Troy-Bilt CSV 060 User Manual 2

Safe OperationPractices•Set-Up•Operation • Maintenance•Service•Troubleshooting• Warranty

Operator’s Manual

Yard Vacuum/Chipper/Shredder with Vacuum/Hose Model CSV 060

WARNING

READ AND FOLLOW ALL SAFETY RULES AND INSTRUCTIONS IN THIS MANUAL

BEFORE ATTEMPTING TO OPERATE THIS MACHINE.

FAILURE TO COMPLY WITH THESE INSTRUCTIONS MAY RESULT IN PERSONAL INJURY.

TROY-BILT LLC, P.O. BOX 361131 CLEVELAND, OHIO 44136-0019

Printed In USA	Form No. 769-08982
	(June 21, 2013)

To The Owner

Thank You

Thank you for purchasing a Chipper/Shredder Vacuum manufactured by Troy-Bilt. It was carefully engineered to provide excellent performance when properly operated and maintained.

Please read this entire manual prior to operating the equipment. It instructs you how to safely and easily set up, operate and maintain your machine. Please be sure that you, and any other persons who will operate the machine, carefully follow the recommended safety practices at all times. Failure to do so could result in personal injury or property damage.

All information in this manual is relative to the most recent product information available at the time of printing. Review this manual frequently to familiarize yourself with the machine, its features and operation. Please be aware that this Operator’s Manual may cover a range of product specifications for various models. Characteristics and features discussed and/or illustrated in this manual may not be applicable to all models. We reserve the right to change product specifications, designs and equipment without notice and without incurring obligation.

1

If applicable, the power testing information used to establish the power rating of the engine equipped on this machine can be found at www.opei.org or the engine manufacturer’s web site.

If you have any problems or questions concerning the machine, phone a authorized Troy-Bilt service dealer or contact us directly. Troy-Bilt’s Customer Support telephone numbers, website address and mailing address can be found on this page. We want to ensure your complete satisfaction at all times.

Throughout this manual, all references to right and left side of the machine are observed from the operating position.

The engine manufacturer is responsible for all engine-related issues with regards to performance, power-rating, specifications, warranty and service. Please refer to the engine manufacturer’s Owner’s/Operator’s Manual, packed separately with your machine, for more information.

Table of Contents

Safe Operation Practices.........................................	3	Service......................................................................	15
Assembly & Set-Up...................................................	7	Troubleshooting......................................................	17
Controls & Features................................................	10	Replacement Parts..................................................	18
Operation................................................................	11	Warranty.................................................................	20
Maintenance & Adjustment..................................	13	Spanish....................................................................	21

Record Product Information

Model Number

Before setting up and operating your new equipment, please

locate the model plate on the equipment and record the

information in the provided area to the right. You can locate the

model plate by standing at the operator’s position and looking

Serial Number

down at the rear of the deck. This information will be necessary,

should you seek technical support via our web site, Customer

Support Department, or with a local authorized service dealer.

Customer Support

Please do NOT return the machine to the retailer or dealer without first contacting the Customer Support Department.

If you have difficulty assembling this product or have any questions regarding the controls, operation, or maintenance of this machine, you can seek help from the experts. Choose from the options below:

◊Visit us on the web at www.troybilt.com

See How-to Maintenance and Parts Installation Videos at www.troybilt.com/tutorials

◊Call a Customer Support Representative at [phone] or [phone]

◊Write to Troy-Bilt LLC • P.O. Box 361131 • Cleveland, OH • 44136-0019

2

Important Safe Operation Practices	2

WARNING: This symbol points out important safety instructions which, if not followed, could endanger the personal safety and/or property of yourself and others. Read and follow all instructions in this manual before attempting to operate this machine. Failure to comply with these instructions may result in personal injury.

When you see this symbol - HEED ITS WARNING!

CALIFORNIA PROPOSITION 65

WARNING: Engine Exhaust, some of its constituents, and certain vehicle components contain or emit chemicals known to State of California to cause cancer and birth defects or other reproductive harm.

DANGER: This machine was built to be operated according to the safe operation practices in this manual. As with any type of power equipment, carelessness or error on the part of the operator can result in serious injury. This machine is capable of amputating fingers, hands, toes and feet and throwing debris. Failure to observe the following safety instructions could result in serious injury or death.

Training

1.Read, understand, and follow all instructions on the machine and in the manual(s) before attempting to assemble and operate. Keep this manual in a safe place for future and regular reference and for ordering replacement parts.

