Toro 22544 Installation Instructions

Pick-UpBroomGutterBrush

TXL2000ToolCarrier

ModelNo.22544

Installation

LooseParts

Usethechartbelowtoverifythatallpartshavebeenshipped.

FormNo.3426-135RevC

InstallationInstructions

Description

Nopartsrequired

Gutterbrushmanifold
Gutterbrusharm
Brushhead1
Bolt(7/16x1inch)
Lockwasher1
Flatwasher1
Hitchpin1
Hitchclip1
Shorthoses
Elbowtting
Narrowhoses2

Nopartsrequired

PreparingtheMachine

Important:Thiskitinstallstothepick-upbroom;

acquirethepick-upbroombeforeinstallation.

Note:Thegutterbrushcanbeinstalledontheright

orleftsideofthepickupbroom;thismanualshows
theinstallationtotherightside.

Qty.

Use

–

1
1

3

2
1

–

Preparethemachine.

Installthegutterbrush.

Installthehoses.

Completetheinstallation.

Note:Determinetheleftandrightsidesofthe

machinefromthenormaloperatingposition.

1.Parkthetractionunitonalevelsurface.

2.Disengagetheauxiliaryhydraulics.

3.Loweranyequippedattachments;refertoyour
Operator’sManual.

4.Engagethetractionunitparkingbrake.

5.Shutoffthetractionunitengineandremovethe
key.

6.Disconnectthetractionunitbattery;refertoyour
Operator’sManual.

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8111LyndaleAvenueSouth
Bloomington,MN55420

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OriginalInstructions(EN)

PrintedintheUSA

AllRightsReserved

*3426-135*C

InstallingtheGutterBrush

Important:Youmaydiscardallremovedparts

unlessotherwisenoted.

WARNING

Seekimmediatemedicalattentionifuidis
injectedintoskin.Injecteduidmustbe
surgicallyremovedwithinafewhoursbya
doctor.

•Ensurethatallhydraulic-uidhoses
andlinesareingoodconditionandall
hydraulicconnectionsandttingsaretight
beforeapplyingpressuretothehydraulic
system.

•Keepyourbodyandhandsawayfrom
pinholeleaksornozzlesthateject
high-pressurehydraulicuid.

•Usecardboardorpapertondhydraulic
leaks.

•Safelyrelieveallpressureinthehydraulic
systembeforeperforminganyworkonthe
hydraulicsystem.

4.Installthebrushheadtothegutterbrushusing
thebolt,lockwasherandretainingwasher
(Figure2).

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Figure2

1.Removethenutandboltsecuringthehose
clamptothemanifoldmountingbracketonthe
leftsideofthemachineandremovetheclamp.

2.Installthegutterbrushmanifoldtothemanifold
mountingbracketwiththe3bolts(7/16x1inch),
lockwashers,andatwashers(Figure1).

Figure1

1.Bolt(7/16x1inch)

2.Lockwasher

3.Flatwasher

4.Gutterbrushmanifold

3.Removethebolt,lockwasher,andretaining
washerfromthebottomofthegutter-brush
broommotor.

1.Gutterbrushmotorshaft

2.Retainingwasher4.Bolt

3.Lockwasher

5.Positionthegutterbrushonthedesiredside
ofthepick-upbroomandinstallthehitchpin
throughthemountholes(Figure3).

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Figure3

1.Hitchpin3.Hitchclip

2.Gutterbrushmount(left

side)

4.Gutterbrushmount(right
side)

2

6.Securethegutterbrushtothecornerofthe
pick-upbroomwiththeadjustmentchain;refer
toAdjustingtheGutterBrushHeight(page5).

7.Markwhichhoseisinwhichportonthepick-up
broommotoranddisconnectthehoses;plug
thehoseendsandsetthemasideforlater
installation.

8.Supportthepick-upbroombrushandbroom
shaftsothatthebroomwillnotfallwhen
removingthepick-upbroomhydraulicmotor.

9.Removethenuts(1/2inch)andboltssecuring
thepick-upbroomhydraulicmotorandmount
bracket,rotatetheassemblyclockwise90°,and
installtherotatedassemblywiththeremoved
hardware(Figure4).

10.RemovethestraightttingsinstalledintheA
andBportsofthemotormanifold.

Note:Youmayneedtoremove1ofthe

socket-headcapscrewstoaccomplishthis.

InstallingtheHoses

1.Installtheshorthosestothemotormanifold
ports;connectthehoseinpick-upbroommotor
port“B”tothegutterbrushmanifoldport“M1”
andthehoseinpick-upbroommotorport“A”to
gutterbrushmanifoldport“M2”.

