Toro 22532 Operator's Manual

FormNo.3429-943RevB
AugerDrive
TXL2000ToolCarrier
ModelNo.22532—SerialNo.318000001andUp
Registeratwww.T oro.com. OriginalInstructions(EN)
*3429-943*B
WARNING
CALIFORNIA
Proposition65Warning
Useofthisproductmaycauseexposure
tochemicalsknowntotheStateof
Californiatocausecancer,birthdefects,
orotherreproductiveharm.
Introduction
Important:Withyourmobiledevice,youcan
scantheQRcodeontheserialnumberdecal(if equipped)toaccesswarranty,parts,andother productinformation.
Theaugerisahydraulicallypoweredattachment intendedtobeusedonaTorotoolcarrier.Itis designedprimarilytodigverticalholesintheearthfor theinstallationofposts,plants,andotherconstruction andlandscapingneeds.Usingthisproductfor purposesotherthanitsintendedusecouldprove dangeroustoyouandbystanders.
Readthisinformationcarefullytolearnhowtooperate andmaintainyourproductproperlyandtoavoid injuryandproductdamage.Y ouareresponsiblefor operatingtheproductproperlyandsafely .
Visitwww.Toro.comforproductsafetyandoperation trainingmaterials,accessoryinformation,helpnding adealer,ortoregisteryourproduct.
Wheneveryouneedservice,genuineToroparts,or additionalinformation,contactanAuthorizedService DealerorToroCustomerServiceandhavethemodel andserialnumbersofyourproductready.Figure1 identiesthelocationofthemodelandserialnumbers ontheproduct.Writethenumbersinthespace provided.
g267889
Figure1
1.Modelandserialnumberlocation
ModelNo.
SerialNo.
Thismanualidentiespotentialhazardsandhas safetymessagesidentiedbythesafety-alertsymbol (Figure2),whichsignalsahazardthatmaycause seriousinjuryordeathifyoudonotfollowthe recommendedprecautions.
g000502
Figure2
1.Safety-alertsymbol
©2019—TheToro®Company 8111LyndaleAvenueSouth Bloomington,MN55420
Thismanualuses2wordstohighlightinformation. Importantcallsattentiontospecialmechanical informationandNoteemphasizesgeneralinformation worthyofspecialattention.
2
Contactusatwww.Toro.com.
PrintedintheUSA
AllRightsReserved
Contents
Safety.......................................................................3
GeneralSafety...................................................3
SlopeSafety.......................................................4
AugerSafety.......................................................4
MaintenanceandStorageSafety........................4
SafetyandInstructionalDecals..........................5
ProductOverview.....................................................5
Specications....................................................5
Operation..................................................................6
InstallingandRemovingtheAttachment.............6
InstallinganAugerBit.........................................6
RemovinganAugerBit.......................................7
DiggingaHole....................................................7
TransportPosition..............................................8
Maintenance.............................................................9
RecommendedMaintenanceSchedule(s).............9
GreasingtheHingePins.....................................9
CheckingtheHydraulicLines.............................9
CheckingthePlanetaryGearcaseOil...............10
ChangingthePlanetaryGearcase
Oil.................................................................10
Storage....................................................................11
Troubleshooting......................................................12
Safety
DANGER
Theremaybeburiedutilitylinesinthework area.Diggingintothemmaycauseashock oranexplosion.
Havethepropertyorworkareamarkedfor buriedlinesanddonotdiginmarkedareas. Contactyourlocalmarkingserviceorutility companytohavethepropertymarked(for example,intheUS,call811orinAustralia, call1100forthenationwidemarkingservice).
GeneralSafety
Alwaysfollowallsafetyinstructionstoavoidserious injuryordeath.
Alwaystransporttheattachmentclosetothe
ground,withtheloaderarmsretracted;referto
TransportPosition(page8).
Havethepropertyorworkareamarkedforburied
linesandotherobjects,anddonotdiginmarked areas.
ReadandunderstandthecontentofthisOperator’s
Manualbeforestartingtheengine.
