the buyer is not prepared to accept the liability associated with the use of this
WARRANTY.....Top Flite
®
Models guarantees this kit to be
free from defects in both material and workmanship at the date of purchase. This
If the buyer is not prepared to accept the liability associated with the use of this
product, the buyer is advised to return this kit immediately in new and unused
condition to the place of purchase.
warranty does not cover any component parts damaged by use or modifi cation. In
no case shall Top Flite’s liability exceed the original cost of the purchased kit.
Further, Top Flite reserves the right to change or modify this warranty without notice.
In that Top Flite has no control over the fi nal assembly or material used for fi nal
assembly, no liability shall be assumed nor accepted for any damage resulting from
the use by the user of the fi nal user-assembled product. By the act of using the userassembled product, the user accepts all resulting liability.
READ THROUGH THIS MANUAL BEFORE STARTING CONSTRUCTION. IT CONTAINS IMPORTANT INSTRUCTIONS AND WARNINGS CONCERNING THE ASSEMBLY AND USE OF THIS MODEL.
Top Flite Models Champaign, ILTelephone (217) 398-8970, Ext. 5airsupport@top-fl ite.com
To make a warranty claim send the defective
part or item to Hobby Services at the address:
Include a letter stating your name, return shipping address, as much contact information
as possible (daytime telephone number, fax number, e-mail address), a detailed
description of the problem and a photocopy of the purchase receipt. Upon receipt of
the package the problem will be evaluated as quickly as possible.
Radio: 6+ channel with 8 servos
Engine: .60 – .91 cu in [10 – 15cc] two-stroke,
Following the great success of the .60-sized Top Flite
P-51 Mustang kit comes the same beautiful model
in ARF form! The sky is the limit for the amount of
additional detail that could be added during the
building process to make the P-51 Mustang ARF a
model even the most serious scale-minded builder
could appreciate. The model assembles in as little as
15 to 20 hours with time-consuming painting tasks
expertly complete out of the box.
For the latest technical updates or manual corrections
to the P-51 Mustang ARF visit the Top Flite web site
at www.top-fl ite.com. Open the “Airplanes” link, then
select the P-51 Mustang ARF. If there is new technical
information or changes to this model a “tech notice”
box will appear in the upper left corner of the page.
AMA
We urge you to join the AMA (Academy of Model
Aeronautics) and a local R/C club. The AMA is the
governing body of model aviation and membership
is required to fl y at AMA clubs. Though joining the
AMA provides many benefi ts, one of the primary
reasons to join is liability protection. Coverage is
not limited to fl ying at contests or on the club fi eld. It
even applies to fl ying at public demonstrations and
air shows. Failure to comply with the Safety Code
(excerpts printed in the back of the manual) may
endanger insurance coverage. Additionally, training
2
programs and instructors are available at AMA club
sites to help you get started the right way. There are
over 2,500 AMA chartered clubs across the country.
Contact the AMA at the address or toll-free phone
number below:
Academy of Model Aeronautics
5151 East Memorial Drive
Muncie, IN 47302-9252
Tele. (800) 435-9262
Fax (765) 741-0057
Or via the Internet at:
http://www.modelaircraft.org
IMPORTANT!!! Two of the most important things you
can do to preserve the radio controlled aircraft hobby
are to avoid fl ying near full-scale aircraft and avoid
fl ying near or over groups of people.
PROTECT YOUR MODEL,
YOURSELF & OTHERS.
FOLLOW THESE IMPORTANT
SAFETY PRECAUTIONS
1. Your P-51 Mustang ARF should not be considered
a toy, but rather a sophisticated, working model that
functions very much like a full-size airplane. Because of
its performance capabilities, the P-51 Mustang ARF, if not
assembled and operated correctly, could possibly cause
injury to yourself or spectators and damage to property.
2. You must assemble the model according to the instructions. Do not alter or modify the model, as
doing so may result in an unsafe or unfl yable model.
In a few cases the instructions may differ slightly from
the photos. In those instances the written instructions
should be considered as correct.
3. You must take time to build straight, true and strong.
4. You must use an R/C radio system that is in
fi rst-class condition, and a correctly sized engine
and components (servos, servo extension, etc.)
throughout the building process.
5. You must correctly install all R/C and other
components so that the model operates correctly on
the ground and in the air.
6. You must check the operation of the model before
every fl ight to insure that all equipment is operating and
that the model has remained structurally sound. Be sure
to check clevises or other connectors often and replace
them if they show any signs of wear or fatigue.
7. If you are not an experienced pilot or have not
fl own this type of model before, we recommend that
you get the assistance of an experienced pilot in your
R/C club for your fi rst fl ights. If you’re not a member
of a club, your local hobby shop has information
about clubs in your area whose membership includes
experienced pilots.
DECISIONS YOU MUST MAKE
This is a partial list of items required to fi nish the P-51
Mustang ARF that may require planning or decision
making before starting to build. Order numbers are
provided in parentheses.
BUILDING STAND
❏ Futaba S136G Compact Retract
Servo (FUTM0670)
❏ Futaba S3003 Servo Standard (FUTM0031)
❏ Hobbico
A .60 to .91 cu in [10 to 15cc] two-stroke or .90 to 1.20
[15 to 20cc] four-stroke engine is required. An O.S.®
FS-91 Surpass™ II four-stroke engine installation is
shown in this manual.
8. While this kit has been fl ight tested to exceed
normal use, if the plane will be used for extremely
high stress fl ying, such as racing, or if an engine
larger than one in the recommended range is used,
the modeler is responsible for taking steps to reinforce
the high stress points and/or substituting hardware
more suitable for the increased stress.
We, as the kit manufacturer, provide you with a top
quality, thoroughly tested kit and instructions, but
ultimately the quality and fl yability of your fi nished
model depends on how you build it; therefore, we
cannot in any way guarantee the performance of
your completed model, and no representations
are expressed or implied as to the performance or
safety of your completed model.
Remember: Take your time and follow the
instructions to end up with a well-built model that
is straight and true.
A building stand or cradle comes in very handy
during the build. We use the Robart Super Stand II
(ROBP1402) for most of our projects in R&D, and it
can be seen in pictures throughout this manual.
RADIO EQUIPMENT
A 6-channel radio system such as a Futaba® 6EXAS
with a standard receiver and six standard size servos
with a minimum torque of 44 oz-in [3.2 kg-cm] are
required for the control surfaces of the P-51 Mustang
ARF. The included mechanical retracts require a
180° retract servo. If you will be installing optional
pneumatic retracts, a micro servo will be required
to operate the air valve. One standard torque servo
such as an S3003 is required for the throttle. Two 24"
[610mm] servo extensions (aileron servos) and two Yharnesses (aileron and fl ap servos) are also required.
A receiver battery pack with a minimum capacity
of 1000mAh is recommended. Order numbers are
provided as follows:
The P-51 Mustang ARF includes mechanical retracts.
Optional pneumatic retracts can also be installed.
Part numbers are provided below.
❏ Robart
w/3/16" wire (ROBQ0005)
®
605HD 90° main landing gear
❏ Robart 188VR standard air control kit (ROBQ2302)
❏ Robart 190 air line quick disconnects (ROBQ2395)
SCALE COMPETITION
Though the Top Flite P-51 Mustang ARF may not have
the same level of detail as an “all-out” scratch-built
competition model, it is a scale model nonetheless
and is therefore eligible to compete in the Fun Scale
class in AMA competition (we receive many favorable
reports of Top Flite models in scale competition!). To
receive the fi ve points for scale documentation, the only
proof required that a full-size aircraft of this type in your
paint/markings scheme did exist is a single sheet such
as a kit box cover from a plastic model, a photo, or a
profi le painting, etc. If the photo is in black and white
other written documentation of color must be provided.
Contact the AMA for a rule book with full details.
If you would like photos of the full-size P-51D Mustang
for scale documentation, or if you would like to study
the photos to add more scale details, photo packs are
available from:
Bob’s Aircraft Documentation
3114 Yukon Ave
Costa Mesa, CA 92626
Telephone: (714) 979-8058
Fax: (714) 979-7279
E-mail: www.bobsairdoc.com
ADDITIONAL ITEMS REQUIRED
HARDWARE & ACCESSORIES
In addition to the items listed in the “Decisions You
Must Make” section, following is the list of hardware
and accessories required to fi nish the P-51 Mustang
ARF. Order numbers are provided in parentheses.
❏ R/C foam rubber (1/4" [6mm] - HCAQ1000,
or 1/2" [13mm] - HCAQ1050)
❏ 3' [900mm] Standard silicone fuel
tubing (GPMQ4131)
ADHESIVES & BUILDING SUPPLIES
In addition to common household tools (screwdrivers,
drill, etc.), this is the “short list” of the most important
items required to build the P-51 Mustang ARF. We
recommend Great Planes Pro™ CA and Epoxy glue.
❏ 1/2 oz. [15g] Thin Pro CA (GPMR6001)
❏ Pro 30-minute epoxy (GPMR6047)
❏ Pro Threadlocker (GPMR6060)
❏ Drill bits: 1/16" [1.6mm], 5/64" [2mm], 3/32" [2.4mm],
3/16" [4.8mm]
❏ 8-32 Tap and drill set (GPMR8103)
❏ Silver solder w/fl ux (STAR2000)
❏ #1 Hobby knife (HCAR0105)
Here is a list of optional tools that will help you build
the P-51 Mustang ARF.
