WARRANTY.....Top Flite Models guarantees this kit to be free
from defects in both material and workmanship at the date of purchase. This warranty
does not cover any component parts damaged by use or modifi cation. In no case shall Top Flite’s liability exceed the original cost of the purchased kit. Further, Top Flite
reserves the right to change or modify this warranty without notice.
In that Top Flite has no control over the fi nal assembly or material used for fi nal
assembly, no liability shall be assumed nor accepted for any damage resulting from
the use by the user of the fi nal user-assembled product. By the act of using the userassembled product, the user accepts all resulting liability.
Wingspan: 69 in [1755mm]
Wing Area: 730 sq in [47.1 dm2]
Weight: 8.5-9.5 lb [3855-4310g]
Wing Loading: 27-30 oz/sq ft [82-91 g/dm2]
Length: 51 in [1295mm]
Radio: 6 channel w/8 servos
Engine: .60 cu in [10cc] two-stroke,
.70-.91 cu in [11.5-15cc] four-stroke
If the buyer is not prepared to accept the liability associated with the use of this
product, the buyer is advised to return this kit immediately in new and unused
condition to the place of purchase.
To make a warranty claim send the defective
part or item to Hobby Services at the address:
Hobby Services
3002 N. Apollo Dr. Suite 1
Champaign IL 61822 USA
Include a letter stating your name, return shipping address, as much contact information
as possible (daytime telephone number, fax number, e-mail address), a detailed
description of the problem and a photocopy of the purchase receipt. Upon receipt of
the package the problem will be evaluated as quickly as possible.
READ THROUGH THIS MANUAL BEFORE STARTING CONSTRUCTION. IT CONTAINS IMPORTANT INSTRUCTIONS AND WARNINGS CONCERNING THE ASSEMBLY AND USE OF THIS MODEL.
Top Flite Models Champaign, ILTelephone (217) 398-8970, Ext. 5airsupport@top-fl ite.com
The real lineage of the AT-6 Texan began in 1937
with a USAAF competition to develop a basic trainer.
The requirements were for a type capable of basic
instruction as well as simulating the controls and feel
of an actual combat aircraft. Top Flite has returned
this vintage airplane to the modeling community in
the form of a “World Class” ARF that we are sure will
bring you hours of great fun.
For the latest technical updates or manual corrections
to the AT-6 Texan visit the Top Flite web site at www.top-fl ite.com. Open the “Airplanes” link, and then
select the AT-6 Texan ARF. If there is new technical
information or changes to this model a “tech notice”
box will appear in the upper left corner of the page.
ACADEMY OF MODEL AERONAUTICS
If you are not already a member of the AMA, please
join! The AMA is the governing body of model
aviation and membership provides liability insurance
coverage, protects modelers’ rights and interests and
is required to fl y at most R/C sites.
Academy of Model Aeronautics
5151 East Memorial Drive
Muncie, IN 47302-9252
Tele. (800) 435-9262
Fax (765) 741-0057
www.modelaircraft.org
IMPORTANT!!! Two of the most important things you
can do to preserve the radio controlled aircraft hobby
are to avoid fl ying near full-scale aircraft and avoid
fl ying near or over groups of people.
SCALE COMPETITION
Though the Top Flite AT-6 is an ARF and may not have
the same level of detail as an “all-out” scratch-built
competition model, it is a scale model nonetheless
2
and is therefore eligible to compete in the Fun Scale
class in AMA competition (we receive many favorable
reports of Top Flite ARFs in scale competition!). In Fun
Scale, the “builder of the model” rule does not apply.
To receive the fi ve points for scale documentation, the
only proof required that a full size aircraft of this type in
this paint/markings scheme did exist is a single sheet
such as a kit box cover from a plastic model, a photo, or
a profi le painting, etc. If the photo is in black and white
other written documentation of color must be provided.
Contact the AMA for a rule book with full details.