Useyourfullattentionwhileoperatingthe
machine.Donotengageinanyactivitythat causesdistractions;otherwise,injuryorproperty damagemayoccur.
Neverallowchildrenoruntrainedpeopleto
operatethemachine.
Keepyourhandsandfeetawayfromthemoving
componentsandattachments.
Donotoperatethemachinewithouttheguards
andothersafetyprotectivedevicesinplaceand workingonthemachine.
Keepbystandersandpetsasafedistanceaway
fromthemachine.
Stopthemachine,shutofftheengine,andremove
thekeybeforeservicing,fueling,orunclogging themachine.
Improperlyusingormaintainingthismachinecan resultininjury.T oreducethepotentialforinjury, complywiththesesafetyinstructionsandalwayspay attentiontothesafety-alertsymbol,whichmeans Caution,Warning,orDanger—personalsafety instruction.Failuretocomplywiththeseinstructions mayresultinpersonalinjuryordeath.
Youcanndadditionalsafetyinformationwhere neededthroughoutthisOperator’sManual.
3
SlopeSafety
AugerSafety
Operatethemachineupanddownslopeswith
theheavyendofthemachineuphill.Weight distributionchangeswithattachments.This attachmentmakesthefrontofmachinetheheavy end.
Keeptheattachmentintheloweredposition
withtheloaderarmsretractedwhenonslopes.
Raisingtheattachmentorextendingtheloader armsonaslopeaffectsthestabilityofthemachine.
Slopesareamajorfactorrelatedtolossofcontrol
andtip-overaccidents,whichcanresultinsevere injuryordeath.Operatingthemachineonany slopeoruneventerrainrequiresextracaution.
Establishyourownproceduresandrulesfor
operatingonslopes.Theseproceduresmust includesurveyingthesitetodeterminewhich slopesaresafeformachineoperation.Always usecommonsenseandgoodjudgmentwhen performingthissurvey.
Slowdownanduseextracareonhillsides.Ground
conditionscanaffectthestabilityofthemachine.
Avoidstartingorstoppingonaslope.Ifthe
machinelosestraction,proceedslowly,straight downtheslope.
Avoidturningonslopes.Ifyoumustturn,turn
slowlyandkeeptheheavyendofthemachine uphill.
Keepyourhands,feet,andanyotherpartofyour
bodyorclothingawayfrommovingaugerorother parts.
Keepyourhandsandngersawayfromthecradle
arms.
Usecautionwhenusingtheaugernearfences,
ditches,slopes,orotherobstacles.
Tilttheattachmentfullyrearwardsothatthe
augerrestsinthecradlewhentransportingthe attachmentwiththetractionunit.
Alwayslowertheattachmentandshutoffthe
machineeachtimeyouleavetheoperating position.
MaintenanceandStorage Safety
Checkfastenersatfrequentintervalsforproper
tightnesstoensurethattheequipmentisinsafe operatingcondition.
RefertotheOperator’sManualforimportant
detailsifyoustoretheattachmentforanextended periodoftime
Maintainorreplacesafetyandinstructionlabels,
asnecessary.
Keepallmovementsonslopesslowandgradual.
Donotmakesuddenchangesinspeedor direction.
Ifyoufeeluneasyoperatingthemachineona
slope,donotdoit.
Watchforholes,ruts,orbumps,asuneventerrain
couldoverturnthemachine.T allgrasscanhide obstacles.
Usecautionwhenoperatingonwetsurfaces.
Reducedtractioncouldcausesliding.
Donotoperatethemachineneardrop-offs,
ditches,embankments,orbodiesofwater.The machinecouldsuddenlyrolloverifawheelor trackgoesovertheedgeortheedgecavesin. Maintainasafedistancebetweenthemachine andanyhazard.
Donotremoveoraddattachmentsonaslope.
Donotparkthemachineonahillsideorslope.
4
SafetyandInstructional
ProductOverview
Decals
Safetydecalsandinstructionsare easilyvisibletotheoperatorandare locatednearanyareaofpotential danger.Replaceanydecalthatis damagedormissing.
