Taylor C713 User Manual

Page 1
OPERATOR'S MANUAL
Model C713
Soft Serve Freezer
Original Operating Instructions
062180-M
2/11/05 (Original Publication)
(Updated 8/26/14)
Page 2
Taylor Distributor:
Address:
Phone:
Service:
Parts:
Date of Installation:
Information found on the data label:
Model Number:
Serial Number:
Electrical Specs: Voltage Cycle
Phase
Maximum Fuse Size: A
Minimum Wire Ampacity: A
E 2005 Carrier Commercial Refrigeration, Inc.
062180- M Any unauthorized reproduction, disclosure, or distribution of copies by any person of any portion of this work
may be a violation of Copyright Law of the United States of America and other countries, could result in the awarding of Statutory Damages of up to $250,000 (17 USC 504) for infringement, and may result in further civil and criminal penalties. All rights reserved.
Taylor Company
a division of Carrier Commercial Refrigeration, Inc. 750 N. Blackhawk Blvd. Rockton, IL 61072
Page 3
Table of Contents
Section 1 To th e Installer 1............................................
Installer Safety 1........................................................
Site Preparation 1.......................................................
Air Cooled Units 1.......................................................
Water Connections (Water Cooled Units Only) 2............................
Electrical Connections 2.................................................
Beater Rotation 3.......................................................
Refrigerant 3...........................................................
Section 2 To the Operator 4...........................................
Section 3 Safety 5....................................................
Section 4 Operator Parts Identification 8...............................
Model C713 8..........................................................
Model C713 Door and Beater Assembly 10..................................
Accessories 11..........................................................
Brushes 12..............................................................
Section 5 Important: To the Operator 13.................................
Symbol Definitions 14....................................................
Operating Screen Descriptions 16..........................................
Manager's Menu 17......................................................
Section 6 Operating Procedures 22.....................................
Freezing Cylinder Assembly 22............................................
Sanitizing 27............................................................
Priming 28..............................................................
Manual Brush Cleaning 29................................................
Draining Product From T he Freezing Cylinder 29............................
Model C713 Table of Contents
Page 4
Table of Contents - Page 2
Rinsing 29..............................................................
Hopper Cleaning 30......................................................
Disassembly 30..........................................................
Brush Cleaning 31.......................................................
Section 7 Important: Operator Checklist 32..............................
During Cleaning and Sanitizing 32.........................................
Troubleshooting Bacterial Count 32........................................
Regular Maintenance Checks 32...........................................
Winter Storage 33........................................................
Section 8 Troubleshooting Guide 34....................................
Section 9 Parts Replacement Schedule 37...............................
Section 10 Limited Warranty on Equipment 38............................
Section 11 Limited Warranty on Parts 40.................................
Wiring Diagrams 43......................................................
Note: Continuing research results in steady improvements; therefore, information in this manual is subject to change without notice.
Note: Only instructions originating from the factory or its authorized translation representative(s) are considered to be the original set of in structions.
E 2005 Carrier Commercial Refrigeration, Inc. (Original Publication)
(Updated August, 2014) 062180- M Any unauthorized reproduction, disclosure, or distribution of copies by any person of any portion of this work may be a violation of Copyright Law of the United States of America and other countries, could result in the
awarding of Statutory Damages of up to $250,000 (17 USC 504) for infringement, and may result in further civil and criminal penalties. All rights reserved.
Taylor Company
a division of Carrier Commercial Refrigeration, Inc. 750 N. Blackhawk Blvd. Rockton, IL 61072
Table of Contents Model C713
Page 5
Section 1 To the Installer
The following information has been included in the manual as safety and regulatory guidelines. For complete installation instructions, please see the Installation Checklist.
Installer Safety
In all areas of the world, equipment should be installed in accordance with existing local codes. Please contact your local authorities if you have any questions.
Care should be taken to ensure that all basic safety practices are followed during the installation and servicing activities related to the installation and service of Taylor equipment.
S Only authorized Taylor service personnel
should perform installation and repairs on the equipment.
S Authorized service personnel should consult
OSHA Standard 29CFRI910.147 or the applicable code of the local area for the industry standards on lockout/tagout procedures before beginning any installation or repairs.
S Authorized service personnel must ensure
that the proper PPE is available and worn when required during installation and service.
S Authorized service personnel must remove
all metal jewelry, rings, and watches before working on electrical equipment.
The main power supply(s) to the freezer must be disconnected prior to performing any repairs. Failure to follow this instruction may result in personal injury or death from electrical shock or hazardous moving parts as well as poor performance or damage to the equipment.
Note:Allrepairsmustbeperformedbyan authorized Taylor Service Technician.
cause severe injuries.
Site Preparation
Review the area the unit is to be installed in before uncrating the unit making sure that all possible hazards the user or equipment may come into have been addressed.
Air Cooled Units
The Model C713 air cooled unit requires a minimum of 3” (76 mm) of clearance on all sides. Install the deflector provided to prevent recirculation of warm air. This will allow for adequate air flow across the condenser. Failure to allow adequate clearance can reduce the refrigeration capacity of the freezer and possibly cause permanent damage to the compressor.
For Indoor Use Only: This unit is designed to operate indoors, under normal ambient temperatures of 70_-75_F(21_-24_C). The freezer has successfully performed in high ambient temperatures of 104_(40_C) at reduced capacities.
where a water jet or hose can be used. NEVER use a water jet or hose to rinse or clean the unit. Failure to follow this instruction may result in electrocution.
to avoid the hazard of tipping. Extreme care should be taken in moving this equipment for any reason. Two or more persons are required to safely move this unit. Failure to comply may result in personal injury or equipment damage.
Uncrate the unit and inspect it for damage. Report any damage to your Taylor Distributor.
This piece of equipment is made in the USA and has USA sizes of hardware. All metric conversions are approximate and vary in size.
This unit has many sharp edges that can
This unit must NOT beinstalledinanarea
This unit must be installed on a level surface
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Model C713 To the Installer
1
Page 6
Water Connections
(Water Cooled Units Only)
An adequate cold water supply must be provided with a hand shut-off valve. On the underside of the base pan or on the right side, two 3/8” I.P.S. water connections for inlet and outlet are provided for easy hook-up. 1/2” inside diameter water lines should be connected to the machine. (Flexible lines are recommended, if local codes permit.) Depending on local water conditions, it may be advisable to install a water strainer to prevent foreign substances from clogging the automatic water valve. There will be only one water “in” and one water “out” connection. DO NOT install a hand shut-off valve on the water “out” line! Water should always flow in this order: first, through the automatic water valve; second, through the condenser; and third, through the outlet fitting to an opentrapdrain.
A back flow prevention device is required on the incoming water connection side.
Please refer to the applicable National, State, and local codes for determining the proper configuration.
Electrical Connections
CAUTION: THIS EQUIPMENT MUST BE PROPERLY GROUNDED! FAILURE TO DO SO CAN RESULT IN SEVERE PERSONAL INJURY FROM ELECTRICAL SHOCK!
DO NOT operate this freezer with larger fuses than specified on the unit data label. Failure to follow this instruction may result in electrocution or damage to the machine.
