Troy-Bilt Storm 2690 XP, Storm 3090 XP User Manual

Safe Operation Practices • Set-Up • Operation • Maintenance • Service • Troubleshooting • Warranty

Operator’s Manual

Two-Stage Snow Thrower — Storm 3090 XP & Storm 2690 XP

WARNING

READ AND FOLLOW ALL SAFETY RULES AND INSTRUCTIONS IN THIS MANUAL

BEFORE ATTEMPTING TO OPERATE THIS MACHINE.

FAILURE TO COMPLY WITH THESE INSTRUCTIONS MAY RESULT IN PERSONAL INJURY.

TROY-BILT LLC, P.O. BOX 361131 CLEVELAND, OHIO 44136-0019

Printed In USA	Form No. 769-09761
	(May 30, 2014)

To The Owner

Thank You

Thank you for purchasing a Troy-Bilt Snow Thrower. It was carefully engineered to provide excellent performance when properly operated and maintained.

Please read this entire manual prior to operating the equipment. It instructs you how to safely and easily set up, operate and maintain your machine. Please be sure that you, and any other persons who will operate the machine, carefully follow the recommended safety practices at all times. Failure to do so could result in personal injury or property damage.

All information in this manual is relative to the most recent product information available at the time of printing. Review this manual frequently to familiarize yourself with the machine, its features and operation. Please be aware that this Operator’s Manual may cover a range of product specifications for various models. Characteristics and features discussed and/or illustrated

1

in this manual may not be applicable to all models. We reserve the right to change product specifications, designs and equipment without notice and without incurring obligation.

If applicable, the power testing information used to establish the power rating of the engine equipped on this machine can be found at www.opei.org or the engine manufacturer’s web site.

If you have any problems or questions concerning the machine, phone a authorized Troy-Bilt service dealer or contact us directly. Troy-Bilt’s Customer Support telephone numbers, website address and mailing address can be found on this page. We want to ensure your complete satisfaction at all times.

Throughout this manual, all references to right and left side of the machine are observed from the operating position.

Table of Contents

Safe Operation Practices.........................................	3	Service......................................................................	19
Assembly & Set-Up...................................................	7	Troubleshooting......................................................	21
Controls....................................................................	12	Replacement Parts.................................................	22
Operation................................................................	15	Attachments...........................................................	23
Maintenance & Adjustment..................................	16	Warranty...................................................	Back Cover

Record Product Information

Model Number

Before setting up and operating your new equipment, please

locate the model plate on the equipment and record the

information in the provided area to the right. You can locate the

model plate by standing at the operator’s position and looking

Serial Number

down at the rear of the frame. This information will be necessary,

should you seek technical support via our web site, Customer

Support Department, or with a local authorized service dealer.

Customer Support

Please do NOT return the machine to the retailer or dealer without first contacting the Customer Support Department.

If you have difficulty assembling this product or have any questions regarding the controls, operation, or maintenance of this machine, you can seek help from the experts. Choose from the options below:

◊Visit us on the web at www.troybilt.com

See How-to Maintenance and Parts Installation Videos at www.troybilt.com/tutorials

◊Call a Customer Support Representative at [phone] or [phone]

◊Write to Troy-Bilt LLC • P.O. Box 361131 • Cleveland, OH • 44136-0019

2

Important Safe Operation Practices	2

WARNING! This symbol points out important safety instructions which, if not followed, could endanger the personal safety and/or property of yourself and others. Read and follow all instructions in this manual before attempting to operate this machine. Failure to comply with these instructions may result in personal injury.

When you see this symbol. HEED ITS WARNING!

CALIFORNIA PROPOSITION 65

WARNING! Engine Exhaust, some of its constituents, and certain vehicle components contain or emit chemicals known to State of California to cause cancer and birth defects or other reproductive harm.

DANGER: This machine was built to be operated according to the safe operation practices in this manual. As with any type of power equipment, carelessness or error on the part of the operator can result in serious injury. This machine is capable of amputating fingers, hands, toes and feet and throwing foreign objects. Failure to observe the following safety instructions could result in serious injury or death.