2.Be familiar with all controls and their proper operation. Know how to stop the machine and disengage them quickly.

3.Never allow children under 16 years of age to operate this machine. Children 16 and over should read and understand the instructions and safe operation practices in this manual and on the machine and be trained and supervised by an adult.

4.Never allow adults to operate this machine without proper instruction.

5.Keep bystanders, pets, and children at least 75 feet from the machine while it is in operation. Stop machine if anyone enters the area.

6.Never run an engine indoors or in a poorly ventilated area. Engine exhaust contains carbon monoxide, an odorless and deadly gas.

7.Do not put hands and feet near rotating parts or in the feeding chambers and discharge opening. Contact with the rotating impeller can amputate fingers, hands, and feet.

8.Never attempt to unclog either the feed intake or discharge opening, remove or empty bag, or inspect and repair the machine while the engine is running. Shut the engine off and wait until all moving parts have come to a complete stop. Disconnect the spark plug wire and ground it against the engine.

Preparation

1.Thoroughly inspect the area where the equipment is to be used. Remove all rocks, bottles, cans, or other foreign objects which could be picked up or thrown and cause personal injury or damage to the machine.

2.Always wear safety glasses or safety goggles during operation and while performing an adjustment or repair, to protect your eyes. Thrown objects which ricochet can cause serious injury to the eyes.

3.Wear sturdy, rough-soled work shoes and close-fitting slacks and shirts. Loose fitting clothes or jewelry can be caught in movable parts. Never operate this machine in bare feet or sandals. Wear leather work gloves when feeding material in the chipper chute.

4.Before starting, check all bolts and screws for proper tightness to be sure the machine is in safe working condition. Also, visually inspect machine for any damage at frequent intervals.

5.Maintain or replace safety and instructions labels, as necessary.

3

Safe Handling of Gasoline:

To avoid personal injury or property damage use extreme care in handling gasoline. Gasoline is extremely flammable and the vapors are explosive. Serious personal injury can occur when gasoline is spilled on yourself or your clothes which can ignite. Wash your skin and change clothes immediately.

1.Use only an approved gasoline container.

2.Never fill containers inside a vehicle or on a truck or trailer bed with a plastic liner. Always place containers on the ground away from your vehicle before filling.

3.When practical, remove gas-powered equipment from the truck or trailer and refuel it on the ground. If this is not possible, then refuel such equipment on a trailer with a portable container, rather than from a gasoline dispenser nozzle.

4.Keep the nozzle in contact with the rim of the fuel tank or container opening at all times until fueling is complete. Do not use a nozzle lock-open device.

5.Extinguish all cigarettes, cigars, pipes and other sources of ignition.

6.Never fuel machine indoors.

7.Never remove gas cap or add fuel while the engine is hot or running. Allow engine to cool at least two minutes before refueling.

8.Never over fill fuel tank. Fill tank to no more than ½ inch below bottom of filler neck to allow space for fuel expansion.

9.Replace gasoline cap and tighten securely.

10.If gasoline is spilled, wipe it off the engine and equipment. Move unit to another area. Wait 5 minutes before starting the engine.

11.To reduce fire hazards, keep machine free of grass, leaves, or other debris build-up. Clean up oil or fuel spillage and remove any fuel soaked debris.

12.Never store the machine or fuel container inside where there is an open flame, spark or pilot light as on a water heater, space heater, furnace, clothes dryer or other gas appliances.

Operation

1.Do not put hands and feet near rotating parts or in the feeding chambers and discharge opening. Contact with the rotating impeller can amputate fingers, hands, and feet.

2.Before starting the machine, make sure the chipper chute, feed intake, and cutting chamber are empty and free of all debris.

3.Thoroughly inspect all material to be shredded and remove any metal, rocks, bottles, cans, or other foreign objects which could cause personal injury or damage to the machine.

4.If the impeller strikes a foreign object or if your machine should start making an unusual noise or vibration, immediately shut the engine off. Allow the impeller to come to a complete stop. Disconnect the spark plug wire, ground it against the engine and perform the following steps:

a.Inspect for damage.

b.Repair or replace any damaged parts.

c.Check for any loose parts and tighten to assure continued safe operation.

5.Do not allow an accumulation of processed material to build up in the discharge area. This can prevent proper discharge and result in kickback of material through the feed opening.

6.Do not attempt to shred or chip material larger than specified on the machine or in this manual. Personal injury or machine damage could result.