This unit is provided with an equipotential grounding lug that is to be properly attached to the rear of the frame by the authorized installer. The installation location is marked by the equipotential bonding symbol (5021 of IEC 60417-1) on both the removable panel and the equipments frame.
Stationary appliances which are not equipped with a power cord and a plug or another device to disconnect the appliance from the power source must have an all-pole disconnecting device with a contact gap of at least 3mm installed in the external installation.
In the United States, this equipment is intended to be installed in accordance with the National Electrical Code (NEC), ANSI/NFPA 70-1987. The purpose of the NEC code is the practical safeguarding of persons and property from hazards arising from the use of electricity. This code contains provisions considered necessary for safety. In all other areas of the world, equipment should be installed in accordance with the existing local codes. Please contact your local authorities.
FOLLOW YOUR LOCAL ELECTRICAL CODES!
Each unit requires one power supply for each data label on the unit. Check the data label(s) on the freezer for branch circuit overcurrent protection or fuse, circuit ampacity, and other electrical specifications. Refer to the wiring diagram provided inside of the electrical box for proper power connections.
130318
Appliances that are permanently connected to fixed wiring and for which leakage currents may exceed 10 mA, particularly when disconnected or not used for long periods, or during initial installation, shall have protective devices such as a GFI, to protect against the leakage of current, installed by the authorized personnel to the local codes.
Supply cords used with this unit shall be oil-resistant, sheathed flexible cable not lighter than ordinary polychloroprene or other equivalent synthetic elastomer-sheathed cord (Code designation 60245 IEC 57) installed with the proper cord anchorage to relieve conductors from strain, including twisting, at the terminals and protect the insulation of the conductors from abrasion.
If the supply cord is damaged, it must be replaced by the manufacturer, its service agent, or similarly qualified person, in order to avoid a hazard.
2
Model C713To the Installer
Page 7
Beater Rotation
Beater rotation must be clockwise as viewed
looking into the freezing cylinder. Note: The following procedures should be performed
by a trained service technician. To correct the rotation on a three-phase unit,
interchange any two incoming power supply lines at freezer main terminal block only.
To correct rotation on a single-phase unit, change the leads inside the beater motor. (Follow the diagram printed on the motor.)
Electrical connections are made directly to the terminal block provided in the splice box.
Use only R404A refrigerant that conforms to the AHRI standard 700 specification. The use of any other refrigerant may expose users and operators to unexpected safety hazards.
Refrigerant liquid sprayed onto the skin may cause serious damage to tissue. Keep eyes and skin protected. If refrigerant burns should occur, flush immediately with cold water. If burns are severe, apply ice packs and contact a physician immediately.
Refrigerant
In consideration of our environment, Taylor proudly uses only earth friendly HFC refrigerants. The HFC refrigerant used in this unit is R404A. This refrigerant is generally considered non-toxic and non-flammable, with an Ozone Depleting Potential (ODP) of zero (0).
However, any gas under pressure is potentially hazardous and must be handled with caution. NEVER fill any refrigerant cylinder completely with liquid. Filling the cylinder to approximately 80% will allow for normal expansion.
Taylor reminds technicians to be cautious of government laws regarding refrigerant recovery, recycling, and reclaiming systems. If you have any questions regarding these laws, please contact the factory Service Department.
WARNING: R404A refrigerant used in conjunction with polyolester oils is extremely moisture absorbent. When opening a refrigeration system, the maximum time the system is open must not exceed 15 minutes. Cap all open tubing to prevent humid air or water from being absorbed by the oil.
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Model C713 To the Installer
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Page 8
Section 2 To the Operator
Your freezer has been carefully engineered and manufactured to give you dependable operation.
This unit, when properly operated and cared for, will produce a consistent quality product. Like all mechanical products, it will require cleaning and maintenance. A minimum amount of care and attention is necessary if the operating procedures outlined in this manual are followed closely.
This Operator's Manual should be read before operating or performing any maintenance on your equipment.
Your Taylor freezer will NOT eventually compensate for and correct any errors during the set-up or filling operations. Thus, the initial assembly and priming procedures are of extreme importance. It is strongly recommended that personnel responsible for the equipment's operation, both assembly and disassembly, go through these procedures together in order to be properly trained and to make sure that no confusion exists.
In the event you should require technical assistance, please contact your local authorized Taylor Distributor.
Note: Your Taylor warranty is valid only if the parts are authorized Taylor parts, purchased from the local authorized Taylor Distributor, and only if all required service work is provided by an authorized Taylor service technician. Taylor reserves the right to deny warranty claims on units or parts if non-Taylor approved parts or incorrect refrigerant were installed in the unit, system modifications were performed beyond factory recommendations, or it is determined that the failure was caused by abuse, misuse, neglect, or failure to follow all operating instructions. For full details of your Taylor Warranty, please see the Limited Warranty section in this manual.
Note: Constant research results in steady improvements; therefore, information in this manual is subject to change without notice.
If the crossed out wheeled bin symbol is affixed to this product, it signifies that this product is compliant with the EU Directive as well as other
similar legislation in effect after August 13, 2005. Therefore, it must be collected separately after its use is completed, and cannot be disposed as unsorted municipal waste.
The user is responsible for returning the product to the appropriate collection facility, as specified by your local code.
For additional information regarding applicable local laws, please contact the municipal facility and/or local distributor.
Compressor Warranty Disclaimer
The refrigeration compressor(s) on this unit are warranted for the term stated in the Limited Warranty section in this manual. However, due to the Montreal Protocol and the U.S. Clean Air Act Amendments of 1990, many new refrigerants are being tested and developed, thus seeking their way into the service industry. Some of these new refrigerants are being advertised as drop-in replacements for numerous applications. It should be noted that in the event of ordinary service to this unit's refrigeration system, only the refrigerant
specified on the affixed data label should be used. The unauthorized use of alternate refrigerants
will void your Taylor compressor warranty. It is the unit owner's responsibility to make this fact known to any technician he employs.
It should also be noted that Taylor does not warrant the refrigerant used in its equipment. For example, if the refrigerant is lost during the course of ordinary service to this machine, Taylor has no obligation to either supply or provide its replacement either at billable or unbillable terms. Taylor does have the obligation to recommend a suitable replacement if the original refrigerant is banned, obsoleted, or no longer available during the five year warranty of the compressor.
Taylor will continue to monitor the industry and test new alternates as they are being developed. Should a new alternate prove, through our testing, that it would be accepted as a drop-in replacement, then the above disclaimer would become null and void. To find out the current status of an alternate refrigerant as it relates to your compressor warranty, call the local Taylor Distributor or the Taylor Factory. Be prepared to provide the Model/Serial Number of the unit in question.
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4
Model C713To the Operator
Page 9
Section 3 Safety
We, at Taylor Company, are concerned about the safety of the operator when he or she comes in contact with the freezer and its parts. Taylor has gone to extreme efforts to design and manufacture built-in safety features to protect both you and the service technician. As an example, warning labels have been attached to the freezer to further point out safety precautions to the operator.
To Operate Safely:
IMPORTANT - Failure to adhere to the following safety precautions may result in severe personal injury or death. Failure to comply with these warnings may damage the machine and its components. Component damage will result in part replacement expense and service repair expense.
DO NOT operate the freezer without
reading this Operator Manual. Failure to follow this instruction may result in equipment damage, poor freezer performance, health hazards, or personal injury.