If you would like photos of full-size AT-6s for scale
documentation, or if you would like to study the
photos to add more scale details, photo packs are
available from:
Bob’s Aircraft Documentation
3114 Yukon Ave
Costa Mesa, CA 92626
Telephone: (714) 979-8058
Fax: (714) 979-7279
www.bobsairdoc.com
PROTECT YOUR MODEL, YOURSELF AND
OTHERS. FOLLOW THESE IMPORTANT
SAFETY PRECAUTIONS
1. Your AT-6 should not be considered a toy, but
rather a sophisticated, working model that functions
very much like a full-size airplane. Because of its
performance capabilities, the AT-6, if not assembled
and operated correctly, could possibly cause injury to
yourself or spectators and damage to property.
2. You must assemble the model according to the instructions. Do not alter or modify the model, as
doing so may result in an unsafe or unfl yable model.
In a few cases the instructions may differ slightly from
the photos. In those instances the written instructions
should be considered as correct.
3. You must take time to build straight, true
and strong.
4. You must use an R/C radio system that is in fi rstclass condition, and a correctly sized engine and
components (fuel tank, wheels, etc.) throughout the
building process.
5. You must correctly install all R/C and other
components so that the model operates correctly on
the ground and in the air.
6. You must check the operation of the model before
every fl ight to insure that all equipment is operating
and that the model has remained structurally sound. Be
sure to check clevises or other connectors often and
replace them if they show any signs of wear or fatigue.
7. If you are not an experienced pilot or have not
fl own this type of model before, we recommend that
you get the assistance of an experienced pilot in your
R/C club for your fi rst fl ights. If you’re not a member
of a club, your local hobby shop has information
about clubs in your area whose membership includes
experienced pilots.
8. While this kit has been fl ight tested to exceed
normal use, if the plane will be used for extremely
high stress fl ying, such as racing, or if an engine
larger than one in the recommended range is used,
the modeler is responsible for taking steps to reinforce
the high stress points and/or substituting hardware
more suitable for the increased stress.
We, as the kit manufacturer, provide you with a top
quality, thoroughly tested kit and instructions, but
ultimately the quality and fl yability of your fi nished
model depends on how you build it; therefore, we
cannot in any way guarantee the performance of
your completed model, and no representations
are expressed or implied as to the performance or
safety of your completed model.
Remember: Take your time and follow the
instructions to end up with a well-built model that
is straight and true.
DECISIONS YOU MUST MAKE
This is a partial list of items required to fi nish the
AT-6 that may require planning or decision making
before starting to build. Order numbers are provided
in parentheses.
RADIO EQUIPMENT
ADDITIONAL ITEMS REQUIRED
ADHESIVES AND BUILDING SUPPLIES
This is the list of Adhesives and Building Supplies
that are required to fi nish the AT-6.
❏ 1/2 oz. [15g] Thin Pro
❏ 1 oz. [30g] Medium Pro CA+ (GPMR6008)
❏ Pro 30-minute epoxy (GPMR6047)
❏ Pro 6-minute epoxy (GPMR6045)
❏ R/C foam rubber (1/4" [6mm] - HCAQ1000
❏ 3’ [900mm] standard silicone fuel tubing
(GPMQ4131)
❏ Dr ill bits: 1/16" [1.6mm], 5/64" [2mm], 3/32" [2.4mm],
7/64" [2.8mm], 1/8" [3.2mm], 9/64" [3.6mm].
❏ 8-32 tap and drill set (GPMR8103)
❏ Small T-pins (100, HCAR5100)
❏ #1 Hobby knife (HCAR0105)
❏ #11 blades (5-pack, HCAR0211)
❏ Stick-on segmented lead weights (GPMQ4485)
9. WARNING: The cowl and air scoops included in
this kit are made of fi berglass, the fi bers of which
may cause eye, skin and respiratory tract irritation.
