Top Flite A1025 INSTRUCTION BOOK

Top Flite Models Champaign, IL Ph: (217) 398-8970, Ext. 5 Fax: (217) 398-7721 airsupport@top-flite.com
INSTRUCTION
MANUAL
WARRANTY
Top Flite® Model Manufacturing Co. guarantees this kit to be free from defects in both material and workmanship at the date of purchase. This warranty does not cover any component parts damaged by use or modification. In no case shall Top Flite’s liability exceed the original cost of the purchased kit. Further, Top Flite reserves the right to change or modify this warranty without notice.
In that Top Flite has no control over the final assembly or material used for final assembly, no liability shall be assumed nor accepted for any damage resulting from the use by the user of the final user-assembled product. By the act of using the user-assembled product, the user accepts all resulting liability.
If the buyer is not prepared to accept the liability associated with the use of this product, the buyer is advised to return this kit immediately in new and unused condition to the place of purchase.
To make a warranty claim send the defective part or item to Hobby Services at this address:
Include a letter stating your name, return shipping address, as much contact information as possible (daytime telephone number, fax number, e-mail address), a detailed description of the problem and a photocopy of the purchase receipt. Upon receipt of the package the problem will be evaluated as quickly as possible.
READ THROUGH THIS MANUAL BEFORE STARTING CONSTRUCTION. IT CONTAINS IMPORTANT INSTRUCTIONS AND WARNINGS CONCERNING THE ASSEMBLY AND USE OF THIS MODEL.
Entire Contents © 2012 Hobbico, Inc. TOPA1025 Mnl
Hobby Services
3002 N. Apollo Dr. Suite 1 Champaign IL 61822 USA
Technical Assistance Call
(217) 398-8970
productsupport@top-flite.com
SPECIFICATIONS
Wingspan:
Wing Area: 329 sq in [ 21.2 dm
Weight:
Wing
Loading:
Length:
Radio: 4 channel
Motor: RimFire .10
36 in [915mm]
27– 30 oz [765 – 850 g]
11.8 – 13.1 oz/sq ft [36– 40 g/dm
34.5 in [875mm]
2
]
2
]
TABLE OF CONTENTS
INTRODUCTION . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Academy of Model Aeronautics . . . . . . . . . . . . 2
SAFETY PRECAUTIONS . . . . . . . . . . . . . . . . . . . 2
DECISIONS YOU MUST MAKE . . . . . . . . . . . . . . . 3
Power Recommendations . . . . . . . . . . . . . . . . 3
Radio Equipment . . . . . . . . . . . . . . . . . . . . . . . 3
Charger Recommendations. . . . . . . . . . . . . . . 3
ADDITIONAL ITEMS REQUIRED . . . . . . . . . . . . . 3
Adhesives and Building Supplies. . . . . . . . . . . 3
Covering Tools . . . . . . . . . . . . . . . . . . . . . . . . . 3
Optional Supplies and Tools. . . . . . . . . . . . . . . 3
IMPORTANT BUILDING NOTES. . . . . . . . . . . . . . 3
MODEL INSPECTION . . . . . . . . . . . . . . . . . . . . . . 4
ORDERING REPLACEMENT PARTS
CONTENTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
ASSEMBLE THE WING . . . . . . . . . . . . . . . . . . . . . 5
Mount the Aileron Servos. . . . . . . . . . . . . . . . . 5
Install the Main Landing Gear . . . . . . . . . . . . . 6
ASSEMBLE THE FUSELAGE . . . . . . . . . . . . . . . . 6
Install the Stabilizer . . . . . . . . . . . . . . . . . . . . . 6
Install the Servos . . . . . . . . . . . . . . . . . . . . . . . 7
Install the Nose Gear . . . . . . . . . . . . . . . . . . . . 8
. . . . . . . . . . 4
INTRODUCTION
The original Top Flite Contender kit was introduced over
forty years ago. By popular demand, thirteen years ago the Contender kit was re-introduced following today’s high quality kit standards. With the advancements in electric powered planes, we now bring you the new Electric Powered Mini Contender EP ARF. With the traditional looks of the original Contender and the quiet, clean power of electrics, we think you will be impressed with the performance of the Mini Contender EP ARF.
For the latest technical updates or manual corrections to the Mini Contender EP ARF visit the Top Flite web site at www.top-fl ite.com. Open the “Airplanes” link, then select the Mini Contender EP ARF. If there is new technical information or changes to this model a “tech notice” box will appear in the upper left corner of the page.