This appliance is to be used only by trained personnel. It is not intended for use by children or people with reduced physical, sensory, or mental capabilities, or lack of experience and knowledge, unless given supervision or instruction concerning the use of the appliance by a person responsible for their safety. Children should be supervised to ensure that they do not play with the appliance.
This unit is provided with an equipotential grounding lug that is to be properly attached to the rear of the frame by the authorized installer. The installation location is marked by the equipotential bonding symbol (5021 of IEC 60417-1) on both the removable panel and the equipments frame.
S DO NOT operate the freezer unless it is
properly grounded.
S DO NOT operate freezer with larger fuses
than specified on the data label.
S All repairs must be performed by an
authorized Taylor service technician.
S The main power supplies to the machine
must be disconnected prior to performing any repairs.
S For Cord Connected Units: Only Taylor
authorized service technicians or licensed electricians may install a plug or replacement cord on these units.
S Stationary appliances which are not
equipped with a power cord and a plug or another device to disconnect the appliance from the power source must have an all-pole disconnecting device with a contact gap of at least 3 mm installed in the external installation.
S Appliances that are permanently connected
to fixed wiring and for which leakage currents may exceed 10 mA, particularly when disconnected or not used for long periods, or during initial installation, shall have protective devices such as a GFI, to protect against the leakage of current, installed by the authorized personnel to the local codes.
S Supply cords used with this unit shall be
oil-resistant, sheathed flexible cable not lighter than ordinary polychloroprene or other equivalent synthetic elastomer-sheathed cord (Code designation 60245 IEC 57) installed with the proper cord anchorage to relieve conductors from strain, including twisting, at the terminals and protect the insulation of the conductors from abrasion. If the supply cord is damaged, it must be replaced by the manufacturer, its service agent, or similarly qualified person, in order to avoid a hazard.
Failure to follow these instructions may result in electrocution. Contact your local authorized Taylor Distributor for service.
130213
Model C713 Safety
5
Page 10
DO NOT use a water jet to clean or rinse
the freezer. Failure to follow these instructions may result in serious electrical shock.
This freezer must be placed on a level surface. Failure to comply may result in personal injury or equipment damage.
S DO NOT allow untrained personnel to
operate this machine.
S DO NOT operate the freezer unless all
service panels and access doors are restrained with screws.
S DO NOT remove any internal operating
parts (examples: freezer door, beater, scraper blades, etc.) unless all control switches are in the OFF position.
Failure to follow these instructions may result in severe personal injury to fingers or hands from hazardous moving parts.
This unit has many sharp edges that can
cause severe injuries.
S DO NOT put objects or fingers in the door
spout. This may contaminate the product and cause severe personal injury from blade contact.
S USE EXTREME CAUTION when removing
the beater asssembly. The scraper blades are very sharp.
S CAUTION-SHARP EDGES: Two people are
required to handle the cup/cone dispenser. Protective gloves must be worn and the mounting holes must NOT be used to lift or hold the dispenser. Failure to follow this instruction can result in personal injury to fingers or equipment damage.
Cleaning and sanitizing schedules are governed by your state or local regulatory agencies and must be followed accordingly. Please refer to the cleaning section of this manual for the proper procedure to clean this unit.
This machine is designed to maintain product temperature under 41°F (5°C). Any product being added to this machine must be below 41°F (5°C). Failure to follow this instruction may result in health hazards and poor freezer performance.
DO NOT obstruct air intake and discharge openings: A minimum of 3” (76 mm) air space is required on all
sides. Install the deflector provided to prevent recirculation of warm air. Failure to follow this instruction may cause poor freezer performance and damage to the machine.
For Indoor Use Only: This unit is designed to operate indoors, under normal ambient temperatures of 70_ -75_F(21_ -24_C). The freezer has successfully performed in high ambient temperatures of 104_(40_C) at reduced capacities.
DO NOT run the machine without product. Failure to follow this instruction can result in damage to the machine.
Access to the service area of the unit is restricted to persons having knowledge and practical experience with the appliance, in particular as far as safety and hygiene are concerned.
130318
NOISE LEVEL: Airborne noise emission does not exceed 78 dB(A) when measured at a distance of
1.0 meter from the surface of the machine and at a height of 1.6 meters from the floor.
6
Model C713Safety
Page 11
Notes:
Model C713 Safety
7
Page 12
Section 4 Operator Parts Identification
Model C713
121005
Figure 1
8
Model C713Operator Parts Identification
Page 13
C713 Exploded View Parts Identification
ITEM DESCRIPTION PART NO.
1 COVER-HOPPER 053809-1 2 ORIFICE 022465-100 3 O-RING-3/8 OD X ..070 W 016137 4 TUBE A.-FEED-SS 5/32 HOLE X29429-2 5 O-RING-.643 OD X .077 W 018572 6 PANEL-REAR 059917 7 PANEL-SIDE*RIGHT 059907 8 PAN-DRIP 12.5 059736 9 PANEL A.-FRONT X63879
10 PANEL A.-FRONT X59836
11 STUD-NOSE CONE 055987 12 FILTER-AIR-POLY-FLO 052779-11 13 PANEL A.-FILTER-LOUVERED X59928 14 CASTER-4” SWV 3/4-10 STEM 044106
ITEM DESCRIPTION PART NO.
15 SCREW-1/4-20X 3/8 RHM-SS 011694 16 PANEL-CORNER-FRONT
RIGHT
17 CASTER-4” SWV 3/4-10 STEM
W/BRAKE
18 DEFLECTOR-BLOWER 047912 19 SHIELD-SPLASH-WIRE-19-3/4L 033813 20 PANEL A.-FRONT LOWER X59854-SER 21 TRAY-DRIP-19-5/8 L X 4-7/8 033812 22 PAN-DRIP 19-1/2 LONG 035034 23 PANEL-CORNER-FRONT LEFT 063088 24 PANEL-SIDE LEFT 059906 25 FASTENER-DOOR LATCH 030787 26 FASTENER-DOOR STRIKE 030788
063087
046437
121005
Model C713 Operator Parts Identification
9
Page 14
Model C713 Door and Beater Assembly
ITEM DESCRIPTION PART NO.
1 HANDLE A.-DRAW-WELDED X56421-1 2 O-RING-1/4 OD X .070W 50 015872 3 SCREW-ADJUSTMENT-5/16-24 056332 4 PLUG-PRIME TWIN 059936 5 O-RING-1/2 OD X 0.70 W 024278 6 NUT-STUD-BLACK 3.250 LONG 058765 7 NUT-STUD-BLACK 2.563 LONG 058764 8 DOOR A.-3SPT*LG BAF*W/PRG X59922 9 VALVE A.-DRAW X59843
10 VALVE A.-DRAW CENTER X62218
081008
Figure 2
10
ITEM DESCRIPTION PART NO.
11 CAP-DESIGN 1.010"ID - 6 PT 014218 12 SEAL-DRAW VALVE 034698 13 O-RING-7/8OD X .103 W 014402 14 PIN-HANDLE-TWIN 059894 15 GASKET-DOOR HT 4"-DOUBLE 048926 16 BEARING-FRONT 050216 17 BLADE-SCRAPER-PLASTIC17L 035174 18 BEATER A.-3.4QT-HELICORE X31761 19 SHAFT-BEATER 032564 20 SEAL-DRIVE SHAFT 032560
Model C713Operator Parts Identification
Page 15
Accessories
Figure 3
ITEM DESCRIPTION PART NO.