125-6128
1.Highpressureuidhazard,injectionintothebody—read theOperator’sManualbeforeperformingmaintenance.
133-8061
decal125-6128
1.Mountingplate4.Drivehead
2.Motor
3.Cradlearms
decal133-8061
Specications
Figure3
5.Driveshaft
g266844
Note:Specicationsanddesignaresubjectto
changewithoutnotice.
Width
Length
Height
Weightwithoutbit
Toensureoptimumperformanceandcontinuedsafety certicationofthemachine,useonlygenuineToro replacementpartsandaccessories.Replacement partsandaccessoriesmadebyothermanufacturers couldbedangerous,andsuchusecouldvoidthe productwarranty.
117cm(46inches)
84cm(33inches)
51cm(20inches)
163kg(360lb)
1.Warning—stayawayfrom movingparts.
2.Entanglementhazard, auger—keepbystanders away.
decal138-0540
138-0540
3.Electricshockhazard; explosionhazard—donot operateifpowerlinesmay bepresent;callyourlocal utilitycompany.
5
Operation
Determinetheleftandrightsidesofthemachinefrom thenormaloperatingposition.
InstallingandRemoving theAttachment
RefertotheOperator’sManualforthetractionunitfor theinstallationandremovalprocedure.
Important:Beforeinstallingtheattachment,
positionthemachineonalevelsurface,ensure thatthemountplatesarefreeofanydirtordebris, andensurethatthepinsrotatefreely .Ifthepins donotrotatefreely,greasethem.
Note:Alwaysusethetractionunittoliftandmove
theattachment.T omoveanaugerwithoutthedrive head,slingastrapovereachendoftheaugerand hoistittothedesiredlocation.
CAUTION
Hydrauliccouplers,hydrauliclines/valves, andhydraulicuidmaybehot.Ifyoucontact hotcomponents,youmaybeburned.
Weargloveswhenoperatingthehydraulic couplers.
Allowthemachinetocoolbeforetouching hydrauliccomponents.
Donottouchhydraulicuidspills.
InstallinganAugerBit
WARNING
Theaugerheadswingsfreelyinthecradle arms.Yourhandsorngerscouldget pinchedandseverelyinjuredoramputatedif theyarecaughtbetweenthecradlearmsand theswingingdrivehead.
WARNING
Ifyoudonotfullyseatthequick-attach pinsthroughtheattachmentmountplate, theattachmentcouldfalloffthemachine, crushingyouorbystanders.
Ensurethatthequick-attachpinsarefully seatedintheattachmentmountplate.
WARNING
Hydraulicuidescapingunderpressurecan penetrateskinandcauseinjury.Fluidinjected intotheskinmustbesurgicallyremoved withinafewhoursbyadoctorfamiliarwith thisformofinjury;otherwise,gangrenemay result.
Ensurethatallhydraulic-uidhoses andlinesareingoodconditionandall hydraulicconnectionsandttingsaretight beforeapplyingpressuretothehydraulic system.
Keepyourbodyandhandsawayfrom pinholeleaksornozzlesthateject high-pressurehydraulicuid.
Usecardboardorpapertondhydraulic leaks;neveruseyourhands.
Keepyourhandsandngersawayfromthe cradlearms.
1.Parkthemachineonalevelsurface,engagethe parkingbrake,andlowertheloaderarms.
2.Tilttheaugerfullyrearwardsothatitrestsin thecradle.
3.Raisetheloaderarmssothatthedrivehead clearstheground.
4.Maneuverthedriveshaftintotheendofthe augershaftorextension(ifapplicable)asshown inFigure4.
Figure4
1.Drivehead
5.Shutofftheengineandremovethekey.
6.Securetheaugertothedriveheadwithapin andlockpin.
2.Augershaft
g268164
6
Figure5
1.Pin2.Lockpin
DiggingaHole
Important:Beforedigging,ensurethatthe
groundisfreeofanytrashordebris.