Never blow into a part to remove fi berglass dust, as
the dust will blow back into your eyes. Always wear
safety goggles, a particle mask and rubber gloves
when grinding, drilling and sanding fi berglass parts.
Vacuum the parts and the work area thoroughly after
working with fi berglass parts.
❏ 6-channel with seven servos of at least 50 oz-in.
and one retract servo of at least 60 oz-in.
❏ One 6" [150mm] servo extension (HCAM2701 for
Futaba)
❏ Seven 12" [300mm] servo extension (HCAM2711
for Futaba)
❏ Two Y-harnesses (HCAM2751 for Futaba)
❏ 1000 mAh battery (minimum)
ENGINE RECOMMENDATIONS
The recommended engine for the AT-6 is an O.S.® .60
two-stroke or .91 four-stroke.
3
OPTIONAL SUPPLIES AND TOOLS
Here is a list of optional tools mentioned in the manual
that will help you build the AT-6.
❏ Masking tape (TOPR8018)
❏ Panel Line Pen (TOPQ2510)
❏ Rotary tool such as Dremel
❏ Precision Magnetic Prop Balancer (TOPQ5700)
❏ CG Machine
❏ Dead Center
Locator (GPMR8130)
™
(GPMR2400)
™
Engine Mount Hole
IMPORTANT BUILDING NOTES
• There are two types of screws used in this kit:
Sheet metal screws are designated
by a number and a length. For
example #6 x 3/4" [19mm]
Machine screws are designated
by a number, threads per inch,
and a length. For example 4-40 x
3/4" [19mm]
Socket Head Cap Screws (SHCS)
are designated by a number,
threads per inch, and a length. For
example, 4-40 x 3/4" [19mm]
• When you see the term test fi t in the instructions,
it means that you should fi rst position the part on
the assembly without using any glue, then slightly
modify or custom fi t the part as necessary for the
best fi t.
• Whenever the term glue is written you should rely upon
your experience to decide what type of glue to use.
When a specifi c type of adhesive works best for that
step, the instructions will make a recommendation.
• Whenever just epoxy is specifi ed you may use
either 30-minute (or 45-minute) epoxy or 6-minute
epoxy. When 30-minute epoxy is specifi ed it is
highly recommended that you use only 30-minute
(or 45-minute) epoxy, because you will need the
working time and/or the additional strength.
• Photos and sketches are placed before the step they
refer to. Frequently you can study photos in following
steps to get another view of the same parts.
• The AT-6 is factory-covered with Top Flite MonoKote®
fi lm. Should repairs ever be required, MonoKote can
be patched with additional MonoKote purchased
separately. MonoKote is packaged in six-foot rolls,
but some hobby shops also sell it by the foot. If only a
small piece of MonoKote is needed for a minor patch,
perhaps a fellow modeler would give you some.
MonoKote is applied with a model airplane covering
iron, but in an emergency a regular iron could be
used. A roll of MonoKote includes full instructions
for application. Following are the colors used on this
model and order numbers for six foot rolls.
Aluminum (TOPQ0205)
Black (TOPQ0208)
Cub Yellow (TOPQ0220)
Missile Red (TOPQ0201)
4
KIT INSPECTION
Before starting to build, inspect the parts to make
sure they are of acceptable quality. If any parts are
missing or are not of acceptable quality, or if you
need assistance with assembly, contact Product Support. When reporting defective or missing parts,
use the part names exactly as they are written in the
Kit Contents list on this page.