❏ Top Flite MonoKote
❏ Top Flite Hot Sock
®
sealing iron (TOPR2100)
™
iron cover (TOPR2175)
❏ Top Flite Trim Seal Tool (TOPR2200)
❏ 1/2 oz. [15g] Medium Pro CA+ (GPMR6007)
❏ 1/2 oz. [15g] Thick Pro CA- (GPMR6013)
❏ Pro 6-minute epoxy (GPMR6045)
❏ Small metal fi le
❏ Stick-on segmented lead weights (GPMQ4485)
❏ 2 oz. [57g] Spray CA activator (GPMR6035)
❏ 4 oz. [113g] Aerosol CA activator (GPMR6034)
❏ CA applicator tips (HCAR3780)
❏ CA debonder (GPMR6039)
❏ Epoxy brushes 6, (GPMR8060)
❏ Mixing sticks (GPMR8055)
❏ Mixing cups (GPMR8056)
❏ Pliers with wire cutter (HCAR0630)
❏ Compressed air 10 oz (TAEC1060)
❏ Microballoons (TOPR1090)
❏ Switch & Charge Jack Mounting Set (GPMM1000)
❏ Ernst charge receptacle Futaba J (ERNM3001)
❏ Rotary tool such as Dremel
®
❏ Rotary tool reinforced cut-off wheel (GPMR8020)
❏ Servo horn drill (HCAR0698)
❏ Hobby Heat
❏ Dead Center
❏ Great Planes clevis installation tool (GPMR8030)
❏ X-Acto
®
X-tra Hands double clip (XACR4214)
IMPORTANT BUILDING NOTES
• There are two types of screws used in this kit:
Sheet Metal Screws are designated by a number
and a length. For example #6 x 3/4" [19mm].
This is a number six screw that is 3/4" [19mm] long.
Machine Screws are designated by a number,
threads per inch, and a length. For example 4-40 x
3/4" [19mm].
This is a number four screw that is 3/4" [19mm] long
with forty threads per inch.
• When you see the term test fi t in the instructions,
it means that you should fi rst position the part on
the assembly without using any glue, then slightly
modify or custom fi t the part as necessary for the
best fi t.
• Whenever the term glue is written you should rely
upon your experience to decide what type of glue to use.
When a specifi c type of adhesive works best for that
step, the instructions will make a recommendation.
• Whenever just epoxy is specifi ed you may use either 30-minute (or 45-minute) epoxy or 6-minute
epoxy. When 30-minute epoxy is specifi ed it is
highly recommended that you use only 30-minute
(or 45-minute) epoxy, because you will need the
working time and/or the additional strength.
• Photos and sketches are placed before the step
they refer to. Frequently you can study photos in
following steps to get another view of the same parts.
KIT INSPECTION
Before starting to build, inspect the parts to make
sure they are of acceptable quality. If any parts are
missing or are not of acceptable quality, or if you
need assistance with assembly, contact Product Support. When reporting defective or missing parts,
use the part names exactly as they are written in the
“Kit Contents” list on this page.
Top Flite Product Support
3002 N. Apollo Drive, Suite 1
Champaign, IL 61822
Telephone: (217) 398-8970
Fax: (217) 398-7721
E-mail: airsupport@top-fl ite.com
KIT CONTENTS
1. Fiberglass Air Scoop
2. Right Aileron
3. Right Flap
4. Right Wing Panel
5. Fuselage
6. Elevator Joiner Wire
7. Tail Wheel
8. Tail Wheel Wire
9. Right Elevator
10. Rudder
11. Horizontal Stabilizer
12. Left Elevator
13. Left Flap
14. Left Wing Panel
15. Left Aileron
16. Right Machine Guns
17. Right Strut Cover
18. Fuel Tank
19. Fiberglass Cowl
20. Right ABS Exhaust Stack
21. Engine Mount Halves
22. Spinner
23. Belly Pan
24. Left ABS Exhaust Stack
25. Canopy
26. Dummy Radio & Battery
27. Seat Back
28. Pilot Figure
29. Instrument Panel
30. Left Strut Cover
31. Left Machine Guns
ORDERING REPLACEMENT PARTS
To order replacement parts for the Top Flite
P-51 Mustang ARF, use the order numbers in the
Replacement Parts List that follows. Replacement
parts are available only as listed. Not all parts are
available separately (an aileron cannot be purchased
separately, but is only available with the wing kit).
Replacement parts are not available from Product
Support, but can be purchased from hobby shops
or mail order/Internet order fi rms. Hardware items
(screws, nuts, bolts) are also available from these
outlets. If you need assistance locating a dealer to
purchase parts, visit www.top-fl ite.com and click
on “Where to Buy.” If this kit is missing parts, contact
Product Support.
5
REPLACEMENT PARTS LIST
Order Number Description How to purchase
Missing Pieces .................. Contact Product Support
Instruction Manual ............ Contact Product Support
Full-Size Plans ..................................... Not Available
Contact your hobby supplier to purchase these items:
TOPA1725 Fuselage Set
TOPA1726 Wing Set
TOPA1727 Tail Set (Elevators and Stabilizers)
TOPA1728 Cowl
TOPA1729 Cockpit Kit
TOPA1730 Decal
TOPA1731 Canopy
TOPA1732 Spinner
TOPA1733 Air Scoop
TOPA1734 Dummy Exhaust
TOPA1735 Landing Gear Struts
TOPA1736 Landing Gear Doors
TOPQ7950 Retracts Landing Gear
major parts of the kit from the box and inspect for
damage. If any parts are damaged or missing, contact
Product Support at the address or telephone number
listed in the “Kit Inspection” section on page 5.
❏ 2. Carefully remove the tape and separate all the
control surfaces. Use a covering iron with a covering
sock on medium/high heat to tighten the covering
if necessary. Apply pressure over sheeted areas to
thoroughly bond the covering to the wood.
ASSEMBLE THE WING
HINGE THE AILERONS & FLAPS
in the wing TE. Push the fl ap up against the wing
so that the fl ap LE and the wing TE edge touch. If
the two surfaces cannot touch, carefully deepen the
hinge point pockets in the wing panel with a 3/16"
[4.8mm] drill bit as necessary. When satisfi ed, defl ect
the fl ap down at least 1-1/4" [32mm] which will cause
the pivot pins in the hinge points to align themselves
in the center of the fl ap LE radius. Work the fl ap up
and down to ensure smooth movement.
❏ ❏ 1. Test fi t the included hinge points into the pre-
drilled pockets in the fl ap. Press the hinge points into
the pockets with the tabs on the hinge points aligned
parallel with the hinge line on the fl ap. Push the hinge
points as far deep as they can fi t into the pockets in
the fl ap. Work the hinge up and down in the pocket. Be
sure that the hinges move freely inside the pocket. If
there is any interference, use a hobby knife to slightly
enlarge the pocket as necessary.
❏ ❏ 3. Remove the fl ap from the wing panel and pull
the hinge points from the pockets. Coat the center of
each hinge point with petroleum jelly or oil. This will
prevent epoxy from sticking to the pivoting portion of
the hinges.
Before performing steps 4 and 5, have denatured alcohol
and some paper towel pieces ready for epoxy cleanup.
You can do the right wing fi rst so your work
matches the photos the fi rst time through, or you
can work on them together.
❏ ❏ 2. Fit the fl ap to the wing panel by inserting
the other ends of the hinge points into the pockets
7
❏ ❏ 4. Mix up a batch of 30-minute epoxy. Use a
toothpick or something similar to coat the insides
of the hinge point pockets in the fl ap and the wing
panel. Wipe away any excess epoxy from around the
pockets using a paper towel dampened with alcohol.
❏ ❏ 6. Coat the other end of each hinge point up to
LE of the fl ap. Slowly join the fl ap to the wing while
wiping away any excess epoxy that squeezes out of
the pockets. When the fl ap is all the way against the
wing panel, defl ect it downward and check the LE
for excess epoxy. Pull the fl ap away from the wing
approximately 1/64" [0.4mm] so that the LE does not
bind against the wing TE when the fl ap is defl ected.
When satisfi ed, set the wing aside and allow the
epoxy to cure undisturbed.
❏ ❏ 8. Drill a 3/32" [2.4mm] hole 1/2" [13mm] deep
in the center of each hinge slot in the wing panel and
aileron. Use a sharp hobby knife to carefully cut away
the covering just around each hinge slot.
❏ ❏ 5. Coat one end of each hinge point with epoxy up
to the tabs. Insert the hinges into the pockets in the fl ap.
Use a clean toothpick to scrape out any excess epoxy
that may have squeezed out of the pocket.
❏ ❏ 7. Cut the included 2" x 9" [51 x 229mm] piece
of CA hinge material into 3/4" x 1" [19 x 25mm]
individual hinges. Use a hobby knife or scissors to
trim the corners from each hinge to make them easier
to insert into the hinge slots.
8
❏ ❏ 9. Fit a CA hinge into each hinge slot in the wing
panel. If the hinges are diffi cult to install, use a hobby
knife to slightly enlarge the slots. Push a pin (T-pins
work well for this) through the middle of each hinge to
keep them centered.
MOUNT THE SERVOS
Before completing this section, confi rm that the
servos that you will be using will properly fi t between
the servo mounting block locations on the aileron
and fl ap servo hatch covers. Make adjustments as
necessary for your brand servos. The block locations
shown in this section will fi t a standard size Futaba
brand servo.