Install the Motor and ESC . . . . . . . . . . . . . . . . 8
Install the Cowl. . . . . . . . . . . . . . . . . . . . . . . . . 9
Apply the Decals . . . . . . . . . . . . . . . . . . . . . . 10
GET THE MODEL READY TO FLY . . . . . . . . . . . 10
Balance the Model Laterally. . . . . . . . . . . . . . 10
Check the Control Directions . . . . . . . . . . . . . 10
Set the Control Throws. . . . . . . . . . . . . . . . . . 10
Balance the Model (C.G.). . . . . . . . . . . . . . . . 11
CHECK LIST . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
PREFLIGHT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Identify Your Model . . . . . . . . . . . . . . . . . . . . . 13
Charge the Batteries . . . . . . . . . . . . . . . . . . . 13
Ground Check and Range Check . . . . . . . . . 13
MOTOR SAFETY PRECAUTIONS . . . . . . . . . . . 13
AMA SAFETY CODE. . . . . . . . . . . . . . . . . . . . . . 13
General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Radio Control. . . . . . . . . . . . . . . . . . . . . . . . . 14
FLYING. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Takeoff . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Flight . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Landing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
ACADEMY OF MODEL AERONAUTICS
If you are not already a member of the AMA, please join! The AMA is the governing body of model aviation and membership provides liability insurance coverage, protects modelers’ rights and interests and is required to fl y at most R/C sites.
Academy of Model Aeronautics
5151 East Memorial Drive Muncie, IN 47302-9252
Ph. (800) 435-9262 Fx (765) 741-0057
Or via the Internet at: http://www.modelaircraft.org
IMPORTANT!!! Tw o of the most important things you
can do to preserve the radio controlled aircraft hobby are to avoid fl ying near full-scale aircraft and avoid fl ying near or over groups of people.
SAFETY PRECAUTIONS
PROTECT YOUR MODEL, YOURSELF AND
OTHERS... FOLLOW THESE IMPORTANT
SAFETY PRECAUTIONS
1. Your Mini Contender EP ARF should not be considered a toy, but rather a sophisticated, working model that functions very much like a full-size airplane. Because of its performance capabilities, the Mini Contender EP ARF, if not assembled and operated correctly, could possibly cause injury to yourself or spectators and damage to property.
2. You must assemble the model according to the instructions. Do not alter or modify the model, as doing so may result in an unsafe or unfl yable model. In a few cases the instructions may differ slightly from the photos. In those instances the written instructions should be considered as correct.
3. You must take time to build straight, true and strong.
4. You must use an R/C radio system that is in good condition, a correctly sized motor, and other components as specifi ed in this instruction manual.
All components must be correctly installed so that the model operates correctly on the ground and in the air. You must check the operation of the model and all components before every fl ight.
5. If you are not an experienced pilot or have not fl own
this type of model before, we recommend that you
get the assistance of an experienced pilot in your R/C club for your fi rst fl ights. If you’re not a member of a club, your local hobby shop has information about clubs in your area whose membership includes
experienced pilots.
6. While this model has been fl ight tested to exceed normal use, if the plane will be used for extremely high stress fl ying, such as racing, or if a motor larger
than one that is recommended is used, the modeler
is responsible for taking steps to reinforce the high stress points and/or substituting hardware more suitable for the increased stress.
2
We, as the manufacturer, provide you with a top quality, thoroughly tested ARF and instructions, but ultimately the quality and fl yability of your fi nished model depends on how you build it; therefore, we cannot in any way guarantee the performance of your completed model, and no representations are expressed or implied as to the performance or safety of your completed model.
Remember: Take your time and follow the instructions to end up with a well-built model that is straight and true.
DECISIONS YOU MUST MAKE
This is a partial list of items required to fi nish the Mini Contender EP ARF that may require planning or decision making before starting to build. Order numbers are provided in parentheses.
POWER RECOMMENDATIONS
The plane has been designed to use the RimFire .10,
Silver Series SS-25 ESC, APC 9x6E prop and 11.1V
1800mAh to 2200mAh LiPo battery.
(1) RimFire™ .10 (GPMG4595) ❍ (1) Silver Series SS-25 (GPMM1820) (1) APC 96E propeller (APCQ4118) (1) Great Planes® Power Series LiPo 1800mAh
11.1V 25C discharge w/balance plug (GPMP0515)
(1) ElectriFly® Plug-and-Play LiPo 1800mAh 11.1V
30C discharge w/balance plug (GPMP0855)
(1) ElectriFly Plug-and-Play LiPo 2200mAh 11.1V
30C discharge w/balance plug (GPMP0861)
RADIO EQUIPMENT
The Mini Contender EP ARF requires a 4-channel
radio with four Micro Servos with at least 21oz-in. [1.5kg-cm] of torque.