Top Flite Product Support:
3002 N Apollo Drive Suite 1
Champaign, IL 61822
Telephone: (217) 398-8970
Fax: (217) 398-7721
E-mail: airsupport@top-fl ite.com
KIT CONTENTS
1. Right wing with aileron and fl ap
2. Left wing with aileron and fl ap
3. Joiner covers (2)
4. Horizontal stabilizer with elevators
5. Rudder
6. Tail wheel assembly
7. Fuselage
8. Wing center section with fl aps
9. Cowl
10. Main wheels (2)
11. Main retract assembly (2)
12. Fiberglass exhaust stack
13. Fuel tank
14. Engine mount halves (R&L)
15. Fiberglass dummy engine
16. Spinner
17. Cockpit fl oor
18. Fiberglass air scoops (2)
19. Pilots (2)
20. Turnover post
21. Canopy
ORDERING REPLACEMENT PARTS
To order replacement parts for the Top Flite AT-6 ARF,
use the order numbers in the Replacement Parts List that follows. Replacement parts are available
only as listed. Not all parts are available separately
(an aileron cannot be purchased separately, but is
only available with the wing kit). Replacement parts
are not available from Product Support, but can be
purchased from hobby shops or mail order/Internet
order fi rms. Hardware items (screws, nuts, bolts)
are also available from these outlets. If you need
6
3
5
1
assistance locating a dealer to purchase parts, visit
www.top-fl ite.com and click on “Where to Buy.” If
this kit is missing parts, contact Product Support.
REPLACEMENT PARTS LIST
7
8
11
10
9
13
18
11
3
2
4
Order Number Description How to purchase
Missing Pieces .................. Contact Product Support
Instruction Manual ............ Contact Product Support
Full-Size Plans .....................................Not Available
Contact your hobby supplier to purchase these items:
major parts of the kit from the box and inspect for
damage. If any parts are damaged or missing, contact
Product Support at the address or telephone number
listed in the “Kit Inspection” section on page 4.
❏ 2. Remove the tape and separate the ailerons and
fl aps from the wing and the elevators from the stab.
Use a covering iron with a covering sock on high heat
to tighten the covering if necessary. Apply pressure
over sheeted areas to thoroughly bond the covering
to the wood.
INSTALL THE FLAPS/AILERONS
Do the bottom right wing fi rst so your work
matches the photos the fi rst time through.
❏ ❏ 1. Drill a 3/32" hole, 1/2" deep in the center of
each hinge slot to allow the CA to “wick” in. Followup with a #11 blade to clean out the slots. Hint: If
you have one, use a high-speed rotary tool to drill
the holes.
1"
1"
CLIP CORNERS
❏ ❏ 3. Cut twelve 1" x 1" [25 x 25mm] hinges from
a CA hinge strip. Snip off the corners so they go in
easier.
❏ ❏ 2. Use a sharp #11 blade to cut a strip of covering
from the hinge slots in the wing and aileron.
6
❏ ❏ 4. Test fi t the aileron to the wing with the hinges.
If the hinges don’t remain centered, stick a pin through
the middle of the hinge to hold it in position.
❏ ❏ 5. Remove any pins you may have inserted into
the hinges. Adjust the aileron so there is a small gap
between the LE of the aileron and the wing. The gap
should be small, just enough to see light through or
to slip a piece of paper through.
❏ ❏ 6. Apply six drops of thin CA to the top and
bottom of each hinge. Do not use CA accelerator.
After the CA has fully hardened, test the hinges by
pulling on the aileron.
the holes in the trailing edge of the wing. Insert the
fl ap into the wing. Align the hinges with the pivot
point in the hinge pocket and so the hinge pivots
perpendicular to the leading edge of the fl ap. Be sure
the fl ap is pushed close enough to the trailing edge
of the wing so the fl ap sits completely fl ush with the
bottom of the wing.
❏ ❏ 10. Set the assembly aside until the glue cures.
❏ 11. Repeat steps 1- 10 for the left wing panel.
❏❏7. Locate three hinge point hinges. Apply a
drop of oil or apply a small amount of Vaseline into
the hinge pin. This will keep glue from getting into
the hinge and preventing it from moving freely. Be careful not to get oil on the hinge point. If you do,
clean it with a cloth and alcohol.
❏ ❏ 8. Apply 30-minute epoxy to one side of each
hinge and using a toothpick work a small amount of
epoxy into each of the holes for the hinge in the leading
edge of the fl ap. Insert one hinge into each hole.