Training

1.Read, understand, and follow all instructions on the machine and in the manual(s) before attempting to assemble and operate. Keep this manual in a safe place for future and regular reference and for ordering replacement parts.

2.Be familiar with all controls and their proper operation. Know how to stop the machine and disengage them quickly.

3.Never allow children under 14 years of age to operate this machine. Children 14 and over should read and understand the instructions and safe operation practices in this manual and on the machine and be trained and supervised by an adult.

4.Never allow adults to operate this machine without proper instruction.

5.Thrown objects can cause serious personal injury. Plan your snow-throwing pattern to avoid discharge of material toward roads, bystanders and the like.

6.Keep bystanders, pets and children at least 75 feet from the machine while it is in operation. Stop machine if anyone enters the area.

7.Exercise caution to avoid slipping or falling, especially when operating in reverse.

Preparation

Thoroughly inspect the area where the equipment is to be used. Remove all doormats, newspapers, sleds, boards, wires and other foreign objects, which could be tripped over or thrown by the auger/impeller.

1.Always wear safety glasses or eye shields during operation and while performing an adjustment or repair to protect your eyes. Thrown objects which ricochet can cause serious injury to the eyes.

2.Do not operate without wearing adequate winter outer garments. Do not wear jewelry, long scarves or other loose clothing, which could become entangled in moving parts. Wear footwear which will improve footing on slippery surfaces.

3.Use a grounded three-wire extension cord and receptacle for all machines with electric start engines.

4.Adjust auger housing height to clear gravel or crushed rock surfaces.

5.Disengage all control levers before starting the engine.

6.Never attempt to make any adjustments while engine is running, except where specifically recommended in the operator’s manual.

7.Let engine and machine adjust to outdoor temperature before starting to clear snow.

3

Safe Handling of Gasoline

To avoid personal injury or property damage use extreme care in handling gasoline. Gasoline is extremely flammable and the vapors are explosive. Serious personal injury can occur when gasoline is spilled on yourself or your clothes which can ignite. Wash your skin and change clothes immediately.

a.Use only an approved gasoline container.

b.Extinguish all cigarettes, cigars, pipes and other sources of ignition.

c.Never fuel machine indoors.

d.Never remove gas cap or add fuel while the engine is hot or running.

e.Allow engine to cool at least two minutes before refueling.

f.Never over fill fuel tank. Fill tank to no more than ½ inch below bottom of filler neck to provide space for fuel expansion.

g.Replace gasoline cap and tighten securely.

h.If gasoline is spilled, wipe it off the engine and equipment. Move machine to another area. Wait 5 minutes before starting the engine.

i.Never store the machine or fuel container inside where there is an open flame, spark or pilot light (e.g. furnace, water heater, space heater, clothes dryer etc.).

j.Allow machine to cool at least 5 minutes before storing.

k.Never fill containers inside a vehicle or on a truck or trailer bed with a plastic liner. Always place containers on the ground away from your vehicle before filling.

l.If possible, remove gas-powered equipment from the truck or trailer and refuel it on the ground. If this is not possible, then refuel such equipment on a trailer with a portable container, rather than from a gasoline dispenser nozzle.

m.Keep the nozzle in contact with the rim of the fuel tank or container opening at all times until fueling is complete. Do not use a nozzle lock-open device.

Operation

1.Do not put hands or feet near rotating parts, in the auger/ impeller housing or chute assembly. Contact with the rotating parts can amputate hands and feet.

2.The auger/impeller control lever is a safety device. Never bypass its operation. Doing so makes the machine unsafe and may cause personal injury.

3.The control levers must operate easily in both directions and automatically return to the disengaged position when released.

4.Never operate with a missing or damaged chute assembly. Keep all safety devices in place and working.

5.Never run an engine indoors or in a poorly ventilated area. Engine exhaust contains carbon monoxide, an odorless and deadly gas.

6.Do not operate machine while under the influence of alcohol or drugs.

7.Muffler and engine become hot and can cause a burn. Do not touch. Keep children away.

8.Exercise extreme caution when operating on or crossing gravel surfaces. Stay alert for hidden hazards or traffic.

9.Exercise caution when changing direction and while operating on slopes. Do not operate on steep slopes.