1 LUBRICANT-TAYLOR 047518 2 TOOL-O-RING REMOVAL 048260-WHT 3 PAIL-10 QT 013163
Model C713 Operator Parts Identification
ITEM DESCRIPTION PART NO.
4 SANITIZER-STERA SHEEN SEE NOTE
* KIT A.-TUNE-UP X49463-80
* Not Shown
Note: A sample container of sanitizer is sent with the unit. For reorders,orderStera Sheen part no. 055492 (100 2 oz. packs) or Kay-5 part no. 041082 (200 packs).
140721
11
Page 16
Brushes
ITEM DESCRIPTION PART NO.
1 BLACK BRISTLE BRUSH 013071 2 DOUBLE END BRUSH 013072 3 WHITE BRISTLE BRUSH
(1” x 2”)
4 WHITE BRISTLE BRUSH
(3” x 7”)
013073
023316
Figure 4
12
ITEM DESCRIPTION PART NO.
5 BRUSH-END-DOOR SPOUT SS 039719 6 BRUSH-SET LVB 050103 7 BRUSH-PUMP SPOUT 054068
Model C713Operator Parts Identification
Page 17
Section 5 Important: To the Operator
Figure 5
ITEM DESCRIPTION
1 POWER SWITCH 2 LIQUID CRYSTAL DISPLAY 3 KEYPADS 4 MIX OUT INDICATOR 5 STANDBY KEY 6 MIX LOW INDICATOR
Model C713 Important: To the Operator
ITEM DESCRIPTION
7 SELECT KEY 8 SERVICE MENU KEY
9 BRUSH CLEAN COUNTER 10 ARROW KEYS 11 TOPPING HEATER KEYS
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Symbol Definitions
To better communicate in the International arena, symbols have replaced words on many of our operator switches, function, and fault indicators. Your Taylor equipment is designed with these International symbols.
= TOPPING HEATER-LEFT
= TOPPING HEATER-RIGHT
The following chart identifies the symbol definitions.
= SELECT
=ON
=OFF
= UP ARROW
= DOWN ARROW
=AUTO
= WASH
Power Switch
When placed in the ON position, the power switch allows control panel operation.
Fluorescent Display
The fluorescent display is located on the front control panel. During normal operation the display is blank. The display is used to show menu options and notifies the operator if a fault is detected. On International models, the display will indicate the temperature of the mix in the hopper.
Indicator Lights
MIX LOW - When the MIX LOW symbol is
illuminated, the mix hopper has a low supply of mix and should be refilled as soon as possible.
MIX OUT - When the MIX OUT illuminated, the mix hopper has been almost completely exhausted and has an insufficient supply of mix to operate the freezer. At this time, the AUTO mode is locked out and the freezer will be placed in the STANDBY mode. To initiate the refrigeration system, add mix to the mix hopper and touch the
AUTO symbol begin operation.
. The freezer will automatically
symbol is
130626
=MIXLOW
= MIX OUT
= MENU DISPLAY
= STANDBY
Standby Symbol
During long “No Sale” periods, the unit can be placed into the Standby mode. This maintains product temperatures below 40°F (4.4°C) in both the hopper and the freezing cylinder, and helps prevent overbeating and product breakdown.
Using clean, sanitized hands, remove the air orifice. Lubricate the o-rings located on the end of the feed tube without the hole. Place that end of the tube into the mix inlet hole. When STANDBY is selected, the
STANDBY symbol Standby feature has been activated.
IMPORTANT: Make sure the level of mix in the hopper is below the mix inlet hole in the feed
14
illuminates, indicating the
Model C713Important: To the Operator
Page 19
tube. Failure to follow this instruction may result in
lower product quality when normal operation is resumed.
To resume normal operation, press the AUTO symbol
the freezing cylinder will be at serving viscosity. At this time, turn the feed over. Place the end of the tube with the hole into the mix inlet hole. Install the air orifice.
. When the unit cycles off, the product in
Wash Symbol
The WASH symbol will illuminate when it is touched. This indicates beater motor operation. The STANDBY or AUTO modes must be cancelled first to activate the WASH mode.
Feed Tube
The feed tube serves two purposes. One end of the tube has a hole and the other end does not. The air orifice maintains overrun and allows enough mix to enter the freezing cylinder after a draw.
Auto Symbol
The AUTO symbol will illuminate when it is touched. This indicates that the refrigeration system has been activated. In the AUTO mode, the WASH or STANDBY functions are automatically cancelled.
Note: An indicating light and an audible tone will sound whenever a mode of operation has been selected. To cancel any function, touch the key again. The light and the mode of operation will shut off.
Reset Mechanism
The reset buttons are located in the back panel of the machine. It protects the beater motor from an overload condition. Should an overload occur, the reset mechanism will trip. To properly reset the freezer place the power switch in the OFF position. Press the reset button firmly. Turn the power switch
to the ON position. Touch the WASH symbol observe the freezer's performance.
WARNING: Do not use metal objects
topresstheresetbutton.Failuretocomplymay
result in severe personal injury or death.
If the beater motor is turning properly, touch the WASH symbol to cancel the cycle. Touch the AUTO symbol
freezer shuts down again, contact your authorized service technician.
to resume normal operation. If the
and
Figure 6
1. Normal Operation
During normal operation, the end of the feed tube with the hole is placed into the mix inlet hole. Every time the draw handle is raised, new mix and air from the hopper flow into the freezing cylinder. This keeps the freezing cylinder properly loaded and maintains overrun.
2. Long “No Sale” Periods
During long “No Sale” periods, the unit can be placed into the Standby mode. This maintains product temperatures below 40°F (4.4°C) in both the hopper and the freezing cylinder, and helps prevent overbeating and product breakdown. To activate STANDBY, enter the access code for the Manager Menu (see page 17.) Remove the air orifice. Lubricate the o-rings located on the end of the feed tube without the hole. Place that end of the tube into the mix inlet hole.
IMPORTANT: Make sure the level of mix in the hopper is below the mix inlet hole in the feed tube. Failure to followthis instructionmay
result in lower product quality when normal operation is resumed.
To resume normal operation, press the AUTO symbol
product in the freezing cylinder will be at serving viscosity. At this time, turn the feed over. Place the end of the tube with the hole into the mix inlet hole. Install the air orifice. The air orifice is used to meter a certain amount of air into the freezing cylinder.
. When the unit cycles off, the
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Model C713 Important: To the Operator
15
Page 20
Adjustable Draw Handle
This unit features an adjustable draw handle to provide the best portion control, giving a better, consistent quality to your product and controlling costs. The draw handle should be adjusted to provide a flow rate of 5 to 7-1/2 oz. (142 to 213 g.) of product by weight per 10 seconds. To INCREASE the flow rate, tighten the screw. To DECREASE the flow rate, loosen the screw. (See Figure 7.)
NVRAM FAULT
RESET TO DEFAULTS
PRESS SEL KEY
Figure 8
See “NVRAM FAULT” for instructions if the above message appears on the screen.