❏ ❏ 9. Clean excess epoxy from the hinge and
fl ap. Apply epoxy to the other end of the hinge and
7
7
❏ 12. Using the same technique used for the wing
fl aps, install four hinges into the fl ap of the wing
center section.
❏ 13. After the glue has completely cured work the
fl ap hinges until they move smoothly.
Did you know…The AT-6 advanced trainer was
one of the most widely used aircraft in history.
Most AAF fi ghter pilots trained in AT-6s prior
to graduation from fl ying school. Many of the
“Spitfi re” and “Hurricane” pilots in the Battle of
Britain trained in Canada in “Harvards,” the British
version of the AT-6.
INSTALL THE AILERON/FLAP SERVOS
AND PUSHRODS
❏❏ 1. Remove the aileron and fl ap covers from the
right wing panel.
❏ ❏ 3. Drill a 1/16" [1.6mm] hole through the servo
cover into the center of the servo mounting blocks.
Install and then remove a #2 x 3/8" [10mm] wood
screw into the holes you drilled. Apply a drop of thin
CA into the holes to harden the threads. Once the glue
has cured install the screws into the servo cover.
❏ ❏ 4. Install a 12" servo extension onto the servo
lead. Secure the extension to the lead with tape, a
piece of shrink tube or some other method to keep
them from coming unplugged.
remove a servo mounting screw into each of the
holes you have drilled. Apply a drop of thin CA into
the holes to harden the threads. Once the glue has
cured install the servo onto the servo cover using the
hardware included with your servo. Center the servo.
Then install a servo arm as shown.
❏ ❏ 6. Inside the servo bay a string is taped. Tie the
string to the servo extension. Pull the string and the
servo lead through the wing. Do not untie the string from the servo lead.
❏ ❏ 2. Glue two 5/16" x 3/4" x 3/4" [8 x 19 x 19mm]
hardwood blocks to the servo cover. Position the
blocks so the servo fi ts between the blocks and the
servo horn is centered in the opening.
❏❏5. Using a 5/64" [2mm] drill bit, enlarge the
outer hole on the servo horn. Place the servo onto
the servo mounting blocks. Drill through the servo
mounting holes with a 1/16" [1.6mm] drill bit. Remove
the servo from the servo cover. Install and then
8
[10mm] screw into each of the holes. Apply a couple
drops of thin CA into the holes to harden the threads.
Once the glue has hardened attach the horn to the
aileron with two #2 x 3/8" [10mm] screws.
❏ ❏ 12. Place the servo onto the servo mounting
blocks. Drill through the servo mounting holes with
a 1/16" [1.6mm] drill bit. Remove the servo from the
servo cover. Install and then remove a servo mounting
screw into each of the holes you have drilled. Apply a
drop of thin CA into the holes to harden the threads.
Once the glue has cured install the servo onto the
servo cover using the hardware included with your
servo. Center the servo and then install a servo arm
as shown.
❏❏ 7. Place the servo cover onto the wing. The
opening for the servo arm should be pointed
towards the wing tip. Drill a 1/16" [1.6mm] hole
through each corner of the cover. Remove the cover.
Then install and remove a #2 x 3/8" [10mm] screw
into the holes you drilled. Apply a drop of thin CA
into the holes to harden the threads. Once the glue
has hardened, mount the servo cover with #2 x 3/8"
[10mm] screws and #2 fl at washers.
❏❏8. Place a nylon control horn in line with the
outer hole in the servo arm. When positioned properly
the control horn will rest on a hardwood plate in the
aileron. Mark the location of the mounting holes onto
the aileron. Drill a 1/16" [1.6mm] hole on the marks,
drilling through the plywood plate but not through
the top of the aileron. Insert and remove a #2 x3/8"
❏ ❏ 9. Screw a nylon clevis onto a .074 x 6" [152mm]
threaded wire 20 turns. Slide a nylon clevis retainer
onto the clevis. Install the clevis into the second
hole from the end of the control horn. Then slide the
silicone retainer over the clevis. Center the servo
and the aileron. With a fi ne tip marker, mark the wire
where it aligns with the outer hole of the servo arm.
