases with only operator side access. Not available on drop-in cases or cases with customer-side (self-serve) access. Switches the glass defrost ON or OFF.

OPERATION

 

 

Prepared, Cold Food Display Use

 

WARNING

1.

Switch the main power switch to the ON position.

 

2.

Switch the light switch to the ON position if desired.

 

Electrical Shock Hazard

Turn on the Controller

 

Keep water and other liquids from entering the inside of the

 

equipment. Liquid inside the equipment could cause an

Press and hold the multi-function button for three seconds. When the

 

electrical shock.

 

display shows a temperature, the controller is ON and will refrigerate.

Do not spray the unit or controls with water or cleaning products.

 

 

Liquid could contact the electrical components and cause a short

Set the Temperature

circuit or an electrical shock. Do not use unit if power cord is damaged

1.

Press and hold the set button for two seconds. The controller is now

or has been modified.

 

 

 

switched ON. The display flashes the programmed temperature.

NOTICE: Before using, clean this equipment as described in the

 

2.

To adjust the temperature, press the multi-function button to

 

CLEANING section of this document.

 

 

increase the temperature, or press the down button to decrease the

NOTICE: Allow the display case to chill for approximately 30

 

 

temperature.

 

minutes before placing food into the case.

 

 

3.

Press the set button. The number display is constant, showing the

NOTICE: Food must be prepared and placed in display cases at

 

current temperature.

 

proper serving temperatures. This equipment is not

 

 

4.

The unit will now operate to the set temperature.

 

intended or designed to cool or chill food. Regularly check

 

the food temperature.

5.

Allow the display case to chill for approximately 30 minutes before

 

 

NOTICE: Monitor food temperature closely for food safety. The United States Public Health Service recommends that hot food be held at a minimum of 140 ºF (60 ºC) to help prevent bacteria growth.

placing food into the case.

Glass Heater (defrost) Function

1. Switch the glass heater switch to the ON position.

Bottom Shelf Weight Capacity

Weight must be distributed evenly over the bottom shelf.

36" models

48" models

60" models

40 lbs.

48 lbs.

55 lbs.

(18.1 Kg)

(21.7 Kg)

(24.9 Kg)

2.When glass has defrosted, switch the glass defrost switch to the OFF position.

Case Defrost Function

1.Press and hold the multi-function button for three seconds. The defrost cycle will begin and the defrost light will flash. The defrost cycle takes approximately two hours.

2.To manually stop, press and hold the multi-function button for three seconds. The defrost cycle will end.

Ambient Temperature, Non-Chilled Display Use

1.Turn the controller to the OFF mode.

2.Press and hold the multi-function button for three seconds. When the number display flashes “OFF”, the controller is in the OFF mode and will not refrigerate. The unit may be used for ambient temperature display.

Refrigerated Display Cases Operator’s Manual

3

CLEANING

WARNING

Electrical Shock Hazard

Keep water and other liquids from entering the inside of the equipment. Liquid inside the equipment could cause an electrical shock.

Do not spray the unit or controls with water or cleaning products. Liquid could contact the electrical components and cause a short circuit or an electrical shock. Do not use unit if power cord is damaged or has been modified.

NOTICE: Do not use cleaning products containing aggressive chemicals, acids, or that contain chlorine.

To maintain the appearance and increase the service life, clean your equipment daily.

1.Unplug the equipment.

2.Use a damp cloth or sponge dipped in soapy water to clean the equipment; rinse and dry thoroughly.

3.A high quality non-toxic glass cleaner may be used to clean the glass components of the unit.

4.Periodically remove the rear panel and clean the coil fins with a stiff brush.

PREVENTATIVE MAINTENANCE

Have a qualified person clean the condenser coils, evaporator and fans twice a year or as necessary.

TROUBLESHOOTING

Problem

Might be Caused By

Course of Action

 

Faulty outlet.

Have a qualified person replace the outlet.

 

 

 

 

 

No power to the equipment.

Circuit breaker tripped.

Reset the circuit breaker.

 

 

 

 

 

 

Compressor in “delay” cycle.

Wait two minutes for compressor to run.

 

 

 

 

 

 

Faulty controller.

 

 

 

 

 

 

Compressor does not run.

Faulty compressor.

Have a qualified person repair the equipment.

 

 

 

Faulty compressor starter or

 

 

 

capacitor.

 

 

 

 

 

 

 

Ambient temperature too high.

Lower ambient temperature.

 

 

 

 

 

 

Excessive ice/frost build up on

Use manual defrost function.

Compressor runs, temperature inside

evaporator.

 

too warm.

Faulty controller.

 

 

 

 

 

 

 

Dirty or faulty condenser fan.

Use manual defrost function.

 

 

 

 

 

 

Dirty or faulty evaporator fan.

 

 

 

 

 

 

 

 

 

 

 

SERVICE AND REPAIR

Serviceable parts are available on Vollrath.com.

To avoid serious injury or damage, never attempt to repair the unit or replace a damaged power cord yourself. Do not send units directly to The Vollrath Company LLC. Please contact Vollrath Technical Services for instructions.

When contacting Vollrath Technical Services, please be ready with the item number, model number (if applicable), serial number, and proof of purchase showing the date the unit was purchased.

WARRANTY STATEMENT FOR THE VOLLRATH CO. L.L.C.

This warranty does not apply to products purchased for personal, family or household use, and The Vollrath Company LLC does not offer a written warranty to purchasers for such uses.

The Vollrath Company LLC warrants the products it manufactures or distributes against defects in materials and workmanship as specifically described in our full warranty statement. In all cases, the warranty runs from the date of the end user’s original purchase date found on the receipt. Any damages from improper use, abuse, modification or damage resulting from improper packaging during return shipment for warranty repair will not be covered under warranty.

For complete warranty information, product registration and new product announcement, visit www.vollrath.com.

The Vollrath Company, L.L.C. Headquarters

Vollrath Europe BV

Vollrath of China

Vollrath de Mexico S. de R.L. de C.V.

1236 North 18th Street

Beneluxbaan 7

Vollrath Shanghai Trading Limited

Periferico Sur No. 7980 Edificio 4-E

Sheboygan, Wisconsin

5121 AD RIJEN

23A, Time Square Plaza | 500

Col. Santa Maria Tequepexpan

53081-3201 USA

The Netherlands

Zhang Yang Road

45600 Tlaquepaque, Jalisco | Mexico

Main Tel: 800-624-2051 or 920-457-4851

+31161870005

Pudong, Shanghai 200122

Tel: (52) 333-133-6767

Main Fax: 800-752-5620 or 920-459-6573

 

Tel: 86-21-50589580

Tel: (52) 333-133-6769

Canada Customer Service: 800-695-8560

 

 

Fax: (52) 333-133-6768

Tech Services: techservicereps@vollrathco.com

 

 

 

www.vollrath.com

 

 

 

© 2016 The Vollrath Company L.L.C.

Part No. 2350087-1 ml 6/27/16

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