Toro 22475, 22476 Installation Instructions

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TX Platform

For TX Compact Utility Loaders

Model No. 22475 —Serial No. 270000001 and Up Model No. 22476 —Serial No. 270000001 and Up

Form No. 3356-522 Rev A

Installation Instructions

Safety

General Operation

• Do not modify the platfor m or use it on non–appro v ed mac hines .

• Ensure that the platfor m is properly attac hed to the mac hine and is in g ood w orking order prior to use .

• Allo w only the mac hine operator on the platfor m.

• Do not allo w use of the platfor m b y untrained operators .

• Use appropriate personal protecti v e apparatus for eyes , feet, hands , and head.

• Look behind and do wn before bac king up to be sure of a clear path. Use extra care when operating in rev erse .

• Dismount and latc h the platfor m in the transpor t position when loading and unloading the mac hine .

• Do not place y our feet under the platfor m.

• Slo w do wn before tur ning . Shar p tur ns on any

ter rain ma y cause loss of control.

• Do not ste p off of the platfor m with the load raised.

the unit in areas where there is sufﬁcient clearance for the operator to safely maneuv er the platfor m.

• Ensure that the area is clear of other people before operating the traction unit with the platfor m. Stop the traction unit if any one enters the area.

• Do not ex ceed the rated operating capacity , as the traction unit with the platfor m ma y become unstable whic h ma y result in loss of control.

Service

• Stop the engine before perfor ming any ser vice , re pairs , maintenance , or adjustments .

• K ee p n uts and bolts tight. K ee p equipment clean and in g ood condition.

• Nev er tamper with safety devices . Chec k safety systems for proper operation before eac h use .

• Stop and inspect the equipment if y ou strik e an object. Mak e any necessar y re pairs before restar ting .

• Use only g en uine re placement par ts to ensure that original standards are maintained.

• K ee p y our hands , feet, hair , and loose clothing a w a y from any mo ving par ts .

• Do not tr y to stabilize the traction unit b y putting y our foot on the g round.

• Do not operate platfor m on rough and unev en ter rain.

• Ensure that y ou operate the platfor m in areas where there are no obstacles in close pro ximity to the operator . F ailure to maintain adequate distance from trees , w alls , and other bar riers ma y result in injur y as the platfor m bac ks up or tur ns during operation if the operator is not attenti v e to the sur roundings . Only operate

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Safety and Instructional Decals

Safety decals and instr uctions are easily visible to the operator and are located near any area of potential dang er . R e place any decal that is damag ed or lost.

94-3353

1. Crushing hazard of hand—keep your hands a safe distance away.

112-2744

1. Read the Operator’s Manual.

2. Platform locked in storage position. 4. Lower the platform from the unlocked

3. Lift the platform up to unlock.

position to use.

58-6520

1. Grease

5. Warning—read the Operator’s Manual.

6. Tipping hazard—do not step off the platform with a raised load.

Installation

Loose Parts

Use the chart below to verify that all parts have been shipped.

Step

1 2

3 4

No parts required

Platform assembly Bolt (1/2 x 1-1/2 inches) Flange-head nut (1/2 inch) Counterweight Bolt (1/2 x 1-1/4 inches) Washer

Decal 112-2744

Handle Flange-head bolts (5/16 x 3/4 inch)

Description

Qty.

–

1 4 4 1 4 4

1 2

Prepare the traction unit.

Install the platform.

Install the counter weight (TX 500 series traction units only).

Install the decal.

Install the handle.

Use

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Step

Preparing the Traction Unit

No Parts Required

Procedure

1. Stop the engine , lo w er the loader ar ms , set the parking brak e , and remo v e the k ey .

2. W ash all dir t and debris from the traction unit.

3. If y ou are installing this kit on a TX 400 series traction unit, remo v e the counterw eights and their fasteners from the rear of the traction unit and store them in a safe location ( Figure 1 )

Installing the Platform

Parts needed for this step:

Platform assembly

Bolt (1/2 x 1-1/2 inches)

Flange-head nut (1/2 inch)

Procedure

1. Chec k and tighten the bottom 2 bolts securing the lo w er rear panel to the frame ( Figure 2 ).

Figure 1

Left counterweight not shown

1. Counterweight

2. Fasteners

1. Bolts

2. Rear panel ( do not remove )

2. One at a time , remo v e and discard the 4 bolts and n uts securing sides of the lo w er rear panel to the frame , re placing eac h with a new bolt (1/2 x 1-1/2 inc hes) installed from the front to hold the space as pressure is released on the rear panel ( Figure 3 ).

Important: Do not r emo v e the r ear panel ( Figur e 2 ).

