UNITRODE UCC18500, UCC18501, UCC18502, UCC18503, UCC28500 Technical data

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UNITRODE UCC18500, UCC18501, UCC18502, UCC18503, UCC28500 Technical data

UCC18500

UCC18500/1/2/3

UCC28500/1/2/3

UCC38500/1/2/3

BiCMOS PFC/PWM Combination Controller

PRELIMINARY

FEATURES

Combines PFC and 2nd Stage Down Converter Function

Controls Boost PWM to Near-unity Power Factor

Accurate Power Limiting

Average Current Mode Control in PFC Stage

Peak Current Mode Control in Second Stage

Programmable Oscillator

Leading Edge/Trailing Edge Modulation for Reduced Output Ripple Using SmartSync™

Low Startup Supply Current

Synchronized Second Stage Start-up, with Programmable Soft-start

Programmable Second Stage Shut-down

DESCRIPTION

The UCC18500 family provides all of the functions necessary for an active power factor corrected preregulator and a second stage DC-to-DC converter. The controller achieves near-unity power factor by shaping the AC input line current waveform to correspond to the AC input line voltage using average current mode control. The DC-to-DC converter uses peak current mode control to perform the step down power conversion.

The PFC stage is leading edge modulated while the second stage is trailing edge synchronized to allow for minimum overlap between the boost and PWM switches. This reduces ripple current in the bulk output capacitor.

In order to operate with a three to one range of input line voltages, a line feedforward (VFF) in used to keep input power constant with varying input voltage. Generation of VFF is done using IAC in conjunction with an external single pole filter. This not only reduces external parts count, but avoids the use of high voltage components offering a lower cost solution. The multiplier then divides the line current by the square of VFF.

(continued)

BLOCK DIAGRAM

 

 

 

 

 

 

 

 

 

VERR

ISENSE2

SS2

 

VCC

GND

 

 

 

 

 

 

 

 

 

 

 

 

7

 

 

8

13

 

9

6

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

SECOND STAGE

 

7.5V

 

20

VREF

 

 

 

 

 

 

 

 

 

 

 

 

 

SOFT START

 

REFERENCE

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

6.75V

UVLO2

 

 

 

 

 

 

 

 

 

 

 

UVLO

 

 

 

OVP/ENBL

4

 

 

 

 

 

 

 

 

 

 

 

 

 

 

VCC

 

 

1.5V

 

ENABLE

 

 

 

 

 

 

 

 

16V/10

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

+

 

 

 

 

 

 

 

 

ILIMIT

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

1.5V

1.3V

R

 

 

 

10

GT2

 

 

 

 

8.0V

+

 

PFCOVP

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

R

Q

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

VAOUT

1

 

 

 

 

 

ZERO

 

 

 

 

PWM

S

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

VOLTAGE

 

 

0.25V

POWER

 

 

 

 

CLK2

 

 

 

 

 

 

 

ERROR AMP

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

+

 

 

 

 

 

 

 

 

 

 

 

 

VSENSE

3

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

X

 

 

 

 

 

 

 

 

 

 

 

 

VCC

 

 

 

 

+

 

MULT

 

CURRENT AMP

 

 

 

 

 

 

 

 

 

 

X

 

 

 

+

 

 

 

S

Q

 

 

 

 

 

 

 

7.5V

 

 

 

 

 

 

 

PWM

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

+

PWM

 

 

 

 

 

 

 

 

)2

 

 

 

 

 

 

 

 

 

 

 

12

GT1

VFF

19

(V

 

 

 

 

 

 

 

 

OSC

LATCH

 

 

 

 

 

FF

 

 

 

 

 

 

 

 

 

 

R

R

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

CLK1

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

MIRROR

 

 

 

 

 

 

 

 

 

CLK2

 

 

 

 

 

11

PWRGND

 

 

2:1

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

CLK2

 

 

 

CLK1

 

ILIMIT

 

 

 

IAC

18

 

 

 

 

 

 

 

OSCILLATOR

 

 

 

14

PKLMT

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

MOUT

17

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

+

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

16

15

 

2

5

 

 

 

 

 

 

 

 

 

 

 

 

 

 

ISENSE1

CAOUT

 

RT

CT

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

UDG-98189

SLUS419 - AUGUST 1999

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

DESCRIPTION (cont.)