Once the system has initialized, the number of days remaining before the next required brush cleaning is indicated on the control panel and the SAFETY TIMEOUT screen is displayed with the alarm turned on. (See Figure 9.)
SAFETY TIMEOUT
ANY KEY ABORTS
Figure 9
Figure 7
Operating Screen Descriptions
The fluorescent display located in the center of the control panel is normally blank during the daily operation of the machine. The display is activated when the SEL symbol or the Manager's Menu is selected. The display screen will also alert the operator of specific faults detected by the control.
Power Up
When the machine is powered the control system will initialize to perform a system check. The screen will display “INITIALIZING”. There will be four types of data the system will check: LANGUAGE, SYSTEM DATA, CONFIG DATA, and LOCKOUT DATA.
The SAFETY TIMEOUT screen will be displayed with the alarm on, for 60 seconds or until any control symbol is selected.
After the safety timeout has been completed and the power switch is OFF, the following screen is displayed. (See Figure 10.)
POWER SWITCH OFF
-=-=-=-=-=­UNIT CLEANED
Figure 10
Power Switch ON
When the power switch is placed in the ON position, the control panel touch keys become operative. The fluorescent display will be either blank or indicate that the unit has been cleaned. (See Figure 11.)
During the INITIALIZING... LANGUAGE screen, the alarm will be on. If the system detects corrupt data during INITIALIZING, the following display will alert the operator that the control settings may have been changed (See Figure 8.)
16
UNIT CLEANED
Figure 11
Model C713Important: To the Operator
Page 21
Brush Clean Counter
The Brush Clean Counter (item 9 on page 13) will display the number of hours since the freezer was last brush cleaned. After hour 99, it will change to a letter and a number (example: A0, A1. . B0, B1, etc.)
Manager's Menu
Entering Access Code
With the ACCESS CODE screen on the display use the SEL symbol to set the first code number in the cursor position. When the correct number is selected, touch the SEL symbol to move the cursor to the next number position. (See Figure 13.)
The Manager's Menu is used to enter the operator function displays. To access the Menu, touch the
center of the CONE symbol The arrow symbols, the SEL symbol and the CONE
symbol screen is displayed. (See Figure 12.)
In the Menu program, the arrow symbols and the SEL symbol will function as menu keys.
UP ARROW - increases the value above the cursor and is used to scroll upward in text displays.
will be lit when the ACCESS CODE
Figure 12
on the control panel.
ENTER ACCESS CODE
83 0 9 __
Figure 13
Continue to enter the proper access code numbers (8309) until all four numbers are displayed, then touch the SEL symbol. The Manager's menu list will display on the screen provided the correct access code is entered.
If an incorrect number is entered for the access code, the display will exit the Menu program when the SEL symbol is selected. (See Figure 14.)
DOWN ARROW - decreases the value above the cursor and is used to scroll downward in text displays.
SEL - advances the cursor position to the right and is used to select menu options.
Note: The machine will continue operation in the mode it was in when the menu was selected. However, the control keys will not be lit and are non-functional when the Manager's Menu is displayed.
Model C713 Important: To the Operator
17
Figure 14
Page 22
Menu Options
Touch the ARROW symbols to move up or down through the Menu. Select a Menu option by touching the SEL symbol. Exit the Menu program by selecting
EXIT FROM MENU or touch the CONE symbol
.
Reset the SERVING COUNTER by selecting the SEL symbol to advance to the next screen. Select the UP arrow symbol to move the arrow (>) to YES and select the SEL symbol. The servings counter will reset to zero and exit back to the Manager's Menu. (See Figure 16.)
The following menu options are listed in the Manager's Menu.
EXIT FROM MENU RESET DRAW COUNTER SET CLOCK AUTO START TIME STANDBY MODE MIX LEVEL AUDIBLE LOCKOUT HISTORY SYSTEM INFORMATION
Selecting “EXIT FROM MENU” will exit the Manager's Menu and the return the control panel symbols to normal operation.
The SERVING COUNTER screen is used to check or reset the number of servings dispensed from the machine. The SERVING COUNTER will automatically reset to zero when the machine is brush cleaned. (See Figure 15.)
RESET DRAW COUNTER
YES
>NO
Figure 16
The SET CLOCK option allows the Manager to adjust the control clock date and time. The date and time may only be changed after the freezer has been manually cleaned but before it has been placed in the AUTO or STANDBY mode. The following message will be displayed if the SET CLOCK option is selected when the machine is not in a brush clean state. (See Figure 17.)
SET CLOCK 12:01 7/15/2004
NO CHANGES ALLOWED
Press Any Key
Figure 17
To change the date or time, select the SET CLOCK option in the menu. Touch the UP arrow symbol to advance the arrow from Exit to Change, then touch the SEL symbol to select the Change option. (See Figure 18.)
> Next
050722
SERVINGS COUNTER
00
Figure 15
18
SET CLOCK 12:01 7/15/2004
Change
>Exit
Figure 18
Model C713Important: To the Operator
Page 23
Change the time by touching the UP arrow with the cursor under the hour position. Move the cursor to the minutes by touching the SEL symbol. Once the correct minutes are entered, touch the SEL symbol to advance the cursor to the month. (See Figure 19.)
SET CLOCK 12
:01 7/15/2004
>Exit
Enable the AUTO START TIME by selecting the UP arrow symbol to move the arrow up to Enable. Touch the SEL symbol to advance to the next screen. (See Figure 22.)
AUTO START TIME
00:00
Change
>Exit
Figure 22
Figure 19
Enter the correct month, day, and year. Then touch the SEL symbol to advance to the DAYLIGHT SAVING TIME screen. (See Figure 20.)
DAYLIGHT SAVING TIME
ENABLED
> Enable
Disable
Figure 20
The Daylight Saving feature when enabled, will automatically adjust the control clock for daylight saving time. To Disable the Daylight Saving Time feature, select the UP arrow to move the arrow to Disable. Then touch the SEL symbol to save the new setting.
The AUTO START TIME option allows the Manager to set the time of day at which the machine automatically enters the AUTO mode from the STANDBY mode. The machine must be in the STANDBY mode in order to AUTO start at the programmable time. The AUTO START TIME can also be disabled and require starting the AUTO mode manually. (See Figure 21.)
Program the AUTO START TIME by selecting the UP arrow symbol to move the arrow to Change. Touch the SEL symbol to advance to the next screen. (See Figure 23.)
AUTO START TIME
:00
00
Figure 23
Use the arrow symbols to program the AUTO START TIME by increasing or decreasing the hour setting above the cursor. Touch the SEL symbol to advance the cursor and program the minutes setting. Select the SEL symbol to return to the previous screen with the new time setting displayed. Select the SEL symbol to exit the screen and return to the Menu.
The STANDBY option is used to manually place either side of the machine in the Standby mode during long, no draw periods. Select the STANDBY screen from the Menu. Touch the SEL symbol to activate Standby.
Discontinue Standby operation by exiting the Manager's Menu and select the AUTO mode. (See Figure 24.)
AUTO START TIME
DISABLED
> Disable
Enable
> EXIT
Figure 21
Model C713 Important: To the Operator
19
STANDBY MODE
Figure 24
Page 24
The MIX LEVEL AUDIBLE option, when enabled, will alert the operator with an audible tone when there is mix low or mix out condition. The following screen is displayed upon selecting this option. (See Figure 25.)