1.Raisetheloaderarmsandrotatetheattachment plateforwardsothatthedriveheadisfreefrom thecradlearms.
2.Lowertheaugertothesoilatthesiteofthe proposedhole.
g266891
3.TogglethethrottleswitchtoHIGHIDLE.
4.Engagetheforwardowhydraulicstobegin digging.
7.Starttheengine.
8.Raisetheaugerfreeoftheground(Figure6).
Figure6
9.Whentheaugerisvertical,tilttheattachment platerearwarduntilthedriveheadcontactsthe attachmentplatetostabilizetheaugerandkeep itfromswingingfreely(Figure6).
RemovinganAugerBit
1.Drivethemachinetothestoragelocationfor theauger.
2.Whileloweringthearms,driveslowlybackwards untiltheaugerishorizontal.
3.Shutofftheengineandremovethekey.
4.Removethepinandlockpinsecuringthedrive headtotheauger(Figure5).
5.Lowertheaugerslowlyasthesoilisloosened. Asyoudigdeeper,movethetractionunit backwardorforwardasrequiredtokeepthe augervertical(Figure7).
Note:Iftheaugerslows,decreasethe
downwardpressurefromtheloaderarms.If theaugerbecomesstuck,shutofftheauxiliary hydraulics,engagethereverseowhydraulics, andslowlyraisetheaugeroutofthehole.
Important:Donotmovethetractionunit
awaytoofarfromtheholewhiledigging; otherwise,youcandamagethegearboxor auger.
g266890
g266893
Figure7
6.Whentheaugerbecomesfullofsoil,shutoffthe auxiliaryhydraulicsandraisetheaugeroutof thehole.Engagetheaugerdrivetospinoffthe soil,thenresumedigging.
Important:Switchingtheauxiliary
hydraulicsrapidlyfromforwardtoreverse willhelptoshakeoffthesoil.
7.Whenyouaredonedigging,allowtheaugerto runforafewsecondstocleananyloosedirtout ofthehole,shutofftheauxiliaryhydraulics,and fullyraisetheaugeroutofthehole.
5.Starttheengineandbackthemachineaway fromtheauger.
7
TransportPosition
Whentransportinganysizeaugerovershort
distancesoranaugerlargerthan51cm(20inch) diameteroverlongerdistances,dothefollowing:
1.Raisetheaugersothatitclearstheground andisvertical(Figure8).
Whentransportinganaugersmallerthan51cm
(20inch)diameteroverlongdistancesorslopes, dothefollowing:
1.Whileloweringthearms,driveslowly backwardsuntiltheaugerishorizontal,then engagetheparkingbrake(ifapplicable).
2.Tilttheattachmentfullyrearwardsothatthe augerrestsinthecradle.
3.Asyoutransporttheauger,keepitasclose tothegroundaspossible,nomorethan15 cm(6inches)abovetheground.
Figure8
2.Tilttheattachmentplaterearwarduntilthe driveheadcontactstheattachmentplateto stabilizetheaugerandkeepitfromswinging freely.
g266890
Figure9
1.Nomorethan15cm(6 inches)abovetheground
2.Tilttheattachment rearward.
g268166
8
Maintenance
Determinetheleftandrightsidesofthemachinefromthenormaloperatingposition.
CAUTION
Ifyouleavethekeyintheswitch,someonecouldaccidentlystarttheengineandseriously injureyouorotherbystanders.
Removethekeyfromtheswitchbeforeyouperformanymaintenance.
RecommendedMaintenanceSchedule(s)
MaintenanceService
Interval
Aftertherst50hours
Beforeeachuseordaily
Every1,000hours
Beforestorage
MaintenanceProcedure
•Changetheplanetarygearcaseoil.
•Greasethehingepins.
•Checkthehydrauliclinesforleaks,loosettings,kinkedlines,loosemounting supports,wear,weather,andchemicaldeterioration.
•Inspecttheplanetarygearcase.Checktheoilleveliftheplanetarygearcaseis leakingoil.