(4) Futaba® S3114 Micro High Torque Servo
(FUTM0414)
(1) 6" [152mm] Y-harness for ailerons
(FUTM4130)
(4) 6" [152mm] Servo extension (FUTM4506)
CHARGER RECOMMENDATIONS
Great Planes PolyCharge4™ DC 4 Output LiPo
Charger (GPMM3015)
Great Planes ElectriFly Triton™ JR DC
Computer Charger (GPMM3152)
When using the PolyCharge 4 or the Triton JR we highly recommend using an Equinox™ LiPo Cell Balancer (GPMM3160)
Great Planes ElectriFly Triton EQ AC/DC
Charger (GPMM3155)
Great Planes ElectriFly Triton2™ EQ AC/DC
Charger (GPMM3156)
ADDITIONAL ITEMS REQUIRED
ADHESIVES AND BUILDING SUPPLIES
This is the list of Adhesives and Building Supplies
that are required to fi nish the Mini Contender EP ARF
1/2 oz. [15g] Thin Pro™ CA (GPMR6001)
Pro 6-minute epoxy (GPMR6045)
Threadlocker thread locking cement
(GPMR6060)
Mixing sticks (50, GPMR8055)
Mixing cups (GPMR8056)
Epoxy brushes (6, GPMR8060)
Denatured alcohol (for epoxy clean up)
Masking tape (TOPR8018)
Paper Towels
Drill
Drill bits: 1/16" [1.6mm], #55 [1.3mm], 3/32"
[2.4mm]
Stick-on segmented lead weights (GPMQ4485)
#1 Hobby knife (RMXR6903)
#11 blades (5-pack, RMXR6930)
Phillips head screwdriver
Crescent wrench
3/32", 2.5mm Hex wrench
3
COVERING TOOLS
Top Flite® MonoKote® sealing iron (TOPR2100) ❍ Top Flite Hot Sock™ iron cover (TOPR2175) ❍ Top Flite MonoKote trim seal iron (TOPR2200) Top Flite MonoKote heat gun (TOPR2000)
OPTIONAL SUPPLIES AND TOOLS
Here is a list of optional tools mentioned in the manual that will help you build the Mini Contender EP ARF
2 oz. [57g] spray CA activator (GPMR6035) CA applicator tips (HCAR3780) CA debonder (GPMR6039) 36" metal ruler (HCAR0475) Hobbico® High Precision Diagonal Cutter 5"
(HCAR0630)
Pliers with wire cutter (HCAR0625) Robart Super Stand II (ROBP1402) AccuThrow™ Defl ection Gauge (GPMR2405) ❍ CG Machine™ (GPMR2400) Precision Magnetic Prop Balancer (TOPQ5700) Williams Brothers 1/8 Pilot Bust Kit (WBRQ1090)
IMPORTANT BUILDING NOTES
Anytime a sheet metal screw is installed in wood,
fi rst install the screw, remove the screw and apply a couple of drops of thin CA in the hole to harden the threads. After the CA has cured, reinstall the screw.
Photos and sketches are placed before the step
they refer to. Frequently you can study photos in following steps to get another view of the same parts.
The Mini Contender EP ARF is factory-covered
with Top Flite MonoKote fi lm. Should repairs ever be required, MonoKote can be patched with additional MonoKote purchased separately. MonoKote is packaged in six-foot rolls, but some hobby shops also sell it by the foot. If only a small piece of MonoKote is needed for a minor patch, perhaps a fellow modeler would give you some. MonoKote is applied with a model airplane covering iron, but in an emergency a regular iron could be used. A roll of MonoKote
includes full instructions for application. Following are the colors used on this model and order numbers for six foot rolls.
White (TOPQ0204) True Red (TOPQ0227)
The stabilizer and wing incidences and motor thrust angles have been factory-built into this model. However, some technically-minded modelers may wish to check these measurements anyway. To view this information visit the web site at www.top-fl ite.com and click on “Technical Data.” Due to manufacturing tolerances which will have little or no effect on the way your model will fl y, please expect slight deviations between your model and the published values.
MODEL INSPECTION
Before starting to build, take an inventory of this model to make sure it is complete, and inspect the parts to make sure they are of acceptable quality. If any parts are missing or are not of acceptable quality, or if
you need assistance with assembly, contact Product
Support. When reporting defective or missing parts, use the part names exactly as they are written in the instruction manual.