The UCC18500 PFC section incorporates a low offset voltage amplifier with 7.5V reference, a highly linear multiplier capable of a wide current range, a high bandwidth, low offset current amplifier, with a novel noise attenuation configuration, PWM comparator and latch and a high current output driver. Additional PFC features include over-voltage protection, zero power detection to turn-off the output when VAOUT is below 0.25V and peak current and power limiting.

The DC-to-DC section relies on an error signal generated on secondary-side and processes it by performing peak current mode control. The DC-to-DC section also features current limiting, a controlled soft-start, preset oper-

UCC18500/1/2/3

UCC28500/1/2/3

UCC38500/1/2/3

ating range with selectable options, and 50% maximum duty cycle.

The UCC38500 and UCC38502 have a wide PFC-UVLO threshold (16.5V/10V) for bootstrap bias supply operation. The UCC38501 and UCC38503 are designed with a narrow UVLO range (10.5V/10V) more suitable for fixed bias operation. The UCC38500 and UCC38501 have a narrow UVLO threshold for PWM stage (to allow operation down to 75% of nominal bulk voltage), while the UCC38502 and UCC38503 are configured for a much wider operation range for the PWM stage (down to 50% of bulk nominal voltage).

ABSOLUTE MAXIMUM RATINGS

Supply Voltage VCC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18V

Gate Drive Current

Continuous . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0.2A

50% Duty Cycle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1A

Input Voltage

ISENSE1, ISENSE2 MOUT,VSENSE, OVP, ENBL, . . . . . . . . 11V

PKLMT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5V

Input Current, RSET, IAC, PKLMT, ENA . . . . . . . . . . . . . . 10mA

Maximum Negative Voltage, GT1, GT2,

PKLMT, MOUT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . –0.5V

Power Dissipation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1W

Currents are positive into, negative out of the specified terminal. Consult Packaging Section of Databook for thermal limitations and considerations of packages. All voltages are referenced to GND.

ORDERING INFORMATION

UCC 850

PACKAGE INFORMATION

CONNECTION DIAGRAMS

DIL-20, SOIC-20 (TOP VIEW)

N, DW and J Packages

VAOUT

 

 

 

 

 

VREF

1

 

 

 

20

 

 

 

 

 

 

VFF

 

 

 

 

 

 

RT

2

 

 

 

19

 

 

 

 

 

 

 

 

 

 

 

 

 

 

VSENSE

3

 

 

 

18

IAC

 

 

 

 

 

 

 

 

 

 

 

 

 

 

OVP/ENA

4

 

 

 

17

MOUT

 

 

 

 

 

 

 

 

 

 

 

 

 

 

CT

5

 

 

 

16

ISENSE1

 

 

 

 

 

 

 

 

 

 

 

 

 

 

GND

6

 

 

 

15

CAOUT

 

 

 

 

 

 

 

 

 

 

 

 

 

 

VERR

7

 

 

 

14

PKLMT

 

 

 

 

 

 

 

 

 

 

 

 

 

 

ISENSE2

8

 

 

 

13

SS2

VCC

 

 

 

 

 

GT1

 

 

 

 

 

9

 

 

 

12

 

 

 

 

 

 

 

 

 

 

 

 

 

 

GT2

10

 

 

 

11

PWRGND

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

PRODUCT OPTION

 

 

TEMPERATURE RANGE

UVLO

 

UVLO2 HYSTERESIS

PACKAGE

UCC18500

 

16

 

1.2

 

UCC18501

–55° C to +125° C

10.5

 

1.2

J-CDIP

UCC18502

 

16

 

3.0

N-PDIP

UCC18503

 

10.5

 

3.0

DW-SOIC

UCC28500

 

16

 

1.2

 

UCC28501

–40° C to +85° C

10.5

 