Make a 90 degree bend on the mark. Cut the wire so
the wire is 3/8" [10mm] in length after the bend. Insert
the wire into the servo arm and lock it in place with a
nylon Faslink.™
❏ ❏ 10. Glue two 5/16" x 3/4" x 3/4" [8 x 19 x 19mm]
hardwood blocks to the fl ap servo cover. Position
the blocks so the servo fi ts between the blocks.
❏ ❏ 11. Drill a 1/16" [1.6mm] hole through the servo
cover into the center of the servo mounting blocks.
Install and then remove a #2 x 3/8" [10mm] wood
screw into the holes you drilled. Apply a drop of thin
CA into the holes to harden the threads. Once the glue
has cured install the screws into the servo cover.
9
❏ ❏ 13. Tie the fl ap servo lead to the string with the
aileron servo lead. This one string will be used to pull
the leads through the wing center section.
❏ ❏ 14. Place the fl ap servo cover onto the wing. For
the right wing the opening for the servo arm should
be pointed towards the wing tip. (For the left wing
the servo will be located toward the root rib.) Drill a
1/16" [1.6mm] hole through each corner of the cover.
Remove the cover. Then install and remove a #2 x
3/8" [10mm] screw into the holes you drilled. Apply a
drop of thin CA into the holes to harden the threads.
Once the glue has hardened, mount the servo cover
with #2 x 3/8" [10mm] screws and #2 fl at washers.
❏ ❏ 16. Screw a nylon clevis onto a .074 x 6"
[152mm] threaded wire 20 turns. Slide a nylon clevis
retainer onto the clevis. Install the clevis into the
second hole from the end of the control horn. Then
slide the silicone retainer over the clevis. Position the
fl ap tight to the bottom of the wing. Position the servo
arm so that it is pointed towards the trailing edge of
the wing. With a fi ne tip marker, mark the wire where
it aligns with the outer hole of the servo arm. Make
a 90 degree bend on the mark. Cut the wire so the
wire is 3/8" [10mm] in length after the bend. Insert
the wire into the servo arm and lock it in place with a
nylon Faslink.
INSTALL THE WING JOINERS AND
JOIN THE WING HALVES
Important! Be sure to take your time and follow the
instructions for installing the wing joiners. Because of
the unusual angles of the joiner it can be confusing.
Taking your time will insure a proper assembly. It is
recommended that you read completely through the
instructions and pay attention to the pictures before
proceeding with the joiner and joining the wing.
❏❏15. Place a nylon control horn in line with the
outer hole in the servo arm. Place the nylon control
horn backwards from what would be considered the
normal mounting position, in line with the outer hole
in the servo arm. (This provides better mechanical
advantage for the fl ap operation). When positioned
properly the control horn will rest on a hardwood plate
in the fl ap. Mark the location of the mounting holes
onto the fl ap. Drill a 1/16" [1.6mm] hole on the marks,
drilling through the plywood plate but not through the
top of the fl ap. Insert and remove a #2 x3/8" [10mm]
screw into each of the holes. Apply a couple drops of
thin CA into the holes to harden the threads. Once
the glue has hardened attach the horn to the fl ap with
two #2 x 3/8" [10mm] screws.
❏ 17. Repeat steps 1-15 for the left wing panel.
Important! At step 13 pay close attention to be sure
you install the fl ap servo properly for the left wing.
❏ 1. Locate two hardwood wing joiners. Slide the
joiners completely into the joiner pocket of the wing
center section. When you have the joiners matched
to the correct side of the wing center section, they will
fi t without force. There will be a slight upward angle of
the joiner extending from the center section.
10
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