❏ ❏ 3. Attach a 24" [610mm] servo extension to
each aileron servo and secure the connector using
tape or heat shrink tubing (not included). Center the
servos with your radio system and install the servo
arm to the servo perpendicular to the servo case as
shown. Be sure to reinstall the servo arm screw into
the servo.
❏ ❏ 1. Use epoxy to glue the 5/16" x 3/4" x 3/4"
[8 x 19 x 19mm] hardwood servo mounting blocks
to the inside of the aileron servo hatch cover. Be
sure that the blocks are aligned over the rectangles
with the grain direction perpendicular to the covers
as shown. Allow the epoxy to cure undisturbed.
❏ ❏ 10. Fit the aileron to the hinges and center it
between the wing tip and the fl ap. Remove the pins
from the hinges and position the aileron against the
TE of the wing panel. The hinge gap between the
aileron and wing should only be wide enough to allow
a small line of light through. When satisfi ed, apply 6
drops of thin CA glue to the center of each hinge on
both sides. When the CA has dried, gently pull on the
aileron to confi rm that it is securely glued in place.
❏ 11. Repeat steps 1-10 for the left wing panel.
❏ ❏ 2. Cut three arms from a four-armed servo arm
included with the aileron servo. Enlarge the outer hole
of the remaining arm with a 5/64" [2mm] drill bit.
9
❏ ❏ 4. Place a piece of paper folded several times,
between the servo and the servo hatch cover to raise
the servo off of the servo hatch. Position the servo
against the underside of the aileron servo hatch cover
between the mounting blocks. Drill 1/16" [1.6mm]
holes through the mounting tabs on the servo case
into the blocks. Thread a servo mounting screw
(included with the servo) into each hole and back it
out. Remove the piece of paper and apply a drop of
thin CA to each hole to harden the wood. When the
CA has dried, install the servo onto the hatch cover
using the hardware supplied with the servo.
❏ ❏ 7. Mount the fl ap servo and hatch cover in the
same way. The fl ap servo does not require a servo
lead extension.
❏ 8. Repeat steps 1 to 7 for the left wing panel. Make
note that the fl ap servo arm will be mounted on the
root rib side of the left wing panel so that when the
fl ap servos are joined together using a Y-harness,
they will both move in the same direction.
❏ ❏ 5. Use the string taped inside the aileron servo
hatch to pull the servo lead through the wing ribs.
❏ ❏ 6. Thread a #2 x 3/8" [9.5mm] self-tapping screw
into each hatch mounting hole and back it out. Apply
a drop of thin CA to each hole to harden the wood.
Install the aileron hatch cover to the wing as shown
using four #2 x 3/8" [9.5mm] self-tapping screws.
INSTALL THE AILERON & FLAP PUSHRODS
❏ ❏ 1. Thread a 2-56 nut and a metal clevis 15
complete turns onto a 4" [152mm] pushrod. Slide a
silicone clevis retainer onto the clevis and connect
the clevis to the outer hole of a nylon control horn.
10
❏ ❏ 2. Position the control horn over the plywood
plate in the aileron (if you cannot see it, hold the aileron
at a shallow angle in good lighting or use a small pin
to puncture the covering) using the position of the
servo arm as a guide. Align the holes in the control
horn directly over the aileron hinge line and mark the
location of the control horn mounting holes.
❏ ❏ 3. At the marks, drill 1/16" [1.6mm] holes through
the plywood plate. Do not drill all the way through
the aileron! Thread a #2 x 3/8" [9.5mm] self-tapping
screw through each hole and back it out. Apply a
couple drops of thin CA glue to each hole to harden
the wood. When the glue has dried, install the control
horns onto the aileron using two #2 x 3/8" [9.5mm]
self-tapping screws.
the clevis and tighten the 2-56 nut against it. Slide
the silicone clevis retainer to the end of the clevis to
secure it.
JOIN THE WING PANELS
❏ 1. Route the fl ap and aileron servo leads through
the holes on the top of the wing near the root of each
wing panel.
❏ ❏ 4. Use tape or a small clamp to hold the aileron
in the neutral position. Make a mark on the pushrod
where it crosses the outer hole in the servo arm.
Make a 90° bend at the mark on the pushrod and
cut off the excess pushrod 1/4" [6mm] beyond the
bend. Attach the pushrod to the servo arm using a
nylon FasLink. Thread the clevis up or down on the
pushrod as necessary to center the aileron with the
servo arm centered. When satisfi ed, apply a drop of
threadlocking compound onto the threads behind
❏ ❏ 5. The fl ap pushrod is installed in the same
manner. The control horn must be trimmed as shown
to clear the TE of the wing when the fl ap is defl ected
down. Also, use the aileron hinge line as a guide to
position the control horn onto the fl ap (as described
in step 2)
❏ 6. Repeat steps 1-5 for the other wing panel.
11
❏ 2. Locate the three plywood wing joiners. Glue
the pieces together with 30-minute epoxy, being sure
that the sides are fl ush with each other. Wipe away
any excess epoxy with denatured alcohol. Small
clamps can be used to hold the pieces together while
the epoxy cures.
❏ 3. Test fi t the joiner into the wing joiner pocket of
each wing panel with the “V” shaped side pointing to
the bottom of the wing. The joiner should be able to fi t
halfway into each pocket and be slightly loose to allow
room for epoxy. Sand the joiner as necessary for the
proper fi t. Dry fi t the wing panels together using the
joiner and nylon anti-rotation pin. The root ribs of the
panels should sit fl at against each other with no gaps.
Lightly sand the face of the root ribs if necessary to
eliminate any gaps between the wing panels.
half of the wing joiner and slide it into one wing panel.
Coat the root ribs of both wing panels as well as the
exposed ends of the joiner and anti-rotation pin. Join
the two wing panels together and use paper towels
dampened with denatured alcohol to wipe away any
excess epoxy from the joint between the panels. Use
masking tape to hold the panels together tightly. Set
the wing aside and let the epoxy cure undisturbed.
❏ 5. Draw a line down the middle of the plywood
wing bolt plate. Use a micro saw or a hobby knife
to cut a groove down the line approximately halfway
through the thickness of the plate. This groove will
allow the plate to easily bend over the dihedral angle
of the wing.
❏ 7. Remove the covering just inside the lines you
drew. Glue the wing bolt plate into position.
How To Cut Covering From Balsa
Use a soldering iron to cut the covering from the area
beneath the wing bolt plate. The tip of the soldering
iron doesn’t have to be sharp, but a fi ne-tip does
work best. Allow the iron to heat fully.
❏ 4. When satisfi ed with the fi t of the wing panels,
mix up a batch of 30-minute epoxy and coat the
inside of the wing joiner pockets in each wing panel.
Coat one half of the anti-rotation pin and press it into
the hole at the TE edge of one wing panel. Coat one
❏ 6. Position the wing bolt plate onto the underside
of the wing with the bolt holes centered over the holes
in the wing. Use a fi ne, felt-tip pen to trace along the
outside of the plate onto the wing.
12
Use a straightedge to guide the soldering iron at a
rate that will just melt the covering and not burn into
the wood. The hotter the soldering iron, the faster it
must travel to melt a fi ne cut. Peel off the covering.
❏ 8. Use epoxy to glue the nylon wing dowels into the
holes in the LE of the wing. The dowels should protrude
beyond the LE of the wing 1/2" [13mm].
INSTALL THE RETRACTS
❏ 2. Remove the 3mm set screws from the axles.
Apply a drop of threadlocker to the set screws and
reinstall them in the axles. Slide the axles onto the
landing gear wires tightening the set screws on the
fl at spots at the end of the wires. Note the direction of
the axles.
❏ 4. Insert the retracts in the retract openings in the
wing. Adjust the position of the retracts so that the
retract body is centered on the mounting rails. Adjust
the position of the axle on the landing gear wire so
that the wheel is centered in the wheel well.
❏ 5. On the retract mounting rails, mark the four
retract mounting holes. Remove the retracts and drill
a 7/64" [2.7mm] pilot hole at each mark.
❏ 1. Use a 2mm hex wrench to remove the four set
screws (two per side) in the retract pivot. The fi rst set
on each side secures the landing gear wire in the
retract pivot. The second set screw on each side
locks the fi rst set screw in the retract pivot. Apply a
drop of threadlocker to the threads of the set screws.
Reinstall the set screws making sure that they tighten
on the fl ats on the landing gear wires. Be sure to
assemble a left and right retract.
❏ 3. Apply a drop of threadlocker to the threads of a
6-32 x 1/4" [6.4mm] socket head bolt. Install the bolt in
a 4mm wheel collar. Slide the wheel collar onto the axle
and tighten the 6-32 bolt. Slide a 3-1/4" [82mm] foam
wheel on the axle and secure the wheel with a second
wheel collar. Make sure the wheel turns freely.
13
❏ 6. In one end of a 1/16" x 12" [1.6 x 12.7mm] wire
pushrod make a Z-bend. Insert the Z-bend in the
nylon horn on the retract.
❏ 7. Insert the retract wire in the retract pushrod
tube. Position the retracts on the retract rails. Secure
the retracts to the rails using four #6 x 1/2" [12.7mm]
sheet metal screws. Operate the retracts by pushing
and pulling the retract wire.