1.2

N-PDIP

UCC28502

 

16

 

3.0

 

 

DW-SOIC

UCC28503

 

10.5

 

3.0

 

 

 

UCC38500

 

16

 

1.2

 

UCC38501

0° C to +70° C

10.5

 

1.2

 

UCC38502

 

16

 

3.0

 

UCC38503

 

10.5

 

3.0

 

2

UCC18500/1/2/3

UCC28500/1/2/3

UCC38500/1/2/3

ELECTRICAL CHARACTERISTICS: Unless otherwise specified, these specifications hold for TA=0°C to 70°C for the

UCC3850X, –40°C to +85°C for the UCC2850X, and –55°C to +125°C for the UCC1850X, T = T . VCC = 12V, RT = 22k, CT =

A J

330pF.

PARAMETER

TEST CONDITIONS

MIN

TYP

MAX

UNITS

Supply Current Section

 

 

 

 

 

Supply Current, Off

VCC = 12V (VCC Turn-on Threshold –300mV)

 

150

300

A

Supply Current, On

VCC = 12V

 

4

6

mA

UVLO Section

 

 

 

 

 

VCC Turn-On Threshold (UCCX8500/502)

 

15.4

16

16.6

V

UVLO Hysteresis (UCCX8500/502)

 

5.4

6

6.2

V

Shunt Voltage (UCCX8500/502)

IVCC = 10mA

 

17

17.5

V

VCC Turn-On Threshold (UCCX8501/503)

 

10.2

10.5

10.8

V

UVLO Hysteresis (UCCX8501/503)

 

0.4

0.5

0.6

V

Voltage Amplifier Section

 

 

 

 

 

Input Voltage

TA = 0°C to 70°C

7.388

7.500

7.613

V

 

TA = –40°C to 85°C

7.369

7.500

7.631

V

 

TA = –55°C to125°C

7.313

7.500

7.687

V

VSENSE Bias Current

 

 

50

 

nA

Open Loop Gain

VAOUT = 2V to 5V

 

80

 

dB

VOUT High

ILOAD = –150 A

5.4

5.5

5.6

V

VOUT Low

ILOAD = 150 A

 

0.05

0.10

V

Over Voltage Protection and Enable Section

 

 

 

 

Over Voltage Reference

 

7.8

8.0

8.2

V

Hysteresis

 

400

500

600

mV

Enable Threshold

 

1

1.5

2

V

Current Amplifier Section

 

 

 

 

 

Input Offset Voltage

VCM = 0V, VCAOUT = 3V

–5

0

5

mV

Input Bias Current

VCM = 0V, VCAOUT = 3V

 

–50

 

nA

Input Offset Current

VCM = 0V, VCAOUT = 3V

 

25

 

nA

Open Loop Gain

VCM = 0V, VCAOUT = 2V to 5V

 

90

 

dB

CMRR

VCM = 0V to 1.5V, VCAOUT = 3V

 

80

 

dB

VOUT High

ILOAD = –120 A

 

6.3

 

V

VOUT Low

ILOAD = 1mA

 

0.2

 

V

Gain Bandwidth Product

(Note 1)

 

2.5

 

MHz

Voltage Reference Section

 

 

 

 

 

Input Voltage

TA = 0° C to 70° C

7.388

7.500

7.613

V

 

TA = –40° C to 85° C

7.369

7.500

7.631

V

 

TA = –55° C to 125° C

7.313

7.500

7.687

V

Load Regulation

IREF = 1mA to 2mA

 

5

10

mV

Line Regulation

VCC = 12V to 16V

 

10

20

mV

Short Circuit Current

VREF = 0V

 

–25

 

mA

Oscillator Section

 

 

 

 

 

Initial Accuracy

TA = 25°C

85

100

115

kHz

Voltage Stability

VCC = 10.8V to 15V

 

1

 

%

Total Variation

Line, Temp

80

 

120

kHz

Ramp Peak Voltage

 

4.5

5

5.5

V

Ramp Amplitude Voltage (peak to peak)

 

 

4

 

V

3

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