Faults Occurring While in AUTO Mode
HPR>41F (5C) AFTER 4 HR - The mix temperature
in the hopper was above 41_F(5_C) more than four hours.
MIX LEVEL AUDIBLE
> Enable
Disable
Figure 25
Disable the audible tone feature by selecting the UP arrow symbol to move the arrow to Disable. Select the SEL symbol to save the new setting and return to the Menu. The control panel icons for Mix Low and Mix Out will light as the mix level drops in the hopper but the audible tone will be disabled.
The LOCKOUT HISTORY screen displays a history of the faults. (See Figure 26.)
LOCKOUT HISTORY 07/27/04 12:58 < HPR THERM FAIL > EXIT
Figure 26
BRL>41F (5C) AFTER 4 HR - The mix temperature in the freezing cylinder was above 41_F(5_C) more than four hours.
HPR>41F (5C) AFTER PF - The mix temperature in the hopper was above 41_F(5_C) more than four hours following a power failure.
BRL>41F (5C) AFTER PF - The mix temperature in the freezing cylinder was above 41_F(5_C) more than four hours following a power failure.
HPR>45F (7C) AFTER 1 HR - The mix temperature in the hopper was above 45_F(7_C) more than one hour.
BRL>45F (7C) AFTER 1 HR - The mix temperature in the freezing cylinder was above 45_F(7_C) more than one hour.
HPR>59F (15C) - The mix temperature in the hopper exceeded 59_F(15_C).
BRL>59F (15C) - The mix temperature in the freezing cylinder exceeded 59_F(15_C).
Use the arrow symbols to advance forward or backward to view each screen. The following list indicates the variable messages that may appear.
Note: Refer to your local health codes regarding temperature recommendations for procedures to follow if these fault screens appear.
20
Model C713Important: To the Operator
Page 25
The SYSTEM INFORMATION is displayed on three separate screens. The first screen contains the control and software version installed in the machine. (See Figure 27.)
SOFTWARE VERSION C713 CONTROL UVC3 VERSION 1.04 > Next
Figure 27
Touch the SEL symbol to advance to the next system information screen containing the software language version. (See Figure 28.)
Language V1.11 r 00 English 515
> Next
Figure 28
Touch the SEL symbol to advance to the third system information screen containing the model bill of material and machine serial number. Touching the SEL symbol again will return to the Menu list. (See Figure 29.)
B.O.M. C71333C000 S/N K0000000
> Next
Figure 29
Model C713 Important: To the Operator
21
Page 26
Section 6 Operating Procedures
The C713 machine stores mix in the hoppers. It has two 3.4 quart (3.2 liter) capacity freezing cylinders with a three spout door. Mix flows by gravity through a feed tube down into the freezing cylinders.
We begin our instructions at the point where we enter the store in the morning and find the parts disassembled and laid out to air dry from the previous night's cleaning.
These opening procedures will show you how to assemble these parts into the freezer, sanitize them, and prime the freezer with fresh mix in preparation to serve your first portion.
If you are disassembling the machine for the first time or need information to get to this starting point in our instructions, turn to page 30, “Disassembly”, and start there.
Freezing Cylinder Assembly
Note: When lubricating parts, use an approved food
grade lubricant (example: Taylor Lube).
Step 3
Heavily lubricate the inside portion of the boot seal and also lubricate the flat end of the boot seal that comes in contact with the rear shell bearing.
Step 4
Apply an even coat of lubricant to the shaft. DO NOT lubricate the hex end.
Figure 30
Note: To ensure the mix does not leak out of the back of the freezing cylinder, the middle section of the boot seal should be convex or extend out from the seal. If the middle section of the boot seal is concave or extending into the middle of the seal, turn the seal inside out.
MAKE SURE THE POWER SWITCH IS IN
THE “OFF” POSITION! Failure to follow this
instruction may result in severe personal injury from hazardous moving parts.
Step 1
Before installing the beater drive shaft, lubricate the groove on the beater drive shaft.
Step 2
Slide the beater drive shaft boot seal over the small end of the beater drive shaft and engage into the groove on the shaft.
110107
22
Figure 31
Model C713Operating Procedures
Page 27
Step 5
Insert the beater drive shaft through the rear shell bearing in the freezing cylinder and engage the hex end firmly into the drive coupling.
Figure 32
USE EXTREME CAUTION when handling the beater assembly. The scraper blades are very sharp and may cause injury.
Step 7
Holding the beater securely, slide the beater into the freezing cylinder about one-third of the way in. Looking into the freezing cylinder, align the hole at the rear of the beater with the flats on the end of the drive shaft.
Figure 34
Step 6
Before installing the beater assembly, check the scraper blades. If they are in good condition, take one of the scraper blades and slip it under the hook at the front of the beater. Wrap the blade around the beater, following the helix and pushing the blade down onto the helix as you wrap. At the back end of the beater, slip the blade under the hook.
Figure 33
Repeat this step for the second scraper blade.
Step 8
Slide the beater the remainder of the way into the freezing cylinder and over the end of the drive shaft. The beater should fit snugly but not so tightly that the beater cannot be turned slightly to engage the drive shaft.
Make sure the beater assembly is in position over the drive shaft. Turn the beater slightly to be certain that the beater is properly seated. When in position, the beater will not protrude beyond the front of the freezing cylinder.
Step 9 Repeat these steps for the other side of the machine.
Step 10
To assemble the freezer door, place the door gaskets into the grooves on the back of the freezer door. Slide the front bearings over the baffle rods. The flanged edges should be against the door. DO NOT lubricate the gaskets or bearings.
Model C713 Operating Procedures
23
Page 28
Step 11
Slide the two o-rings into the grooves on each prime plug. Apply an even coat of Taylor Lube to the o-rings and shafts.
Figure 35
Step 12
Insert the prime plugs into the holes in the top of the freezer door and push down.
Step 13
To install the freezer door, insert the baffle rods through the beaters in the freezing cylinders.
Figure 37
With the door seated on the freezer studs, install the handscrews. Use the long handscrews on the top and the short handscrews on the bottom. Tighten them equally in a criss-cross pattern to insure the door is snug.
Figure 36
24
Figure 38
Model C713Operating Procedures
Page 29
Step 14
Slide the three o-rings into the grooves of each standard draw valve. Slide the H-ring and o-ring into the grooves of the center draw valve. Lubricate the H-ring and o-rings.
Figure 39
Step 15
Lubricate the inside of the freezer door spouts, top and bottom.
Step 16
Insert the draw valves from the bottom until the slot in the draw valves come into view.
Figure 41
Step 17
Slide the fork of the draw handles in the slot of the draw valves, starting from the right.
Figure 42
Step 18
Slide the pivot pin through each draw handle as they
Figure 40
Model C713 Operating Procedures
are inserted into the draw valves.
Figure 43
25
Page 30
Note: This freezer features three adjustable draw
handles to provide portion control, giving a better consistent quality to your product and controlling costs. The draw handle should be adjusted to provide a flow rate of 5 to 7-1/2 oz. (142 g. to 213 g.) of product by weight per 10 seconds.