7.Never attempt to unclog either the feed intake or discharge opening while the engine is running. Shut the engine off, wait until all moving parts have stopped, disconnect the spark plug wire and ground it against the engine before clearing debris.

8.Never operate without vacuum bag and discharge chute properly attached to the machine. Never empty or change vacuum bag while the engine is running. Vacuum bag must be kept closed at all times during operation.

9.Never operate without either the inlet nozzle or optional hose attachment (if applicable) properly attached to the machine. Never attempt to attach or change either attachment while the engine is running.

10.Keep all guards, deflectors and safety devices in place and operating properly.

11.Keep your face and body back and to the side of the chipper chute while feeding material into the machine to avoid accidental kickback injuries.

12.Never operate this machine without good visibility or light. Always be sure of your footing and keep a firm hold on the handles.

13.Do not operate this machine on a paved, gravel or nonlevel surface.

14.Do not operate this machine while under the influence of alcohol or drugs.

15.Muffler and engine become hot and can cause a burn. Do not touch.

16.Never pick up or carry machine while the engine is running.

17.If situations occur which are not covered in this manual, use care and good judgement. Contact Customer Support for assistance and the name of the nearest service dealer.

4		Section 2 — Important Safe Operation Practices

Maintenance & Storage

1.Never tamper with safety devices. Check their proper operation regularly.

2.Check bolts and screws for proper tightness at frequent intervals to keep the machine in safe working condition. Also, visually inspect machine for any damage and repair, if needed.

3.Before cleaning, repairing, or inspecting, stop the engine and make certain the impeller and all moving parts have stopped. Disconnect the spark plug wire and ground it against the engine to prevent unintended starting.

4.Do not change the engine governor settings or overspeed the engine. The governor controls the maximum safe operating speed of the engine.

5.Maintain or replace safety and instruction labels, as necessary.

6.Follow this manual for safe loading, unloading, transporting, and storage of this machine.

7.Never store the machine or fuel container inside where there is an open flame, spark or pilot light such as a water heater, furnace, clothes dryer, etc.

8.Allow machine to cool at least 5 minutes before storing.

9.Always refer to the operator’s manual for proper instructions on off-season storage.

10.If the fuel tank has to be drained, do this outdoors.

11.Observe proper disposal laws and regulations for gas, oil, etc. to protect the environment.

12.According to the Consumer Products Safety Commission (CPSC) and the U.S. Environmental Protection Agency (EPA), this product has an Average Useful Life of seven (7) years,

or 60 hours of operation. At the end of the Average Useful Life have the machine inspected annually by an authorized service dealer to ensure that all mechanical and safety systems are working properly and not worn excessively. Failure to do so can result in accidents, injuries or death.

Do not modify engine

To avoid serious injury or death, do not modify engine in any way. Tampering with the governor setting can lead to a runaway engine and cause it to operate at unsafe speeds. Never tamper with factory setting of engine governor.

Notice Regarding Emissions

Engines which are certified to comply with California and federal EPA emission regulations for SORE (Small Off Road Equipment) are certified to operate on regular unleaded gasoline, and

may include the following emission control systems: Engine Modification (EM), Oxidizing Catalyst (OC), Secondary Air Injection (SAI) and Three Way Catalyst (TWC) if so equipped.

Spark Arrestor

WARNING: This machine is equipped with an internal combustion engine and should not be used on or near any unimproved forest-covered, brushcovered or grass-covered land unless the engine’s exhaust system is equipped with a spark arrestor meeting applicable local or state laws (if any).

If a spark arrestor is used, it should be maintained in effective working order by the operator. In the State of California the above is required by law (Section 4442 of the California Public

Resources Code). Other states may have similar laws. Federal laws apply on federal lands.

A spark arrestor for the muffler is available through your nearest engine authorized service dealer or contact the service department, P.O. Box 361131 Cleveland, Ohio 44136-0019.

Section 2 — Important Safe Operation Practices		5

Safety Symbols

This page depicts and describes safety symbols that may appear on this product. Read, understand, and follow all instructions on the machine before attempting to assemble and operate.

Symbol

Description

READ THE OPERATOR’S MANUAL(S)

Read, understand, and follow all instructions in the manual(s) before attempting to assemble and operate

WARNING— ROTATING BLADES

Keep hands out of inlet and discharge openings while machine is running. There are rotating blades inside

BYSTANDERS

Keep bystanders, pets, and children at least 75 feet from the machine while it is in operation.

Stop machine if anyone enters the area.

WARNING— THROWN OBJECTS

This machine may pick up and throw and objects which can ricochet.

