UNITRODE UCC1570, UCC2570, UCC3570 Technical data

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Low Power Pulse Width Modulator
UCC1570 UCC2570 UCC3570
FEATURES
Low Power BiCMOS Process
85µA Start-up Current
1mA Run Current
1A Peak Gate Drive Output
Voltage Feed Forward
Programmable Duty Cycle Clamp
Optocoupler Interface
500kHz Operation
Soft Start
Fault Counting Shutdown
Fault Latch Off or Automatic Restart
BLOCK DIAGRAM
1V
4V
1V
CLOCK
GENERATOR
I3
I4
HIGH
LINE
LOW LINE
FREQ
VFWD
SLOPE
RAMP
ISET
FEEDBK
SOFTST
11
6
7
10
9
8
14
DESCRIPTION
The UCC1570 family of pulse width modulators is intended for application in isolated switching supplies using primary side control and a voltage mode feedback loop.Made with a BiCMOS process, these devices feature low startup current for efficient off-line starting with a bootstrapped low volt­age supply. Operating current is also very low; yet these devices maintain the ability to drive a power MOSFET gate at frequencies above 500kHz.
Voltage feedforward provides fast and accurate response to wide line volt­age variation without the noise sensitivity of current mode control. Fast cur­rent limiting is included with the ability to latch off after a programmable number of repetitive faults has occurred. This allows the power supply to ride through a temporary overload, while still shutting down in the event of a permanent fault. Additional versatility is provided with a maximum duty cycle clamp programmable within a 20% to 80% range and line voltage sensing with a programmable window of allowable operation.
CLK
13/9V
4.5V
VREF
12
GND
13
15V
3
VCC
OUT
4
5
PGND
RAMP VALLEY
1V
10 I3
S
RAMP
LATCH
R
10 I4
RAMP PEAK
4V
I4
PWM
5V
GENERATOR
S
D
R
PWM
LATCH
04/99
CURLIM
COUNT
CURRENT
0.2V
LIMIT
CLK
SHUTDOWN
I4
SD R
4V
R
D
S
SHUTDOWN
LATCH
2
1
0.6V
ABSOLUTE MAXIMUM RATINGS CONNECTION DIAGRAMS
Supply Voltage
(Limit Supply Current to 20mA) . . . . . . . Self Limiting at 15V
Supply Current . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . +20mA
Analog Inputs (CURLIM, VFWD, FEEBK) . . . . . . . . . . . . . . 6V
Programming Current I Output Current I
OUT
SLOPE,IISET
. . . . . . . . . . . . . . . . . –1mA
DC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ±180mA
Pulse (0.5ms) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ±1.2A
Note: All voltages are with respect to GND. Currents are posi­tive into the specified terminal. Consult Packaging Section of Databook for thermal limitations and considerations of pack­age.
PLCC-20 (TOP VIEW) Q Package
DIL-14 (TOP VIEW) N or J Package
SOIC-14 (TOP VIEW) D Package
UCC1570 UCC2570 UCC3570
ORDERING INFORMATION
Temperature Range Package
UCC1570J –55°C to +125°C Ceramic Dip UCC2570D –40°C to +85°C SOIC UCC2750N Plastic Dip UCC3570D 0°C to +70°C SOIC UCC3570N Plastic Dip UCC3570Q PLCC
ELECTRICAL CHARACTERISTICS: Unless otherwise stated, these specifications apply for T
UCC3570, TA= –40 to 85°C for the UCC2570, TA=–55 to 125°C for the UCC1570, R C
=150pF, VCC=11V and TA=TJ.
RAMP
PARAMETER TEST CONDITIONS Min Typ Max Units
Reference
VREF VCC =10 to 13V, I
= 0 to 2mA 4.9 5 5.1 V
VREF
Line Regulation VCC = 10 to 13V 2 10 mV Load Regulation I
= 0 to 2mA 2 10 mV
VREF
Short Circuit Current VREF = 0 10 50 mA
VCC
Vth (On) 12 13 V Vth (Off) 8 9 10 V Hysteresis 345V VCC I
Start VCC = 11V, VCC Comparator Off 85 150 µA
I
VCC
I
VCC Run
= 10mA 13.5 15 16 V
VCC
VCC Comparator On 1 1.5 mA
ISET
=100k, R
= 0 to 70°C for the
A
=121k, C
SLOPE
FREQ
=180pF,
2
UCC1570 UCC2570 UCC3570
ELECTRICAL CHARACTERISTICS:
UCC3570, TA= –40 to 85°C for the UCC2570, TA=–55 to 125°C for the UCC1570, R C
=150pF, VCC=11V and TA=TJ.