•Checktheaugerteethandreplacethemiftheyaredamagedorworn.
•Changetheplanetarygearcaseoil.
•Checktheaugerteethandreplacethemiftheyaredamagedorworn.
•Paintchippedsurfaces.
GreasingtheHingePins
ServiceInterval:Beforeeachuseordaily
GreaseType:General-purposegrease
1.Parkthemachineonalevelsurface,engage theparkingbrake(ifapplicable),andlowerthe loaderarms.
2.Shutofftheengineandremovethekey.
3.Cleanthegreasettingswitharag(Figure10).
4.Connectagreaseguntoeachtting.
5.Pumpgreaseintothettingsuntilgreasebegins tooozeoutofthebearings.
6.Wipeupanyexcessgrease.
CheckingtheHydraulic Lines
ServiceInterval:Beforeeachuseordaily
WARNING
Hydraulicuidescapingunderpressurecan penetrateskinandcauseinjury.Fluidinjected intotheskinmustbesurgicallyremoved withinafewhoursbyadoctorfamiliarwith thisformofinjury;otherwise,gangrenemay result.
Keepyourbodyandhandsawayfrom pinholeleaksornozzlesthateject high-pressurehydraulicuid.
Figure10
Usecardboardorpapertondhydraulic leaks;neveruseyourhands.
g266925
9
CheckingthePlanetary
ChangingthePlanetary
GearcaseOil
ServiceInterval:Beforeeachuseordaily
1.Removetheauger;refertoRemovinganAuger
Bit(page7)
2.Tilttheattachmentmountplatesothattheauger driveisvertical.
3.Removetheoil-checkplug(Figure11).
Figure11
1.Oil-checkplug2.Oil-drainplug
GearcaseOil
ServiceInterval:Aftertherst50hours
Every1,000hours/Yearly(whichevercomes rst)
Type:80W-90gearoilthatmeetsorexceedsAPI servicecategoryGL-5
Capacity:0.94L(32oz)
1.Supportthedriveheadoveranoilpansothat theoutputshaftispointingdown.
2.Removetheoildrainplug(Figure11).
3.Whentheoiliscompletelydrained,turnthe driveheadsothattheaugerisstraightupand down(Figure11).
4.Installthedrainplug.
g266926
5.Removetheoil-checkplug.
6.Addthespeciedamountofoiltothegearcase.
7.Installtheoil-checkplug.
4.Useaashlighttolookintheplugholeand verifythattheoillevelis5.1cm(2inches)inside theplughole.
Note:Youcanalsocheckthelevelbyinserting
awireintotheplughole,markingitattheoutside oftheplughole,andnotingtheoilmarkonthe wire.
5.Addoilasneeded;refertoChanging
thePlanetaryGearcaseOil(page10)for
specications.
Important:Donotoverll.
10
Storage
1.Beforelong-termstorage,washtheattachment withmilddetergentandwatertoremovedirtand grime.
2.Checkandtightenallbolts,nuts,andscrews. Repairorreplaceanydamagedorwornpart.
3.Ensurethatallhydrauliccouplersareconnected togethertopreventcontaminationofthe hydraulicsystem.
4.Paintallscratchedorbaremetalsurfaces.
Note:PaintisavailablefromyourAuthorized
ServiceDealer.
5.Storetheattachmentinaclean,drygarageor storagearea.Coverittoprotectitandkeepit clean.
11
Troubleshooting
Thedriveheaddoesnotoperate.
Problem
1.Hydrauliccouplernotcompletely connected.
2.Ahydrauliccouplerneedstobe replaced.
3.Thereisanobstructioninahydraulic hose.
4.Ahydraulichoseiskinked.4.Replacethekinkedhose.
5.Thegearboxiscontaminated.
PossibleCauseCorrectiveAction
1.Checkandtightenallcouplers.
2.Checkthecouplersandreplaceany thatarewornordamaged.
3.Findandremovetheobstruction.
5.RefertoyourAuthorizedService Dealer.