10.Plan your snow-throwing pattern to avoid discharge towards windows, walls, cars etc. Thus, avoiding possible property damage or personal injury caused by a ricochet.

11.Never direct discharge at children, bystanders and pets or allow anyone in front of the machine.

12.Do not overload machine capacity by attempting to clear snow at too fast of a rate.

13.Never operate this machine without good visibility or light. Always be sure of your footing and keep a firm hold on the handles. Walk, never run.

14.Disengage power to the auger/impeller when transporting or not in use.

15.Never operate machine at high transport speeds on slippery surfaces. Look down and behind and use care when backing up.

16.If the machine should start to vibrate abnormally, stop the engine, disconnect the spark plug wire and ground it against the engine. Inspect thoroughly for damage. Repair any damage before starting and operating.

17.Disengage all control levers and stop engine before you leave the operating position (behind the handles). Wait until the auger/impeller comes to a complete stop before unclogging the chute assembly, making any adjustments, or inspections.

18.Never put your hand in the discharge or collector openings. Always use the clean-out tool provided to unclog the discharge opening. Do not unclog chute assembly while engine is running. Shut off engine and remain behind handles until all moving parts have stopped before unclogging.

19.Use only attachments and accessories approved by the manufacturer (e.g. wheel weights, tire chains, cabs etc.).

20.When starting engine, pull cord slowly until resistance is felt, then pull rapidly. Rapid retraction of starter cord

(kickback) will pull hand and arm toward engine faster than you can let go. Broken bones, fractures, bruises or sprains could result.

21.If situations occur which are not covered in this manual, use care and good judgment. Contact Customer Support for assistance and the name of your nearest servicing dealer.

4		Section 2 — Important Safe Operation Practices

Clearing a Clogged Discharge Chute

Hand contact with the rotating impeller inside the discharge chute is the most common cause of injury associated with snow throwers. Never use your hand to clean out the discharge chute.

To clear the chute:

1.SHUT THE ENGINE OFF!

2.Wait 10 seconds to be sure the impeller blades have stopped rotating.

3.Always use a clean-out tool, not your hands.

Maintenance & Storage

1.Never tamper with safety devices. Check their proper operation regularly. Refer to the maintenance and adjustment sections of this manual.

2.Before cleaning, repairing, or inspecting machine disengage all control levers and stop the engine. Wait until the auger/impeller come to a complete stop. Disconnect the spark plug wire and ground against the engine to prevent unintended starting.

3.Check bolts and screws for proper tightness at frequent intervals to keep the machine in safe working condition. Also, visually inspect machine for any damage.

4.Do not change the engine governor setting or over-speed the engine. The governor controls the maximum safe operating speed of the engine.

5.Snow thrower shave plates and skid shoes are subject to wear and damage. For your safety protection, frequently check all components and replace with original equipment manufacturer’s (OEM) parts only. “Use of parts which do not meet the original equipment specifications may lead to improper performance and compromise safety!”

6.Check control levers periodically to verify they engage and disengage properly and adjust, if necessary. Refer to the adjustment section in this operator’s manual for instructions.

7.Maintain or replace safety and instruction labels, as necessary.

8.Observe proper disposal laws and regulations for gas, oil, etc. to protect the environment.

9.Prior to storing, run machine a few minutes to clear snow from machine and prevent freeze up of auger/impeller.

10.Never store the machine or fuel container inside where there is an open flame, spark or pilot light such as a water heater, furnace, clothes dryer etc.

11.Always refer to the operator’s manual for proper instructions on off-season storage.

12.Check fuel line, tank, cap, and fittings frequently for cracks or leaks. Replace if necessary.

13.Do not crank engine with spark plug removed.

14.According to the Consumer Products Safety Commission (CPSC) and the U.S. Environmental Protection Agency (EPA), this product has an Average Useful Life of seven (7) years,

or 60 hours of operation. At the end of the Average Useful Life have the machine inspected annually by an authorized service dealer to ensure that all mechanical and safety systems are working properly and not worn excessively. Failure to do so can result in accidents, injuries or death.

Do not modify engine

To avoid serious injury or death, do not modify engine in any way. Tampering with the governor setting can lead to a runaway engine and cause it to operate at unsafe speeds. Never tamper with factory setting of engine governor.