EYE PROTECTION

Always wear safety glasses or safety goggles when operating this machine.

WARNING— GASOLINE IS FLAMMABLE

Allow the engine to cool at least two minutes before refueling.

WARNING— CARBON MONOXIDE

Never run an engine indoors or in a poorly ventilated area. Engine exhaust contains carbon monoxide, an odorless and deadly gas.

WARNING: Your Responsibility—Restrict the use of this power machine to persons who read, understand and follow the warnings and instructions in this manual and on the machine.

SAVE THESE INSTRUCTIONS!

6		Section 2 — Important Safe Operation Practices

Assembly & Set-Up	3
Contents of Carton

•	One Chipper/Shredder Vacuum	•	One Operator’s Manual	•	One Engine Operator’s Manual
•	One Upper and Lower Handle	•	One Hose Assembly	•	One Safety Glasses
•	One Bag	•	One Bottle of Oil	•	One Hose Extension

Assembly

NOTE: This unit is shipped without gasoline or oil in the engine. Fill up gasoline and oil as instructed in the accompanying engine manual BEFORE operating your chipper shredder vacuum.

Handle

1.Remove the hairpin clips from the handle brackets and the carriage screws and wing nuts from the lower handle.

a.Place the bottom holes in lower handle over the pins on the handle brackets with notch in handle pointing downwards and secure with hairpin clips.

See Figure 3-1.

b

b

a

Figure 3-1

b.Insert carriage screws through upper hole in lower handle from the inside and secure with wing nuts.

See Figure 3-1.

2.Unfold the upper handle until it aligns with lower handle. Make sure the rope guide is on the right side of upper handle. See Figure 3-2A.

b

a

Figure 3-2

3.Secure the two handles by tightening the star knobs (carriage bolts must be seated properly into the handle). See Figure 3-2B.

7

4.Loosen the wing nut that secures the rope guide to the right side of upper handle.

a.Slowly pull starter rope out of engine.

b.Slip the starter rope into the rope guide. See Figure 3-3.

2.Pull spring loaded pin out on the base and align pin with the first hole (closest to the end of the tube) in the hose adapter. See Figure 3-4B.

3.Release the pin to lock the hose in place.

4.Lay hose tubing in curved end of hose handle next to chipper chute and into hose cradle (if applicable). See Figure 3-5A & B.

b

a

c

Figure 3-3

c.Tighten the wing nut.

Hose Assembly

1.Slide hose adapter of hose assembly into the base adapter located on the left front of the Chipper shredder Vacuum.

See Figure 3-4A.

A

B

Align Pin with this Hole

Figure 3-4

c

a

† If Applicable

b†

Figure 3-5

5.Snap the hose handle first into the upper hose handle bracket and then into the lower hose handle bracket. See Figure 3-5C.

8		Section 3 — Assembly & Set-Up

Bag

1.Grasp bag handle with one hand and slide locking rod on mounting bracket with other hand toward engine. Use the end of mounting bracket as leverage when sliding the locking rod. See Figure 3-6.

3

2

1

4

Figure 3-6

2.Slip bag over the rim of the discharge opening and release locking rod to secure bag in place.

3.Snap bag clip to the top of the lower handle.

4.Place the lower straps on the bag over the top of lower handle, hooking them on the studs. See Figure 3-6.

NOTE: The bag/chute switch button attached to the mounting bracket must be fully depressed by the tip of front tab on bag handle when securing the bag or engine will not start.

Adjustments

Nozzle Height

The nozzle can be adjusted to any six positions, ranging from 5/8” to 4 1/8” ground clearance. The nozzle height has to be adjusted according to chipper shredder conditions.

1.Depress nozzle height adjustment lever towards wheel. See Figure 3-7.

2

3

1

Figure 3-7

2.Move the height adjustment lever forward or backward to adjust the nozzle upwards or downwards. Make sure both levers are in the same position.

3.Release lever towards deck. See Figure 3-7.

NOTE: In general, raise the nozzle height to vacuum a thick layer of leaves. Lower the nozzle height for smoother surfaces.

Set-Up

Gas and Oil Fill-Up

Refer to the separate engine owner’s manual for additional engine information.

1.Add oil provided before starting unit for the first time out of the box.

2.Service the engine with gasoline as instructed in the separate engine owner’s manual.

WARNING: Use extreme care when handling gasoline. Gasoline is extremely flammable and the vapors are explosive. Never fuel the machine indoors or while the engine is hot or running. Extinguish cigarettes, cigars, pipes and other sources of ignition.