Figure 2

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Figure 3

Left side not shown

1. Bolt (2 on each side) 2. Flange-head nut (2 on each side) 3. Bolt (1/2 x 1-1/2 inches)

Note: Figure 3 sho ws a TX 500 series traction unit. If y ou ha v e a TX 400 series traction unit it will look slightly different, but it is conﬁgured similarly .

3. Grab the platfor m handle and pull up on it to extend the platfor m ( Figure 4 ).

Figure 4

1. Platform assembly 3. Mounting bracket

2. Handle 4. Loosen these bolts

4. By hand, loosen, but do not remo v e , the 4 bolts and n uts securing the platfor m assembly to the mounting brac k ets ( Figure 4 ).

5. Install the mounting brac k ets onto the 4 bolts (1/2 x 1-1/2 inc hes) y ou inser ted earlier and secure then with 4 ﬂang e-head n uts (1/2 inc h) ( Figure 5 ).

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1. Flange-head nut (1/2 inch)

6. T or que the ﬂang e-n uts to 67 to 83 ft-lb (91 to 113 N ⋅ m).

7. Align the platfor m so that it is centered on the mac hine , then tor que the 4 bolts and n uts securing the platfor m assembly to the mounting brac k ets to 67 to 83 ft-lb (91 to 113 N ⋅ m) ( Figure 4 ).

Figure 5

2. Platform

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Step

Installing the Counterweight (TX 500 Series Traction Units Only)

Parts needed for this step:

Counterweight

Bolt (1/2 x 1-1/4 inches)

Washer

Procedure

If y ou are installing this kit on a TX 500 series traction unit, install the counterw eight to the front of the traction unit using 4 bolts (1/2 x 1-1/4 inc hes) and w ashers ( Figure 6 ). Apply a loc king compound to the threads of the bolts before installing them. T or que the bolts to 54 to 66 ft-lb (73 to 89 N ⋅ m).

Installing the Decal

Parts needed for this step:

Decal 112-2744

Procedure

1. Clean the area behind the traction control ( Figure 7 ) so that there is not dir t or g rease on it.

Figure 6

1. Bolt (1/2 x 1-1/4 inches)

2. Washer 4. Mounting holes

3. Counterweight

Figure 7

1. Decal position

2. R emo v e the bac king from the decal and secure it in place ( Figure 7 ).

Note: T o k ee p from g etting bubbles under the decal, press it do wn in the center ﬁrst and r ub it outw ard to w ard the edg es .

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Step

Installing the Handle

Parts needed for this step:

Handle

Flange-head bolts (5/16 x 3/4 inch)

Procedure

1. R emo v e the rear access co v er; refer to y ou traction unit Operator’ s Manual for instr uctions .

2. Locate and drill 2 holes (3/8 inc h diameter) on the control panel belo w the loader ar m lev er , as sho wn in Figure 8 .

Note: If the holes already exist, skip this ste p .

Figure 9

1. Handle

2. Control panel

3. Flange-head bolt (5/16 x

4. Install the rear access co v er .

3/4 inch)

Figure 8

1. 55/64 inch 3. 2 inches

2. 5-3/4 inches 4. Drill 3/8 inch diameter holes

3. Secure the handle to the control panel using 2 ﬂang e-head bolts (5/16 x 3/4 inc h) installed from the inside ( Figure 9 ).

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Operation

If y ou step of f of the platf or m with a hea vy load raised, the machine could tip f orw ard quickl y , injuring y our and/or pinning bystander s.

Do not step of f of the platf or m with the load raised.

Unless y ou ar e car r ying hea vy loads or attachments, the platf or m with an operator will mak e the r ear of the machine the hea vy end.

Al w ays k eep the hea vy end of the machine uphill when operating on slopes.

Figure 10

T o unfold the platfor m, pull up on it until the latc h releases and then swing it out and do wn ( Figure 11 ).

Y ou could f all of f of the platf or m and be seriousl y injur ed during operation.

Do not mo v e the contr ols unless y ou ar e standing with both feet on the platf or m and y our hands ar e holding the handles.

Folding/Unfolding the Platform

T o fold the platfor m, lift up on the bac k of it and swing it to w ards the traction unit ( Figure 10 ). W hen the latc h contacts the mounting plate , the platfor m will slide do wn into the tube and will loc k in place .

Figure 11

Using the Platform

T o use the platfor m, ste p onto it before star ting the mac hine . Fully stop the mac hine and apply the parking brak e before g etting off of the platfor m. Use the reference bar and handle to stabilize y ourself while riding on the platfor m.

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Maintenance

Greasing the Platform

Grease all pi v ot joints ev er y 8 operating hours and immediately after ev er y w ashing .

Grease T ype: General-pur pose g rease .

1. Lo w er the loader ar ms and stop the engine . R emo v e the k ey .

2. Clean the g rease ﬁttings with a rag .

3. Connect a g rease gun to eac h ﬁtting ( Figure 12 ).

Checking the Shear Bolt

Chec k the shear bolt ( Figure 13 ) for w ear , crac ks , or damag e ev er y 8 operating hours . R e place it if it is damag ed.