To INCREASE the flow rate, turn the adjustment screw CLOCKWISE. Turn the adjustment screw COUNTER-CLOCKWISE to DECREASE the flow rate.
Step 19
Snap the design caps over the bottom of the door spouts.
Step 21
Install the front drip tray and splash shield under the door spouts.
Figure 46
Step 22
Slide two o-rings on one end of the feed tube. Slide two o-rings on the other end of the feed tube.
Figure 44
Step 20
Slide the two drip pans into the holes in the side panels.
Figure 45
Figure 47
Step 23
Slide the small o-ring into the groove of the air orifice. Do not lubricate the o-ring.
Figure 48
26
Model C713Operating Procedures
Page 31
Note: Make sure the hole in the air orifice is clean
and is not clogged. If the hole in the air orifice should become clogged, use soap and hot water to clear the hole. Do not enlarge the hole in the air
orifice. Step 24
Install the air orifice into the hole in the top of the feed tube (end without the small hole on the side).
Figure 49
Step 25
Lay the feed tube (with the air orifice installed) in the bottom of the mix hopper for sanitizing.
Figure 50
Note: You have just sanitized the mix hopper and parts; therefore, be sure your hands are clean and sanitized before going on in these instructions.
Step 3
While the solution is flowing into the freezing cylinder, take particular care to brush-clean the mix level sensing probe on the bottom of the hopper, the mix hopper, the mix inlet hole, and the mix feed tube.
Step 26 Repeat steps 22 through 25 for the other side of the machine.
Sanitizing
Step 1
Prepare an approved 100 PPM sanitizing solution (examples: 2-1/2 gal. [9.5 liters] of Kay-5R or 2 gal. [7.6 liters] of Stera-SheenR). USE WARM WATER AND FOLLOW THE MANUFACTURER'S SPECIFICATIONS.
Step 2
Pour the sanitizing solution over all the parts in the bottom of the mix hopper and allow it to flow into the freezing cylinder.
Figure 51
Step 4
Prepare another pail of approved 100 PPM sanitiz­ing solution (examples: 2-1/2 gal. [9.5 liters] of Kay-5R or 2 gal. [7.6 liters] of Stera-SheenR). USE WARM WATER AND FOLLOW THE MANU­FACTURER'S SPECIFICATIONS.
Model C713 Operating Procedures
27
Page 32
Step 5
Pour the sanitizing solution into the mix hopper.
Step 6
Brush the exposed sides of the hopper.
Step 7
Place the power switch in the ON position.
Step 8
Touch the WASH symbol sanitizing solution in the freezing cylinder to be agitated. Wait at least 5 minutes before proceeding with these instructions.
Step 9
With an empty pail beneath the door spouts, raise the prime plug.
Step 10
When a steady stream of sanitizing solution is flowing from the prime plug opening in the bottom of the freezer door, open the draw valve. Momentarily open the center draw valve to sanitize the center door spout. Draw off the remaining sanitizing solution.
Step 11
Once the sanitizer stops flowing from the door spout, touch the WASH symbol
draw valve.
Note: Be sure your hands are clean and sanitized before going on in these instructions.
. This will cause the
and close the
Priming
Note: Use only FRESH MIX when priming the freezer.
Step 1
Place an empty pail beneath the door spouts. With the prime plug in the UP position, pour 2-1/2 gallons (9.5 liters) of FRESH mix into the mix hopper and allow it to flow into the freezing cylinder.
Step 2
Open the draw valve to remove all sanitizing solution. When only fresh mix is flowing, close the draw valve.
Step 3
Once a steady stream of mix starts to flow from the prime plug opening in the bottom of the freezer door, push the prime plug down.
Step 4
When mix stops bubbling down into the freezing cylinder, install the end of the feed tube with the hole in it into the mix inlet hole in the mix hopper. Make sure the air orifice is installed in the feed tube.
Step 5
Select the AUTO symbol
.
Step 12
Lubricate the feed tube o-rings on the end with the small hole on the side. Stand the feed tube in the corner of the hopper.
Step 13 Repeat these steps for the other side of the machine.
140721
Step 6
Fill the hopper with fresh mix and place the mix hopper cover in position.
Step 7 Repeat these steps for the other side of the machine.
28
Model C713Operating Procedures
Page 33
Manual Brush Cleaning
Rinsing
ALWAYS FOLLOW LOCAL HEALTH CODES.
To disassemble the Model C713, the following items will be needed:
S Two cleaning and sanitizing pails S Sanitizer/Cleaner S Necessary brushes (provided with freezer) S Single service towels
Draining Product From The Freezing Cylinder
Step 1
Remove the hopper cover and the feed tube. Take them to the sink for cleaning.
Step 2
With a pail beneath the door spouts, touch the WASH symbol
Step 3 If local health codes permit the use of rerun,
place a sanitized, NSF approved stainless steel rerun container beneath the door spout. Press the WASH key and open the draw valve. Drain the remaining product from the freezing cylinder and mix hopper. When the flow of product stops, press the WASH key and close the draw valve. Place the sanitized lid on the rerun container and place it in the walk-in cooler.
Note: If local health codes DO NOT permit the use of rerun, the product must be discarded.
Follow the instructions in the previous step, except drain the product into a pail and properly discard the mix.
and open the draw valve.
Step 1
Pour two gallons (7.6 liters) of cool, clean water into the mix hopper. With the white hopper brush, scrub the mix hopper and the mix level sensing probe. Using the double ended brush, brush clean the mix inlet hole.
Figure 52
Note: Do not brush clean the mix inlet hole while the machine is in the WASH mode.
Step 2
With a pail beneath the door spout, raise the prime plug and touch the WASH symbol
Step 3
When a steady stream of rinse water is flowing from the prime plug opening in the bottom of the freezer door, open the draw valve. Drain all the rinse water from the door spout. Close the draw valve, and
touch the WASH symbol, mode.
cancelling the Wash
.
Step 4
ALWAYS FOLLOW LOCAL HEALTH CODES.
Repeat these steps for the other side of the machine.
Model C713 Operating Procedures
Repeat this procedure using clean, warm water until the water being discharged is clear.
Repeat these steps for the other side of the machine.
140721
29
Page 34
Hopper Cleaning
Note: Failure to follow these steps will result in
milk-stone build-up.
Step 1
Prepare an approved 100 PPM cleaning solution (examples: 2-1/2 gal. [9.5 liters] of Kay-5R or 2 gal. [7.6 liters] of Stera-SheenR). USE WARM WATER AND FOLLOW THE MANUFACTURER'S SPECIFICATIONS.
Disassembly
Step 1
Place the power switch in the OFF position.
Step 2
Remove the handscrews, freezer door, beater and scraper blades, and drive shaft with drive shaft seal from the freezing cylinder.
Step 3
Remove the scraper blades from the beater assembly.
Step 2
Push the prime plug down. Pour the cleaning solution into the hopper and allow it to flow into the freezing cylinder.
Step 3
Using the white hopper brush, clean the mix hopper and the mix level sensing probes. Using the double ended brush, clean the mix inlet hole.
Note: Do not brush clean the mix inlet hole while the machine is in the WASH mode.
Step 4
Touch the WASH symbol cleaning solution in the freezing cylinder to come in contact with all areas of the freezing cylinder.