Notice Regarding Emissions

Engines which are certified to comply with California and federal EPA emission regulations for SORE (Small Off Road Equipment) are certified to operate on regular unleaded gasoline, and

may include the following emission control systems: Engine Modification (EM), Oxidizing Catalyst (OC), Secondary Air Injection (SAI) and Three Way Catalyst (TWC) if so equipped.

Spark Arrestor

WARNING! This machine is equipped with an internal combustion engine and should not be used on or near any unimproved forest-covered, brush covered or grass-covered land unless the engine’s exhaust system is equipped with a spark arrestor meeting applicable local or state laws (if any).

If a spark arrestor is used, it should be maintained in effective working order by the operator. In the State of California the above is required by law (Section 4442 of the California Public Resources Code). Other states may have similar laws. Federal laws apply on federal lands.

A spark arrestor for the muffler is available through your nearest engine authorized service dealer or contact the service department, P.O. Box 361131 Cleveland, Ohio 44136-0019.

Section 2 — Important Safe Operation Practices		5

Safety Symbols

This page depicts and describes safety symbols that may appear on this product. Read, understand, and follow all instructions on the machine before attempting to assemble and operate.

Symbol

Description

READ THE OPERATOR’S MANUAL(S)

Read, understand, and follow all instructions in the manual(s) before attempting to assemble and operate

WARNING— ROTATING BLADES

Keep hands out of inlet and discharge openings while machine is running. There are rotating blades inside

WARNING— ROTATING BLADES

Keep hands out of inlet and discharge openings while machine is running. There are rotating blades inside

WARNING— ROTATING AUGER

Do not put hands or feet near rotating parts, in the auger/impeller housing or chute assembly. Contact with the rotating parts can amputate hands and feet.

WARNING—THROWN OBJECTS

This machine may pick up and throw objects which can cause serious personal injury.

WARNING—GASOLINE IS FLAMMABLE

Allow the engine to cool at least two minutes before refueling.

WARNING— CARBON MONOXIDE

Never run an engine indoors or in a poorly ventilated area. Engine exhaust contains carbon monoxide, an odorless and deadly gas.

WARNING— ELECTRICAL SHOCK

Do not use the engine’s electric starter in the rain

WARNING— HOT SURFACE

Engine parts, especially the muffler, become extremely hot during operation. Allow engine and muffler to cool before touching.

WARNING! Your Responsibility—Restrict the use of this power machine to persons who read, understand and follow the warnings and instructions in this manual and on the machine.

SAVE THESE INSTRUCTIONS!

6		Section 2 — Important Safe Operation Practices

Assembly & Set-Up						3
Contents of Carton
•	One Snow Thrower	•	Two Replacement Auger Shear Pins	•	One Chute Assembly
•	One Snow Thrower Operator’s	•	One Product Registration Card	•	One Chute Control Rod
	Manual

•One Engine Manual

Assembly

Handle

1.Place the shift lever in the Forward-6 position.

2.Observe the lower rear area of the snow thrower to be sure both cables are aligned with roller guides before pivoting the handle upward. See Figure 3-1.

NOTE: Make certain the cables are seated properly in the roller guides. See Figure 3-2.

Figure 3-2

3.Secure the handle by tightening the plastic knob located on both the left and right sides of the handle. Remove

and discard any rubber bands, if present. They are for packaging purposes only.

Figure 3-1

7

Chute Assembly

1.Remove cotter pin, wing nut and hex screw from chute control head. Remove clevis pin and bow-tie cotter pin from chute support bracket. See Figure 3-3.

3.Place chute onto chute base and ensure chute control rod is positioned under the handle panel. Secure chute control head to chute support bracket with clevis pin and bow-tie cotter pin removed in step 1. See Figure 3-5.

Chute Control Head

2

1 1

Chute Support

Bracket

Chute

	Chute Base
	Figure 3-3		Figure 3-5
		4.	Finish securing chute control head by installing hex bolt
2.	Insert the round end of the chute control rod into the chute

control head. Push rod as far into chute control head as	and wing nut. See Figure 3-6.
possible, keeping the holes in the rod pointing upward. See
Figure 3-4.