INSTALL THE RETRACT SERVO
must be glued together after being inserted into place
in the servo bay.
❏ 2. Install the retract servo onto the servo tray with
the servo spline facing forward using the hardware
included with the servo. Be sure to reinforce the servo
screw holes with thin CA glue. Use your radio system
to bring the retract servo into the counterclockwise
locked position (raising the retracts).
Confi rm that the servo does not bind and that the
retracts fully raise and lower to the locked positions.
Make any adjustments necessary with the screwlock pushrod connectors and servo arm position. If
the pushrod length interferes with the rotation of the
servo, cut them shorter as necessary. When satisfi ed,
secure the servo arm to the servo using the servo
arm screw included with the servo.
FINISH THE WING
❏ 1. Glue the retract servo tray pieces together
inside the retract servo bay as shown. The pieces
❏ 3. Cut four arms from a six-arm servo arm, leaving
two arms opposite each other. Attach a brass screwlock pushrod connector to each arm in the outer holes
using a nylon retainer to secure them. Loosely thread
a 4-40 x 1/8" [3.2mm] SHCS into each screw-lock
pushrod connector. Slide the retract pushrod wires
through the screw-lock pushrod connectors and
press the arm onto the servo spline in the orientation
shown. With the retract pushrods all the way in the
retracted position, tighten the SHCS in the screwlock pushrod connectors against the pushrods. Test
the operation of the retracts with your radio system.
14
❏ 1. Temporarily install the wing onto the fuselage
using two 1/4-20 nylon wing bolts. The wing dowels
will fi t into receiving holes in the former at the LE edge
of the wing. Align the fi berglass air scoop onto the
underside of the wing in line with the fuselage and
tape it into position. Use a felt-tip pen to trace around
the air scoop onto the wing. Remove the scoop and
trim a 1/4" [6mm] strip of covering from the underside
of the wing just inside the line you drew.
❏ 2. Sand the gluing edge of the air scoop with 220-
grit sandpaper and clean the surface with alcohol.
Place a piece of wax paper or plastic wrap between
the wing and fuselage to prevent them from being
glued together. Coat the gluing surface with epoxy and
return the scoop to the wing. Use tape or a weight to
hold the scoop in place while the epoxy cures. Clean
up any excess epoxy with denatured alcohol.
OPTIONAL STRUT COVER INSTALLATION
Painted strut covers are provided for added realism
and can be installed at the modeler’s discretion.
❏ 1. Position the strut covers over the landing
gear struts aligning the colors on the covers with
the covering on the wing. Center the covers in the
openings. Use a felt-tip pen to mark the center
of the landing gear strut onto each edge of the
covers. Also, mark the position of the inside edge
of the cover onto the strut. Accuracy in this step
will ensure strut covers that are properly positioned
onto the struts.
struts using eight 2-56 x 1/2" [13mm] machine
screws and eight 2-56 nuts.
ASSEMBLE THE TAIL SECTION
INSTALL THE HORIZONTAL STABILIZER,
ELEVATORS, SERVOS & LINKAGES
❏ 3. Glue the belly pan to the front underside of the
wing in the same manner as the air scoop.
❏ 4. Roughen the inside surface of the ABS machine
guns with 220-grit sandpaper. Glue the machine
guns to the wing LE 2-7/8" [73mm] from the outside
edge of the white stripes.
❏ 2. Lower the retracts and remove the wheels.
Tape the strut covers to the struts using the marks
you made as guides. Place two hump straps onto
each strut in the positions shown and mark the
location for the screw holes onto the undersides of
the strut covers. Drill 3/32" [2.4mm] holes through
the covers at the marks. Secure the covers to the
15
❏ 1. Cut three arms from a four-armed servo arm
included with the elevator servo. Center the servo
with your radio system and install the servo arm
perpendicular to the servo case. Secure the servo
arm with the servo arm screw. Place the servo onto
the servo tray in the fuselage with the servo spline
facing forward. Thread a 2-56 nut and a metal clevis
onto a 36" [914mm] pushrod 15 complete turns.
Insert the pushrod through the elevator pushrod tube
and connect the clevis to the second hole from the
center of the servo arm. With the elevator servo now
positioned on the servo tray, use the screws that
came with the servo to secure it in place. Be sure to
harden the screw holes with thin CA.
the stab saddle in the fuselage with the control horn
pointing down toward the clevis. Slide the horizontal
stab into the saddle in front of the joiner rod.
Temporarily (without glue) join the elevator halves
to the stab with CA hinges. The ends of the joiner rod
fi t into the holes at the LE of each elevator half.
AA
BB
❏ 2. Remove the pushrod and reinsert it from the
aft end of the elevator pushrod tube through the
horizontal stabilizer saddle. Place the elevator
joiner rod into the half-circle notches at the aft end of
❏ 3. Use the access hole on the underside of the
fuselage to connect the clevis to the outer hole of
the elevator control horn. A medium-sized fl at blade
screwdriver can be used to open the clevis and move
it onto the control horn. Attach a metal solder clevis to
the second hole from the center in the elevator servo
arm. Use tape or small clamps to hold the elevators
in the neutral position. Mark the elevator pushrod
where it will need to be cut shorter to be soldered
to the clevis. Before removing the elevators and stab
from the fuselage, confi rm that both elevator TE are
even with each other by looking at the plane from
behind. If not, remove the elevators from the stab and
bend or “tweak” the joiner rod until they do. Do not
attempt to bend the joiner rod while it is installed in
the elevators.
16
❏ 4. Temporarily install the wing onto the fuselage
using two 1/4-20 nylon wing bolts. Center the stab
left and right in the fuselage. Stand back 15 to 20ft
[5 to 6m] and check to be sure the stab is parallel
to the wing. If necessary, adjust the stab saddle as
needed by lightly sanding it until the stab and wing
are parallel. Measure the distance from the tip of
each wing to the tip of the stab. Adjust the stab until
the distance from the tip of the stab to the tip of the
wing is equal on both sides. When satisfi ed with the
position of the stab, use a felt tip marker to mark the
outline of the fuselage onto the top and bottom of it.
❏ 5. Remove the elevators and horizontal stab from
the fuselage. Remove the covering from both sides
of the stab 1/16" [1.6mm] inside the lines you drew.
Wipe away the lines with denatured alcohol.
wire and the clevis are hot enough the solder will
fl ow into the joint. Avoid using too much solder
causing solder to fl ow out of the joint and clump.
Use just enough solder to make a good joint.
Allow the wire and clevis to cool.
4. Put a couple of drops of oil onto a rag and wipe the
joint. This will prevent rust from forming on the joint.
elevator hinge slots. Apply a light coating of epoxy to
the ends of the joiner rod and join the elevators to the
stab with the hinges. Be sure that the balance tabs
on the elevators are centered in the cutouts. When
satisfi ed, apply thin CA to the top and bottom of each
hinge to secure the elevators in place. Wipe away any
excess epoxy from around the joiner rod.
❏ 6. Unhook the clevises from the servo arm and
elevator control horn. Remove the pushrod from the
fuselage. Cut the pushrod to length and solder the
clevis onto the cut end using your mark as a guide.
Install a silicone clevis retainer onto the solder clevis.
Remove the threaded clevis and 2-56 nut from the
other end of the pushrod and insert the threaded end
of the pushrod through the aft end of the elevator
pushrod tube up to the elevator servo.
How To Solder The Clevis To The Pushrod
1. Where the pushrod will make contact with the solder
clevis, roughen the wire with 220-grit sandpaper.
2. Use denatured alcohol to remove any oil residue
from the pushrod wire.
3. Apply a couple of drops of fl ux to the wire. Slide
the solder clevis onto the wire. Using a small
torch or soldering iron, heat the wire allowing
the heated wire to heat the solder clevis. Apply
a small amount of solder to the joint. When the
❏ 7. Being sure that the elevator joiner rod is still in
position in the stab saddle, use 30-minute epoxy to
glue the stab into the fuselage being sure the stab is
correctly positioned in the stab saddle. Wipe away any
excess epoxy with denatured alcohol and let the epoxy
cure undisturbed.
IMPORTANT: Make sure you reinstall the elevator
pushrod, see step 6.
❏ 8. Roughen the ends of the elevator joiner rod and
clean them with alcohol. Insert CA hinges into the
17
❏ 9. Connect the solder clevis to the outer hole in the
elevator control horn of the elevator joiner wire and
slide the silicone clevis retainer to the end of the clevis.
Thread a 2-56 nut and threaded clevis back onto the
pushrod along with a silicone clevis retainer. Make
any adjustments necessary to the clevis so that the
elevators are in the neutral position when the servo
arm is perpendicular to the servo case. When satisfi ed,
attach the clevis to the second hole from the center of
the servo arm, tighten the 2-56 nut against the back of
the clevis with threadlocking compound, and slide the
silicone clevis retainer to the end of the clevis.
INSTALL THE RUDDER, TAIL WHEEL
& LINKAGES
and install the servo arm perpendicular to the servo
case. Secure the servo arm with the servo arm screw.
Place the servo onto the servo tray in the fuselage
in the position shown with the servo spline facing
forward. Attach the servo to the tray with the hardware
included with the servo. Be sure to harden the screw
holes with thin CA.
❏ 2. Coat the barbed posts on the underside of the tail
wheel bracket with epoxy or thick CA. Insert the posts
into the receiving holes in the tail wire access hatch in
the fuselage. The end of the tail wire will fi t into a bushing
that is pre-installed in the fuselage. Secure the assembly
with two #2 x 3/8" [9.5mm] self-tapping screws.
❏ 1. Locate the pieces for the tail wheel assembly.
Loosely thread the 3 x 5mm SHCS into the collar
hole in the steering arm. Slide the steering arm onto
the tail wheel wire and tighten the SHCS against the
fl at spot in the wire. Be sure that the steering arm is
oriented in the same direction as shown in the picture.
Slide the tail wheel bracket onto the wire beneath the
steering arm. Tighten a 1/8" [3.2mm] wheel collar
using a 4-40 set screw onto the wire below the tail
wheel bracket. The bracket should still be able to
rotate freely on the wire. Secure a brass screw-lock
pushrod connector to the linkage hole in the steering
arm with a nylon retainer. Loosely thread a 4-40 set
screw into the screw-lock pushrod connector.
❏ 3. Cut three arms from a four-armed servo arm
included with the rudder servo. Enlarge the second
to outer hole with a 5/64" [2mm] drill bit. Install a
.080" ball stud into the inner hole of the servo arm
and secure it with a .080" nut with threadlocking
compound. Center the servo with your radio system
18
❏ 4. Thread a nylon ball cup onto the end of a 2-56
x 36" [914mm] threaded one-end pushrod. Insert the
pushrod into the pushrod tube in the fuselage that
is inline with the ball stud (closest to the bottom of
the fuselage) on the servo arm. Feed the aft end of
the pushrod through the brass screw-lock pushrod
connector on the tail wire steering arm and out the
elevator control horn access hole. Push the ball cup
onto the ball stud.
❏ 5. Center the tail wheel wire axle in the neutral
position and tighten the set screw in the screw-lock
pushrod connector against the tail wheel pushrod. Cut
off the excess pushrod 1/2" [13mm] behind the screwlock pushrod connector.
❏ 6. Fit the tail wheel hatch cover in place and
secure it with four #2 x 3/8" [9.5mm] screws. Be sure
to harden the screw holes with thin CA.
onto a 36" [914mm] pushrod 15 complete turns.
Insert the pushrod into left pushrod exit slot in the
fuselage. Connect the clevis to a nylon control horn
and position the horn on the left side of the rudder
over the plywood plate, being sure that the holes in
the control horn are properly aligned over the rudder
hinge line. Mark the locations of the control horn
mounting holes. Drill 1/16" [1.6mm] holes at your
marks, being sure not to drill through the rudder.
Attach the rudder control horn to the rudder using
two #2 x 3/8" [9.5mm] self-tapping screws. Remove
the screws and harden the holes with thin CA.
the 90° bend into the second to outer hole in the
servo arm and secure it with a nylon FasLink. Thread
a 2-56 nut, metal clevis, and silicone clevis retainer
onto the aft end of the pushrod. Make any necessary
adjustments to the clevis position and connect it to the
rudder control horn when satisfi ed. Tighten the 2-56
nut against the back of the clevis with threadlocking
compound. Be sure to slide the silicone clevis retainer
to the end of the clevis.
INSTALL THE POWER SYSTEM
& RECEIVER
GLOW ENGINE INSTALLATION
❏ 7. Install the tail wheel onto the tail wheel axle
using two 1/8" [3.2mm] wheel collars and two 4-40
set screws. Apply a drop of threadlocking compound
to the set screws. Be sure that the wheel rotates on
the axle freely. Oil the axle if necessary.
❏ 8. Install the rudder to the fuselage using CA
hinges. Temporarily install a metal threaded clevis
❏ 9. Center the rudder in the neutral position and
mark the pushrod where it crosses the second to
outer hole in the rudder servo arm. Remove the
pushrod from the fuselage, bend the pushrod 90
degrees at the mark you made, and cut off the excess
pushrod 1/4" [6mm] beyond your mark. Remove the
clevis from the pushrod and insert the pushrod into
the rudder pushrod tube from the forward end. Hook
19
❏ 1. The fuel tank can be assembled as a two line
system consisting of a vent (pressure) line to the
muffl er and a carb line. Filling and emptying of the
tank would need to be done through the carb line, or
an optional fuel fi ll valve (not included). The tank can
also be assembled as a three line system having a
vent line, carb line, and fi ll line. If installing a fi ll line,
puncture the top of the stopper above the sealed off
fuel tube hole. The fi ll and carb lines should extend
out 1/2" [13mm] beyond the stopper and the vent line
should be bent upwards and left uncut. With the tubes
installed in the stopper, fi t the stopper plates loosely
in place with the 3 x 25mm Phillips screw to hold the
assembly together.
mark on the engine mount with the lines on the fi rewall.
Slide the mount halves against the sides of the engine
and fi nish tightening the mount screws.
❏ 3. Insert the tank into the fuselage with the correct
side facing up. The neck of the tank should pass
through the hole in the fi rewall. Attach a 6" to 7" [152
to 178mm] piece of fuel tubing onto each line coming
from the tank.
❏ 2. Fit the stopper assembly into the tank with the
vent line pointing toward the top of the tank, but not
touching. The fuel tubing and clunks (fuel pickup) on
the carb and fi ll lines should almost reach the back
of the tank but not touch. The clunks must be able
to move freely inside the tank when assembled.
Adjust the length of the fuel tubing accordingly. When
satisfi ed, tighten the 3 x 25mm screw in the stopper
to secure it in place (do not overtighten). Mark the
side of the tank that must face up when installed in
the plane, and we also suggest marking the tubes in
the stopper.
❏ 4. Using four 8-32 x 1" [25mm] SHCS, four #8 fl at
washers, four #8 lock washers, and threadlocking
compound, attach the engine mount inverted to the
fi rewall. Leave the screws slightly loose. Test fi t your
engine between the mount halves. Align the centering
20
❏ 5. Position the front of the engine drive washer
6-1/8" [156mm] from the fi rewall. Mark the location of
the engine mount holes onto the mount rails using a
Dead Center hole locator. Remove the engine from
the mount and use a 8-32 tap and drill set to create
threads in the four mounting holes. Attach the engine
to the mount using four 8-32 x 1" [25mm] SHCS, four
#8 fl at washers, and four #8 lock washers.
❏ 6. Glue the throttle servo tray in the location
shown. Be sure that the cutout for the throttle servo is
on the same side of the plane as the throttle arm on
the carburetor.
❏ 7. Cut three arms from a four-armed servo arm.
Install a brass screw-lock pushrod connector into the
second hole from the center of the remaining arm
using a nylon retainer. Loosely thread a 4-40 x 1/8"
[3mm] SHCS into the screw-lock pushrod connector.
Install the throttle servo into the throttle servo tray with
the servo splines toward the rear of the plane. Use
your radio system to center the servo and attach the
arm perpendicular to the servo case pointing away
from the center of the fuselage. Be sure to install the
servo arm screw.
❏ 8. Make the necessary bends in the remaining
36" [914mm] pushrod so that it will connect to the
throttle arm on your carburetor using a nylon clevis
and silicone clevis retainer. If installing the O.S. FS91 Surpass II four-stroke engine, a “U” bend will
need to be made in the pushrod to reach the throttle
arm. Be sure that the bends you make are not in the
threaded portion of the rod. Some of the threads on
the pushrod can be cut off to get the clevis closer to
the “U” bend. Fit the aft end of the pushrod through
the screw-lock pushrod connector in the throttle
servo arm. Make any necessary adjustments to the
pushrod position and tighten the screw in the screwlock pushrod connector when satisfi ed. Cut off the
excess pushrod 1/4" [6mm] beyond the screw-lock
pushrod connector.
❏ 9. Test the operation of the throttle servo with your
radio system, making sure that the servo can properly
open and close the carburetor.
21
INSTALL THE RECEIVER & BATTERY
❏ 1. Glue the fuel tank brace to the receiver tray in
the direction shown.
❏ 2. Make two hook and loop straps by overlapping
the mating ends by approximately 1" [25mm]. Cut
two pieces of foam rubber (not included) to match
your receiver and receiver battery pack. Secure the
receiver and receiver pack to the receiver tray with
the straps and cut them to the necessary length.
Feed the antenna and battery lead beneath the air
tank tray and secure the radio tray to the fuselage
using four #2 x 3/8" [9.5mm] self-tapping screws and
four #2 fl at washers. Be sure to harden the screw
holes with thin CA.
back of the fuselage. We used a small piece of fuel
tubing glued to the side of the fuselage to hold the
antenna out of the way of the elevator servo.
FINISH THE MODEL
INSTALL THE COWL
❏ 3. Install your receiver switch onto the side of the
fuselage opposite the muffl er and in a location that
will not interfere with any of the servos. We used a
Great Planes Switch and Charge Jack Mounting Set
(GPMM1000). Connect your servos and switch to the
receiver and connect the receiver battery to the switch.
Be sure to use tape or heat shrink tubing to secure the
connection between the switch and the battery.
❏ 1. If you haven’t done so already, connect the fuel
pickup line to the needle valve on the engine and cut
the fi ll line and pressure line to the proper length. An
aluminum fuel line plug is provided for the fi ll line.
❏ 3. Use a felt-tip pen to mark the middle of each
cowl mounting block just outside the cowl line on
the fuselage.
❏ 4. Tape the cowl into position with masking tape.
Transfer the marks you made in step 3 onto the cowl
1/4" [6mm] inside the cowl edges.
❏ 4. Install a strain-relief onto the receiver antenna
and route it through the antenna tube and out the
❏ 2. Make the necessary cutouts in the cowl to match
your engine. In the picture, there is an opening for the
engine head, muffl er, cooling hole, and needle valve.
22
❏ 5. Drill through the marks on the cowl with a 1/16"
[1.6mm] drill bit. Remove the cowl and enlarge the
holes in the cowl with a 3/32" [2.4mm] bit. Thread a
#2 x 3/8" [9.5mm] self-tapping screw into each cowl
mounting block and remove it. Apply a couple drops of
thin CA into each hole to harden the wood. Position the
cowl onto the fuselage and shift it to one side in order
to install the muffl er onto the header pipe. Install the
cowl onto the fuselage using seven #2 x 3/8" [9.5mm]
self-tapping screws and seven #2 fl at washers.
❏ 6. Roughen the edges of the ABS exhaust stacks
with 220-grit sandpaper. Glue the stacks into the
cutouts near the front of the fuselage. There is a left
and a right exhaust stack. Be sure that they are glued
onto the correct sides of the fuselage. The exhaust
stacks should have a slight downward angle when
correctly installed.
INSTALL THE COCKPIT & CANOPY
❏ 2. Remove the backing from the instrument decal
that has the instrument faces missing. Attach the
decal to the front of the plywood instrument panel
aligning the holes in the plywood with the missing
instrument faces.
❏ 3. Use a sharp hobby knife to cut out the openings for
the clear lenses. You can use a black marker or fl at black
paint to cover any of the bare wood that is showing.
❏ 5. Use medium CA to glue the instrument decal with
the instrument faces to the back of the clear lenses.
❏ 6. Glue the instrument panel in place.
❏ 1. Locate the plywood instrument panel, clear
instrument lenses and the two instrument decals.
❏ 4. Attach the clear lenses to the back of the plywood
instrument panel by applying a couple of drops of
medium CA in the corners of the clear plastic. Do not
get the CA close to the lenses. The CA may cause
the clear plastic to fog.
23
❏ 7. Glue the ABS radio andbattery at the back of
the cockpit.
a rotary tool such as a Dremel with a sanding bit
or some 220-grit sandpaper. Glue the plywood
piece into the base with a mixture of epoxy and
Microballoons. When the epoxy has cured, sand
away any excess epoxy for a smooth, fl at base.
A screw can be installed through the cockpit fl oor
and into the plywood piece for extra security after
the pilot fi gure has been glued into the cockpit.
❏ 8. Glue the pilot fi gure and seat back to the cockpit
fl oor. For ease of installation, we recommend gluing the
seat back to the pilot before installing them into position.
Pilot Figure Base
To provide a larger surface for gluing, install a
plywood base inside the pilot fi gure. To do this,
trace the outline of the base of the pilot onto a piece
of paper. Sketch another line 1/8" [3mm] inside
the traced line. Tape the paper to a scrap piece of
plywood (not included) and cut out the piece along
the inside line you drew. Test fi t the piece into the
base of the pilot and sand as necessary. Roughen
the inside of the pilot fi gure near the base using
❏ 1. The spinner backplate is drilled to fi t a 3/8"
[9.5mm] crankshaft. A brass insert is also included for
5/16" [7.9mm] crankshafts. Fit the spinner backplate
onto the crankshaft. A fl at bottomed spinner nut is
provided for use with a two-stroke engine, and a
spinner nut is also provided for use with the O.S.
.91 four-stroke engine. Install the propeller and prop
washer onto the crankshaft and tighten it down with
the appropriate spinner nut.
❏ 9. Glue the canopy to the fuselage using canopy
glue such as J&Z R/C 56 Canopy Glue (JOZR5007).
INSTALL THE PROPELLER & SPINNER
❏ 2. The 4mm spinner bolt may need to be cut shorter
depending on your choice of engine installation. Test
fi t the spinner cone onto the backplate and determine
how short the spinner bolt will be. Thread one of the
spinner nuts onto the bolt before cutting it shorter in
order to straighten any damaged threads that may
occur from the cutting process. When satisfi ed,
double check the tightness of the spinner nut, and
install the spinner cone onto the backplate using the
4mm spinner bolt.
24
a Robart small air tank along the perforations in the
air tank tray. Detailed installation instructions are not
provided for installing pneumatic retracts, however
the installation process for the gear is similar to
the mechanical installation. The mechanical retract
pushrods will need to be replaced with air lines.
Be sure to follow the instructions included with the
pneumatic retract kit.
APPLY THE DECALS
❏ 2. With the transmitter and receiver still on, check
all the control surfaces to see if they are centered.
If necessary, adjust the clevises on the pushrods to
center the control surfaces.
4-CHANNEL RADIO SETUP
(STANDARD MODE 2)
❏ 3. This completes the assembly process!
OPTIONAL PNEUMATIC RETRACTS
❏ 1. Use scissors or a sharp hobby knife to cut the
decals from the sheet.
❏ 2. Be certain the model is clean and free from oily
fi ngerprints and dust. Prepare a dishpan or small
bucket with a mixture of liquid dish soap and warm
water–about one teaspoon of soap per gallon of water.
Submerse the decal in the soap and water and peel off
the paper backing. Note: Even though the decals have
a “sticky-back” and are not the water transfer type,
submersing them in soap & water allows accurate
positioning and reduces air bubbles underneath.
❏ 3. Position a decal on the model where desired.
Holding the decal down, use a paper towel to wipe
most of the water away.
❏ 4. Use a piece of soft balsa wrapped in a paper
towel or something similar to squeegee remaining
water from under the decal. Apply the rest of the
decals the same way.
ELEVATOR MOVES UP
RUDDER MOVES RIGHT
RIGHT AILERON MOVES UP
LEFT AILERON MOVES DOWN
FULL THROTTLE
❏ 3. Make certain that the control surfaces and
the carburetor respond in the correct direction as
shown in the diagram. If any of the controls respond
in the wrong direction, use the servo reversing in
the transmitter to reverse the servos connected to
those controls. Be certain the control surfaces have
remained centered. Adjust if necessary.
Mounting locations are provided in the fuselage for
optional pneumatic retract hardware including the
air vessel, air valve, and air valve servo. Tabs are
designed into the former at the front of the air tank for
securing it with rubber bands. Cutout the opening for
GET THE MODEL READY TO FLY
CHECK THE CONTROL DIRECTIONS
❏ 1. Turn on the transmitter and receiver and center
the trims. If necessary, remove the servo arms from
the servos and reposition them so they are centered.
Reinstall the screws that hold on the servo arms.
25
SET THE CONTROL THROWS
Use a Great Planes AccuThrow (or a ruler) to
accurately measure and set the control throw of each
control surface as indicated in the chart that follows. If
your radio does not have dual rates, we recommend
setting the throws at the low rate setting.
Note: The throws are measured at the widest part of
the elevators, rudder and ailerons.
IMPORTANT: The P-51 Mustang ARF has been
extensively fl own and tested to arrive at the
throws at which it fl ies best. Flying your model
at these throws will provide you with the greatest
chance for successful fi rst fl ights. If, after you have
become accustomed to the way the P-51 fl ies, you
would like to change the throws to suit your taste,
that is fi ne. However, too much control throw could
make the model diffi cult to control, so remember,
“more is not always better.”
FLIGHT NOTE: The high rate elevator is more than
enough throw for normal fl ight. However, the extra
throw helps keep the nose up when taking off from
rough grass. Once the plane is in the air, the low
rate elevator is recommended. Also, 20% to 30%
exponential can be put in the high rate elevator to
reduce the sensitivity.
This is where your model should balance for the
fi rst fl ights. Later, you may wish to experiment by
shifting the C.G. up to 1/4" [6mm] forward or 1/4"
[6mm] back to change the fl ying characteristics.
Moving the C.G. forward may improve the
smoothness and stability, but the model may then
require more speed for takeoff and make it more
diffi cult to slow for landing. Moving the C.G. aft
makes the model more maneuverable, but could
also cause it to become too diffi cult to control. In
any case, start at the recommended balance point and do not at any time balance the model
outside the specifi ed range.
These are the recommended control surface throws:
High Rate Low Rate
ELEVATOR: 5/8" [16mm] up 3/8" [9.5mm] up5/8" [16mm] down 3/8" [9.5mm] down
RUDDER: 1-1/8" [29mm] right 7/8" [22mm] right
1-1/8" [29mm] left 7/8" [22mm] left
AILERONS: 11/16" [17.5mm] up 1/2" [13mm] up11/16" [17.5mm] down 1/2" [13mm] down
FLAPS:1-1/4" [32mm] down 5/8" [16mm] down
(full fl ap) (1/2 fl ap)
BALANCE THE MODEL (C.G.)
More than any other factor, the C.G. (balance point)
can have the greatest effect on how a model fl ies,
and may determine whether or not your fi rst fl ight
will be successful. If you value this model and wish
to enjoy it for many fl ights, DO NOT OVERLOOK THIS IMPORTANT PROCEDURE. A model that
is not properly balanced will be unstable and
possibly unfl yable.
At this stage the model should be in ready-to-fl y
condition with all of the systems in place including
the engine, landing gear, and the radio system.
❏ 1. Use a felt-tip pen or 1/8" [3mm]-wide tape to
accurately mark the C.G. on the top of the wing on
both sides of the fuselage. The C.G. is located 5-5/8"
[143mm] back from the LE of the wing where it meets
the fuselage sides.
26
❏ 2. With the wing attached to the fuselage, all parts
of the model installed (ready to fl y) and an empty
fuel tank, place the model upside-down on a Great
Planes C.G. Machine, or lift it upside-down at the
balance point you marked.
❏ 3. If the tail drops, the model is “tail heavy” and the
battery pack and/or receiver must be shifted forward
or weight must be added to the nose to balance. If the
nose drops, the model is “nose heavy” and the battery
pack and/or receiver must be shifted aft or weight must
be added to the tail to balance. If possible, relocate
the battery pack and receiver to minimize or eliminate
any additional ballast required. If additional weight is
required, nose weight may be easily added by using a
“spinner weight” (GPMQ4645 for the 1 oz. [28g] weight,
or GPMQ4646 for the 2 oz. [57g] weight). If spinner
weight is not practical or is not enough, use Great
Planes (GPMQ4485) “stick-on” lead. A good place to
add stick-on nose weight is to the fi rewall (don’t attach
weight to the cowl–it is not intended to support weight).
Begin by placing incrementally increasing amounts of
weight on the bottom of the fuselage over the fi rewall
until the model balances. Once you have determined
the amount of weight required, it can be permanently
attached. If required, tail weight may be added by
cutting open the bottom of the fuselage and gluing it
permanently inside.
Note: Do not rely upon the adhesive on the back of the
lead weight to permanently hold it in place. Over time,
fuel and exhaust residue may soften the adhesive
and cause the weight to fall off. Use #2 sheet metal
screws, RTV silicone or epoxy to permanently hold
the weight in place.
❏ 4. IMPORTANT: If you found it necessary to add
any weight, recheck the C.G. after the weight has
been installed.
BALANCE THE MODEL LATERALLY
❏ 1. With the wing level, have an assistant help you
lift the model by the engine propeller shaft and the
bottom of the fuselage under the TE of the fi n. Do this
several times.
❏ 2. If one wing always drops when you lift the model,
it means that side is heavy. Balance the airplane by
adding weight to the other wing tip. An airplane that
has been laterally balanced will track better in loops
and other maneuvers.
PREFLIGHT
IDENTIFY YOUR MODEL
sanctioned fl ying events. Fill out the identifi cation tag
on page 29 (or on the decal sheet) and place it on or
inside your model.
CHARGE THE BATTERIES
Follow the battery charging instructions that came with
your radio control system to charge the batteries. You
should always charge your transmitter and receiver
batteries the night before you go fl ying, and at other
times as recommended by the radio manufacturer.
CAUTION: Unless the instructions that came with
your radio system state differently, the initial charge
on new transmitter and receiver batteries should
be done for 15 hours using the slow-charger that came with the radio system. This will “condition”
the batteries so that the next charge may be done
using the fast-charger of your choice. If the initial
charge is done with a fast-charger the batteries
may not reach their full capacity and you may be
fl ying with batteries that are only partially charged.
BALANCE PROPELLERS
also damage your radio receiver and battery. Vibration
can also cause your fuel to foam, which will, in turn,
cause your engine to run hot or quit.
We use a Top Flite Precision Magnetic Prop Balancer
(TOPQ5700) in the workshop and keep a Great
Planes Fingertip Prop Balancer (GPMQ5000) in our
fl ight box.
GROUND CHECK
If the engine is new, follow the engine
manufacturer’s instructions to break-in the
engine. After break-in, confi rm that the engine idles
reliably, transitions smoothly and rapidly to full power
and maintains full power–indefi nitely. After you run
the engine on the model, inspect the model closely
to make sure all screws remained tight, the hinges
are secure, the prop is secure and all pushrods and
connectors are secure.
RANGE CHECK
Ground check the operational range of your radio
before the fi rst fl ight of the day. With the transmitter
antenna collapsed and the receiver and transmitter
on, you should be able to walk at least 100 feet
away from the model and still have control. Have an
assistant stand by your model and, while you work
the controls, tell you what the control surfaces are
doing. Repeat this test with the engine running at
various speeds with an assistant holding the model,
using hand signals to show you what is happening.
If the control surfaces do not respond correctly, do not fl y! Find and correct the problem fi rst. Look for
loose servo connections or broken wires, corroded
wires on old servo connectors, poor solder joints in
your battery pack or a defective cell, or a damaged
receiver crystal from a previous crash.
No matter if you fl y at an AMA sanctioned R/C club
site or if you fl y somewhere on your own, you should
always have your name, address, telephone number
and AMA number on or inside your model. It is
required at all AMA R/C club fl ying sites and AMA
Carefully balance your propeller and spare propellers
before you fl y. An unbalanced prop can be the single
most signifi cant cause of vibration that can damage your
model. Not only will engine mounting screws and bolts
loosen, possibly with disastrous effect, but vibration may
27
ENGINE SAFETY PRECAUTIONS
Failure to follow these safety precautions may
result in severe injury to yourself and others.
recommendations. Do not use hands, fi ngers or any
other body part to try to stop the engine. To stop a
gasoline powered engine, an on/off switch should be
connected to the engine coil. Do not throw anything
into the propeller of a running engine.
RADIO CONTROL
1) I will have completed a successful radio equipment
ground check before the fi rst fl ight of a new or
repaired model.
Keep all engine fuel in a safe place, away from high
heat, sparks or fl ames, as fuel is very fl ammable. Do
not smoke near the engine or fuel; and remember
that engine exhaust gives off a great deal of deadly
carbon monoxide. Therefore, do not run the engine in
a closed room or garage.
Get help from an experienced pilot when learning to
operate engines.
Use safety glasses when starting or running engines.
Do not run the engine in an area of loose gravel or
sand; the propeller may throw such material in your
face or eyes.
Keep your face and body as well as all spectators
away from the plane of rotation of the propeller as
you start and run the engine.
Keep these items away from the prop: loose clothing,
shirt sleeves, ties, scarfs, long hair or loose objects
such as pencils or screwdrivers that may fall out of
shirt or jacket pockets into the prop.
Use a “chicken stick” or electric starter to start the
engine. Do not use your fi ngers to fl ip the propeller.
Make certain the glow plug clip or connector is secure
so that it will not pop off or otherwise get into the
running propeller.
Make all engine adjustments from behind the
rotating propeller.
The engine gets hot! Do not touch it during or right
after operation. Make sure fuel lines are in good
condition so fuel will not leak onto a hot engine,
causing a fi re.
To stop a glow engine, cut off the fuel supply by closing
off the fuel line or following the engine manufacturer’s
AMA SAFETY CODE (EXCERPTS)
Read and abide by the following excerpts from the
Academy of Model Aeronautics Safety Code. For
the complete Safety Code refer to Model Aviation
magazine, the AMA web site or the Code that came
with your AMA license.
GENERAL
1) I will not fl y my model aircraft in sanctioned events,
air shows, or model fl ying demonstrations until it
has been proven to be airworthy by having been
previously, successfully fl ight tested.
2) I will not fl y my model aircraft higher than
approximately 400 feet within 3 miles of an airport
without notifying the airport operator. I will give rightof-way and avoid fl ying in the proximity of full-scale
aircraft. Where necessary, an observer shall be
utilized to supervise fl ying to avoid having models fl y
in the proximity of full-scale aircraft.
3) Where established, I will abide by the safety rules
for the fl ying site I use, and I will not willfully and
deliberately fl y my models in a careless, reckless
and/or dangerous manner.
5) I will not fl y my model unless it is identifi ed with
my name and address or AMA number, on or in the
model. Note: This does not apply to models while
being fl own indoors.
7) I will not operate models with pyrotechnics (any
device that explodes, burns, or propels a projectile
of any kind).
28
2) I will not fl y my model aircraft in the presence of
spectators until I become a qualifi ed fl ier, unless
assisted by an experienced helper.
3) At all fl ying sites a straight or curved line(s) must
be established in front of which all fl ying takes place
with the other side for spectators. Only personnel
involved with fl ying the aircraft are allowed at or in
the front of the fl ight line. Intentional fl ying behind the
fl ight line is prohibited.
4) I will operate my model using only radio control
frequencies currently allowed by the Federal
Communications Commission.
5) I will not knowingly operate my model within
three miles of any pre-existing fl ying site except in
accordance with the frequency sharing agreement
listed (in the complete AMA Safety Code).
9) Under no circumstances may a pilot or other person
touch a powered model in fl ight; nor should any part of
the model other than the landing gear, intentionally
touch the ground, except while landing.
CHECK LIST
During the last few moments of preparation your mind
may be elsewhere anticipating the excitement of the
fi rst fl ight. Because of this, you may be more likely to
overlook certain checks and procedures that should
be performed before the model is fl own. To help
avoid this, a check list is provided to make sure these
important areas are not overlooked. Many are covered
in the instruction manual, so where appropriate, refer
to the manual for complete instructions. Be sure to
check the items off as they are completed.
❏ 1. Fuelproof all areas exposed to fuel or exhaust
residue such as the cowl mounting blocks,
wing saddle area, etc.
❏ 2. Check the C.G. according to the measurements
provided in the manual.
❏ 3. Be cer tain the battery and receiver are securely
mounted in the fuselage. Simply stuffi ng them
into place with foam rubber is not suffi cient.
❏ 4. Extend your receiver antenna and make sure
it has a strain relief inside the fuselage to keep
tension off the solder joint inside the receiver.
❏ 5. Balance your model laterally as explained in
the instructions.
❏ 6. Use threadlocking compound to secure critical
fasteners such as the set screws that hold the
wheel axles to the struts, screws that hold
the carburetor arm (if applicable), screw-lock
pushrod connectors, etc.
❏ 7. Add a drop of oil to the axles so the wheels will
turn freely.
❏ 8. Make sure all hinges are securely glued in place.
❏ 9. Reinforce holes for wood screws with thin CA
where appropriate (servo mounting screws,
cowl mounting screws, etc.).
❏ 10. Confi rm that all controls operate in the correct
direction and the throws are set up according
to the manual.
❏ 11. Make sure there are silicone retainers on all the
clevises and that all servo arms are secured
to the servos with the screws included with
your radio.
❏ 12. Secure connections between servo wires and
Y-connectors or servo extensions, and the
connection between your battery pack and the
on/off switch with vinyl tape, heat shrink tubing
or special clips suitable for that purpose.
❏ 13. Make sure any servo extension cords you may
have used do not interfere with other systems
(servo arms, pushrods, etc.).
❏ 14. Secure the pressure tap (if used) to the muffl er
with high temp RTV silicone, threadlocking
compound or J.B. Weld.
❏ 15. Make sure the fuel lines are connected and
are not kinked.
❏ 16. Use an incidence meter to check the wing for
twists and attempt to correct before fl ying.
❏ 17. Balance your propeller (and spare propellers).
❏ 18. Tighten the propeller nut and spinner.
❏ 19. Place your name, address, AMA number and
telephone number on or inside your model.
❏ 20. Cycle your receiver battery pack (if necessary)
and make sure it is fully charged.
❏ 21. If you wish to photograph your model, do so
before your fi rst fl ight.
❏ 22. Range check your radio when you get to the
fl ying fi eld.
FLYING
The P-51 Mustang ARF is a great-fl ying model that
fl ies smoothly and predictably. The P-51 Mustang
ARF does not, however, possess the self-recovery
characteristics of a primary R/C trainer and should
be fl own only by experienced R/C pilots.
FUEL MIXTURE ADJUSTMENTS
A fully cowled engine may run at a higher temperature
than an un-cowled engine. For this reason, the fuel
mixture should be richened so the engine runs at
about 200 rpm below peak speed. By running the
engine slightly rich, you will help prevent dead-stick
landings caused by overheating.
29
CAUTION (THIS APPLIES TO ALL R/C
AIRPLANES): If, while fl ying, you notice an
alarming or unusual sound such as a low-pitched
“buzz,” this may indicate control surface fl utter.
Flutter occurs when a control surface (such as an
aileron or elevator) or a fl ying surface (such as a
wing or stab) rapidly vibrates up and down (thus
causing the noise). In extreme cases, if not detected
immediately, fl utter can actually cause the control
surface to detach or the fl ying surface to fail, thus
causing loss of control followed by an impending
crash. The best thing to do when fl utter is detected
is to slow the model immediately by reducing
power, then land as soon as safely possible. Identify
which surface fl uttered (so the problem may be
resolved) by checking all the servo grommets for
deterioration or signs of vibration. Make certain all
pushrod linkages are secure and free of play. If it
fl uttered once, under similar circumstances it will
probably fl utter again unless the problem is fi xed.
Some things which can cause fl utter are; Excessive
hinge gap; Not mounting control horns solidly; Poor
fi t of clevis pin in horn; Side-play of wire pushrods
caused by large bends; Excessive free play in
servo gears; Insecure servo mounting; and one of
the most prevalent causes of fl utter; Flying an overpowered model at excessive speeds.
TAKEOFF
Before you get ready to takeoff, see how the model
handles on the ground by doing a few practice runs at
low speeds on the runway. Hold “up” elevator to keep
the tail wheel on the ground. If necessary, adjust the
tail wheel so the model will roll straight down the
runway. If you need to calm your nerves before the
maiden fl ight, shut the engine down and bring the
model back into the pits. Top off the fuel, then check
all fasteners and control linkages for peace of mind.
Remember to takeoff into the wind. When you’re
ready, point the model straight down the runway, hold
a bit of up elevator to keep the tail on the ground to
maintain tail wheel steering, then gradually advance
the throttle. As the model gains speed decrease up
elevator allowing the tail to come off the ground. One
of the most important things to remember with a tail
dragger is to always be ready to apply right rudder
to counteract engine torque. Gain as much speed
as your runway and fl ying site will practically allow
before gently applying up elevator, lifting the model
into the air. At this moment it is likely that you will
need to apply more right rudder to counteract engine
torque. Be smooth on the elevator stick, allowing the
model to establish a gentle climb to a safe altitude
before turning into the traffi c pattern.
FLIGHT
For reassurance and to keep an eye on other traffi c,
it is a good idea to have an assistant on the fl ight line
with you. Tell him to remind you to throttle back once
the plane gets to a comfortable altitude. While full
throttle is usually desirable for takeoff, most models
fl y more smoothly at reduced speeds.
Take it easy with the P-51 Mustang ARF for the fi rst
few fl ights, gradually getting acquainted with it as you
gain confi dence. Adjust the trims to maintain straight
and level fl ight. After fl ying around for a while, and
while still at a safe altitude with plenty of fuel, practice
slow fl ight and execute practice landing approaches
by reducing the throttle to see how the model handles
at slower speeds. Also, at slower speeds, lower the
fl aps and note any trim change. Add power to see how
she climbs as well. Continue to fl y around, executing
various maneuvers and making mental notes (or
having your assistant write them down) of what trim or
C.G. changes may be required to fi ne tune the model
so it fl ies the way you like. Mind your fuel level, but
use this fi rst fl ight to become familiar with your model
before landing.
airspeed by keeping the nose down as you turn
onto the crosswind leg. Make your fi nal turn toward
the runway (into the wind) keeping the nose down
to maintain airspeed and control. Level the attitude
when the model reaches the runway threshold,
modulating the throttle as necessary to maintain your
glide path and airspeed. If you are going to overshoot,
smoothly advance the throttle (always ready on the
right rudder to counteract torque) and climb out to
make another attempt. When you’re ready to make
your landing fl are and the model is a foot or so off
the deck, smoothly increase up elevator until it gently
touches down. Once the model is on the runway and
has lost fl ying speed, hold up elevator to place the tail
on the ground, regaining tail wheel control.
One fi nal note about fl ying your model. Have a goal or
fl ight plan in mind for every fl ight. This can be learning
a new maneuver(s), improving a maneuver(s) you
already know, or learning how the model behaves
in certain conditions (such as on high or low rates).
This is not necessarily to improve your skills (though it is never a bad idea!), but more importantly so you
do not surprise yourself by impulsively attempting a
maneuver and suddenly fi nding that you’ve run out
of time, altitude or airspeed. Every maneuver should
be deliberate, not impulsive. For example, if you’re
going to do a loop, check your altitude, mind the
wind direction (anticipating rudder corrections that
will be required to maintain heading), remember to
throttle back at the top, and make certain you are
on the desired rates (high/low rates). A fl ight plan
greatly reduces the chances of crashing your model
just because of poor planning and impulsive moves.
Remember to think.
Have a ball! But always stay in control and fl y
in a safe manner.
Make a copy of this identifi cation tag and put it
on or inside your model.
LANDING
To initiate a landing approach, lower the throttle and
fl aps while on the downwind leg. Allow the nose
of the model to pitch downward to gradually bleed
off altitude. Continue to lose altitude, but maintain
GOOD LUCK AND GREAT FLYING!
30
OTHER ITEMS AVAILABLE FROM TOP FLITE
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This B-25J Mitchell has plenty of room for scaling out...and Top Flite makes the most of it, while keeping assembly time to just 50 hours. The functional fi berglass
gear doors can be locked fully deployed to accommodate the supplied fi xed gear – or add Robart retracts (available separately) for maximum realism. Fly the B-25J
on a pair of .40s or install two .70 4-strokes for more power. Strong, laser-cut ply nacelles ensure perfect alignment. The working split fl aps are big advantages for
small-fi eld fl ying, allowing shorter takeoff rolls and slower landing speeds. Wing sections remove from lightweight aluminum joiner tubes for easy transport. For easy
at-fi eld reassembly, take along the included foam/PVC pipe fuselage cradle! TOPA0980
Top Flite Gold Edition Beechcraft Staggerwing
Unveiled in 1932, Beech Aircraft Corporation’s Staggerwing was instantly distinguished by its forward-projecting lower wing. The Staggerwing continues to impress
as this 1.60-size sport-scale ARF – a model that sets new high standards for simplicity of scale detail! Top Flite uses only the best materials – premium woods, highquality fiberglass, and MonoKote covering – and the finest engineering. For easy transport, the wings disassemble into four manageable pieces. At the field, the
halves plug into joiner tubes and secure with nylon bolts. The fiberglass wing struts install easily as well, and authentic-looking stringers perfectly complement rivets
and panel lines molded into the fiberglass fuselage. Elevator and rudder linkages mount internally to preserve the scale profile. Add a 1.60-size 2- or 4-stroke engine
and you’ll have plenty of muscle for powering through the air! TOPA905
31
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