Important: Use onl y a gen uine T or o r eplacement shear bolt and n ut. Other bolts will not function cor r ectl y and may lead to an unsafe condition.

Figure 13

1. Shear bolt

Figure 12

4. Pump g rease into the ﬁttings until g rease begins to ooze out (appro ximately 3 pumps).

5. Wipe up any ex cess g rease .

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The Toro Compact Utility Loader Product

Line Warranty

A One-Year Limited Warranty

Conditions and Products Covered

The Toro® Company and its afliate, Toro Warranty Company, pursuant to an agreement between them, jointly warrant your Toro Dingo Product (“Product”) to be free from defects in materials or workmanship. The following time periods apply from the date the Product is delivered to the original retail purchaser:

Products Warranty Period

All traction units and attachments

All engines

Where a warrantable condition exists, we will repair the Product at no cost to you including diagnosis, labor, and parts.

1 year or 1000 operational hours,

whichever occurs rst

2 years

Instructions for Obtaining Warranty Service

If you think that your Toro Product contains a defect in materials or workmanship, follow this procedure:

1. Contact any Authorized Dingo Service Dealer to arrange service at their dealership. To locate a dealer convenient to you, access our website at www.Toro.com. U.S. Customers may also call 800-348-2424.

2. Bring the product and your proof of purchase (sales receipt) to the Service Dealer.

If for any reason you are dissatised with the Service Dealer’s analysis or with the assistance provided, contact us at:

LCB Customer Service Department Toro Warranty Company 8111 Lyndale Avenue South Bloomington, MN 55420-1196 Toll Free: 888-577-7466 (U.S. customers) Toll Free: 877-484-9255 (Canada customers)

Owner Responsibilities

You must maintain your Toro Product by following the maintenance procedures described in the Operator’s Manual . Such routine maintenance, whether performed by a dealer or by you, is at your expense. Parts scheduled for replacement as required maintenance (“Maintenance Parts”), are warranted for the period of time up to the scheduled replacement time for that part. Failure to perform required maintenance and adjustments can be grounds for disallowing a warranty claim.

Items and Conditions Not Covered

Not all product failures or malfunctions that occur during the warranty period are defects in materials or workmanship. This express warranty does not cover the following:

• Product failures which result from the use of non-Toro replacement

parts, or from installation and use of add-on, modied, or unapproved accessories

• Product failures which result from failure to perform required

maintenance and/or adjustments

• Product failures which result from operating the Product in an

abusive, negligent or reckless manner

• Parts subject to consumption through use unless found to be

defective. Examples of parts which are consumed, or used up, during normal Product operation include, but are not limited to, digging teeth, tines, spark plugs, tires, tracks, lters, chains, etc.

• Failures caused by outside inuence. Items considered to be outside

inuence include, but are not limited to, weather, storage practices, contamination, use of unapproved coolants, lubricants, additives, or chemicals, etc.

• Normal “wear and tear” items. Normal “wear and tear” includes,

but is not limited to, worn painted surfaces, scratched decals or windows, etc.

• Any component covered by a separate manufacturer’s warranty

• Pickup and delivery charges

General Conditions

Repair by an Authorized Toro Service Dealer is your sole remedy under this warranty.

Neither The Toro® Company nor Toro Warranty Company is liable for indirect, incidental or consequential damages in connection with the use of the Toro Products covered by this warranty, including any cost or expense of providing substitute equipment or service during reasonable periods of malfunction or non-use pending completion of repairs under this warranty.

Some states do not allow exclusions of incidental or consequential damages, or limitations on how long an implied warranty lasts, so the above exclusions and limitations may not apply to you.

This warranty gives you specic legal rights, and you may also have other rights which vary from state to state.

Except for the Emissions warranty referenced below, if applicable, there is no other express warranty. All implied warranties of merchantability and tness for use are limited to the duration of this express warranty.

Note to California residents: The Emissions Control System on your Product may be covered by a separate warranty meeting requirements established by the U.S. Environmental Protection Agency (EPA) or the California Air Resources Board (CARB). The hour limitations set forth above do not apply to the Emissions Control System Warranty. Refer to the California Emission Control Warranty Statement printed in you operator’s manual or contained in the engine manufacturer’s documentation for details.

Countries Other than the United States or Canada

Customers who have purchased Toro products exported from the United States or Canada should contact their Toro Distributor (Dealer) to obtain guarantee policies for your country, province, or state. If for any reason you are dissatised with your Distributor’s service or have difculty obtaining guarantee information, contact the Toro importer. If all other remedies fail, you may contact us at Toro Warranty Company.

Rev