Figure 3-6

Figure 3-4

8		Section 3— Assembly & Set-Up

5.Insert the other end of the chute control rod into the coupler below the handle panel. Make sure to line up the flat end of the rod and the flat end of the coupler. You may need to rotate the rod around until these two surfaces line up. See Figure 3-7 inset.

Figure 3-7

6.Push the chute control rod toward the control panel until the hole in the rod lines up with the middle hole in the chute control input and insert the cotter pin. See Figure 3-8.

NOTE: There is a reference hole provided at rear end of control rod to help know when holes are vertical.

Figure 3-8

NOTE: The hole furthest from the chute control head is used to achieve further engagement of the chute control rod into the coupler if required. Refer to the Maintenance & Adjustments section for Chute Control Rod adjustment. The hole closest to the chute control head is used for manual movement of the chute assembly if required. Refer to the Controls & Features section.

7.Check that the cables are properly routed through the cable guide on top of the engine. See Figure 3-9.

NOTE: For smoothest operation, the cables should all be to the left of the chute directional control rod.

Figure 3-9

Section 3 — Assembly & Set-Up		9

Set-Up

Shear Pins

A pair of replacement auger shear pins and bow tie cotter pins are included with your snow thrower. Store them in your snow thrower’s dash panel until needed. See Figure 3-10.

Figure 3-10

Chute Clean-Out Tool

The chute clean-out tool is fastened to the top of the auger housing with a mounting clip and a cable tie at the factory. Cut the cable tie before operating the snow thrower. See Figure 3-11.

Chute Clean-Out Tool

Figure 3-11

Tire Pressure

WARNING: Under any circumstance do not exceed manufacturer’s recommended psi. Equal tire pressure should be maintained at all times. Excessive pressure when seating beads may cause tire/rim assembly to burst with force sufficient to cause serious injury. Refer to side wall of tire for recommended pressure.

The tires are over-inflated for shipping purposes. Check the tire pressure before operating the snow thrower. Refer to the tire side wall for tire manufacturer’s recommended psi and deflate (or inflate) the tires as necessary.

NOTE: If the tire pressure is not equal in both tires, the machine may not travel in a straight path and the shave plate may wear unevenly.

Adjustments

Skid Shoes

The snow thrower skid shoes are adjusted upward at the factory for shipping purposes. Adjust them downward, if desired, prior to operating the snow thrower.

CAUTION: It is not recommended that you operate this snow thrower on gravel as it can easily pick up and throw loose gravel, causing personal injury or damage to the snow thrower and surrounding property.

•For close snow removal on a smooth surface, raise skid shoes higher on the auger housing.

•Use a middle or lower position when the area to be cleared is uneven, such as a gravel driveway.

NOTE: If you choose to operate the snow thrower on a gravel surface, keep the skid shoes in position for maximum clearance between the ground and the shave plate.

10 Section 3— Assembly & Set-Up

To adjust the skid shoes:

1.Loosen the four hex nuts (two on each side) and carriage bolts. Move skid shoes to desired position. See Figure 3-12.

6.Confirm that the auger has completely stopped rotating and shows NO signs of motion. If the auger shows ANY signs of rotating, immediately return to the operator’s position and shut off the engine. Wait for ALL moving parts to stop before re-adjusting the auger control.

7.To readjust the control cable, loosen the upper hex screw on the auger cable bracket. See Figure 3-13.

Figure 3-12

2.Make certain the entire bottom surface of skid shoe is against the ground to avoid uneven wear on the skid shoes.

3.Retighten nuts and bolts securely.

Auger Control

WARNING! Prior to operating your snow thrower, carefully read and follow all instructions below. Perform all adjustments to verify your snow thrower is operating safely and properly.

Check the adjustment of the auger control as follows:

1.When the auger control is released and in the disengaged “up” position, the cable should have very little slack. It should NOT be tight.

2.In a well-ventilated area, start the snow thrower engine. Refer to Engine Operator’s Manual.

3.While standing in the operator’s position (behind the snow thrower), engage the auger.

4.Allow the auger to remain engaged for approximately ten (10) seconds before releasing the auger control. Repeat this several times.

5.With the throttle control in the FAST (rabbit) position and the auger control in the disengaged “up” position, walk to the front of the machine.

Figure 3-13

8.Position the bracket upward to provide more slack (or downward to increase cable tension).

9.Retighten the upper hex screw.

10.Repeat steps 2 through 6 above to verify proper adjustment has been achieved.

Section 3 — Assembly & Set-Up		11

Controls and Features	4

Drive Control

Shift Lever

Headlight

Manual Chute

Directional Control

Chute Assembly

Chute Clean

Out Tool

Skid Shoe

Augers

Figure 4-1

Electric Chute

Directional Control

Auger Control

Heated Grips

Steering Trigger

Control

Snow thrower controls and features are described below and illustrated in Figure 4-1.

Shift Lever

The shift lever is located in the right side of the handle panel and is used to determine ground speed and direction of travel.

Forward

There are six forward (F) speeds. Position one (1) is the slowest and position six (6) is the fastest.

Reverse

There are two reverse (R) speeds. One (1) is the slower and two (2) is the faster.

Skid Shoes

Position the skid shoes based on surface conditions. Adjust upward for hard-packed snow. Adjust downward when operating on gravel or crushed rock surfaces. See Set-Up & Assembly section. Skid shoe styles and appearance vary by model.

Augers

When engaged, the augers rotate and draw snow into the auger housing.

Chute Assembly

Snow drawn into the auger housing is discharged out the chute assembly. Chute assembly styles and appearance vary by model.

Headlight

The headlight is located on top of the handle panel and is automatically turned on when the engine is started.

12

Auger Control

Steering Trigger Controls

The auger control is located on the left handle. Squeeze the control grip against the handle to engage the augers and start snow throwing action. Release to stop.

Drive Control / Auger Clutch Lock

The drive control is located on the right handle. Squeeze the control grip against the handle to engage the wheel drive. Release to stop.

The drive control also locks the auger control so that you can operate the chute directional control without interrupting the snow throwing process. If the auger control is engaged

simultaneously with the drive control, the operator can release the auger control (on the left handle) and the augers will remain engaged. Release both controls to stop the augers and wheel drive.

NOTE: Always release the drive control before changing speeds. Failure to do so will result in increased wear on your machine’s drive system.

Heated Grips

CAUTION: It is recommended that you wear gloves when using the heated grip. If the heated grip becomes too hot, turn it off.

To activate the heated grips, move the switch found on the rear of the dash panel into the ON position. To turn off the heated grips, move the switch found on the rear of the dash panel to the OFF position.

The left and right wheel steering trigger controls are located on the underside of the handles.

•Squeeze the right control to turn right.

•Squeeze the left control to turn left.

CAUTION: Operate the snow thrower in open areas until you are familiar with these controls.

Electric Chute Directional Control

ELECTRIC CHUTE

DIRECTIONAL CONTROL

	CHUTE TILT DOWN
CHUTE	CHUTE
ROTATE	ROTATE
LEFT	RIGHT
	CHUTE TILT UP

The electric chute directional control is located on the right side of the dash panel.

•To change the direction in which snow is thrown, move the joy-stick to the right or to the left.

•To change the angle/distance which snow is thrown, pivot the joy-stick forward or backward.

Section 4 — Controls and Features		13

Manual Chute Directional Control

Proceed as follows to utilize the manual chute directional control:

1.Remove the cotter pin from either of the holes furthest from the chute assembly on the chute rotation assembly.

2.Push in the chute control rod until the hole in it lines up with the third hole in the chute rotation assembly. See Figure 4-2.

Figure 4-2

3.Reinsert the cotter pin through this hole and the chute control rod as shown in Figure 4-2.

4.Grasp the indented portion of the chute control rod and manually rotate the chute assembly to the right or to the left. See Figure 4-3.

Figure 4-3

Chute Clean-Out Tool

WARNING! Never use your hands to clear a clogged chute assembly. Shut off engine and remain behind handles until all moving parts have stopped before unclogging.

The chute clean-out tool is conveniently fastened to the rear of the auger housing with a mounting clip. Should snow and ice become lodged in the chute assembly during operation, proceed as follows to safely clean the chute assembly and chute opening:

1.Release both the Auger Control and the Drive Control.

