Top Flite A6M2 User Manual

BUILDING
THE
A6M2
ZERO
Product Support
(Do Not Remove From Department)
TOP FLITE MODELS, INC
CONGRATULATIONS'
You now own the most accurate produced
We
at Top Flite hope that you will find this model the most
pleasant to build, inspiring to look at and exciting to fly that you have ever constructed
It
is honest to point out, however, that while this model is
more difficult - in fact is simpler than most comparable kits to make,
R/C
scale models generally are not for the newcomer to this hobby Previous modeling experience and careful attention to craftsmanship are necessary Even the "old hand" will do well to study and follow the instructions and guidance given in this book­let.
It is-our aim to have you say "This is the finest model I have ever built".
CONSTRUCTION OF THE A6M2 ZERO
BEFORE YOU START, READ THIS The assembly sequence of your Top Rite
fully developed to help assure the correct alignment of your model
Utilize the check-off blocks as you build this will allow assembly
of your model in minimum time
Before beginning an assembly step, read the instructions to fami-
liarize yourself with the parts to be used Find the parts mention­ed and double check them for proper identification and size with the plans Do not separate parts from the die cut sheets until you need them There are machined parts in the kit which are not identified such as the leading edges, wing tips, etc These parts can be easily identified by checking the parts against the plan.
We are sometimes asked which glues are best for model construct­ion The answer to this depends upon the particular job This is our normal recommendation For all hardwood to hardwood or hardwood-to balsa joints, use white
especially good, as it dries faster than other white glues and is very
strong For balsa-to-balsa joints, regular balsa-wood cements are ample for the job, although white glue can be used here too. Whichever type you use, remember that excess glue is no sub­stitute for a well fitting joint Use a minimum of glue at all times, and wipe off excess glue that squeezes out of joints before it sets
hard, when set it is difficult to remove, but if not removed it could spoil the covering job.
R/C
Stand-Off Scale kit ever
TOP FLITE MODELS. INC
ZERO
has been care-
wood
glue
"Titebond"
no
is
USE COMMON SENSE
When you have completed this model, you will have invested considerable time, money and skill Protect this investment by,
1. Re-checking all critical building points (center of gravity, hingeing of control surfaces, strength of stress areas, etc ).
2. Correctly installing the radio gear
3. Test and re-test the radio, all moving surfaces, landing gear
(if retracts), condition of batteries, etc., FLIGHT!
4. OBSERVE ACADEMY OF MODEL AERONAUTICS SAFETY CODE, particularly those rules governing RADIO CONTROLL­ED FLIGHT DO NOT FLY WITHOUT BEING FULLY INSURED
WARNING!!
A radio controlled model is not a "TOY" Care and caution must be taken in properly building the model as well as in the installation and use of the radio controlled device It is important to follow all directions as to construction of this kit as well as installation and use of the engine, propellers and radio gear The advice and assistance of a well exper­ienced builder and pilot is highly recommended Don't
take chances Improper building, operation or flying of
model could result in serious bodily injury to others, your-
self, or property damage
BEFORE EACH
CONSTRUCTION
SEQUENCE
Follow each step in order and put check marks in the blocks as you complete each phase described.
IMPORTANT NOTE TO BUILDER
Every model built from a kit is different, reflecting the level of skill as well as the favored building techniques of the modeler ultimately thus, each model is essentially the individual creation of
that builder.
Changes and variations take place in building so that while Top Flite supplies most essential building materials, the end product is the creation of the builder
Therefore, Top Flite assumes no responsibility for the perform­ance of the model, nor does Top Flite assume any responsiblity of any nature whatsoever for the loss of, or property damage resulting from the operation of this model when it is completed
1
The fuselage plans come in two sheets The smaller
must be cut along the dotted line and glued (or taped)
to the larger plan at the dotted lines Before you do
any building of this kit, we suggest you spend a few hours reading and studying this book and the plans.
When you are ready, tape or tack the fuselage plans on a flat
work
surface
MonoKote backing or waxed paper
Cover
the
working
area
of
the
plan
with
Trace pattern of Fin sheeting (3 pieces on each side) from plans onto 1/16" x 2-7/8" balsa. Cut out and glue together as shown above. Make two.
Do same thing with Stabilizer. Make two. Pin Fin sheeting over plan. Glue
of ribs with soft pencil. Pin Stabilizer sheeting over plan. Glue
in place. Mark location of ribs with soft pencil.
R-7
in place. Mark location
1/4" x 3/8" x 24"
Glue
F-2A-2's to F-2A-1 and F-3A-2 to F-3A-1.
F-1A(PLY),
together. Glue former halves
to measure correct width. Pin notched strips (sometimes referred to as "crutch strips")
down over plans, locate from inner line as the outer edge of the strip will be trimmed off later on.
Measure, cut and glue 1/4" SQUARE spacers in place. Glue 1/4" x 1/2" SPACER and
Glue formers F-5A thru F-14A in place. are perpendicular to notched strips.
F-2A ASSEMBLY and F-3A ASSEMBLY
F-5A thru F-16A
F-23
together, using plans
in place at rear.
Be sure formers
Epoxy
all
Glue R-1. to 1/4" from front of rib.
Glue top sheeting in place. Again apply glue only up to 1/4" from front of rib.
Glue shaped leading edge to ribs only. When dry, glue plank­ing to leading edge on both sides. Be sure that the planking forms to the shape of the leading edge.
Construct rudder as shown in illustration above and the plans. Make stabilizer and elevators using same procedures as is
described
R-2. R-3
above._______
& R-4 ribs in place. Apply glue only up
Glue two of notched strip. Glue F-16A to F-22's and notched strip. Glue F-17 in place.
Glue two pieces of cockpit floor.
Glue four formers.
F-22's
in place so they are 1/16" from outer edge
1/8" SHEET together and cut to fit for
3/16" x 3/8" LONGERONS
into notches in
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