12
Notes:
Notes:
Notes:
CaliforniaProposition65WarningInformation
Whatisthiswarning?
Youmayseeaproductforsalethathasawarninglabellikethefollowing:
WARNING:CancerandReproductiveHarm—www.p65Warnings.ca.gov.
WhatisProp65?
Prop65appliestoanycompanyoperatinginCalifornia,sellingproductsinCalifornia,ormanufacturingproductsthatmaybesoldinorbroughtinto California.ItmandatesthattheGovernorofCaliforniamaintainandpublishalistofchemicalsknowntocausecancer,birthdefects,and/orother reproductiveharm.Thelist,whichisupdatedannually,includeshundredsofchemicalsfoundinmanyeverydayitems.ThepurposeofProp65isto informthepublicaboutexposuretothesechemicals.
Prop65doesnotbanthesaleofproductscontainingthesechemicalsbutinsteadrequireswarningsonanyproduct,productpackaging,orliteraturewith theproduct.Moreover,aProp65warningdoesnotmeanthataproductisinviolationofanyproductsafetystandardsorrequirements.Infact,the CaliforniagovernmenthasclariedthataProp65warning“isnotthesameasaregulatorydecisionthataproductis‘safe’or‘unsafe.’”Manyofthese chemicalshavebeenusedineverydayproductsforyearswithoutdocumentedharm.Formoreinformation,gotohttps://oag.ca.gov/prop65/faqs-view-all
AProp65warningmeansthatacompanyhaseither(1)evaluatedtheexposureandhasconcludedthatitexceedsthe“nosignicantrisklevel”;or(2) haschosentoprovideawarningbasedonitsunderstandingaboutthepresenceofalistedchemicalwithoutattemptingtoevaluatetheexposure.
Doesthislawapplyeverywhere?
Prop65warningsarerequiredunderCalifornialawonly.ThesewarningsareseenthroughoutCaliforniainawiderangeofsettings,includingbutnot limitedtorestaurants,grocerystores,hotels,schools,andhospitals,andonawidevarietyofproducts.Additionally ,someonlineandmailorder retailersprovideProp65warningsontheirwebsitesorincatalogs.
.
HowdotheCaliforniawarningscomparetofederallimits?
Prop65standardsareoftenmorestringentthanfederalandinternationalstandards.TherearevarioussubstancesthatrequireaProp65warning atlevelsthatarefarlowerthanfederalactionlimits.Forexample,theProp65standardforwarningsforleadis0.5μg/day,whichiswellbelow thefederalandinternationalstandards.
Whydon’tallsimilarproductscarrythewarning?
ProductssoldinCaliforniarequireProp65labellingwhilesimilarproductssoldelsewheredonot.
AcompanyinvolvedinaProp65lawsuitreachingasettlementmayberequiredtouseProp65warningsforitsproducts,butothercompanies
makingsimilarproductsmayhavenosuchrequirement.
TheenforcementofProp65isinconsistent.
CompaniesmayelectnottoprovidewarningsbecausetheyconcludethattheyarenotrequiredtodosounderProp65;alackofwarningsfora
productdoesnotmeanthattheproductisfreeoflistedchemicalsatsimilarlevels.
WhydoesToroincludethiswarning?
Torohaschosentoprovideconsumerswithasmuchinformationaspossiblesothattheycanmakeinformeddecisionsabouttheproductstheybuyand use.T oroprovideswarningsincertaincasesbasedonitsknowledgeofthepresenceofoneormorelistedchemicalswithoutevaluatingthelevelof exposure,asnotallthelistedchemicalsprovideexposurelimitrequirements.WhiletheexposurefromT oroproductsmaybenegligibleorwellwithinthe “nosignicantrisk”range,outofanabundanceofcaution,T orohaselectedtoprovidetheProp65warnings.Moreover ,ifTorodoesnotprovidethese warnings,itcouldbesuedbytheStateofCaliforniaorbyprivatepartiesseekingtoenforceProp65andsubjecttosubstantialpenalties.
RevA
Loading...