2.Stop the engine. Refer to the Engine Operator’s Manual. Remove the key.

3.Remove the clean-out tool from the clip which secures it to the rear of the auger housing.

4.Use the shovel-shaped end of the clean-out tool to dislodge and scoop any snow and ice which has formed in and near the chute assembly.

5.Refasten the clean-out tool to the mounting clip on the rear of the auger housing, reinsert the key and start the snow thrower’s engine.

While standing in the operator’s position (behind the snow thrower), engage the auger control for a few seconds to clear any remaining snow and ice from the chute assembly.

14 Section 4 — Controls and Features

Operation

Starting and Stopping the Engine

Refer to the Engine Operator’s Manual packed with your snow thrower for instructions on starting and stopping the engine.

To Engage Drive

1.With the throttle control in the Fast (rabbit) position, move shift lever into one of the six forward (F) positions or two reverse (R) positions. Select a speed appropriate for the snow conditions and a pace you’re comfortable with.

2.Squeeze the drive control against the handle the snow thrower will move. Release it and drive motion will stop.

To Engage Augers

To engage the augers and start throwing snow, squeeze the auger control against the left handle. Release to stop the augers.

To Steer

With the drive control engaged, squeeze the right steering trigger control to turn right. Squeeze the left steering trigger control to turn left.

CAUTION: Operate the snow thrower in open areas and at slow speeds until you are familiar with the drive control and comfortable operating the steering controls.

Engage Heated Grips

CAUTION: It is recommended that you wear gloves when using the heated grip. If the heated grip becomes too hot, turn it off.

To activate the heated grips, move the switch found on the rear of the dash panel into the ON position. See Figure 5-1.

Figure 5-1

5

Replacing Shear Pins

The augers are secured to the spiral shaft with shear pins and bow-tie cotter pins. If the auger should strike a foreign object or ice jam, the snow thrower is designed so that the pins may shear. If the augers will not turn, check to see if the pins have sheared. See Figure 5-2.

Figure 5-2

CAUTION: NEVER replace the auger shear pins with anything other than OEM Part No. 738-04124A replacement shear pins. Any damage to the auger gearbox or other components as a result of failing to do so will NOT be covered by your snow thrower’s warranty.

WARNING! Always turn off the snow thrower’s engine and remove the key prior to replacing shear pins.

15

Maintenance & Adjustments	6

Maintenance

Engine

Refer to the Engine Operator’s Manual.

Shave Plate and Skid Shoes

The shave plate and skid shoes on the bottom of the snow thrower are subject to wear. They should be checked periodically and replaced when necessary.

NOTE: Deluxe skid shoes (on select models) have two wear edges. When one side wears out, they can be rotated 180° to use the other edge.

To remove skid shoes:

1.Remove the four carriage bolts and hex flange nuts which secure them to the snow thrower.

2.Reassemble new skid shoes with the four carriage bolts (two on each side) and hex flange nuts. Refer to Figure 6-1.

NOTE: Augers not shown for clarity

Figure 6-1

To remove shave plate:

1.Remove the carriage bolts and hex nuts which attach it to the auger housing.

2.Reassemble new shave plate, making sure heads of carriage bolts are to the inside of housing. Tighten securely.

Tire Pressure

Refer to page 10 for information regarding tire pressure.

Lubrication

Gear Shaft

The gear (hex) shaft should be lubricated at least once a season or after every twenty-five (25) hours of operation.

1.Allow the engine to run until it is out of fuel.

2.Carefully pivot the snow thrower up and forward so that it rests on the auger housing.

3.Remove the frame cover from the underside of the snow thrower by removing the self-tapping screws which secure it. Refer to Figure 7-4.

4.Apply a light coating of Bostik Regular Grade Never-Seez® to the hex shaft. See Figure 6-2.

Figure 6-2

NOTE: When lubricating the hex shaft, be careful not to get any oil on the aluminum drive plate or the rubber friction wheel. Doing so will hinder the snow thrower’s drive system. Wipe off any excess or spilled oil.

Wheels

At least once a season, remove both wheels. Clean and coat the axles with a multipurpose automotive grease before reinstalling wheels.

16