Top Flite Product Support
3002 N. Apollo Drive, Suite 1 Ph: (217) 398-8970 Champaign, IL 61822 Fx: (217) 398-7721
E-mail: airsupport@top-fl ite.com
To locate a hobby dealer, visit www.top-fl ite.com
and click on “Where to Buy”. Follow the instructions provided on the page to locate a U.S., Canadian or International dealer.
Parts may also be ordered directly from Hobby Services by calling (217) 398-0007, or via facsimile at (217) 398-
7721, but full retail prices and shipping and handling
charges will apply. Illinois and Nevada residents will also be charged sales tax. If ordering via fax, include a Visa® or MasterCard® number and expiration date for payment.
Mail parts orders Hobby Services and payments by 3002 N Apollo Drive, Suite 1 personal check to: Champaign IL 61822
Be certain to specify the order number exactly as listed in the Replacement Parts List. Payment by credit card or personal check only; no C.O.D.
CONTENTS
6
5
7
1
If additional assistance is required for any reason contact Product Support by e-mail at productsupport@ top-fl ite.com, or by telephone at (217) 398-8970.
REPLACEMENT PARTS LIST
Order No. Description
TOPA1900
TOPA1901
TOPA1902
TOPA1903
TOPA1904
TOPA1905
TOPA1906
TOPA1907
8
9
10
12
2
Wing
Fuselage
Tail Surfaces
Cowl
Canopy
Landing Gear
Decals
Spinner
11
ORDERING REPLACEMENT PARTS
Replacement parts for the Top Flite Mini Contender EP ARF are available using the order numbers in the Replacement Parts List that follows. The fastest, most
economical service can be provided by your hobby dealer or mail-order company. Not all parts are available separately (an aileron cannot be purchased separately, but is only available with the wing kit). Replacement parts are not available from Product Support, but can be purchased from hobby shops or mail order/Internet order fi rms. Hardware items (screws, nuts, bolts) are also available from these outlets.
1. Fuselage
2. Wing
3. Fin & Rudder
4. Stabilizer & Elevator
5. Decal
13
6. Cowl
7. Motor Mount
8. Compartment Cover
9. Spinner
10. Wing Bolt
4
3
14
11. Lower Fin
12. Wing Dowels
13. Hook & Loop
14. Elevator Joiner Wire
15. Wheels
15
4
20
16
19
16. Main Landing Gear
17. Nose Gear
18. Nose Gear Block
19. Steering Arm
20. Pushrods
18
17
ASSEMBLE THE WING
1. If necessary, use a covering iron with a covering
sock to go over the wing and aileron to remove any
wrinkles. The best method to remove the wrinkles is
to glide the iron over the covering until the wrinkles disappear, then go over the area again, pushing down on the iron to bond the covering to the wood. If the
wrinkles don’t disappear, the balsa in that area might
be fl exing inward. If this is happening, don’t press down.
Simply let the heat of the iron shrink the covering. If
the wrinkles momentarily disappear, then immediately
reappear, the iron may be too hot, thus causing air
bubbles. Lower the temperature of the iron or use a sharp #11 blade or T-pin to puncture several holes in the covering, then reheat. The suggested iron temperature is around 360 degrees F.
2. Carefully pull the string from the aileron servo
❏ ❏
opening and tie it to the end of the servo extension.
3. Pull the aileron servo lead through the wing
❏ ❏
and out of the opening on the top of the wing.
of thin CA in each screw hole. After the CA has cured, reinstall the aileron servo and screws.
5. Install a servo arm on the aileron servo so
❏ ❏
that it is perpendicular to the centerline of the servo. Remove the three unused arms.
6. Use a 1/16" [1.6mm] drill bit to enlarge the
❏ ❏
hole 5/16" [8mm] from the center of the servo arm.
MOUNT THE AILERON SERVOS
1. Connect a 6" [152mm] servo extension to
❏ ❏
one of the aileron servos. Secure the extension to the servo lead with a piece of heat shrink or electrical tape (not included).
4. Use a #55 drill bit or small T-pin to drill pilot
❏ ❏
holes for the servo mounting screws. Mount the aileron in the wing with two #2 x 1/4" [2 x 6mm] sheet metal screws. Remove the screws and servo. Apply a drop
5
7. Thread a nylon clevis 20 turns onto the 2-56 x
❏ ❏
4-7/16" [110mm] metal pushrod. Slide a silicone clevis keeper over the nylon clevis.
8. Connect the nylon clevis in the enlarged hole
❏ ❏
of the servo arm.
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