RAMP
PARAMETER TEST CONDITIONS Min Typ Max Units
Line Sense
Vth High Line Comparator 3.9 4 4.1 V Vth Low Line Comparator 0.96 1 1.04 V lib (VFWD) 0 ±100 nA
Oscillator
Frequency 90 100 110 kHz
Ramp Generator
I
RAMP/ISLOPE
–I
RAMP/IISET
Peak Ramp Voltage 3.8 4 4.2 V Valley Ramp Voltage 0.95 1 1.05 V ISET Voltage Level 0.95 1 1.05 V
Soft Start
Saturation VCC = 11V, VCC Comparator Off 25 100 mV I
SOFTST/IISET
Pulse Width Modulator
lib(FEEDBK) 0 ±100 n A FEEDBK Zero Duty Cycle 0.9 1 1.1 V
Current Limit
lib(CURLIM) 0 ±100 nA Vth Current Limit 180 200 220 mV Vth Shutdown 500 600 700 mV
Fault Counter
Vth 3.8 4 4.2 V Vsat 0 100 mV I
COUNT/IISET
Output Driver
Vsat High I Vsat Low I Rise/Fall Time C
Unless otherwise stated, these specifications apply for TA= 0 to 70°C for the
=100k, R
ISET
Maximum Duty Cycle, (Note 1) 3.8 4 4.2 V
= –100mA 0.4 1 V
OUT
= 100mA 0.4 1 V
OUT
= 1nF, (Note 1) 20 100 ns
OUT
=121k, C
SLOPE
9 10 11 A/A 9 10 11 A/A
0.8 1 1.2 A/A
0.8 1 1.2 A/A
FREQ
=180pF,
Note 1: This parameter guaranteed by design but not 100% tested in production.
PIN DESCRIPTIONS
VCC: Chip supply voltage pin. Bypass to PGND with a
low ESL/ESR 0.1µF capacitor plus a capacitor for gate charge storage.Lead lengths must be minimum.
PGND: Ground pin for the output driver. Keep connec­tions less than 2cm. Carefully maintain low impedance path for high current return.
OUT: Gate drive output pin. Connect to the gate of a power MOSFET with a resistor greater than 2. Keep connection lengths under 2cm.
VFWD: Voltage Feed Forward and Line Sense pin. Con­nect to input DC line using a resistive divider.
SLOPE: Program the charging current for RAMP with a resistor from this pin to GND. This pin will follow VFWD.
FEEDBK: Input to the pulse width modulator comparator. Drive this pin with an optocoupler to GND and a resistor to VREF. Modulation input range is from 1V to 4V.
ISET: A resistor from this pin to GND programs RAMP discharge current, FREQ current, SOFTST current, and COUNT current.
3
PIN DESCRIPTIONS (cont.)
RAMP: Ramp Pin. Connect a capacitor to GND. Rising
slope is programmed by current in SLOPE. This slope is compared to FEEDBK for pulse width modulation. The falling slope is programmed by the current in ISET and used to limit maximum duty cycle.
FREQ: Oscillator pin. Program the frequency with a ca­pacitor to GND.
VREF: Precision 5V reference, and bypass point for inter­nal circuitry. Bypass this pin with a 1µF minimum capaci­tor to GND.
APPLICATION INFORMATION
(Note: Refer to Typical Application for external compo­nent names.) All the equations given below should be considered as first order approximations with final values determined empirically for a specific application.
Power Sequencing
VCC normally connects through a high impedance (R5) to the rectified line, with an additional path(R6) to a low voltage, bootstrap on the winding power transformer. VFWD normally connects to a divider (R1 and R2) from the rectified line. For circuit activation, all of the following considerations are required:
1. VFWD between 1V and 4V
2. VCC has been under 9V (to reset the shutdown latch)
3. VCC over 13V
At this time, the circuit will activate. I from its start up value of 85µA to its run value of 1mA. The capacitor on SOFTST is charged with a current de­termined by:
V
1
I
SOFTST
.
=
R
4
When SOFTST rises above 1V, output pulses will begin and I charge requirements asI
will further rise to a level dictated by gate
VCC
1mA + QTfs. With output
VCC
pulses, the low voltage bootstrap winding should now power the controller. If VCC falls below 9V, the controller will turn off and the start sequence will reset and retry.
VCC Clamp
An internal shunt regulator clamps VCC so that it will not exceed 15V.
will increase
VCC
UCC1570 UCC2570 UCC3570
GND: Analog ground. Connect to a low impedance
ground plane containing all analog low current returns. SOFTST: Soft start pin. Program with a capacitor to
GND. COUNT: Program the time that fault events will be toler-
ated before shutdown occurs with a capacitor and resis­tor to GND.
CURLIM: Current Limit Sense pin. Terminates OUT gate drive pulse for inputs over 0.2V. Enables fault counting function (COUNT). For inputs over 0.6V, the shutdown latch is activated.
Output Inhibit
During normal operation, OUT is driven high at the start of a clock period and back low when RAMP either crosses FEEDBK or equals 4V. If, however, any of the fol­lowing occur, OUT is immediately driven low for the re­mainder of the clock period:
1. VFWD is outside the range of 1V to 4V
2. CURLIM is greater than 0.2V
3. FEEDBK or SOFTST is less than 1V Normal output pulses will not resume until the beginning
of the next clock period in which none of the above con­ditions exist.