2.Connectthehosethatwasconnectedtopick-up
broommotorport“A”toport“P2”onthegutter
brushmanifold.

3.Connectthehosethatwasconnectedtopick-up
broommotorport“B”toport“P1”onthegutter
brushmanifold.

Figure4

1.Routethecasedrainhose
throughhere.

2.Elbowtting

3.Casedrainplughole

6.Installthenarrowhosesfromthegutterbrush

manifoldtothegutterbrushmotoraccordingto
theinstructionsbelow:

•Ifthegutterbrushismountedontheright

sideofthepick-upbroom,routethehoses
throughbothhoseguides,connectthehose
fromport“A”onthegutterbrushmotorto
port“M3”onthegutterbrushmanifold,and
connectthehosefromport“B”toport“M4”
(Figure5).

•Ifthegutterbrushismountedontheleft

sideofthepick-upbroom,routethehoses
throughthecenterhoseguide,connectthe
gutterbrushhosefromport“A”onthegutter
brushmotortoport“M4”onthegutterbrush
manifold,andconnectthehosefromport“B”
toport“M3”.

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4.Removethecasedrainplugonthepick-up
broomhydraulicmotor(locatedontheopposite
sideofthemotorfromthehoseports).

5.Installtheelbowttingorientedsothatthetting
pointstowardtheholeinthemotorguard.

3

Figure5

Rightsidemountshown

1.Port“M3”3.Port“A”

2.Port“M4”

4.Port”B”

CompletingtheInstallation

1.Tightenallthehoseconnections.

2.Connectthetractionunitbattery;refertoyour
Operator’sManual.

3.Turnonthetractionunitandtestthegutterbrush
operation;withthepick-upbroomspinning
forward(clockwisewhenlookingfromthemotor
end),thegutterbrushshouldthrowmaterialin
frontofthepick-upbroom.

4.Ifthegutterbrushdoesnotspinwiththepick-up
broomspinningforward,runthebroominthe
reversedirection;ifthegutterbrushspins,the
narrowhosesareinstalledincorrectly.

Note:Wheninstalledcorrectly,thegutterbrush

g269332

doesnotoperatewhenthepick-upbroomis
spinningbackward.

5.Ifanyhydraulicuidwasspilled,ensurethatthe
tractionunithydraulicuidisatthecorrectlevel;
refertoyourtractionunitOperator’sManual.

7.Connectthecasedrainhosetothegutterbrush
manifoldandtotheelbowttingofthepick-up
broomandsecurethecasedrainhosetothe
motorhoseswithzipties.

4

Operation

AdjustingtheGutterBrush
Speed

Thegutterbrushisequippedwithavariable-speed
knobontopofthegutterbrushmanifold(Figure6).

Turnthisknobcounterclockwisetolowerthespeed,
andturnitclockwisetoincreasethespeedof
thegutterbrush.Turningtheknoballtheway
counterclockwiseturnsoffthegutterbrush.

AdjustingtheGutterBrush
Height

Adjustthepositionoftheadjustmentchaintoraise
orlowerthegutterbrush.Liftuponthebrushand
placetheadjustmentchainintheslotforthedesired
brushheight(Figure7).

Whenthegutterbrushisnotinuse,pullthechainback
asfaraspossibletoraiseitintothestorageposition.

1.Variable-speedknob

Figure6

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Figure7

1.Chainslot

2.Adjustmentchain

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5

Maintenance

LubricatingtheBrush
Cutter

1.Parkthetractionunitonalevelsurface,engage
theparkingbrake,andlowertheloaderarms.

2.Shutoffthetractionunitengineandremovethe
key.

3.Cleanthegreasettingswitharag.

4.Connectagreaseguntothebrushcutterhinge
pingreasetting(Figure8).

MiscellaneousMaintenance

•Checkforwearonbrushhead;ifthewirelengthof

thegutterbrushislessthan15.25cmor6inches
(abouthalftheoriginallength),thebrushhead
needstobereplaced.

•Checkforloose,worn,ormissingparts,repairor

replaceasneeded.

•Removeanyforeigndebrissuchasstring,wire,

etc.thatmayhavewrappedaroundthebrush
head.

•Inspectthegutterbrushmotor,manifold,hydraulic

ttingsandhosesforleaksanddamage.Replace
asneeded.Ensurethatthemachineisshutoff
andhydraulicpressureisrelievedbeforechecking
forleaks.Neveruseyourhandstocheckfor

high-pressurehydraulicleaks.

•ContactyourAuthorizedServiceDealerforany

requiredreplacementparts.

Figure8

1.Greasetting

5.Pumpgreaseintothettingsuntilgreasebegins
tooozeoutofthebearings.

6.Wipeupanyexcessgrease.

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6

Notes: