Top Flite A0700 INSTRUCTION BOOK

WARRANTY.....Top Flite Models guarantees this kit to be free of defects in both material and workmanship at the date of purchase. This warranty does
not cover any component parts damaged by use or modification. In no case shall Top Flite‘s liability exceed the original cost of the purchased kit. Fur ther, Top Flite reserves
the right to change or modify this warranty without notice.In that Top Flite has no control over the final assembly or material used for final assembly, no liability shall be assumed
nor accepted for any damage resulting from the use by the user of the final user-assemb led product. By the act of using the user-assembled product the user accepts all resulting
liability.If the buyer is not prepared to accept the liability associated with the use of this product,the buyer is advised to immediately return this kit in ne w and unused
condition to the place of purchase.
Top Flite Models • 3002 N Apollo Drive Suite 1 • Champaign, IL 61822 • Technical Assistance Call (217)398-8970 • productsupport@top-flite.com
READ THROUGH THIS INSTRUCTION BOOK FIRST. IT CONTAINS IMPORTANT INSTRUCTIONS AND WARNINGS CONCERNING THE ASSEMBLY AND USE OF THIS MODEL.
Entire Contents © Copyright 2003
Wingspan: 84.5 in [2145mm] Wing Area: 1245 sq in [80 dm
2
]
Weight: 19–24 lbs [8620–10890g]
Wing Loading: 35–44 oz/sq ft [107–134g/dm
2]
Length: 73 in [1855mm] Scale: 19%
Radio: 6 to 9-channel with 10 to 11 servos
Engine: 2.1–2.8 cu in [34.5–46cc] two-stroke glow,
2.5–4.3 cu in [41–70cc] spark ignition (gas)
GIANT P-5
GIANT P-5
1D MUST
1D MUST
ANG ARF
ANG ARF
TABLE OF CONTENTS
INTRODUCTION . . . . . . . . . . . . . . . . . . . . . . . .2
SAFETY PRECAUTIONS . . . . . . . . . . . . . . . . . .3
DECISIONS YOU MUST MAKE . . . . . . . . . . . . .4
Engine recommendations . . . . . . . . . . . . . . . . . .4
Radio equipment . . . . . . . . . . . . . . . . . . . . . . . .4
Retractable landing gear . . . . . . . . . . . . . . . . . . .5
ADDITIONAL ITEMS REQUIRED . . . . . . . . . . . .5
Hardware and Accessories . . . . . . . . . . . . . . .5
Adhesives and Building Supplies . . . . . . . . . . .5
Optional Supplies and Tools . . . . . . . . . . . . . .5
KIT INSPECTION . . . . . . . . . . . . . . . . . . . . . . . .6
ORDERING REPLACEMENT PARTS . . . . . . . . .7
ASSEMBLE THE WINGS . . . . . . . . . . . . . . . . . .8
Hinge the ailerons and flaps . . . . . . . . . . . . . .8
Mount the servos . . . . . . . . . . . . . . . . . . . . . .10
Hook up the servos . . . . . . . . . . . . . . . . . . . .12
Mount the retracts . . . . . . . . . . . . . . . . . . . . .13
Mount the landing gear covers
and wheel covers . . . . . . . . . . . . . . . . . . . . .14
Install the air lines . . . . . . . . . . . . . . . . . . . . .15
Join the wing . . . . . . . . . . . . . . . . . . . . . . . . .16
Install the fixed landing gear . . . . . . . . . . . . .18
ASSEMBLE THE FUSELAGE . . . . . . . . . . . . .19
Hinge the elevators and rudder . . . . . . . . . . .19
Glue in the stabilizer . . . . . . . . . . . . . . . . . . .19
Install the cockpit . . . . . . . . . . . . . . . . . . . . . .21
Mount the tail gear doors . . . . . . . . . . . . . . . .23
Mount the retractable tail gear . . . . . . . . . . . .24
Mount the fixed tail gear . . . . . . . . . . . . . . . .26
Hook up the elevators and rudder . . . . . . . . .26
Mount the engine . . . . . . . . . . . . . . . . . . . . .27
Mount the cowl . . . . . . . . . . . . . . . . . . . . . . .28
Install the air tank . . . . . . . . . . . . . . . . . . . . .30
Install the fuel tank . . . . . . . . . . . . . . . . . . . .30
Hook up the throttle . . . . . . . . . . . . . . . . . . . .31
Hook up the air lines . . . . . . . . . . . . . . . . . . .32
Mount the kill switch . . . . . . . . . . . . . . . . . . .32
Finish the engine compartment . . . . . . . . . . .33
MOUNT THE SCALE DETAILS . . . . . . . . . . . .33
Radiator air scoop . . . . . . . . . . . . . . . . . . . . . .33
Wing fairing . . . . . . . . . . . . . . . . . . . . . . . . . . .34
Wing fillets . . . . . . . . . . . . . . . . . . . . . . . . . . . .35
Machine guns . . . . . . . . . . . . . . . . . . . . . . . . . .35
Engine exhaust . . . . . . . . . . . . . . . . . . . . . . . . .36
Canopy and pilot . . . . . . . . . . . . . . . . . . . . . . . .36
Apply the decals . . . . . . . . . . . . . . . . . . . . . . .37
GET THE MODEL READY TO FLY . . . . . . . . . .37
Complete the radio installation . . . . . . . . . . . . .37
Balance the model (CG) . . . . . . . . . . . . . . . .38
Balance the model laterally . . . . . . . . . . . . . .39
Check the control directions . . . . . . . . . . . . . .39
Set the control throws . . . . . . . . . . . . . . . . . .39
Balance propellers . . . . . . . . . . . . . . . . . . . . .40
Checklist . . . . . . . . . . . . . . . . . . . . . . . . . . . .40
PREFLIGHT . . . . . . . . . . . . . . . . . . . . . . . . . . .41
Identify your model . . . . . . . . . . . . . . . . . . . .41
Charge the batteries . . . . . . . . . . . . . . . . . . .41
Ground check . . . . . . . . . . . . . . . . . . . . . . . .41
Range check . . . . . . . . . . . . . . . . . . . . . . . . .41
ENGINE SAFETY PRECAUTIONS . . . . . . . . . .41
AMA SAFETY CODE . . . . . . . . . . . . . . . . . . . .42
IMAA SAFETY CODE . . . . . . . . . . . . . . . . . . .42
FLYING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .43
Takeoff . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .44
Flight . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .44
Landing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .44
Engine mount template . . . . . . . . . . . . . . . . . . .47
INTRODUCTION
Congratulations and thank you for purchasing the Top
Flite Giant P-51D Mustang ARF.With the high quality of
today’s ARFs, it was only a matter of time before Top
Flite would develop an ARF warbird of their own—and
what better place to start than with the most popular
WWII warbird of all time—the P-51D Mustang! The
Mustang’s streamlined appearance combined with Top
Flite’s engineering expertise makes this one sweet
model! If you are new to giant-scale warbirds , once over
the initial apprehension of flying a valuable giant-scale
model you’ll realize its stable flight qualities and find
yourself enjoying it for many flights to come. Although
this Mustang is an ARF, it is
giant
and it is
scale
, so it’s
not exactly going to be ready to fly overnight! For the
fastest, most pleasurable assembly experience, be
certain to read all of the instructions and read each
step before proceeding.
If you have w eb access, visit the Top Flite web site at
www.top-flite.com for the latest technical updates or
manual corrections. Open the “Airplanes” link, then
select
Giant P-51D Mustang ARF
. If there are any
changes or updates a “Tech Notice” box will appear in
the upper left corner of the page. Open the box to view
the information.
IMAA
The Top Flite Giant P-51D Mustang ARF is an
excellent sport-scale model and is eligible to fly in
IMAA events. The IMAA (International Miniature
Aircraft Association) is an organization that
promotes non-competitive flying of giant-scale
models.If you plan to attend an IMAA event, order a
copy of the IMAA Safety Code by contacting the
IMAA at the address or telephone number below, or
by logging on to their web site at
www.fly-imaa.org/imaa/sanction.html.
IMAA
205 S. Hilldale Road
Salina, KS 67401
(913) 823-5569
SCALE COMPETITION
Though the giant P-51 is an ARF and may not hav e the
same level of detail as an “all-out” scratch-built
competition model, it is a scale model nonetheless and
is therefore eligible to compete in the
Fun Scale
class in
AMA competition. In Fun Scale, the “builder of the
model” rule does not apply.To receive the five points f or
scale documentation, the only proof required that a full
size aircraft of this type in this paint/markings scheme
did exist is a single sheet such as a kit box cover from
a plastic model, a photo, or a profile painting, etc. If a
black-and-white photo is used, other written
documentation of color must be provided. Contact the
AMA for a rule book with full details.See page 3 for the
AMA contact information.
If you would like photos of the full-size P-51D Mustang
for scale documentation, or if you would lik e to study the
photos to add more scale details, photo packs are
available from:
Bob’s Aircraft Documentation
3114 Y uk on Ave
Costa Mesa, CA 92626
Telephone: (714) 979-8058 Fax: (714) 979-7279
e-mail: www.bobsairdoc.com
- 2 -
1. Your Top Flite Giant P-51D Mustang ARF should not
be considered a toy, but rather a sophisticated, working
model that functions very much like a full-size airplane.
Because of its performance capabilities, the Giant P-
51D Mustang ARF, if not assembled and operated
correctly, could possibly cause injury to yourself or
spectators and damage to property.
2. You must assemble the model according to the
instructions. Do not alter or modify the model, as
doing so may result in an unsafe or unflyable model.
In a few cases the instructions may differ slightly
from the photos. In those instances the written
instructions should be considered as correct.
3. Y ou must tak e time to build straight,true and strong.
4. You must use an R/C radio system that is in first-
class condition, and a correctly sized engine and
components (fuel tank, wheels, etc.) throughout the
building process.
5. You must correctly install all R/C and other
components so that the model operates correctly on
the ground and in the air.
6. You must check the operation of the model before
every flight to insure that all equipment is operating and
that the model has remained structurally sound.Be sure
to check clevises or other connectors often and replace
them if they show any signs of wear or fatigue.
7. If you are not already an experienced R/C pilot,
you should fly the model only with the help of a
competent, experienced R/C pilot.
8. While this kit has been flight tested to exceed
normal use, if the plane will be used for extremely
high stress flying, such as racing, the modeler is
responsible for taking steps to reinforce the high
stress points.
9. WARNING: The cowl, radiator air scoop, and
other parts included in this kit are made of
fiberglass, the fibers of which may cause eye, skin
and respiratory tract irritation. Never blow into a part
(air scoop, cowl) to remove fiberglass dust, as the
dust will blow back into your eyes. Always wear
safety goggles, a particle mask and rubber gloves
when grinding, drilling and sanding fiberglass parts.
Vacuum the parts and the work area thoroughly
after working with fiberglass parts.
Remember: Take your time and follow the
instructions to end up with a well-built model
that is straight and true.
If you have not flown this type of model before, we
recommend that you get the assistance of an
experienced pilot in your R/C club for your first
flights. If you’re not a member of a club, your local
hobby shop has information about clubs in your area
whose membership includes experienced pilots.
In addition to joining an R/C club, we strongly
recommend you join the AMA (Academy of Model
Aeronautics). AMA membership is required to fly at
AMA sanctioned clubs. There are over 2,500 AMA
chartered clubs across the country. Among other
benefits, the AMA provides insurance to its
members who fly at sanctioned sites and events.
Additionally, training programs and instructors are
available at AMA club sites to help you get started
the right way. Contact the AMA at the address or toll-
free phone number below:
Academy of Model Aeronautics
5151 East Memorial Drive
Muncie, IN 47302-9252
Tele. (800) 435-9262
Fax (765) 741-0057
Or via the Internet at: http://www.modelaircraft.org
NOTE: We, as the kit manufacturer, provide you
with a top quality kit and great instructions, but
ultimately the quality and flyability of your finished
model depends on how you build it;therefore, we
cannot in any way guarantee the performance of
your completed model, and no representations
are expressed or implied as to the performance or
safety of your completed model.
PRO TECT YOUR MODEL,
YOURSELF & OTHERS
FOLLO W THESE IMPORT ANT
SAFETY PRECAUTIONS
- 3 -
Function. . . . . . . . . . . . Servos required
Elevators. . . . . . . . . . . . 2 (min. 50 oz-in torque)
Rudder . . . . . . . . . . . . . 1 (min. 50 oz-in torque)
Ailerons. . . . . . . . . . . . . 2 (min. 50 oz-in torque)
Flaps. . . . . . . . . . . . . . . 2
Tail steer ing. . . . . . . . . . 1
Throttle . . . . . . . . . . . . . 1
Air control valve. . . . . . . 1
Optional Kill switch
for gas engine . . . . . . . . 1
Total: . . . . . . . . . . . . . . 10-11 servos
A receiver battery with a minimum of 1,000 mAh
is recommended for flying the giant Mustang. In
the model shown in this instruction manual a
Futaba NR4F 1,500 mAh battery pack
(FUTM1285) is shown. Additionally, the battery
voltage should be checked before every flight to
be certain it has enough “charge.”
In addition to the servos (and Synchronized Servo
Reverser if used), the following items (or similar
items) are also required. The order numbers
shown (in parentheses) are for Futaba servos.
(2) 24" [610mm] ser vo extension wires for the
aileron servos (FUTM2721)
(1) Dual ser vo extension cord for aileron
servos (FUTM4130)
(1) Y-harness for flap servos (HCAM2751)
(4) 6" [150mm] ser vo extensions (battery-1,
aileron-1, elevator-2) (HCAM2701 for Futaba)
Note: The length and quantity of servo extensions
and Y-connectors may vary depending on the brand
of radio you are using and the radio installation.
prevent accidental starting. The switch must be
operated manually (without the use of the
transmitter) and accessible by the pilot and
assistant. If using a spark-ignition engine, refer to
Mount the kill switch
on page 32 for details and
a list of items used.
RADIO EQUIPMENT
The radio equipment and number of channels
required to fly the Top Flite Giant P-51 depend on
the capabilities of your transmitter and how the
servos will be connected.Two servos are required
to operate the elevators. However, the servos
must move in opposition, so linking them with a Y-
connecter will not work.The elevator servos must
either be electronically mixed using an additional
channel, or be linked by a device such as a
Futaba
®
SR-10 Synchronized Servo Reverser
(FUTM4150) that will mix the servos with the
capability of reversing one of them.
The rudder servo and tail steering servo have the
same requirement, so they too must either be
electronically mixed through an additional
channel, or connected via a Futaba Synchronized
Servo Reverser.
The Giant P-51 requires a servo to operate the air
control valve if using retracts, a throttle servo, two
flap servos and two aileron servos. Servos with a
minimum of 50 oz-in [3.9 kg-cm] of torque are
required for operating the elevators, rudder and
ailerons. Standard servos may be used
everywhere else. If using a spar k-ignition engine,
a servo-operated electronic engine kill switch may
also be used (this would be in addition to the
IMAA-required, manually operated engine kill
switch). A servo-operated kill switch is only really
necessary for engines that do not reliably shut off
by closing the carburetor, but could also serve as
a backup.
This is a partial list of items required to finish this
model that may require planning or decision
making before starting to build. Order numbers
are provided in parentheses.
ENGINE RECOMMENDATIONS
When considering engines for this model, refer to
the engine size recommendations on the cover of
the manual. Spark-ignition (“gas”) engines are
most popular with large-scale warbirds such as
this. One advantage of a gas engine is
economy—gas engines tend to consume less fuel
than glow engines. Gasoline costs less than glow
fuel as well.Additionally , gas engines deposit little
exhaust residue on the model. Among other
engines, this model was flight-tested with a U.S.
Engines
41cc engine. The U.S. 41 provides
adequate power and flies the P-51 in a scale-like
manner, but pilots who wish to perform more
aggressive maneuvers should consider engines
nearer the upper end of the recommended range.
Note: Instructions for mounting every possible
engine cannot be incorporated into this manual.
Although there are several glow engines suitable
for powering the giant P-51, the U.S. Engines
41cc is featured. Modelers using another engine
may refer to the instructions as a guide for
mounting their engine in a similar way. If using the
U.S.41, the following items will be required:
Great Planes Gasoline Engine Mount (GPMG2000)
(4) 1/4-20 x 1-1/2" [38mm] hex-head bolts
and 1/4" [6mm] flat washers
Prop Reamer (GPMQ5005)
Per the IMAA Safety Code, magneto spark-
ignition engines must have a coil-grounding
switch on the aircraft to stop the engine and
DECISIONS YOU MUST MAKE
- 4 -
ADDITIONAL ITEMS REQUIRED
HARDWARE AND ACCESSORIES
In addition to the items listed in the “Decisions Y ou
Must Make” section, following is the list of hardware
and accessories required to finish the Top Flite Giant
P-51D Mustang ARF. Order numbers are provided in
parentheses.
R/C foam rubber (1/4" [6mm] (HCAQ1000) or
1/2" [13mm] (HCAQ1050)
2’ [600mm] large silicone fuel tubing for glow
engines (GPMQ4133)
3’ [900mm] gasoline fuel tubing for gas engines
(GPMQ4135)
Williams Bros. #625 3" (1/4-scale) standard pilot
(WBRQ22625)
Modeling paints and paint brushes for painting pilot
Propeller and spare propellers suitable for
your engine
ADHESIVES AND BUILDING SUPPLIES
In addition to common hobby tools and household
tools, this is the “short list” of the most important
items required to build the Top Flite Giant P-51D
Mustang ARF.
Great Planes Pro™ CA and Epoxy
glue are recommended.
30-minute epoxy (GPMR6047)
1 oz. Medium CA (GPMR6008)
1 oz. Thin CA (GPMR6002)
CA applicator tips (HCAR3780)
CA Activator (2 oz.[57g] spray bottle (GPMR6035)
or 4 oz. [113g] aerosol (GPMR634)
Threadlocker thread locking cement (GPMR6060)
Hobby torch or soldering iron
Silver solder w/flux (GPMR8070)
Dr ill bits: 1/16" [1.6mm], 3/32" [2.4mm], 7/64"
[2.8mm] (or 1/8" [3.2mm]), 1/8" [3.2mm], 3/16"
[4.8mm], #9 [5.0mm], 1/4" [6.4mm], size “F"
[6.5mm] (or 17/64" [6.8mm]), 17/64" [6.8mm]
(or 9/32" [7.2mm])
Small metal file
Acr ylic paint and paint br ushes for painting pilot
(found at craft stores)
Stick-on segmented lead weights (GPMQ4485)
#1 Hobby knife (HCAR0105)
#11 blades (5-pack, HCAR0211)
#11 blades (100-pack, HCAR0311)
Non-elastic str ing for stab alignment (such as K
& S #801 Kevlar thread (K+SR4575)
Fine-point felt-tip pen (Top Flite
®
Panel Line Pen
(TOPQ2510)
Masking tape (TOPR8018)
Cur ved-tip canopy scissors for trimming plastic
parts (HCAR0667)
Aluminum paint and airbrush or paint br ush (for
painting cockpit)
Robart Super Stand II (ROBP1402)
OPTIONAL SUPPLIES AND TOOLS
Here is a list of optional tools mentioned in the
manual that will help you build the Top Flite Giant
P-51D Mustang ARF.
R/C-56 canopy glue (JOZR5007)
CA debonder (GPMR6039)
3M 77 spray adhesive (MMMR1990)
Epoxy brushes (6, GPMR8060)
Mixing sticks (50, GPMR8055)
Mixing cups (GPMR8056)
(Continued on page 8)
RETRACTABLE LANDING GEAR
The Top Flite Giant P-51 ARF may be assembled
with either the included fixed landing gear or
retractable landing gear. If fixed landing gear is
used no other items will need to be purchased to
install the gear. If you wish to install retractable
landing gear, this model is designed for Robart
pneumatic retracts. Following is the complete list
of items required to install the Robart retracts:
(1) Robart #622-5 Top Flite P-51 pneumatic
retractable main landing gear (ROBQ1635)
(1) Robart #160LWC retractable tail gear
assembly (ROBQ2225)
(1) Robart #157VRX Large-Scale Deluxe Air
Control Kit—includes pressure vessel, air line
tubing, variable-rate air valve, T-fittings
(ROBQ2305)
10’ [3.5m] red & pur ple #169 Pressure tubing
(ROBQ2369)
(1 pkg.) #190 Air Line Quick Disconnects
(ROBQ2395)
(2) Du-Bro No. 500TL Treaded lightweight
wheel (DUBQ0847)
Size “F” [6.5mm] or 17/64" [6.8mm] drill (to
enlarge the hole in the wheels for the axles)
1-3/4" [45mm] tailwheel (GPMQ4220 –2/pkg)
Note: There may be other main wheels that could
be used with the Robart retracts, but the Du-Bro
wheels listed above are the only ones
recommended because they are narrow and will
fit in the wing.
An air pump will also be required to pressurize the
air tank. The Robar t hand pump could be used,
but is not practical because of the large capacity
of the air tank in this model. A small, 12V electric
pump is recommended and can be purchased at
any automotive or hardware store.
- 5 -
KIT INSPECTION
Before starting to build, take an inventory of this kit to
make sure it is complete, and inspect the parts to make
sure they are of acceptable quality. If any parts are
missing or are not of acceptable quality, or if you need
assistance with assembly, contact Product Support.
When reporting defective or missing parts, use the part
names exactly as they are written in the kit contents list
on this page.
Top Flite Product Support
3002 N Apollo Drive Suite 1
Champaign, IL 61822
Telephone: (217) 398-8970
Fax: (217) 398-7721
E-mail:
PARTS PHOTOGRAPHED
1. Fuselage 2. Rudder
3. Canopy 4. Fiberglass cowl
5. Fiberglass air scoop 6. Fiberglass wing fairing
7. Cockpit parts 8.Tail gear doors
9.Wing joiner 10.Landing gear covers
11.Wings with flaps & ailerons
12. Horizontal stabilizer with elevators
13. (2) Fiberglass wing fillets
14. (2) Plastic machine guns
15. (2) Plastic engine exhaust outlets
16. (8) Engine mount spacers
17.Wheel covers
18. Servo hatches
PARTS NOT PHOTOGRAPHED
sheet-metal screws:
(34) #2 x 3/8" (24-wing servo hatches, 6-landing
gear covers, 4-wheel covers)
(28) #4 x 1/2" Phillips-head (24-all control horns
except rudder, 4-tail gear mounting)
(8) #4 x 5/8" Phillips-head (4-rudder control horn,
4-cowl mounting)
(12) #6 x 1/2" (landing gear mounting)
(8) #2 x 1/2" (2-landing gear covers, 2-fuel tank
floor, 4-forward servo tray)
(8) #2 x 3/16" (canopy mounting)
machine screws:
(4) 2-56 x 3/8" (tail gear door brackets)
(4) 4-40 x 3/8" (4-cowl reinforcement glue on)
pushrods:
(4) 4-40 x 4" wire pushrods (2-ailerons, 2-flaps)
(3) 4-40 x 36" wire pushrods (2-elevators, 1-rudder)
(6) 3/16" pushrod guide tubes (5-factory-installed in
fuselage, 1-throttle)
(1) 36" white, plastic pushrod (throttle)
(1) 2-56 x 4" pushrod (air valve)
nylon hardware:
(7) large control horns (2-ailerons, 2-flaps,
2-elevators, 1-rudder)
(2) 1/4-20 x 2" nylon wing bolts
(1) ball link (throttle)
(2) nylon clevis (1-throttle, 1-air valve)
(14) pinned hinge points (for ailerons and flaps)
metal hardware:
(7) 4-40 threaded metal clevises (2-ailerons,
2-flaps, 2-elevator, 1-rudder)
(7) Large solder clevises (2-ailerons, 2-flaps,
2-elevator, 1-rudder)
- 6 -
1
2
12
5
3
4
15
16
17
9
14
14
13
8
18
6
10
11
11
7
- 7 -
nuts:
(11) 4-40 hex nuts (7-clevis jam nuts,
4-cowl reinforcements)
(6) 1/4-20 blind nuts (factory-installed – 4-engine
mounting, 2-wing bolts)
(4) 2-56 hex nuts (tail gear door brackets)
(3) 0-80 hex nuts (2-ball link balls on tail steering
arm, 1-throttle on engine)
washers:
(6) #2 washers (4-wheel covers, 2-fuel tank floor)
(4) #4 washers (4-cowl mounting)
(4) #4 lock washers (4-cowl mounting)
other:
(2) 3/8" [9.5mm] heat shrink tubing (for servo
extensions)
(1) 1/2" [13mm] heat shrink tubing (for servo
extensions)
(16) silicone retainers (clevises)
(1) 2" x 9" [50 x 230mm] CA hinge strip
(3) 0-80 ball link balls (2-tail steering arm, 1-throttle)
(4) size 10 rubber bands (tail gear doors)
(1) 32 oz. [960cc] Great Planes fuel tank and
hardware
(2) #64 rubber bands (for fuel tank mounting)
(1) 2-56 x 1" [25mm] threaded rod (throttle pushrod)
(2) Decal sheets
(1) V elcro
®
strap
(2) plywood air tank mounting rings
(1) plywood air tank former
(2) 2" x 2" [50 x 50mm] plywood wing bolt plates
(w/1/4" hole)
(6) plywood air line guides
(1) plywood air valve mount
(6) 1/16" x 7/8" [1.5 x 22mm] plywood cowl
reinforcements (for mounting screws)
(6) 1/2" x 13/16" x 13/16" [12 x 20 x 20mm]
hardwood cowl mounting blocks
(8) 3/8" x 13/16" x 13/16" [10 x 20 x 20mm]
hardwood servo mounting blocks
(8) 1/2" x 1/2" x 7/8" [13 x 13 x 23mm] wheel cover
mounts (4 req’d., 4 spares)
(1) hardwood “L” block (for tail gear door)
(2) 1/16" [2mm] plywood large rubber band hooks
(with spacer)
(2) 1/16" [2mm] plywood small rubber band hook
(with spacer)
(2) 3/8" x 1-3/4" [10mm x 45mm] hardwood
wing dowels
(2) plywood aft servo trays
(2) plywood forward servo trays
(1) plywood fuel tank mount
(2) bent aluminum tail gear door brackets
(4) nylon pinned hinges (for tail gear doors)
(1) 1/8" x 1/4" x 2" [3 x 6 x 50mm] balsa stick (for
gluing on instrument panel)
(1) 1/4" x 1/4" x 12" [6 x 6 x 300mm] hardwood
stick (for forward servo tray)
(1) 1/16" x 3/8" x 1-9/16" [1 x 10 x 40mm] plywood
tail gear door stop
(1) 1/8" x 12" hardwood dowel (for cowl mount blocks)
(2) 3/4" x 3/4" x 7" [20 x 20 x 180mm] balsa sticks
(for gluing on engine exhaust stacks)
Cockpit parts (photographed)
instrument panel
floor
seat bottom
seat back
right panel
left panel
wing joiner
Pull/Pull cable contents:
(1) Steel cable
(4) Copper tubes (swages)
(2) 2mm metal clevises
(2) 2mm brass couplers
(2) 2mm nuts
Fixed landing gear components:
(2) 5" [125mm] main wheels
(2) landing gear mounts
(4) metal straps
(8) 3 x 10mm screws
(2) main landing gear wires
(4) 6mm wheel collars
(3) 1/8" wheel collars
(8) 3mm set screws
tail gear mount
tail gear wire
2" [45mm] tail wheel
steering arm
1.5mm hex wrench
ORDERING REPLACEMENT PARTS
To order replacement par ts for the Top Flite Giant
P-51D Mustang ARF, use the order numbers in the
Replacement Parts List that follows. Replacement
parts are available only as listed. Not all par ts are
available separately (an aileron cannot be
purchased separately, but is only available with the
wing kit). Replacement par ts are not available from
Product Support, but can be purchased from hobby
shops or mail order/Internet order firms. Hardware
items (screws, nuts, bolts) are also available from
these outlets. If you need assistance locating a
dealer to purchase parts, visit www.top-flite.com
and click on “Where to Buy.” If this kit is missing
parts, contact Product Support.
REPLACEMENT PARTS LIST
Description How to purchase
Missing pieces . . . . . . . .Contact Product Support
Instruction manual . . . . .Contact Product Suppor t
Full-size plans . . . . . . . . . . . . . . . . .Not available
Contact your hobby supplier
to purchase these items
TOPA1650 Fuse set (fuselage, wing fairings, tail
wheel doors, brackets, etc.)
TOPA1651 Wing set (ailerons, flaps, fiberglass air
scoop, guns, wheel covers)
TOPA1652 Tail set
TOPA1653 Cowl (w/exhausts)
TOPA1654 Cockpit kit
TOPA1655 Decal set
TOPA1656 Canopy
(Continued from page 5)
Scale Warbird Template (TOPQ2187)
36" [1m] metal r uler (HCAR0475)
Hobbico Duster
can of compressed air
(HCAR5500)
Denatured alcohol (for epoxy clean up)
Receiver mounting box (GPMM1010)
Switch & Charge Jack Mounting Set
(GPMM1000)
Fuel filler valve for glow fuel (GPMQ4160)
Fuel filler valve for gasoline (GPMQ4161)
Rotar y tool such as Dremel
®
Rotar y tool reinforced cut-off wheel
(GPMR8200)
AccuThrow
Deflection Gauge (GPMR2405)
CG Machine
(GPMR2400)
Laser incidence meter (GPMR4020)
36" [910mm] bar for incidence meter
(GPMR4021)
Precision Magnetic Prop Balancer
(TOPQ5700)
COVERING T OOLS
21st Centur y
®
sealing iron (COVR2700)
21st Centur y iron cover (COVR2702)
21st Centur y tr im seal iron (COVR2750)
Note: The stabilizer and wing incidences and
engine thrust angles have been factory-built into the
giant Mustang. However, some technically-minded
modelers may wish to check these measurements
anyway.To view this information, visit the web site at
and click on “Technical Data.” Due to manufacturing
tolerances which will have little or no effect on the
way the model will fly, there may be slight deviations
between your model and the published values.
ASSEMBLE THE WINGS
Hinge the ailerons and flaps
Start with the left wing so yours matches the
photos the first time through.
❏❏1. Lay a few paper towels on top of each other
and cut them into small squares.These paper towel
squares will come in handy for wiping away excess
epoxy throughout the assembly process (and will
save you from wasting whole paper towels!).
❏❏2. Separate the aileron and flap from the wing
by peeling off the masking tape holding them
together. Use a paper towel square dampened with
naphtha lighter fluid or similar solvent to remove any
glue left from the tape.
❏❏3. If necessary , use a co vering iron with a covering
sock to go over the wing, flap and aileron to remove
1/64" = .4mm
1/32" = .8mm
1/16" = 1.6mm
3/32" = 2.4mm
1/8" = 3.2mm
5/32" = 4mm
3/16" = 4.8mm
1/4" = 6.4mm
3/8" = 9.5mm
1/2" = 12.7mm
5/8" = 15.9mm
3/4" = 19mm
1" = 25.4mm
2" = 50.8mm
3" = 76.2mm
6" = 152.4mm
12" = 304.8mm
15" = 381mm
18" = 457.2mm
21" = 533.4mm
24" = 609.6mm
30" = 762mm
36" = 914.4mm
METRIC CONVERSIONS
To convert inches to millimeters,
multiply inches by 25.4 (25.4mm = 1")
The Top Flite Giant P-51D Mustang ARF is
factory covered with Top Flite MonoKote
®
film.
Should repairs ever be required, following is a
list of colors used on this model and order
numbers for 6’[1.8m] rolls.
Aluminum TOPQ0205 (base color)
Flat olive drab TOPQ0510 (anti-glare)
Black TOPQ0208 (rudder,
nose checkers)
White T OPQ0204 (nose checkers)
Tr ue red TOPQ0227 (pin striping)
- 8 -
wrinkles. The best way is to glide the iron over the
covering until the wrinkles disappear, then go over the
area again, pushing down on the iron to bond the
covering to the wood.If the wrinkles don’t go away, the
balsa in that area may be bending inward. If this is
happening, don’t press down.Simply let the heat of the
iron shrink the covering. If the wrinkles momentarily
disappear, then immediately reappear, the iron may be
too hot, thus causing air bubbles. Lower the
temperature of the iron or use a sharp #11 blade to
puncture several holes in the co v ering, then reheat.The
suggested iron temperature is around 360 degrees F.
❏❏4. Cut the covering from the holes for the hinge
points in the trailing edge of the wing and the leading
edge of the flap and aileron.There are three holes for
the aileron and four holes for the flap. Note that the
holes in the flap and aileron are elongated.
❏❏5. Shorten one of the pinned hinge points by
cutting the last segment off one end. This hinge will
be for the outermost hole in the aileron.
❏❏6. Without using any glue, install three hinges into
the aileron. The one shortened in the previous step
goes in the hole nearest the outer tip. Note that the
pivot point of each hinge must align with the center of
the radius on the leading edge. To achieve this
alignment the hinges will be fairly deep in the aileron.
Also note that the hinges must be perpendicular to the
leading edge. If necessary, use an electric drill to run a
3/16" [4.8mm] drill bit into the holes to achieve this
alignment. Be careful not to drill through the sheeting
over the top and bottom of the aileron.
❏❏7. Again without glue, test fit the aileron to the
wing. Move it up and down a few times to align the
hinges—it doesn’t have to move very far—only 3/4"
[19mm] up and 3/4" [19mm] down (measured at the
widest part of the aileron at the trailing edge as shown
in the photo). If there is too much resistance, or if you
are not able to move the aileron up and down 3/4"
[19mm], widen the gap between the aileron and the
wing by pulling the aileron from the wing slightly, or
enlarge the hinge openings in the aileron.
❏❏8. Still using no glue, test fit the flap to the wing
the same way. 2-1/8" [55mm] of down deflection is
required (measured at the widest part of the flap).
We’ll glue on the flap and ailer on separately.This
way you will have plenty of working time for
the epoxy.
❏❏9. Remove all the hinges. Add a small drop of
oil to the pivot point on the aileron hinges.
- 9 -
HINGE PIVOT POINT
3/4"
3/4"
❏❏10. Mix up some 30-minute epoxy and
microballoons (if using mixing cups, approximately
1/4 oz. of microballoons added to 1/8 oz. of mixed
epoxy is recommended). Use a piece of music wire
to thoroughly apply the mixture in the holes in the
wing and aileron.Use the wire to get the epoxy out of
the opening of the holes in the aileron so it doesn’t
get into the hinge pins.Wipe awa y any epoxy around
the outside of the holes with a couple of the small
paper towel squares.
❏❏11. Use the wire to apply epoxy to the ends of
the aileron hinges that go into the aileron.Insert each
hinge and wipe away an y epoxy that squeezes out of
the holes.
❏❏12. Apply epoxy to the other end of the hinges.
Join the aileron to the wing, pushing the hinges only
about 3/4 of the way in. Use small strips of balsa or
toothpicks to wipe away epoxy that squeezes out,
then fit the aileron the rest of the way in.
❏❏13. Move the aileron up and down a few times
to align the hinges and make certain you are getting
enough deflection. Use a small piece of masking
tape to hold the tip of the aileron in alignment with
the tip of the wing. Allow the epoxy to fully harden.
❏❏14. Mix up another batch of epoxy and microballoons
and join the flap to the wing the same way.
❏❏15. Allow the epoxy to fully harden before
moving the aileron or flap. After the epoxy has fully
hardened, “break” them loose by rapidly moving
them up and down a couple of times.
16. Join the right aileron and flap to the right wing
the same way.
Mount the servos
❏❏1. Use a straightedge and a hobby knife to cut
the covering approximately 1/4" [5mm] inside the
edges of one of the openings for the servo hatch in
the bottom of one of the wing halves. (You can save
the piece of MonoKote you cut out for small patches
or repairs.)
❏❏2. Slit the covering up to the corners (indicated
by the arrows).
❏❏3. Cut the remaining three servo hatch
openings the same way.
❏❏4. Use a trim iron to iron the covering to the edges
of the openings and to the plywood ledge inside.
- 10 -
❏❏5. Notice the correct locations of the aileron and
flap servos on the inside of the hatches (indicated by
the dashed lines).Refer to these photos when mounting
the servos to the hatches in the following steps.
Now it’s time to mount the servos to the hatch
covers. Start with the left aileron servo.
Refer to this photo for the following se ven steps.
❏❏6. Make a one-arm ser vo arm by cutting off the
unused arms.(The outer hole in the servo arm must be
at least 3/4" [19mm] from the center of the output shaft.)
❏❏7. Place the servo on the aileron hatch cover
as shown, then place the arm on the servo
(remember, this is for the left aileron).
❏❏8. Take the servo off the hatch cov er.Position two
3/8" x 13/16" x 13/16" [10 x 20 x 20mm] hardwood
servo mounting blocks on the servo (one of the
blocks may have to be trimmed to accommodate the
servo wire where it comes out of the servo).The wood
grain in the blocks runs vertically.
❏❏9. Place a piece of thin cardstock (such as from
the header card that some servos are packaged on)
under the servo and between each mounting block and
the servo. Later, the cardstock will be removed, thus
providing adequate spacing for vibration isolation.
❏❏10. Drill 1/16" [1.6mm] holes through the blocks
for the mounting screws. Mount the servo to the
blocks with the screws that came with the servo.
Remove the cardstock spacers.
❏❏11. Mount the left flap servo to two more
mounting blocks the same way.
❏❏12. Mix some 30-minute epoxy for gluing the
mounting blocks to the hatch covers. Smear a thin coat
of epoxy on the inside of the hatch covers in the area
where the mounting blocks will be glued. Thoroughly
coat the ends of the blocks that contact the cov ers.Wait
a few minutes for the mounting blocks to absorb the
epoxy, then recoat with the epoxy. Position the servos
with the mounting blocks on the covers so the servo
arms are centered in the openings. Use clamps or
weights to hold the mounting blocks to the hatch cov ers
until the epoxy hardens.
❏❏13. After the epoxy has fully hardened,
temporarily remove the servos from the mounting
blocks.Add a few drops of thin CA to the screw holes
and allow to fully harden.Remount the servos to the
blocks with the screws.
- 11 -
❏❏14. Place the hatch covers with the servos in
the wing. Be certain the hatch covers are positioned
correctly as shown in the photos back at step 5.Drill
six 1/16" [1.6mm] evenly spaced holes through the
hatch covers into the wing. Enlarge the holes in the
hatch covers only with a 3/32" [2.4mm] drill.
❏❏15. Connect a 24" [610mm] servo extension
wire to the aileron servo. Cut one of the pieces of 3"
[75mm] heat shrink tubing supplied with this kit in
half.Slip the tubing over the connection between the
servo and the extension wire, then carefully shrink
the tubing by heating with a heat gun.
❏❏16. Use the string in the wing to pull the aileron
wire through the wing. Mount the aileron hatch with
six #2 x 3/8" [9.5mm] screws.
❏❏17. Guide the flap servo wire through the wing
alongside the aileron servo wire. Mount the flap
hatch with six more #2 x 3/8" [9.5mm] screws.
18. Mount the aileron and flap servos and hatches
in the right wing the same way.
Hook up the servos
Do the left aileron first.
❏❏1. Referring to the photo above, cut the aileron
pushrod to the correct length, then solder it to a
large, non-threaded metal clevis using the
techniques described in the following Hot Tip.
This is what a properly soldered clevis looks like—
shiny solder with good flow, no blobs, flux removed.
2. Apply a few drops of soldering flux to the end
of the pushrod, then use a soldering iron or a
torch to heat it. “Tin” the heated area with
silver solder (GPMR8070) by applying the
solder to the end. The heat of the pushrod
should melt the solder—not the flame of the
torch or soldering iron—thus allowing the
solder to flow. The end of the wire should be
coated with solder all the way around.
3. Place the clevis on the end of the pushrod. Add
another drop of flux, then heat and add solder.
The same as before, the heat of the parts
being soldered should melt the solder, thus
allowing it to flow. Allow the joint to cool
naturally without disturbing. Avoid excess
blobs, but make cer tain the joint is thoroughly
soldered. The solder should be shiny, not
rough. If necessary, reheat the joint and allow
to cool.
4. Immediately after the solder has solidified, but
while it is still hot, use a cloth to quickly wipe
off the flux before it hardens.Important: After
the joint cools, coat with oil to prevent rust.
Note: Do not use the acid flux that comes with
silver solder for electrical soldering.
1. Use denatured alcohol or other solvent to
thoroughly clean the pushrod. Roughen the
end of the pushrod with coarse sandpaper
where it is to be soldered.
HOW T O SOLDER
- 12 -
❏❏2. Thread a 4-40 nut and a 4-40 metal clevis to
the other end of the pushrod.Connect the pushrod to
the aileron servo arm and to a large control horn.
Position the horn on the aileron directly behind the
arm. The base of the horn should be set back from
the trailing edge of the wing 1/4" [6mm]. Drill 3/32"
[2.4mm] holes into the aileron for the horn.Mount the
horn with four #2 x 1/2" [13mm] screws. Adjust the
length of the pushrod by turning the clevis so the
aileron will be neutral when the servo is centered
(this will be fine-tuned later when setting up the radio,
so there is no need to tighten the 4-40 nut to the
clevis until then).
❏❏3. Hook up the flap the same way.Note that the
flap is retracted (“up”) when the servo arm is rotated
aft (not when the servo arm is centered). Be cer tain
the control horn is set back far enough so it will not
contact the wing at full flap deflection.
❏❏4. One last IMPORTANT step; remove the screws
from both servo hatches and both control horns. Add a
few drops of thin CA to all the holes, allow to fully
harden. Remount the hatches and horns.
5. Mount the hatches and hook up the aileron and
flap on the right wing the same way.
Mount the retracts
Install the left retract first.
❏❏R1. The same as the covering was cut from the
aileron hatches, cut the covering from the landing gear
opening 1/4" [5mm] inside the edges all the way around
the opening. Use a trim iron to iron down the covering.
❏❏R2. Enlarge the hole in the Du-Bro 5" [127mm]
wheels (not included) with a size “F” [6.5mm] (or
17/64" [6.8mm]), drill (size F will provide the best fit,
but a 17/64" hole is suitable).
❏❏R3. Cut the 1/4-20 bolts that come with the
Robart retracts to a length of 1-3/4" [45mm]. Slip the
washer follow ed by the wheel and a n ut onto the bolt.
Add a small drop of threadlocker to the nut, then
tighten the assembly to the retract strut,
simultaneously adjusting the spacing of the nut so
the wheel will roll freely.
❏❏R4. Test fit the retract unit with the wheel into the
wing.Position the retract so the wheel is centered in the
wheel well. It will probably be necessary to raise the
strut into the retract body approximately 1/8" [3mm] to
achieve the correct spacing all the way around.
Note: Steps with an “R” are for mounting
retracts. Steps with an “F” are for mounting the
included fixed landing gear. The fixed gear will
not be installed until after the wings have been
joined. If mounting the fixed landing gear
proceed to “Join the wings” on page 16.
- 13 -
❏❏R5. Extend the retract. View the wheel from
directly above.Adjust the strut so the wheel has zero,
to one degree of tow-in. Lock the strut in position by
securely tightening the bolt on top of the strut.
❏❏R6. Double-check to be certain the wheel will
fully retract into the wing. Extend the unit to make
certain it does not interfere with any part of the wing
and the unit is operating smoothly.
❏❏R7. Hold the retract body in the wing. Using the
mounting holes as a guide, drill 7/64" [2.8mm] (or
1/8" [3.2mm]) holes into the rails. CAUTION: Do not
inadvertently drill into the air cylinder when you get to
the middle hole! Mount the retract with six #6 x 1/2"
[13mm] screws.
R8. Return to step R1 and mount the other retract
in the right wing the same way.
Mount the landing gear covers and
wheel covers (for retractable landing gear only).
❏❏R1. Mark, but do not drill, the locations of the
four screws where shown in the photo that will be
used for mounting the landing gear covers (the
locations are indicated by the arrows in the photo).
Use a fine-point felt-tip pen to draw reference marks
on the wing, noting the locations of the screws.
❏❏R2. Install the 1/16" [1.6mm] plywood landing
gear cover .Drill 1/16" [1.6mm] holes through the cover
into the wing where the marks would cross.Remove the
cover. Enlarge the holes in the cover only with a 3/32"
[2.4mm] drill. Mount the cover with three #2 x 3/8"
[9.5mm] screws and one #2 x 1/2" [13mm] screw.
❏❏R3. Place two hardwood wheel cover mounts
on the strut. Mark the angle of the wing onto the
mounts. Note: Only two mounts per wing half are
required (but extras are provided in case you
accidentally cut one too short or at the wrong angle).
❏❏R4. Cut or sand the mounts at the angles you
just marked.
The wheel covers on this model represent the
ones on the full-size P-51, but are not 100%
scale. They achieve the best of both worlds in
that they have a scale appearance with
simplified assembly. Fully scale, operating,
sequencing doors could have been featured on
this model, but would require above average
building skills and detract from the every day
flying utility of this model.
- 14 -
❏❏R5. Use coarse sandpaper to thoroughly
roughen the inside of the fiberglass wheel cover
where the braces will go. Cut two braces from a
3/32" x 1/4" x 19-1/2" [2 x 6 x 500mm] hardwood stick
to the length shown in the photo.Use medium CA to
glue the braces into position. The braces should be
inset 1/16" from the edges of the wheel cover.
❏❏R6. Reposition the mounts on the strut. Place
the fiberglass wheel cover on the mounts. The
wheel cover should be even with the bottom of the
wing. If necessary, make adjustments to the angle
cut on the mounts until the wheel cover fits. If you
end up cutting the mounts too short, tr y again with
the extras provided.
❏❏R7. The same way y ou dre w the ref erence marks
for drilling the holes in the hatch, mark and drill the
holes in the wheel cover and the wheel cover mounts.
❏❏R8. Mount the wheel cover to the mounts with
two #2 x 3/8" [9.5mm] screws and #2 washers.
❏❏R9. Use a 1/2" [15mm] strip of coarse
sandpaper to remove the paint and roughen the
struts where the mounts go.
❏❏R10. With the wheel covers still attached to the
wheel cover mounts, glue the mounts to the struts
with 30-minute epoxy. Use masking tape with pieces
of R/C foam underneath to hold the mounts to the
struts and to hold the wheel covers in position.
❏❏R11. After the epoxy from the previous step
has fully hardened, remove the tape and extend the
gear by hand.Make certain that the gear can operate
freely and that there is no interference between the
wheel cover and the wing. If necessary, trim the
wheel cover for a good fit, and/or adjust the height
and angle of the wheel cover by gluing thin balsa
“shims” to the top of the wheel cover mounts.
❏❏R12. Use one of your paper towel squares
dampened with denatured alcohol to wipe the reference
drawn on the bottom of the wing. Remove the wheel
cover. Add a few drops of thin CA to the holes in the
wheel cover mounts.Remount the wheel covers.
R13. Retur n to step one and repeat the procedure
to mount the hatch and wheel cover to the other gear.
Install the air lines
R1. Before installing the air lines, cut the covering
from the hole in the front of both wing halves for the
3/8" [10mm] wing dowels. Glue the dowels in with
30-minute epoxy. (The wings in the photo are joined,
but your wings should not yet be joined.)
Now to the air lines (start with the left wing)…
❏❏R2. Remove the retract hatch and the retract
from the left wing. Add a few drops of thin CA to the
screw holes.
❏❏R3. Cut the covering from the holes in the top
of the wing for the servo wires and the air line tubing.
- 15 -
❏❏R4. Cut a 21" [530mm] piece of red air line
tubing and a 16" [400mm] piece of purple air line
tubing from the tubing included with the Robart Air
Control Kit (not included). Connect the red line to the
outer fitting on the air cylinder and connect the
purple line to the inner fitting (the one directly on the
end) on the air cylinder.
❏❏R5. Use a piece of music wire with a hook bent
on the end or something similar to pull the air lines
through the wing. Note that the purple line goes
through the same hole that the air cylinder fits
through, and the red line goes through the round
hole behind it.
❏❏R6. Guide the air lines out the front hole in the
top of the wing and guide the servo wires out the
other hole.
❏❏R7. Mount the retract in the wing. Use a small
screwdriver to move the end of the pushrod coming
from the air cylinder in the retracted (up) position so
the gear doesn’t flop around while joining the wings.
Install the hatch.
R8. Hook up the air lines in the r ight wing panel
the same way.
Join the wing
Note: Keep the retracts (if installed) in the retracted
(up) position so they do not extend and retract as
you handle the wing.
Because the angle of wing joiner and the angle
of the ribs on the end of the wing panels is
factory-set, checking the dihedral, as would be
done on a built-up kit, is not necessary .However ,
for those who insist on checking the dihedral
anyway, this may be done by test fitting the
wings together with the wing joiner.Tightly tape
the wing halves together. The joining r ibs on the
end of both panels should fit well with no gap.If
the wing halves do not fit well, remove any glue
blobs or other obstructions that may be
interfering. Once the joining ribs of the two wing
halves fit well, lay the wing upside-down on your
workbench. Measure the distance between the
top of the wing and the workbench at the leading
edge.Also measure the distance from the top of
the wing and the workbench at the trailing edge.
The sum of these two distances should be
5-3/16" [130mm] plus or minus 1/2" [13mm].
- 16 -
1. Test fit the wing joiner in one, then the other
wing half. The plywood side goes forward. Test join
the wings with the joiner. Make any necessary
adjustments so the wings fit together well.
2. Gather everything required for gluing the wings
together including 30-minute epoxy, mixing sticks,
epoxy brushes, a 12" [300mm] piece of wire or a
small dowel (for spreading epoxy), small paper towel
squares, denatured alcohol (for epoxy clean up),
masking tape, #64 rubber bands and mixing cups.
3. Mix up 2 oz. of 30-minute epoxy. Working
quickly, pour a generous amount into one wing half
where the joiner goes. Use your wire or dowel to
thoroughly distribute the epoxy, coating all surfaces
inside the wing.Coat the end of the wing and the half of
the joiner that goes in the wing with the epoxy, then
insert the joiner.Proceed immediately to the next step.
4. Coat the other side of the joiner and the inside
of the other wing the same way. Join the wings, then
stand the wing on-end with one of the tips resting on
the floor (use a piece of R/C foam or something
similar to cushion and stabilize the wing tip so it won’t
slide around).
5. With the wing resting on end, use paper towel
squares to wipe up excess epoxy as it squeezes out.
Wrap #64 rubber bands around the trailing edges of the
wing inboard of the flaps and around the wing dowels.
A clamp could be used at the wheel wells also. Add
several strips of masking tape to tightly hold the wings
together as you continue to wipe awa y e xcess epo xy as
it squeezes out. Be certain the leading and trailing
edges of the wing accurately align. Do not disturb the
wing until the epoxy has fully hardened.
Perform step R6 only if you have installed
retracts.
R6. Join the matching air lines from each wing
half with a couple of T-fittings that came with the air
control kit. Cut two 10" [250mm] pieces of air line
(also from the air control kit) and fit each line to the
“T” fittings. Connect one quick-connector with an
O-ring to one of the lines and one quick connector
without an O-ring to the other line.This will prevent
improper connection to the quick-connectors on the
air valve when mounting the wing to the fuselage.
Note: When joining critical components such as
the wing, it is imperative to coat all joining parts
with epoxy. In other words, don’t coat only one of
the contacting end ribs. Coat the end ribs of
both wing panels. Similarly, don’t just coat the
joiner. Also coat the insides of the wing where
the joiners go.
- 17 -
7. Since the aileron servo wires already have
extensions on them, they only require a short
Y-connector such as the Futaba
®
dual extension cord
(FUTM4130). Longer wires are needed for the flap
servos, so a Hobbico
®
Y-connector (HCAM2751) was
used there. Secure the connections with a small
piece of heat shrink tubing included with this kit.
8. Cut the covering from the holes in the top and
bottom of the wing for the nylon wing bolts.
The radiator air scoop and wing fairing will be
attached later.
If you’ve installed retracts, proceed to “ASSEMBLE
THE FUSELAGE” on page 19.
Install the fixed landing gear
F1. Use a rotary tool with a cutoff wheel or a metal
file to grind a flat spot near the end of both prebent
main landing gear wires for the set screw in the
outer wheel collar that holds the wheels on.
F2. The same as the covering was cut from the
aileron hatches, cut the covering from the landing
gear openings 1/4" [5mm] inside the edges all the
way around the openings. Use a trim iron to iron
down the covering.
F3. Place both fixed landing gear mounts on the
landing gear rails. The mounts are the same, but the
part with the straps goes toward the leading edge of the
wing. Using the holes in the mounts as a guide, drill six
7/64" [2.8mm] (or 1/8" [3.2mm]) holes into the rails.
F4. Mount each main landing gear wire in the
landing gear mount with two metal straps and four 3
x 10mm screws. Fasten the landing gear mounts to
the rails with six #6 x 1/2" [13mm] screws.
F5. Mount the wheels to the landing gear with a
wheel collar on both sides of both wheels. Use a
small drop of thread locking compound on all the set
screws and make sure the set screw in the outer
wheel collars that hold on the wheels is keyed into
the flat spots. Use the included 1.5mm wrench to
tighten the set screws.
F6. Refer to steps R1 and R2 on page 14 to fit and
install the plywood landing gear covers.
The radiator air scoop and wing fairing will be
attached later.
- 18 -
ASSEMBLE THE FUSELAGE
Hinge the elevators and rudder
1. Cut twelve 1" x 1" [25 x 25mm] CA hinges from
the supplied 2" x 9" [50 x 230mm] CA hinge strip.Cut
off the corners so the hinges go in easier.
2. Test fit one of the elevators to the stab with four
hinges. If the hinge slots are too tight, they can be
“loosened” by inserting a hobby knife and moving it
from side-to-side. Note that it’s the back side of the
blade that does the work.
3. Make a small slit in the elevator and stab on
both sides of all four hinges. These small slits will
indicate the ends of the hinge slots.
4. Remove the elevator. Cut a small strip of
covering from each hinge slot in the stab and
elevator between the slits. Drill 3/32" [2.4mm] holes,
1/2" [15mm] deep in the middle of all the hinge slots.
A Moto-Tool with a cutting bit works well for this.
These “tunnels” will allow the CA to fully penetrate
the hinge slots when it’s time for permanently joining
the elevators to the stab later on.
5. Prepare the rest of the hinges and the hinge
slots in the stab and the other elevator and the
rudder and fin the same way. Do not glue in the
hinges until instructed to do so.
Glue in the stabilizer
Before proceeding, a building stand is required for
working on the fuselage. In the R&D shop we prefer
the Robart
®
Super Stand II (ROBP1402).
1. The same as you did the wing, use a covering
iron to remove any wrinkles in the fuselage, stab and
elevators. Remember to press down over sheeted
areas (except where the wood bows inward).
Hint: Use a pin to poke four or fiv e holes beside each
rib in the top and bottom of both elevators to allow air
to escape while shrinking the covering.
Note: The following three steps describe how to
prepare the hinge slots for gluing in the CA hinges.
This procedure may appear to be “more involved”
than one would prefer for an ARF, but you will be
rewarded with close, clean hinge gaps and free-
moving, securely hinged surfaces.
NOTES ABOUT CA HINGES
This kit is supplied with CA hinge material
consisting of a 3-layer lamination of Mylar and
polyester specially made for hinging model
airplanes. When properly installed, this type of CA
hinge provides the best combination of strength,
durability and easy installation.Your giant P-51 and
other giant warbirds like it have been thoroughly
tested with these hinges, but it isessential to install
them correctly. Follow the hinging instructions in
this manual for the best result. The techniques
shown have been developed to ensure thorough
and secure gluing.
- 19 -
1"
1"
2. Cut the covering from the openings in both
sides of the fuselage for the stabilizer. Also cut the
covering from the elevator pushrod tubes on both
sides of the fuselage and from the rudder tube on the
left side of the fuselage.
3. Slide the stabilizer into the fuselage. Center the
trailing edge of the stab in the fuselage by taking
accurate measurements along the trailing edge.
4. Insert a pin through the top of the fuselage over
the middle stringer at the firewall. Tie a loop in one
end of a 60" [1.5m] piece of non-elastic line such as
monofilament or Kevlar line (K+SR4575). Slip the
loop in the string over the T-pin.
5. Fold a piece of masking tape over the string
near the other end and draw an arrow on it.Slide the
tape along the string and align the arrow with one
end of the stab as shown in the photo. Swing the
string over to the other end of the stab and hold it in
the same position. Keeping the trailing edge of the
stab centered from side-to-side, move the stab tips
forward or back as necessary until the arrow aligns
with both ends of the stab.
6. Use a fine-point felt-tip pen such as a Top Flite
®
Panel Line Pen (TOPQ2510) to mark the outline of
the fuselage on the top and bottom of the stab.
7. Remove the stab from the fuselage.Use a sharp,
new #11 hobby blade or use the following Hot Tipto cut
the covering from the stab along the lines.Use care to
cut only into the covering and not into the wood.
Cutting into the balsa will weaken the structure.
8. Peel the covering from the top and bottom of
the center of the stab.Remove any ink from the stab
and fuse with a paper towel square dampened with
denatured alcohol. Re-seal the ends of the covering
to the stab where it may have lifted while peeling off
the middle.
One more alignment procedure before gluing
the stab into the fuselage…
To avoid cutting into the balsa, use a soldering
iron instead of a hobby knife to cut the covering.
The tip of the soldering iron doesn’t have to be
sharp, but a fine tip does work best.Allow the iron
to heat fully. Use a straightedge to guide the
soldering iron at a rate that will just melt the
covering and not burn into the wood. The hotter
the soldering iron, the faster it must be moved to
melt a fine cut.
HOW TO CUT COVERING FROM BALSA
- 20 -
9. Bolt the wing to the fuselage with two 1/4-20 x
2" [50mm] nylon wing bolts. Center the stab in the
fuselage. Stand approximately ten feet behind the
model and view the stab and wing. If the stab and
wing align with each other, proceed to the next step.
If the stab and wing do not align, but are close, place
a small weight on the “high side” of the stab to see if
you can bring it into alignment. If weight is not
enough, remove the stab from the fuselage and
lightly sand the slots in the fuselage as necessary to
align the stab with the wing. Reinsert the stab and
check the alignment.
10. When ready to permanently glue the stab into
the fuselage, wrap one side of the stab with a plastic
bag or wax paper. This will protect the stab from
epoxy when sliding it into the fuse.
11. Thoroughly coat the slot in the fuselage
where the stab fits and the top and bottom of the
stab where it joins the fuselage with 30-minute
epoxy. Slide the stab into position. Remove the
protective plastic wrapped around the stab in the
previous step. Wipe off excess epoxy. Recheck the
stab alignment the same as was done in the
previous steps. Do not disturb the fuse until the
epoxy has fully hardened.
12. Stick a T-pin through the middle of four hinges
to keep them centered. After the epoxy on the stab
has hardened, join the elevators to the stab with the
hinges and remove the T-pins. Make a small gap
between the stab and elevators—just enough to see
light through or to slip a piece of paper through.
Allowing enough time between drops to allow the CA
to soak in, add six to eight drops of thin CA to both
sides of all the hinges. Hint: Use a CA applicator tip
so the CA can be applied directly to the hinges.
13. Join the rudder to the fin with the hinges and
glue them in the same way.
Install the cockpit
Refer to this photo while working on the cockpit.
1. Use small scissors or curved-tip scissors (such
as Kyosho
®
or Great Planes) to cut out the cockpit
sides. Do not cut the lip from top. Trim the aft edge
(the edge with the angle) of both sides so they will fit
between the formers in the cockpit.
Installation of the included semi-scale cockpit kit is
optional. If you prefer not to install the complete
cockpit, all that has to be done is to paint the
existing balsa cockpit area and add the instrument
panel decal. Should you decide to install the
cockpit, keep in mind that although this model is an
ARF, the included cockpit kit is a starting platform.
Should you wish to add more detail, study photos
of a full-size P-51 cockpit, then decide how to
proceed. Many of the mechanisms can be added
or enhanced simply with a fine paint brush and a
selection of plastic model paint.Whatever pilot y ou
decide to use should be test fit before gluing any of
the cockpit parts into position in case any
modifications are required.
- 21 -
2. Cut out the instrument panel. There is no lip
around the top.Trim the sides as necessar y to fit in
the fuselage.
3. Glue the 1/8" x 1/4" x 2" [3 x 6 x 50mm] balsa
stick to the balsa instrument panel in the fuselage.
Temporarily fit the cockpit sides and the instrument
panel into position.
4. Use small scissors or curved-tip scissors to
rough-cut out the canopy.The best way is to do it in
three steps—each time getting closer to the finished
outline. First, cut away the biggest pieces. Then cut
closer, but no closer than 1/8" [3mm] from the final
cut. Finally, cut to the final shape all the way around,
then true the edges by sanding.
5. Cut out the cockpit floor to fit between the
formers.Cut out the seat back, leaving a 1/8" [3mm]
lip all the way around.From inside the fuselage, raise
the floor up to the cockpit sides. Holding the floor in
position, lower the seat back into the cockpit.
Temporarily place the canopy on the fuselage. Make
certain there is approximately 3/16" [5mm] clearance
between the top of the seat back and the top of the
canopy. Tr im the seat back if necessary.
6. Now that you understand how it all fits, sand the
edges of all the cockpit parts straight and true. Add
any additional details you prefer, then use medium
CA to securely glue in the cockpit parts.
7. Add any other final details to the cockpit you
prefer .On our model we added 600-grit sandpaper to
the cockpit floor aft of the seat.
- 22 -
If installing fixed landing gear, skip to “Mount
the fixed tail gear” on page 26.
Mount the tail gear doors
R1. Cut the covering from the tail gear opening in
the bottom of the fuselage.
R2. Make two large and two small rubber band
hooks by gluing together the 1/16" [1.6mm] plywood
pieces as shown.
R3. Use medium-grit sandpaper to roughen one side
of all four nylon pinned hinges so glue will adhere.
Carefully oil the hinge pin area with a small drop of
household oil or a small dab of petroleum jelly.
R4. Use medium CA to glue two of the hinges and
one of the small rubber band hooks to the left door
as shown. The hook should be 2" [50mm] from the
front of the door and the tab on the hook should be
raised from the surface so a rubber band can be
hooked around it.Also note that the pin portion of the
hinges is on the outer edge of the door as shown in
the close up photo.
R5. Prepare the other tail gear door the same way.
R6. Move the hinges back and fourth several
times. If they are difficult to move, use a hobby knife
to pick out any CA that may have gotten into the pin.
R7. Glue the large rubber band hooks to the
triangular balsa stick inside the door openings where
they will align with the small hooks on the doors.
Photos in the following steps show the hooks.
R8. Holding the left door up to the wheel opening,
mark the locations of the hinges on the edge of the
opening. Cut 1/16" [2mm] notches at the marks and
bevel the tri-stock so the hinge pins will be even with
the bottom of the fuselage. Fit the right door the
same way.
R9. Test fit both doors in the opening. Make
certain they will not interfere with each other when
permanently glued into position. Make adjustments
where necessary.
- 23 -
R10. One at a time, glue the hinges on the doors
to the fuselage.There must be a 1/32" to 1/16" [1 to
2mm] gap between the top of the doors and the
bottom of the fuselage.
Mount the retractable tail gear
R1. Remove the steering arm from the Robart
#160LWC retractable tail gear assembly (not
included).File a flat spot near the top of the shaft for
the set screw in the steering arm to lock onto.Mount
the steering arm to the shaft with a drop of
threadlocker and the set screw.
R2. File another flat spot near the bottom of the
shaft for one of the set screws in the strut.Tighten
both set screws with a drop of threadlocker on each.
Be certain the steering ar m and the axle in the strut
remain parallel with each other.Make adjustments to
the flat spots if necessary.
R3. If necessary, enlarge the hole in a 1-3/4"
[45mm] tail wheel (not included) with a #9 [5.0mm]
drill.Cut the axle included with the Robart retractable
tail gear to the correct length, then file a flat spot on
it and mount it to the assembly.
R4. Fit a 0-80 ball link ball in the middle hole in
both sides of the steering arm as shown in the photo
at step 8. Secure each with a drop of threadlocker
and an 0-80 nut.
5. Use wire cutters to cut the supplied braided
cable into two equal lengths. Slide a small copper
tube (called a swage) over one end of one of the
cables, then guide the end of the cable bac k through.
6. Guide the cable the other way back through
the swage.
7. Use pliers to pull the short end of the cable until
the small loop doubles-over at the end of the
swage—but don’t pull too hard or you’ll pull the cable
back through.
- 24 -
8. Snip off the short end of the wire at the swage.
Slip the loop over one of the ball link balls on the
steering arm.Tighten the loop until it is small enough
to remain secure on the ball, yet may still be pried
off.Squeeze the sw age with pliers.Connect the other
cable to the other ball link ball the same way.
R9. Mark the bent aluminum tail gear door
brackets “R” and “L” as shown in the photo. (The
dashed lines in the photo note the bends in the
brackets which will help identify the right one from
the left one.)
R10. Mark, then drill two 3/32" [2.4mm] holes
through the right side of the tail gear for mounting the
right bracket. The metal is hard, so be patient while
drilling. Use a metal punch if you have one to dimple
the hole locations first.
R11. Mount the r ight bracket with two 2-56 x 3/8"
[9.5mm] screws, a drop of threadlocker and 2-56 nuts.
R12. Mount the left bracket the same way.
R13. Connect 40" [1m] of red air line to the aft fitting
on the tail gear air cylinder and 40" [1m] of purple air
line to the forwardfitting on the air cylinder.There is not
enough air line leftover from the main gear, so
additional line will have to be purchased separately
(Robart #169 Pressure Tubing).
14. Place the tail gear retract in the fuselage while
simultaneously guiding the pull/pull cable through the
gray plastic guide tubes and guiding the air lines up
through the fuselage.
15. Drill four 3/32" [2.4mm] holes through the rails
for mounting the tail gear. If your drill bit is not long
enough to reach the rail nearest the top of the
fuselage, use medium CA to temporarily glue a 3/32"
[2.4mm] drill bit in a 1/8" [3.2mm] brass tube. After
drilling the holes, the drill can be removed from the
tube by heating.
16. Mount the tail gear with four #4 x 1/2"
[13mm] screws.
R17. Glue the hardwood “L” block directly to the
aluminum frame of the retract. Glue the 1/16" x 3/8"
- 25 -
RETRACT
FRAME
"L" BLOCK
x 1-9/16" [1 x 10 x 40mm] plywood tail gear door
stop to the inside of the sheeting on the bottom of
the fuselage.These will keep the doors from closing
too far. Hook two small rubber bands included with
this kit onto both pair of rubber band hooks.
R18. Use the air pump that will be used to
pressurize the air tank or a can of compressed air to
retract and extend the tail gear a few times to make
sure everything operates correctly. Make
adjustments where required.Skip ahead to “Hook up
the elevators and rudder” on this page.
Mount the fixed tail gear
F1. Cut the covering from the tail gear opening in
the bottom of the fuselage.
Refer to this photo for the following three steps.
F2. File flat spots on the tail gear wire for the set
screw in the outer wheel collar that holds on the wheel,
and for the set screws in the wheel collar steering arm
that hold the tail gear wire in the tail gear mount. Mount
the tail wheel with two wheel collars and set screws
using a drop of thread locking compound.
F3. Enlarge the holes in the steering arm with a
5/64" [2mm] or 3/32" [2.4mm] drill bit. Mount a 2-56
ball link ball to each arm with a 2-56 nut and a drop
of threadlocker.
F4. Assemble the tail gear. Be certain to use
thread locking compound on all the set screws.Also
note that the steering arm should be perpendicular to
the tail wheel.
Perform steps 5,6,7 & 8 and steps 14, 15 & 16 on
pages 24 & 25 to connect the pull/pull cables to
the steering arm and to mount the tail gear in the
fuselage. When finished, proceed to “Hook up
the elevators and rudder.”
Hook up the elevators and rudder
Refer to this photo for the following three steps.
1. Cut 6" [150mm] from the unthreaded end of two
36" [910mm] wire pushrods. Connect the pushrods
to the middle hole in two nylon control horns with a
4-40 nut, threaded clevis and a silicone retainer.
Slide the pushrods into the elevator pushrod tubes in
both sides of the fuselage.
2. Mount the control horns to the elevators the
same way you mounted the control horns on the
flaps and ailerons (by drilling 3/32" [2.4mm] holes
and using #4 x 1/2" [13mm] screws—don’t forget to
harden the holes with thin CA after first installing,
then removing the screws).
3. Prepare the rudder pushrod and mount the
control horn the same way, only use #4 x 5/8"
[16mm] screws instead of 1/2" [13mm] screws.
- 26 -
4. Glue together both 1/8" [3mm] plywood aft
servo trays.Test fit the two elevator, one rudder and
one tail wheel servo in the tray. Make any
adjustments required so the servos fit.
5. Place the servo tray in the fuselage.
Refer to this photo while hooking up the servos.
6. Place all four servos in the servo tray. Make
three one-arm servo arms and one two-arm servo
arm from the arms that came with your servos. Place
the arms on the servos as shown in the photo.
7. The same as was done for the aileron and flap
pushrods, mark the elevator and rudder pushrods
where they are to be cut for soldering on the clevises .
One at a time, unthread each pushrod from the clevis
on the control horn, remove the pushrod from the
fuselage, cut it to the correct length, then solder on
the clevis. Reinstall the pushrod from the front, then
connect them to the servo arms and control horns.
Don’t forget to use a silicone retainer on all the
clevises and to install 4-40 nuts on the pushrods
ahead of the thread-on clevises.
8. Connect the two clevises with the threaded,
brass couplers and nuts on them to both ends of the
tail steering servo arm. Put a small piece of tape on
one of the pull/pull cables coming from the tail
steering arm. Center the tail wheel and slide the tape
along the cable to mark where it will be looped-over
to go into the brass coupler.
9. Take the servo arm off the tail steering servo
and disconnect the cable from the ball link on the
steering arm. Pull the cable up through the guide
tube. Use the tape as a reference for where to bend
the cable to loop it through the brass coupler .Secure
the cable to the coupler with a swage.
10. Guide the looped end of the cable back down
through the guide tube and reconnect it to the ball
link ball on the steering arm. Mark and connect the
other cable to the brass coupler on the other side of
the servo arm same way.
11. Mark the hole locations for the servo mounting
screws on the servo tray.Remove the servo tray, then
drill 1/16" [1.6mm] holes at the marks. Screw, then
remove a screw in each hole .Add a few drops of thin
CA and allow to harden.
12. Securely glue the servo tray in the fuselage
with 30-minute epoxy. Mount the ser vos in the tray
and hookup the pushrods.
We’ll finish up the rest of the radio installation
and mount the components for the air system
after the engine has been mounted.
Mount the engine
The following instructions illustrate how to mount a
U.S. Engines 41cc gas engine. A Great Planes
Gasoline Engine Mount (GPMG2000—not included)
and the parts included with this model will provide
the correct alignment and spacing. If not using a
U.S. Engines 41cc engine, use the appropriate
hardware to mount your engine (or engine mount)
centered on the horizontal and vertical alignment
marks on the firewall. Note that the back of the
spinner backplate should be 7-1/2" to 7-3/4" [190 to
200mm] from the firewall.
1. If using a U.S. Engines 41cc engine, use the
engine mount template in the back of the manual to
mark the engine mounting bolt locations on a Great
- 27 -
Planes Gasoline Engine Mount. Drill 17/64" [6.8mm]
(or 9/32" [7.2mm]) holes at the marks. Cut off the
bottom of the mount as indicated on the template.
Mark the top and front of the mount as shown.
2. Remove the muffler and carburetor from the
engine. This will facilitate mounting the engine and
fitting the cowl.
3. The U.S. Engines 41cc is to be spaced
approximately 7/8" [22mm] from the mount (not
from the firewall). If your U.S. Engine came with the
1/2" [13mm] black, plastic engine mount spacer, glue
together three 1/8" [3mm] plywood engine mount
spacers. If your U.S. Engine did not come with the
black, plastic spacer , glue together seven1/8" [3mm]
plywood engine mount spacers. This is most easily
done by lightly coating the spacers with 30-minute
epoxy and using the bolts that came with the Great
Planes Gasoline Engine Mount to bolt the spacers to
the engine—do not over tighten the bolts, thus
deforming the plywood. Note: The straight edge of
the spacers goes on the right side of the fuselage.
4. After the epoxy on the engine mount spacer
has hardened, remove it from the engine and sand
the edges even and smooth.
5. Use 1/4-20 x 1-1/2" [40mm] bolts and 1/4"
[6.4mm] washers (not included) to mount the engine
with the plywood spacers and the plastic spacer (if
included with the engine) to the engine mount. Bolt
the engine mount to the firewall using the rubber
bushings, washers and bolts that came with it.
Mount the cowl
Refer to these photos for the following two steps.
1. Use a hobby knife and sandpaper to shape four
of the six supplied 1/2" x 13/16" x 13/16" [12 x 20 x
20mm] hardwood cowl mounting blocks to match
the shape of the fuselage and the cowl.
2. Thoroughly roughen the firewall in the four
locations where the cowl mounting blocks will go.
Coat the end of the blocks and the firewall with
30-minute epoxy. Allow the epoxy to “tack up” so the
blocks won’t fall off, then place them on the firewall.
Continue to monitor and reposition the blocks as
necessary until they will stay in place. Allow the
epoxy to fully harden.
3. After the epoxy from the previous step has
hardened, drill two 1/8" [3.2mm] holes through the
blocks and the firewall. Cut eight 1-1/4" [30mm]
pieces from the 1/8" x 12" [3.2 x 300mm] hardwood
dowel. Coat the dowels and the holes in the
mounting blocks with 30-minute epoxy, then use a
hammer to tap the dowels all the way in.
- 28 -
4. Mark the center of all four mounting bloc ks with
a pen. Lay a small ruler on the fuselage with one
edge over the mark. Use a felt-tip pen to draw a line
directly on the fuselage along the ruler.Mark another
line on the fuselage 2-1/2" [65mm] as shown from
the center mark on the mounting block. When the
cowl is in place the lines and measurements will
pinpoint the center of the blocks under the cowl.
5. Mark the remaining three cowl mounting bloc ks
and the fuselage the same way.
6. Slide the cowl over the engine onto the
fuselage. Use a Dremel tool with a cutting bit to trim
the cowl where necessary so you can get it to fit over
the engine. At this stage the cowl shouldn’t require
much trimming since the carburetor and muffler hav e
been removed.
7. If necessary, use a prop reamer or the
appropriate-size drill to enlarge the hole in the prop
for the crankshaft (or propeller bolt).
8. Temporarily mount the spinner backplate and
propeller to the engine. Mount the spinner cone to
the backplate with the 3mm screws.
9. Use tape or have an assistant hold the cowl in
position.Be certain to provide clearance between the
cowl and spinner—1/8" to 3/16" [3 to 5mm] should be
adequate. Also be certain the checkers on the top of
the cowl are centered on the checkers on the top of
the fuselage.
10. Mark the cowl 2-1/2" [65mm] from the mark on
the line indicating the center of one of the cowl
mounting blocks. Drill a 3/32" [2.4mm] hole through
the cowl into the mounting block inside.
12. Temporarily fasten the cowl to that mounting
block by partially installing a #4 x 5/8" [16mm] screw.
Drill the rest of the holes the same way.
13. After all four holes have been drilled, remove
the cowl and enlarge the holes in the cowl only with
a 1/8" [3.2mm] drill. Mount the cowl with the screws.
14. Remove the spinner, prop and cowl.Wipe the
alignment marks from the fuselage using one of the
small paper towel squares dampened with alcohol.
15. Drill a 1/8" [3.2mm] hole through four of the
supplied 1/16" x 7/8" [1 x 22mm] round, plywood cowl
reinforcements. Align the hole in one of the
reinforcements over the hole in one of the cowl
mounting blocks as shown in the photo. If necessary,
trim the aft edge of the cowl reinforcement so it will not
interfere with the fuselage when glued inside the cowl.
16. If necessary, trim the remaining three cowl
reinforcements the same way.
17. Roughen the inside of the cowl around the screw
holes. Add a dab of petroleum jelly or a drop of
household oil to the threads of four 4-40 x 3/8" [9.5mm]
screws and 4-40 nuts.Glue the cowl reinforcements to
the inside of the cowl using the screws and nuts to hold
them until the epoxy hardens.
18. After the epoxy has hardened, remove the
screws. Redrill the holes with a 1/8" [3.2mm] drill,
then mount the cowl with four #4 x 5/8" [16mm]
screws, #4 flat washers and #4 lock washers. Mount
the spinner and prop to see how it all looks.
- 29 -
Install the air tank
Refer to this photo while installing the air tank.
R1. Glue together the two 1/8" x 3-3/8" [3 x 85mm]
O.D. plywood air tank mounting rings. Glue the rings
to the ring that’s part of the instrument panel former.
R2. There should be two pieces of air line
remaining that are approximately 24" [610mm] long.
Connect one of the pieces to the air tank. Slip the
1/8" [3mm] plywood air tank former around the air
tank, then place the assembly in the fuselage. Use
medium CA to permanently glue the air tank former
to F-3 as shown, or if you prefer to make the air tank
removable, use #2 screws (not included) to hold the
air tank former to F-3.
R3. Use a few dabs of RTV silicone or epoxy to
glue the air tank into position.
Install the fuel tank
Note: The included Great Planes 32 oz. [960cc] fuel
tank is suitable for both gasoline and glow fuel.
Refer to this photo while preparing the fuel tank.
1. Assemble the fuel tank using the hardware and
included fuel-pickup line that goes inside the tank.Be
certain the clunk cannot contact the back of the tank.
Otherwise, it may become stuck above the fuel level
and discontinue fuel flow causing the engine to quit.
Note: The fuel tank setup in the manual uses three
lines.The line connected to the fuel pickup in the tank
goes to the carburetor. The line connected to the fitting
on the top of the tank is for fueling and defueling.The
line connected to the middle fitting on the tank (which
must be drilled out with a 5/64" [2mm] drill) is the vent
line. A three-line setup eliminates the requirement for a
fuel filler valve.If you prefer to use a filler valve, a two-
line setup may be used.
2. Drill 3/32" [2.4mm] holes through the marks
near the aft edge of the plywood fuel tank floor.Use
two #64 rubber bands to hold the fuel tank to the fuel
tank floor with a sheet of 1/4" or 1/2" [6 or 13mm] R/C
foam in between.
3. Connect the external fuel lines to the tank—use
silicone fuel line for glow engines and use neoprene
fuel line for gasoline engines. Leave the lines extra
long so that they can be guided through the firewall.
The lines will be cut to the correct length later.
4. Drill holes through the firewall for the fuel lines.
The size of the holes will depend on the size of the
fuel line you are using.Be certain to drill the holes so
that the lines will not interfere with the engine or
engine mount and so they will not become kinked
behind the firewall.
5. Fit the fuel tank with the fuel tank floor in the
fuselage while guiding the fuel lines through the holes.
Note that the front of the fuel tank keys into the groo ve
between the balsa sticks on the back of the firewall.
6. While you still remember, write the name of
each fuel line (“carb,” “vent,” “fueling,”) on the firewall
near the hole where the line comes out. This way
you’ll know where the lines go when it’s time to
connect them.
7. Using the holes near the aft end of the fuel tank
floor as a guide, drill 1/16" [1.6mm] holes through the
small hardwood blocks that support the rear of the
floor.Fasten the floor to the blocks with two #2 x 1/2"
[13mm] screws and #2 washers.
- 30 -
Hook up the throttle
Note: If using a spark ignition engine, be cer tain to
maintain a minimum distance of 12" [300mm]
between electronic parts of the radio system (servo,
receiver, battery, etc.) and the engine.Also, never use
a full-length, metallic pushrod to operate the throttle.
Refer to the following two photos while hooking
up the throttle.
1. If using a U.S. Engines 41cc, move the ball link
ball that was factory-mounted on the bellcrank to the
middle hole.Connect a 0-80 ball link ball to the outer
hole on the other end of the bellcrank with a drop of
threadlocker and a 0-80 nut.
2. Mark the engine mount where the throttle pushrod
should go through to connect to the bellcrank.
3.Remove the engine from the engine mount.Bolt
the mount to the firewall without the engine. Being
certain not to drill into the fuel tank, drill a 3/16"
[4.8mm] hole through the engine mount and the
firewall at the mark for the throttle pushrod. Enlarge
the hole in the engine mount only with a 1/4"
[6.4mm] drill.
4. Remount the engine to the engine mount.
5. Cut two 4-3/4" [120mm] forward servo tray
rails from the 1/4" x 1/4" x 12" [6 x 6 x 300mm]
hardwood stick. Securely glue the rails to the main
side stringer as shown.
Refer to this photo while installing the forward
servo tray.
6. Glue together both plywood forward servo
trays. Place the forward servo tray on the rails. Drill
four 1/16" [1.6mm] holes through the servo tray and
the rails for the mounting screws. Take out the servo
tray and enlarge the holes in the servo tray only
with a 3/32" [2.4mm] drill. Mount the tray to the rails
with four #2 x 1/2" [13mm] screws.
7. Cut the 3/16" x 24" [4.8 x 610mm] gray pushrod
guide tube to the correct length for the throttle. Use
coarse sandpaper to roughen the tube so glue will
adhere where it goes through the firewall and
formers. Slide the guide tube into position.
8. Fit the throttle servo in the servo tray. Cut the
white, plastic pushrod to the correct length so it can
be connected to the throttle servo with a nylon clevis
and to the bellcrank with a nylon ball link.
9. Thread a 2-56 x 1" [25mm] threaded rod into
both ends of the throttle pushrod. Connect the nylon
ball link to one end of the rod, then slide the rod into
the guide tube from the front.
10. Connect the nylon clevis to the threaded rod
on other end of the pushrod. Connect the clevis to
the throttle servo arm with a silicone retainer. Use
medium CA to glue the guide tube to the firewall and
the formers.
11. Remove the forward servo tray. Add a few
drops of thin CA to the holes in the servo tray rails
and allow to harden. Mount the throttle servo to the
tray as well.Remount the servo tray.
- 31 -
Hook up the air lines
Refer to this photo while hooking up the air lines.
R1. Use epoxy to glue the plywood air valve
mount to the forward servo tray. After the epoxy
hardens, mount the air valve to the air valve mount.
R2. Use the remaining air line and two T-fittings
to connect the fill port, check valve and pressure
gauge (optional) to the air tank. Also connect the
quick disconnects to the air lines coming from the
tail gear air lines via two T-fittings. The remaining,
open end of these T-fittings will be connected to the
air valve. Connect another line to the T-fitting
between the fill port and the check valve.This line will
be connected to the air valve.Note: Use the plywood
air line guides to keep the air lines neat and tidy and
away from other working components (such as
servos, pushrods, etc.).
R3. Mount the fill port and pressure gauge (if
used) to the fuselage side. The fill port can be
mounted flush to the outside of the fuselage via a
mount made from plywood (not supplied).
R4. Connect the air valve servo to the air v alv e using
a 2-56 x 4" [100mm] pushrod and a nylon clevis.
Connect the pushrod to the servo arm with a “Z” bend.
Connect the remaining air lines to the air valve.
Mount the kill switch
(for spark ignition engines only)
As stated in the IMAA Safety Code, all magneto spark
ignition engines must have a manually operated, coil-
grounding switch to stop the engine and prevent
accidental starting. A .3 Amp slide switch, 16 gauge
wire and two spade terminals were purchased at the
local Radio Shack
®
for this purpose. These common
components should also be available at any hardware
or home improvement store.
1. Mount the switch in a location where it will be
easily accessible from outside the model.
2. Determine the correct length of the wires
knowing that they must not contact the muffler or
engine. Cut the wires to the correct length, then
solder the wires to the switch and spade terminals.
3. Connect the terminals to the engine, making
certain the wires will not contact the engine or muffler.
- 32 -
WIRES WHERE
SOLDER THE
SHOWN
BOTTOM OF SWITCH
Finish the engine compartment
1. Use a high-speed rotary tool with a carbide
cutting bit to cut the hole in the cowl for the
carburetor .For the U.S.Engines 41, this procedure is
made easier if the muffler and venturi are removed.
Slip the cowl into position, then, carefully viewing the
cowl and the carburetor inside and out, mark the
approximate location of the cutout.Remove the cowl.
Cut inside the lines starting with a small hole. Fit the
cowl, redraw the lines, then remove and cut the cowl
again. Continue to “zero-in” on the correct size and
shape of the cutout by fitting, marking and enlarging
the cutout in small increments. Mount the venturi
after the cowl has been fit over the carb. Note: The
venturi must be removed whenever the cowl requires
removal or installation. During initial engine tuning
and break-in it will be best to leave the cowl off the
model until all adjustments have been made. When
satisfied with the performance and reliability of the
engine, the cowl can be installed.
2. Cut the fuel line that goes to the carburetor to
the correct length, then hook up the fuel line.Drill two
holes through one of the remaining 1/2" x 13/16" x
13/16" [12 x 20 x 20mm] hardwood blocks to
accommodate the fuel lines. Trim the block to a
smaller, finished shape, then use epoxy to glue the
block to the bottom of the firewall. Guide the fueling
line and the vent through the holes in the block.
3. Cut any other necessary holes in the cowl for
the ignition switch, engine exhaust, fuel lines, etc.
4. If you haven’t already done so, remove the
engine and coat all bare wood parts (such as the
engine mount, engine mount spacers, cowl mount
blocks, etc.) with 30-minute epoxy or fuelproof paint.
Allow to dry, then remount the engine.
MOUNT THE SCALE DETAILS
Radiator air scoop
1. Mount the wing to the fuselage with the wing
bolts. Place the fiberglass radiator air scoop on the
wing. Place a piece of thin cardstock between the
back of the air scoop and the fuselage. Use a fine-
point felt-tip pen to mark the outline of the air scoop
onto the bottom of the wing.
2. Carefully cut the covering 1/32" [1mm] inside
the line. Be careful not to cut into the balsa. Peel the
covering from the wing.
3. Glue the plywood wing bolt plates to the
bottom of the wing with 30-minute epoxy using the
wing bolts to hold them down.(Although the covering
is still on the wing in this photo, the covering should
be removed from your wing under the air scoop.)
- 33 -
4. Use a fine-point felt-tip pen to mark small lines
directly on the wing, noting the location of both wing bolt
plates.Reposition the air scoop on the wing, then mark
the same lines on both sides of the air scoop.
5. Cut the inside of the air scoop at the lines to
accommodate the wing bolt plates.
6. Use the same procedure to mark the location of
the wing bolts on the air scoop. Using the marks on
the scoop as a guide, cut 1/2" [13mm] holes through
the bottom of the scoop for wing bolts.
7. Roughen the lip around the base of the scoop
so glue will adhere. Place a sheet of wax paper
between the wing and the fuselage.
8.Glue the air scoop to the bottom of the wing with
30-minute epoxy mixed with microballoons. Hold the
air scoop down with weights and use paper towel
squares dampened with alcohol to clean up epoxy
that squeezes out.
9. Unbolt the wing after the epoxy hardens. Slip
pieces of fuel tubing over the wing bolts so they don’t
fall out.
Wing fairing
1. Bolt the wing to the fuselage. Test fit the
fiberglass wing fairing to the wing and fuselage.
Tr im the wing fairing as necessary to fit.
2.Trace the outline of the wing fairing onto the wing.
Cut away the covering 1/32" [1mm] inside the line.
3. Roughen the inside of the wing fairing around
the edges where it will contact the wing. Holding the
wing fairing in position, glue it to the wing with
medium CA.
- 34 -
Wing fillets
1. The same as the air scoop and wing fairing,
position the fiberglass wing fillets on the wing and
fuselage and trace their outline onto the fuselage.
Remove the wing. Cut the covering on the fuselage
1/16" [2mm] inside the lines and peel off the
covering. (Cutting 1/32" [1mm] inside the lines was
appropriate for the air scoop and wing fairing, but
1/16" [2mm] is better for the wing fillets.)
2. Lay a sheet of wax paper or a plastic film (cut
from a plastic bag) over the top of the wing to protect
it from glue. Mount the wing. Use coarse sandpaper
to thoroughlyroughen the inside surface of the wing
fillets where they contact the fuselage.
3.Without using any glue, test fit one of the fillets to the
fuselage and wing. Press the fillet to the fuselage
noting where pressure will be required to make it fit
best when actually gluing it on. Remove the fillet.
4. Apply a bead of medium CA all the way down
the wing fillet approximately 1/8" [3mm] from the top
edge. Apply another bead of medium CA down the
middle. Do not apply any CA near the bottom of the
fillet so glue does not drip out (although it wouldn’t be
a disaster as the wing is protected).
5.Rest the fillet on the wing about 1" [25mm] away
from the fuselage. Then, working quickly, slide the
fillet up to the fuselage tightly holding it down to the
wing and to the fuselage. Do not relieve pressure
until the CA hardens enough to securely hold the
fillet it in place.
6. Glue the other wing fillet to the fuselage the
same way.
7. Remove the wing and place the fuselage upside-
down in your building stand. Apply medium CA to any
gaps between the fillets and the fuselage sides.
Machine guns
1. Cut out the molded plastic machine guns first
by cutting 1/8" [3mm] outside the molded-in cutlines,
then by cutting on the lines.True the edges with a bar
sander and 180-grit sandpaper. Smooth the edges
with 400-grit sandpaper.
2. The same as was done with the other molded
parts, position the machine guns on the wing 4"
[100mm] from the “break” in the leading edge, trace
their outline, cut and remove the covering, then glue
the machine guns to the wing with medium CA.
- 35 -
4"
Engine Exhaust
1. Cut out the molded plastic engine exhaust
pipes leaving an approximately 3/32" [2mm] ridge all
the way around. True the edges with a bar sander
and 180-grit sandpaper.Smooth the edges with 400-
grit sandpaper.
2. Use medium CA to glue a 3/4" x 3/4" x 7" [20 x
20 x 180mm] balsa stick to the inside of each
exhaust pipe.
3.Trim the balsa sticks until they are even with the
gluing surface of the exhaust pipes.
Refer to this photo for the following three steps.
1. Test fit one of the exhaust pipes to the cowl
where shown in the photo.Use coarse sandpaper to
sand the cowl where the balsa inside the pipes will
be glued on.
2. Apply a coating of microballoons mixed with 30-
minute epoxy to the balsa stick inside one of the
pipes. Position the pipes on the cowl and hold them
down with rubber bands or masking tape.Wipe away
excess epoxy before it hardens.
3. After the epoxy from the previous step hardens,
glue the other set of exhaust pipes to the other side.
Canopy and pilot
1. Deter mine how you will be mounting the pilot. In
the model depicted in the manual, a Williams Brother’s
#625 3" (1/4-scale) Standard pilot (WBRQ22625) was
used and mounted to a mounting plate made from 1/8"
[3mm] lite-ply (not included) that was painted black.Test
fit the pilot and place the canopy on the fuselage.Make
certain the pilot does not contact the canopy. Make
adjustments as necessary.
2. Paint the pilot and mounting plate if used.
Acrylic modeling paint (found at hobby shops and
craft stores) is suitable.
3. Securely mount the mounting plate and pilot in
the cockpit.
- 36 -
4. Wash the canopy in warm, soapy water, then
dry it off. Place the canopy on the fuselage. Be
certain it is centered from side-to-side. Temporarily
tape the canopy into position.Drill four ev enly spaced
1/16" [1.6mm] holes through both sides of the
canopy and the cockpit sides. Take the canopy off
and enlarge the holes in the canopy only with a
3/32" [2.4mm] drill. Mount the canopy with eight #2 x
3/16" [4.8mm] screws.
5. Remove the canopy and screws.Add a few drops
of thin CA to the holes to harden the threads.Allow the
CA to fully harden, then remount the canopy.
Apply the decals
1. Use scissors or a sharp hobby knife to cut the
decals from the decal sheets.Where possible, round
the corners so they won’t catch and lift while
cleaning and handling the model.
2. Be cer tain the model is clean. Prepare a dishpan or
small bucket with a mixture of liquid dish soap and w arm
water—about 1/2 teaspoon of soap per gallon of water.
Submerse one of the decals in the solution and peel off
the paper backing. Note: Even though the decals have
a “sticky-back” and are not the water transfer type,
submersing them in soap and water allows accurate
positioning and reduces air bubbles underneath.
3. Position the decal on the model where desired.
Holding the decal down, use a paper towel to wipe
most of the water away.
4. Use a piece of soft balsa or something similar to
squeegee remaining water from under the decal.
Apply the rest of the decals the same way.
Note: To apply the stars andbars on the bottom of
the right wing, remove the aileron servo hatch.Apply
the decal. Squeegee the water out, then cut along
the edges of the hatch. Position the hatch.Apply the
cut off portion of the decal to the hatch.
GET THE MODEL READY TO FLY
Complete the radio installation
1. Mount the receiver on/off switch in a strategic
location where it won’t interfere with anything inside
the fuselage and where it will not get coated with
engine exhaust outside the fuselage. Due to the
higher levels of vibration from some gas engines , two
switches may be used for redundancy. If using two
switches, solder the wires together as shown. A
Great Planes Switch & Charge Jack Mounting Set
(GPMM1000) was also used for charging and
voltage monitoring from outside the fuselage.
- 37 -
2. Securely mount the receiver and battery using
1/4" or 1/2" [6 or 13mm] R/C foam rubber to protect
them from vibration. The included Velcro str ips may
be used to secure them where preferred. On the
prototype test models the battery was mounted to
the top of the wing bolt plate in the fuselage and the
receiver was mounted to the forward servo tray. If
preferred, the battery location could be determined
while balancing the model, thus reducing or
eliminating any additional ballast required to get the
model to balance.
3. Connect the batter y, switch(es) and servos to
the receiver. Use ser vo extensions or Y-connectors
where necessary (on the model shown in the photo,
6" or 8" [150 or 200mm] servo extensions were
required for each elevator servo, and for the battery
and the aileron plug in the receiver.
4. Make a
strain relief
for the receiver antenna
from a leftover servo arm.Install the strain relief near
the end of the antenna where it enters the receiver.
Drill 3/32" holes through a few of the formers to guide
the receiver antenna away from the servos and
wires. Guide the antenna through a hole in the
fuselage insulated with a piece of leftover air line or
fuel tubing. Connect the end of the antenna to a pin
stuck into the fin via a rubber band and a
hook
made
from another leftover servo arm.
Balance the Model (C.G.)
The model should be in ready-to-fly condition with
all of the systems in place including the landing
gear, engine, propeller, spinner, etc.It is advisable to
have two people to balance the model—one to hold
the model (or place it on the balance stand) and one
to view it from the side to see if the stabilizer is level.
1.If using a Great Planes C.G.Machine to balance
the model, set the rulers to 4-9/16" [116mm] and
adjust the bases so the upright rods are spaced
approximately 22-1/2" [570mm] apart (to support the
wing at the “break” in the leading edge as shown in
the sketch). If not using a C.G. machine, accurately
mark the C.G. on the top of both sides of the wing
4-9/16" [116mm] from the “break” in the leading
edge with a fine-point felt-tip pen.Connect the marks
with a strip of 1/8" [3mm] (or narrower) tape.(You will
be able to feel the tape line when lifting the model
upside-down with your fingers.)
More than any other factor, the C.G. (balance
point) can have the greatest effect on how a
model flies and may determine whether or not
your first flight will be successful.If you value this
model and wish to enjoy it for many flights, DO
NOT OVERLOOK THIS IMPORTANT
PROCEDURE. A model that is not properly
balanced will be unstable and possibly unflyable.
- 38 -
2.With the wing attached to the fuselage, all parts
of the model installed (ready to fly) and an empty fuel
tank, place the model upside-down on the CG
Machine, or lift the model upside-down with your
finger tips on the tape line.
3. When viewing the model from the side, the
horizontal stabilizer should be level. If the tail is low,
the model is “tail heavy” and the batter y pack and/or
receiver must be shifted forward or weight must be
added to the nose to balance. If the tail is high, the
model is “nose heavy” and the battery pack and/or
receiver must be shifted aft or weight must be added
to the tail to balance. If additional weight is required,
Great Planes (GPMQ4485) “stick-on” lead may be
added where necessary. If nose-weight is required
attach it to the firewall (don’t attach weight to the
cowl—it is not intended to support weight). If tail-
weight is required it could be attached to the inside
of the fuselage through the tail gear door opening. In
either case, do not rely upon the adhesive on the
back of the lead weight to permanently hold it in
place. Over time, fuel and exhaust residue may
soften the adhesive and cause the weight to fall off.
Instead, use #2 sheet-metal screws, RTV silicone or
epoxy to permanently hold the weight in place.
4. IMPORTANT: If you found it necessary to add
any weight, recheck the C.G. after the weight has
been installed.
Balance the Model Laterally
1. With the wing level, have an assistant help you
lift the model by the engine propeller shaft and the
bottom of the fuse under the TE of the fin. Do this
several times.
2. If one wing always drops when you lift the
model, it means that side is heavy. Balance the
airplane by adding weight to the other wing tip.
Weight may be temporarily adhered to the bottom of
the wing tip with the adhesive foam tape that comes
with it, then permanently glued inside after doing the
necessary in-flight checks to determine the exact
amount of weight necessary. An airplane that has
been laterally balanced will track better in loops
and other maneuvers.
Check the Control Directions
1. Tur n on the transmitter and receiver and center
the trims. If necessary, remove the servo arms from
the servos and reposition them so they are centered.
Reinstall the screws that hold on the servo arms.
2. Adjust the length of any pushrods necessary
and the pull/pull cables on the tail wheel by screwing
the clevises in or out. Securely tighten all the 4-40
jam nuts on the 4-40 pushrods to lock the clevises
down. This would also be a good time to study the
installation of all the systems to make sure
everything is secure and connected properly (air
lines, servo wires, receiver antenna, etc.).
3. Make certain all the controls respond in the
correct direction. If any of the controls respond in the
wrong direction, use the servo reversing in the
transmitter to reverse the servos connected to those
controls. Be certain the control surfaces have
remained centered. Adjust if necessary.
Set the Control Throws
Use a Great Planes AccuThrow (or a ruler) to
accurately measure and set the control throw of each
control surface as indicated in the chart that follows.
NOTE:The throws are measured at the widest part
of the elevators, rudder ailerons and flaps.
This is where your model should balance for the
first flights. Later, you may wish to experiment by
shifting the C.G. up to 5/16" [8mm] forward or
5/16" [8mm] back to change the flying
characteristics. Moving the C.G. forward may
improve the smoothness and stability, but the
model may then require more speed for takeoff
and make it more difficult to slow for landing.
Moving the C.G. aft makes the model more
maneuverable , but could also cause it to become
too difficult to control. In any case, start at the
recommended balance point and do not at any
time balance the model outside the specified
range. Note: If flying the model at the forward
C.G. location, you should land with the elevator
throws (provided on page 40) set to the high
rate. If the model is nose-heavy the low-rate
throws may not provide enough control to flair
upon landing.
- 39 -
Balance Propellers
Carefully balance your propeller and spare
propellers before you fly.An unbalanced prop can be
the single most significant cause of vibration that
can damage your model. Not only will engine
mounting screws and bolts loosen, possibly with
disastrous effect, but vibration may also damage
your radio receiver and battery. Vibration can also
cause your fuel to foam, which will, in turn, cause
your engine to run hot or quit.
We use a Top Flite Precision Magnetic Prop
Balancer
(TOPQ5700) in the workshop and keep a
Great Planes Fingertip Prop Balancer (GPMQ5000)
in our flight box.
CHECK LIST
1. Fuelproof all areas exposed to fuel or exhaust
residue such as the cowl mounting blocks,
wing saddle area, etc.
2. Check the C.G. according to the measurements
provided in the manual.
3. Be cer tain the battery and receiver are securely
mounted in the fuselage.Simply stuffing them into
place with foam rubber is not sufficient.
4. Extend the receiver antenna and make sure it
has a strain relief inside the fuselage to keep
tension off the solder joint inside the receiver.
5. Balance the model
laterally
as explained in
the instructions.
6. Use threadlocking compound to secure critical
fasteners such as the nuts that hold the wheel
axles to the struts, screws that hold the
carburetor arm (if applicable), set screws that
hold the tail gear components, etc.
7. Add a drop of oil to the axles so the wheels will
turn freely.
8. Make sure all hinges are securely glued in place.
9. Reinforce holes for wood screws with thin CA
where appropriate (servo mounting screws,
cowl mounting screws, etc.).
10. Confirm that all controls operate in the correct
direction and that the throws are set up
according to the manual.
11. Make sure there are silicone retainers on all
the clevises and that all servo arms are
secured to the servos with the screws included
with your radio.
12. Secure connections between ser vo wires and
Y-connectors or servo extensions, and the
connection between your battery pack and the
on/off switch with vinyl tape, heat shrink tubing
or special clips suitable for that purpose.
13. Make sure none of the servo wires or air lines
interfere with any moving parts (servo arms,
pushrods, retracts, etc.).
14. Make sure the fuel lines are connected and
are not kinked.
15. Securely tighten the propeller nut. Remove the
3mm screws that hold the spinner cone to the
backplate. Add a small drop of thread locking
compound to the screws, then reinstall the screws .
During the last few moments of preparation your
mind may be elsewhere anticipating the
excitement of the first flight. Because of this, you
may be more likely to overlook certain checks
and procedures that should be performed before
the model is flown.To help avoid this, a checklist
is provided to make sure these important areas
are not overlooked. Many are covered in the
instruction manual, so where appropriate, refer to
the manual for complete instructions. Be sure to
check the items off as they are completed (that’s
why it’s called a
check list!
).
IMPORTANT: The Top Flite Giant P-51D
Mustang ARF has been extensively flown and
tested to arrive at the throws at which it flies best.
Flying your model at these throws will provide
you with the greatest chance for successful first
flights. If, after you have become accustomed to
the way the Mustang flies, you would like to
change the throws to suit your taste, that is fine.
However, too much control throw could make the
model difficult to control, so remember, “more is
not always better.”
These are the recommended control surface throws:
High Rate Low Rate
ELEVATOR 9/16" up 3/8" up
[14mm] [10mm]
9/16" down 3/8" down
[14mm] [10mm]
RUDDER 1-1/2" right 1" right
1-1/2" left 1" left
[38mm] [25mm]
AILERONS: 3/4" up 1/2" up
[19mm] [13mm]
5/8" down 3/8" down
[16mm] [10mm]
Half Rate Full Rate
FLAPS: 1-3/16" [30mm] 2-1/8" [55mm]
Note: If flying the model at the forward C.G.
location, you should land with the elevator throws
set to the high rate.If the model is nose-heavy the
low-rate throws ma y not provide enough control to
flair upon landing.
- 40 -
16. Balance the propeller and spare propellers.
17. Place your name, address, AMA number and
telephone number on or inside the model.
18. Cycle the receiver battery pack (if necessary)
and make sure it is fully charged.
19. If you wish to photograph your model, do so
before your first flight.
20. Perform a range check when you get to the
flying field.
PREFLIGHT
Identify Y our Model
No matter if you fly at an AMA sanctioned R/C club
site or if you fly somewhere on your o wn, y ou should
always hav e y our name , address, telephone n umber
and AMA number on or inside your model. It is
required at all AMA R/C club flying sites and AMA
sanctioned flying events .Fill out the identification tag
on page 47 and place it on or inside your model.
Charge the Batteries
Follow the battery charging instructions that came
with your radio control system to charge the
batteries.You should always charge your transmitter
and receiver batteries the night before you go flying,
and at other times as recommended by the radio
manufacturer.
NOTE: Checking the condition of your receiver
battery pack is highly recommended. All battery
packs, whether it’s a trusty pack you’ve just taken
out of another model, or a new battery pack you just
purchased, should be cycled, noting the discharge
capacity. Oftentimes, a weak battery pack can be
identified (and a valuable model saved!) by
comparing its actual capacity to its rated capacity.
Refer to the instructions and recommendations that
come with your cycler. If you don’t own a battery
cycler, perhaps you can have a friend cycle your
pack and note the capacity for you.
Ground Check
If the engine is new, follow the engine
manufacturer’s instructions to break-in the
engine. After break-in, confirm that the engine idles
reliably, transitions smoothly and rapidly to full
power and maintains full power—indefinitely. After
you run the engine on the model, inspect the model
closely to make sure all screws remained tight, the
hinges are secure, the prop is secure and all
pushrods and connectors are secure.
Range Check
Ground check the operational range of your radio
before the first flight of the day. With the transmitter
antenna collapsed and the receiver and transmitter
on, you should be able to walk at least 100 f eet a wa y
from the model and still have control. Have an
assistant stand by your model and, while you work
the controls, tell you what the control surfaces are
doing. Repeat this test with the engine running at
various speeds with an assistant holding the model,
using hand signals to show you what is happening.
If the control surfaces do not respond correctly, do
not fly! Find and correct the problem first. Look for
loose servo connections or broken wires, corroded
wires on old servo connectors, poor solder joints in
your battery pack or a defective cell, or a damaged
receiver crystal from a previous crash.
ENGINE SAFETY PRECAUTIONS
Keep all engine fuel in a safe place, away from high
heat, sparks or flames, as fuel is very flammable.Do
not smoke near the engine or fuel; and remember
that engine exhaust gives off a great deal of deadly
carbon monoxide.Therefore do not run the engine
in a closed room or garage.
Get help from an experienced pilot when learning to
operate engines.
Use safety glasses when starting or running engines.
Do not run the engine in an area of loose gravel or
sand; the propeller may throw such material in your
face or eyes.
Keep your face and body as well as all spectators
away from the plane of rotation of the propeller as
you start and run the engine.
Keep these items away from the prop: loose
clothing, shirt sleeves, ties, scarfs, long hair or loose
objects such as pencils or screwdrivers that may fall
out of shirt or jacket pockets into the prop.
Use a “chicken stick” or electric star ter to start the
engine. Do not use your fingers to flip the propeller.
Make certain the glow plug clip or connector is
secure so that it will not pop off or otherwise get into
the running propeller.
Make all engine adjustments from behind the
rotating propeller.
The engine gets hot! Do not touch it during or right
after operation. Make sure fuel lines are in good
condition so fuel will not leak onto a hot engine,
causing a fire.
To stop a glow engine, cut off the fuel supply by closing
off the fuel line or following the engine manufacturer’s
recommendations. Do not use hands, fingers or any
other body part to try to stop the engine. To stop a
gasoline powered engine an on/off switch should be
connected to the engine coil.Do not throw anything into
the propeller of a running engine.
Failure to follow these safety precautions may
result in severe injury to yourself and others.
- 41 -
AMA SAFETY CODE (excerpts)
Read and abide by the following Academy of Model
Aeronautics Official Safety Code:
GENERAL
1. I will not fly my model aircraft in sanctioned
events, air shows, or model flying demonstrations
until it has been proven to be airworthy by having
been previously successfully flight tested.
2. I will not fly my model aircraft higher than
approximately 400 feet within 3 miles of an airport
without notifying the airpor t operator. I will give right
of way to, and avoid flying in the proximity of full
scale aircraft.Where necessary an observer shall be
used to supervise flying to avoid having models fly in
the proximity of full scale aircraft.
3. Where established, I will abide by the safety rules
for the flying site I use, and I will not willfully and
deliberately fly my models in a careless, reckless
and/or dangerous manner.
7. I will not fly my model unless it is identified with my
name and address or AMA number, on or in the model.
9. I will not operate models with pyrotechnics (any
device that explodes, burns, or propels a projectile
of any kind).
RADIO CONTROL
1. I will have completed a successful radio
equipment ground check before the first flight of a
new or repaired model.
2. I will not fly my model aircraft in the presence of
spectators until I become a qualified flier, unless
assisted by an experienced helper.
3. I will perform my initial turn after takeoff away
from the pit or spectator areas, and I will not
thereafter fly over pit or spectator areas, unless
beyond my control.
4. I will operate my model using only radio control
frequencies currently allowed by the Federal
Communications Commission...
Since the Giant P-51D Mustang ARF qualifies as
a “giant scale” model and is therefore eligible to
fly in IMAA events, we’ve printed excerpts from
the IMAA Safety Code which follows.
IMAA SAFETY CODE (excerpts)
Definition:
For the purpose of the following IMAA Safety Code,
the term Giant Scale shall refer to radio controlled
model aircraft, either scale or non-scale, which hav e
a wingspan of 80 inches or more for monoplanes
and 60 inches or more for multi-winged model
aircraft and have a ramp w eight (fueled and ready to
fly) of 55 lbs. or less.
Section 1.0: SAFETY STANDARD
1.1 Adherence to Code: This safety code is to be
strictly followed
1.2 The most current AMA Saf ety Code in eff ect is to
be observed. However, the competition sections of
the code may be disregarded.
Section 3.0: Safety Check
3.4 Flight Testing: All Giant Scale R/C aircraft are to
have been flight tested and flight trimmed with a
minimum of six flights before the model is allowed to
fly at an IMAA Sanctioned event.
3.5 Proof of Flight: The completing and signing of
the Declaration section of the Safety Inspection f orm
by the pilot (or owner) shall document as fact that
each aircraft has been successfully flight-tested and
proven airworthy prior to an IMAA event.
Section 5.0: EMERGENCY ENGINE SHUT OFF
(kill switch)
5.1 All magneto spark ignition engines must have a
coil grounding switch on the aircraft to stop the
engine. This will also prevent accidental starting of
the engine. This switch shall be readily available to
both pilot and helper.This switch is to be operated
manually and without the use of the radio system.
5.2 Engines with battery power ignition systems
must have a switch to turn off the power from the
battery pack to disable the engine from firing. This
will also prevent accidental starting of the engine.
This switch shall be readily available to both pilot
and helper. This switch shall be operated manually
and without the use of the Radio System.
5.3 There must also be a means to stop the engine
from the transmitter.The most common method is to
close the carburetor throat completely using throttle
trim. However, other methods are acceptable. This
requirement applies to all glow/gas ignition engines
regardless of size.
Section 6.0: RADIO REQUIREMENTS
6.1 All transmitters must be FCC type certified.
6.2 FCC Technician or higher-class license required
for 6 meter band operation only.
Additional IMAA General Recommendations
The following recommendations are included in the
Safety Code not to police such items, but rather to
offer basic suggestions for enhanced safety.
Servos need to be of a rating capable to handle the
loads that the control surfaces impose upon the
servos. Standard servos are not recommended for
control surfaces.Servos should be rated heavy-duty.
For flight-critical control functions a minimum of 45
inch/ounces of torque should be considered. This
should be considered a minimum for smaller aircraft
- 42 -
and higher torque servos are strongly encouraged
for larger aircraft. The use of one servo for each
aileron and one for each elevator half is strongly
recommended. Use of dual servos is also
recommended for larger aircraft.
On-board batteries shall be 1000 mAh up to 20 lbs.,
1200 mAh to 30 lbs., 1800 mAh to 40 lbs. and 2000
mAh over 40 lbs.flying weight.The number and size of
servos, size and loads on control surfaces, and added
features should be considered as an increase to these
minimums.Batteries should be able to sustain power to
the onboard radio components for a minimum of one
hour total flying time before recharging.
Both redundant and fail-safe battery systems
are recommended.
The use of anti-glitch devices for long leads
are recommended.
There is no maximum engine displacement limit, as
it is the position of this body that an underpowered
aircraft presents a greater danger than an
overpowered aircraft. However, the selection of
engine size relative to airframe strength and power
loading mandates good discretionary judgment by
the designer and builder. Current AMA maximums
for engine displacement are 6.0 cu.in.for two-stroke
and 9.6 cu. in. for four-stroke engines. These
maximums apply only to AMA Sanctions concerning
competition events (such as 511, 512, 515 and 520)
and, as such, the maximums apply. All IMAA (non
competition) events should be sanctioned as Class
“C”events, in which these engine size maximums do
not apply.
Generally, it is recommended that no attempt should
be made to fly a radio controlled model aircraft with
a gasoline engine in which the model aircraft weight
would exceed twelve (12) pounds (underpowered)
per cubic inch of engine displacement, or be less
than five (5) pounds (overpowered) per cubic inch of
engine displacement. Example: Using a 3 cu. in.
engine, a model would likely be underpowered at an
aircraft weight greater than 36 pounds. With the
same engine, an aircraft weighing less than 15
pounds would likely be over powered.
Servo arms and wheels should be rated heavy duty.
Glass-filled servo arms and control horns are
highly recommended.
Control surfaces linkages are listed in order
of preference:
1. Cable system (pull-pull). A tiller bar is highly
recommended along with necessary bracing.
2. Arrow Shaft, fiberglass or aluminum, 1/4" or 5/16"
[6 or 8mm] O.D. bracing every six (6) to ten (10)
inches is highly recommended.
3. Tube-in-tube (nyrod). Bracing every few inches is
highly recommended. Inner tube should be totally
enclosed in outer tube.
4. Hardwood dowel, 3/8" O.D. bracing every six (6)
to ten (10) inches is highly recommended.
Hinges should be rated heavy duty and
manufactured for Giant Scale use primarily.
Homemade and original design hinges are
acceptable if determined to be adequate for the
intended use.
Clevis (steel, excluding heavy-duty ball links) and
attachment hardware should be heavy duty 4-40
threaded rod type.2-56 threaded size rod is acceptable
for some applications (e.g. throttle). Clevis is to have
lock nuts and sleeve or spring keepers.
Propeller tips should be painted or colored in a
visible and contrasting manner so as to increase the
visibility of the propeller tip arc.
FLYING
The Top Flite Giant P-51D Mustang ARF is a great-
flying model that flies smoothly and predictably. The
Mustang does not, however, possess the self-
recovery characteristics of a primary R/C trainer and
should be flown only by experienced R/C pilots.
Fuel Mixture Adjustments
A fully cowled engine may run at a higher
temperature than an un-cowled engine. For this
reason, the fuel mixture should be richened so the
engine runs at about 200 rpm below peak speed. By
running the engine slightly rich, you will help prevent
dead-stick landings caused by overheating.
CAUTION (THIS APPLIES TO ALL R/C
AIRPLANES):If, while flying, you notice an alarming
or unusual sound such as a low-pitched “buzz,”this
may indicate control surface
flutter.
Flutter occurs
when a control surface (such as an aileron or
elevator) or a flying surface (such as a wing or stab)
rapidly vibrates up and down (thus causing the
noise). In extreme cases, if not detected
immediately, flutter can actually cause the control
surface to detach or the flying surface to fail, thus
causing loss of control followed by an impending
crash.The best thing to do when flutter is detected is
to slow the model immediately by reducing power,
then land as soon as safely possible.Identify which
surface fluttered (so the problem may be resolved)
by checking all the servo grommets for deterioration
or signs of vibration. Make certain all pushrod
linkages are secure and free of play. If it fluttered
once, under similar circumstances it will probably
flutter again unless the problem is fixed.Some things
which can cause flutter are; Excessive hinge gap;
Not mounting control horns solidly; Poor fit of clevis
pin in horn; Side-play of wire pushrods caused by
large bends; Excessive free play in servo gears;
Insecure servo mounting; and one of the most
prevalent causes of flutter; Flying an over-powered
model at excessive speeds.
- 43 -
Takeoff
Before you get ready to takeoff, see how the model
handles on the ground by doing a few practice runs
at low speeds on the r unway. Hold “up” elevator to
keep the tail wheel on the ground. If necessary,
adjust the tail wheel so the model will roll straight
down the runway. If you need to calm your nerves
before the maiden flight, shut the engine down and
bring the model back into the pits. Top off the fuel,
then check all fasteners and control linkages for
peace of mind.
If possible, takeoff directly into the wind.The Giant
P-51 handles crosswind takeoffs well, but taking off
directly into the wind is usually desired—use the
rudder as necessary to maintain heading. When
ready, advance the throttle and hold a bit of up
elevator to keep the tail on the ground to maintain
tail wheel steering. As the model gains speed
decrease up elevator allo wing the tail to come off the
ground. One of the most important things to
remember with a tail dragger that has a large engine
is to always be ready to apply right rudder to
counteract engine torque. Gain as much speed as
your runway and flying site will practically allow
before gently applying up elevator lifting the model
into the air. At this moment it is likely that you will
need to apply more right rudder to counteract
engine torque. Be smooth on the elevator stick and
retract the gear when comfortable. Allow the model
to establish a gentle climb to a safe altitude before
turning into the traffic pattern.
Flight
For reassurance and to keep an eye on other traffic,
it is a good idea to have an assistant on the flight line
with you.T ell him to remind y ou to throttle back once
the plane gets to a comfortable altitude. While full
throttle is usually desirable for takeoff, most models
fly more smoothly at reduced speeds.
Take it easy with the Mustang for the first few flights,
gradually getting acquainted with it as you gain
confidence.Adjust the trims to maintain straight and
level flight.After flying around for a while, and while
still at a safe altitude with plenty of fuel, practice slow
flight and execute practice landing approaches by
reducing the throttle to see how the model handles
at slower speeds.Add power to see how she climbs
as well. Continue to fly around, executing various
maneuvers and making mental notes (or having
your assistant write them down) of what trim or C.G.
changes may be required to fine tune the model so
it flies the way you like. Mind your fuel level, but use
this first flight to become familiar with your model
before landing.
Landing
One of the keys to landing a giant-scale model is to
maintain sufficient airspeed throughout the landing
approach. An unusually high airspeed is not
necessary, but those unfamiliar with landing giant-
scale models are sometimes deceived by the
model’s larger size. Larger models often appear to
be closer than they actually are. Additionally, most
giant-scale models slow down rapidly, thus causing
the uninitiated to land short. To avoid this initial
illusion, make your landing pattern closer than you
normally might for a .40-size sport model.Also, don’t
pull the throttle all the way back and leave it there
the way you normally would. Instead, momentarily
pull the throttle all the way back, but then advance it
a “click” or two to keep the engine RPM up and
maintain airspeed. Once over the runway you can
cut the throttle the rest of the way and the model will
slow for the landing flare.
The P-51 may be landed with or without flaps.Flaps
increase lift and drag, so the plane may be landed
slower , thus reducing rollout after touchdo wn (not as
much of a factor on grass runways). To initiate a
landing approach, lower the throttle while on the
downwind leg.If using flaps, allow the model to slow
before extending them.Continue to lose altitude, but
maintain airspeed by keeping the nose down as you
turn onto the crosswind leg. Make the final turn
toward the runway (into the wind) keeping the nose
down to maintain airspeed and control.If using flaps
keep a few additional “clicks” of power so the model
doesn’t slow
too
much. Level the attitude when the
model reaches the runway threshold, modulating
the throttle as necessary to maintain the glide path
and airspeed.If overshooting, smoothly advance the
throttle (always ready on the right rudder to
counteract torque) and retract the flaps when
enough airspeed is gained. Climb out to make
another attempt. When the model is a foot or so off
the deck and you are ready to make the landing
flare, smoothly increase up elevator until it gently
touches down.Once the model is on the runway and
has lost flying speed, hold up elevator to hold the tail
on the ground, thus maintaining tail wheel steering.
Note: If ever the occasion arises when a dead-stick
landing must be performed, do not extend the flaps
until certain the model will be able to reach the
landing zone (on dead-stick landings it is common to
land with no flaps at all).Without engine power , flaps
can unexpectedly reduce the model’s range, thus
causing you to come up short of the field.
One final note about flying your Giant P-51.Have a goal
or flight plan in mind for every flight.The goal could be
learning a new maneuver, perfecting known
maneuvers, or learning how the model behaves in
certain conditions (such as on high or low rates).This is
not necessarily to improve your skills (
though it is never
a bad idea!)
, but more importantly so you do not
surprise yourself by impulsively attempting a
maneuver without any planning. Every maneuver
should be deliberate.For example, if you’re going to do
a loop, plan it out—check your altitude, mind the wind
direction (anticipating rudder corrections that will be
required to maintain heading), remember to throttle
back on the down side, and mak e certain you are on the
desired rates (high/low rates). A flight plan greatly
reduces the chances of crashing just because of poor
planning and impulsive moves. Remember to think!
Have a ball! But always stay in control and fly in
a safe manner.
GOOD LUCK AND GREAT FLYING!
- 44 -
- 45 -
Economical gasoline power for quarter- and giant-scale.
Boost realism and cut fuel costs! The 41cc burns an inexpensive
blend of unleaded gasoline and 2-cycle oil for fuel; plus, the
included spring-starter makes an electric starter, starter battery
and glow starter unnecessary. Other features: Internal, solid
state electronic ignition; smooth, dynamically balanced flywheel;
chrome-plated cylinder bore; full roller bearings; engine mount;
and a 2-year warranty.
U.S. Engines
41cc 2.5 R/C Engine (USEG0041)
Great for almost any rechargeable R/C battery!
It weighs barely a pound and measures only about the size of a
thick paperback book - but the Triton is so versatile, you can use
it with lithium-ion, lithium polymer and lead-acid batteries as
effectively as NiCd and NiMH cells. It will peak tiny park flyer
packs and 24V car batteries alike - and can discharge as well as
charge, cycle packs from 1 to 10 times automatically, memorize
peak and average battery voltages for each cycle, and
constantly display battery capacity, voltage, current and time as
each cycle progresses. 1-year warranty.
Great Planes
®
ElectriFly
Triton
(GPMM3150)
Computerized DC Peak Charger/Discharger/Cycler
- 46 -
More value for the dollar - more possibilities for the pilot!
With a 9C, the sky's the limit - and Dial N' Key programming puts
it within easy reach. There's a rotary dial for finding functions,
push-buttons to do everything else, and more possibilities than
you'd ever imagine. Experiment with triple rates. See the travel
of each servo on a bar graph and reset the limits of any you wish.
Delete an auxiliary function and substitute a custom mix, or
assign it to a different knob or switch - even to one of the two
proportional slider switches. Factory programming enables the
transmitter to be used for airplanes, helis or sailplanes.
Receiver: R149DP Servos: (4) S9001
Tx NiCd: 700mAh Rx NiCd: 1000mAh
Band: 50, 72MHz Modulation: PCM
Futaba
®
9C 9-Channel Radio System (FUTJ88**)
For precise dual servo control without mixing!
With the SR10, you can control two servos on a single channel
without special motors or mixing. Easy to install, simple to trim -
and equipped with an RF noise filter for signal clarity. Ideal for
cars, boats or two-servo control surfaces on large-scale craft.
1-year warranty.
Futaba
®
SR10 Dual Servo Reverser (FUTM4150)
- 47 -
U.S. 41cc ENGINE MOUNT TEMPLATE
Cut out or make a copy of this identification
tag. Fill in the appropriate information and
place it on or inside the model.
AMA number
Phone number
City, State Zip
Address
This model belongs to:
Name
AMA number
Phone number
City, State Zip
Address
This model belongs to:
Name
- 48 -
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