Current Limiting
CURLIM is monitored by two internal comparators. The current limit comparator threshold is 0.2V. If the current limit comparator is triggered, OUT is immediately driven low and held low for the remainder of the clock cycle, providing pulse-by-pulse overcurrent control for exces­sive loads. This comparator also causes C charged for the remainder of the clock cycle. The charg­ing current is
V
1
I
COUNT
.
=
R
4
If repetitive cycles are terminated by the current limit comparator causing COUNT to rise above 4V, the shut­down latch is set. The COUNT integration delay feature will be bypassed by the shutdown comparator which has a 0.6V threshold. The shutdown comparator immediately sets the shutdown latch. R
in parallel with CFresets the
F
COUNT integrator following transient faults. R
44
R
greater than
()
1
D
()
.
MAX
F to be
must be
F
4
APPLICATION INFORMATION (cont.)
Latched Shutdown
If CURLIM rises above 0.6V, or COUNT rises to 4V, the shutdown latch will be set. This will force OUT low, dis­charge SOFTST and COUNT, and reduce I proximately 1mA. When, and if, VCC falls below 9V, the shutdown latch will reset and I
will fall to 85µA, allow-
VCC
ing the circuit to restart. If VCC remains above 9V, an al­ternate restart will occur if VFWD is momentarily reduced below 1V. External shutdown commands from any source may be added into either the COUNT or CURLIM pins.
Deadtime Control
The voltage waveform on RAMP has independently con­trolled rising and falling edges. At the start of the clock period, RAMP is at 1V and rises to 4V. It then discharges back to 1V and awaits the next clock period. OUT can only be high during the rising part of the waveform, while it is positively blanked off during the falling portion. Set­ting the –dV/dt slope by R4 from ISET to GND estab­lishes a minimum deadtime as:
td R C
=••03 4.
R
VCC
to ap-
UCC1570 UCC2570 UCC3570
Choose R4 between 20k and 200k and C 50pF. In order to have a pulse at OUT in the next clock period, RAMP must fall to 1V prior to the end of the cur­rent period. If it does not, OUT will remain low for the en­tire next clock period.
Voltage Feedforward
The +dV/dt on RAMP is made proportional to line volt­age.The slope is:
dV
dt
=•
VFWD
10
RC
3
()
R
where VFWD is line voltage scaled by R1 and R2. There­fore, a changing line voltage will accomplish an immedi­ate proportionate pulse width change without any action from the feedback amplifier. This will result in constant volt-second drive to the power transformer providing both international voltage operation, and excellent dynamic line regulation. VFWD is intended to operate over a 4:1 range (1V to 4V) with undervoltage and overvoltage sen­sors designed to drive OUT low if this range is exceeded. Choose R3 between 20k and 200k.
R greater than
Figure 1. UCC1570 typical application.
5
APPLICATION INFORMATION (cont.)
Frequency Set
A capacitor from FREQ to GND will determine a constant clock frequency. Frequency is:
F
If required, frequency can be trimmed down from the above equation by the addition of R The reduction in frequency is a function of the ratio of
R4. RTshould be greater than 2.4 R4 for reliable op-
R
T/
eration. External synchronization can be accomplished by cou-
pling a narrow pulse to a resistor inserted in series with the ground side of C R4/200 and the synchronizing pulse width should be less than 5% of the oscillator period.
External synchronization can also be accomplished by driving FREQ with an CMOS inverter. The inverter must
184.
=
RC
()
T
from FREQ to GND.
T
The value should be less than
T.
UCC1570 UCC2570 UCC3570
be able to sink (4 I4) with at a voltage less than the
3.5V upper threshold of the oscillator. It must also be able to source 36 I4 at a voltage greater than the 1.5V lower threshold of the oscillator. As long as FREQ is held high, the output is guaranteed to be low.
Gate Drive Output
The UCC1570 is capable of 1A peak output current. By­pass VCC with at least 0.1µF directly to PGND. Use a capacitor with low equivalent series resistance and in­ductance. The connection from OUT to the MOSFET gate should have a 2or greater damping resistor and the length should be minimized. A low impedance con­nection must be established between the MOSFET source (or the ground side of the current sense resistor), the VCC bypass capacitor and PGND. PGND should then be connected by a single path (shown as RGND in the application) to GND.
CLOCK
FEEDBK
RAMP
OUT
HIGH V
IN
Figure 2. Ramp and PWM waveforms.
LOW V
IN
FAULT V
IN
6
APPLICATION INFORMATION (cont.)
Figure 3. Clock generator.
UCC1570 UCC2570 UCC3570
Figure 4. External clock synchronization.
Figure 5. Frequency dependence on RT/ R4 ratio.
7
APPLICATION INFORMATION (cont.)
UCC1570 UCC2570 UCC3570
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8
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