WARNING: Never fill fuel tank indoors with engine running or until the engine has been allowed to cool for at least two minutes after running.

Section 3 — Assembly & Set-Up		9

Controls and Features	4

Recoil Starter

Bag

Hose Handle

Hose Assembly

Hose Extension

Chipper Chute

Nozzle/Hose

Vac Lever

Nozzle

Nozzle Height

Adjustment Lever

WARNING: The operation of any chipper shredder can result in foreign objects being thrown into the eyes, which can damage your eyes severely. Always wear the safety glasses provided with this unit or eye shields while operating or while performing any adjustments or repairs.

Chipper Chute

Allows twigs and small branches up to 1-1/2” in diameter to be fed into the impeller for chipping.

Nozzle Height Adjustment Lever

Used to adjust the nozzle ground clearance ranging approximately 5/8” to 4 1/8”.

Nozzle

Yard waste such as leaves or pine needles can be vacuumed up through the nozzle for shredding.

Hose Assembly

Used as an alternative to the nozzle to vacuum yard waste such as leaves or pine needles.

Hose Extension

Used to vacuum yard waste in hard to reach places of yard.

Nozzle/ Hose Vac Lever

The nozzle/hose vac handle is located on top of the nozzle. Use it to switch vacuum suction between the nozzle and the hose assembly.

Hose Handle

Used to guide hose assembly when vacuuming.

Recoil Starter

The recoil starter is attached to the right upper handle. Stand behind unit and pull the recoil starter to start engine.

10

Operation

Starting & Stopping Engine

Refer to the Engine Operator’s manual packed with your chipper/ shredder vacuum for instructions on starting and stopping the engine.

To Empty Bag

1.Unhook bag straps from the lower handle.

2.Unsnap bag clip from the top of lower handle. See Figure 5-1.

2

4

3 1

Figure 5-1

3.Grasp bag handle with one hand and pull lock rod on mounting bracket with other hand toward engine to release.

4.Lift bag off back of unit.

5

5.Twist the two buttons on the back of the bag to unlock and empty contents. See Figure 5-2. Hold bag handle and bag clip while emptying the contents.

Buttons

Inner

Flap

Outer Flap

Figure 5-2

6.Compress bag opening and fold inner flap over opening.

7.Fold outer flap over inner flap and insert buttons on the bag through metal outlets. See Figure 5-2.

8.Twist the buttons to lock bag. Place bag back onto unit as instructed in Assembly & Set-Up.

WARNING: Do not at any time make any adjustments without first stopping engine and disconnecting spark plug wire.

11

Using The Nozzle Vacuum

Yard waste such as leaves and pine needles can be vacuumed up through the nozzle for shredding. After material has been shredded by the flail blades on the impeller assembly, it will be discharged into catcher bag. Do not attempt to shred or chip any material other than vegetation found in a normal yard (i.e. branches, leaves, twigs, etc.) Avoid fibrous plants such as tomato vines until they are thoroughly dried out. Materials such as stalks or heavy branches up to 1 1/2” in diameter may be fed into the chipper chute.

1.Place nozzle/hose vac lever in the top position on the nozzle to vacuum through nozzle. See Figure 5-3.

Using The Hose Assembly

1.Place nozzle/hose vac lever in the bottom position on the nozzle to redirect vacuum to the hose assembly. See Figure 5-4.

Figure 5-3

2.The spring loaded pin must be in the first hole (closest to the end of the tube) of the hose adapter to operate the nozzle vac. See Figure 5-3.

3.Place both hands on top of upper handle to push unit over yard waste.

WARNING: Do not attempt to shred, chip, or vacuum any material larger than specified on the machine or in this manual. Personal injury or damage to the machine could result.

IMPORTANT: The flail screen is located inside the housing in the discharge area. If the flail screen becomes clogged, remove and clean as instructed in Maintenance & Adjustments. For best performance, it is also important to keep the chipper blade sharp.

Figure 5-4

2.The spring loaded pin must be in the second hole of the hose adapter to operate the hose assembly. See Figure 5-4.

3.Unhook the hose from upper and lower hose handle brackets and grasp the hose handle to guide the hose while vacuuming yard waste such as leaves or pine needles.

4.If necessary, attach the hose extension to vacuum in hard to reach places as follows:

a.Insert round end of hose extension into end of hose assembly.

b.Secure strap on hose extension to pin on hose assembly. See Figure 5-5.

A B

Figure 5-5

12 Section 5— Operation