Step 5
Place an empty pail beneath the door spouts and raise the prime plug.
. This will cause the
Step 4
Remove the drive shaft seal from the drive shaft.
Step 5
Remove the freezer door gasket, front bearing, pivot pin, draw handle, draw valve, prime plugs and design caps. Remove the three o-rings from the draw valve.
Repeat these steps on the other side of the machine.
Step 6
Remove the front drip tray and splash shield.
Step 7
Remove all drip pans. Take them to the sink for cleaning.
Step 6
When a steady stream of cleaning solution is flowing from the prime plug opening in the bottom of the freezer door, open the draw valve. Draw off all the solution.
Step 7
Once the cleaning solution stops flowing from the door spout, close the draw valve and touch the
WASH symbol
Repeat these steps on the other side of the machine.
, cancelling the Wash mode.
Figure 53
Note: If the drip pans are filled with an excessive amount of mix, it is an indication that the drive shaft seal(s), or o-ring(s) should be replaced or properly lubricated.
30
Model C713Operating Procedures
Page 35
Brush Cleaning
Step 1
Prepare an approved 100 PPM cleaning solution (examples: 2-1/2 gal. [9.5 liters] of Kay-5R or 2 gal. [7.6 liters] of Stera-SheenR). USE WARM WATER AND FOLLOW THE MANUFACTURER'S SPECIFICATIONS. Make sure all brushes provided with the freezer are available for brush cleaning.
Step 2
Thoroughly brush clean all disassembled parts in the cleaning solution, making sure all lubricant and mix film is removed. Be sure to brush all surfaces and holes, especially the holes in the freezer door.
Step 3
Rinse all parts with clean, warm water. Place the parts on a clean, dry surface to air dry overnight.
Step 4
Return to the freezer with a small amount of cleaning solution. Using the black brush, clean the rear shell bearing at the back of the freezing cylinder.
Figure 54
Repeat these steps on the other side of the machine.
Step 5
Wipe all exterior surfaces of the freezer with a clean, sanitized towel.
Model C713 Operating Procedures
31
Page 36
Section 7 Important: Operator Checklist
During Cleaning and Sanitizing
ALWAYS FOLLOW LOCAL HEALTH CODES.
Cleaning and sanitizing schedules are governed by federal, state, or local regulatory agencies, and must be followed accordingly. If the unit has a “Standby mode”, it must not be used in lieu of proper cleaning and sanitizing procedures and frequencies set forth by the ruling health authority. The following check points should be stressed during the cleaning and sanitizing operations.
Troubleshooting Bacterial Count
j 1. Thoroughly clean and sanitize the machine
regularly, including complete disassembly and brush cleaning.
j 5. IF LOCAL HEALTH CODES PERMIT THE
USE OF RERUN, make sure the mix rerun is stored in a sanitized, covered, NSF approved stainless steel rerun container and used the following day. DO NOT prime the machine with rerun. When using rerun, skim off the foam and discard; then mix the rerun with fresh mix in a ratio of 50/50 during the day's operation.
j 6. On a designated day of the week, run the mix
as low as feasible and discard it after closing. This will break the rerun cycle and reduce the possibility of high bacteria and coliform counts.
j 7. Properly prepare the cleaning and sanitizing
solutions. Read and follow the label directions carefully. Too strong of a solution may damage the parts and too weak of a solution will not do an adequate job of cleaning or sanitizing.
j 8. The temperature of the mix in the mix hopper
and walk-in cooler should be below 40_F (4.4_C).
Regular Maintenance Checks
j 2. Use all brushes supplied for thorough
cleaning. The brushes are specially designed to reach all mix passageways.
j 3. Use the white bristle brush to clean the mix
inlet hole which extends from the mix hopper down to the rear of the freezing cylinder.
j 4. Use the black bristle brush to thoroughly
clean the rear shell bearing located at the rear of the freezing cylinder. Be sure there is a generous amount of cleaning solution on the brush.
120210
j 1. Replace scraper blades that are nicked or
damaged. Before installing the beater assembly, be certain that scraper blades are properly attached to the helix.
j 2. Check the rear shell bearing for signs of wear
(excessive mix leakage in rear drip pan) and be certain it is properly cleaned.
j 3. Using a screwdriver and cloth towel, keep the
rear shell bearing and the female hex drive socket clean and free of lubricant and mix deposits.
32
Model C713Important: Operator Checklist
Page 37
j 4. Dispose of o-rings and seals if they are worn,
torn, or fit too loosely, and replace with new ones.
j 5. Follow all lubricating procedures as outlined in
“Assembly”.
j 6. If your machine is air cooled, check the
condensers for accumulation of dirt and lint. Dirty condensers will reduce the efficiency and capacity of the machine. Condensers should be cleaned monthly with a soft brush. Never use screwdrivers or other metal probes to clean between the fins. Note: For machines equipped with an air filter, it will be necessary to vacuum clean the filters on a monthly schedule.
Caution: Always disconnect
electrical power prior to cleaning the condenser. Failure to follow this instruction
may result in electrocution.
j 7. If your machine is water cooled, check the
water lines for kinks or leaks. Kinks can occur when the machine is moved back and forth for cleaning or maintenance purposes. Deteriorated or cracked water lines should be replaced only by an authorized Taylor distributor.
Winter Storage
If the place of business is to be closed during the winter months, it is important to protect the freezer by following certain precautions, particularly if the building is subject to freezing conditions.
Disconnect the freezer from the main power source to prevent possible electrical damage.
On water cooled freezers, disconnect the water supply. Relieve pressure on the spring in the water valve. Use air pressure on the outlet side to blow out any water remaining in the condenser. This is extremely important. Failure to follow this procedure may cause severe and costly damage to the refrigeration system.
Your local Taylor Distributor can perform this winter storage service for you.
Wrap detachable parts of the freezer such as beater, blades, drive shaft, and freezer door, and place them in a protected dry place. Rubber trim parts and gaskets can be protected by wrapping them with moisture-proof paper. All parts should be thoroughly cleaned of dried mix or lubrication which attract mice and other vermin.
It is recommended that an authorized service technician perform winter storage draining, to insure all water has been removed. This will guard against freezing and rupturing of the components.
Model C713 Important: Operator Checklist
33
Page 38
Section 8 Troubleshooting G uide
PROBLEM PROBABLE CAUSE REMEDY PAGE
REF.
1. No product is being dispensed.
2. The product is too soft. a. Draw rate is set too fast. a. Adjust draw rate of 5 to 7
3. The product is too thick. a. Freezing cylinder not
a. Low on mix. The MIX
OUT light is on.
b. The power switch is in the
OFF position.
c. Machine not in AUTO
mode.
d. Beater motor is out on
reset. The BEATER OVERLOAD message displayed.
e. Freeze-up in mix inlet
hole.
f. Feed tube is not properly
installed.
primed correctly.
a. Add mix to the mix
hopper. Return to AUTO mode.
b. Place the power switch to
ON and select AUTO.
c. Select AUTO and allow
machine to cycle off before drawing product.
d. Turn the machine off.
Press the reset button. Restart the machine in AUTO.
e. Call an authorized service
technician.
f. Make sure feed tube is
properly installed.
1/2 oz. (142 g. to 213 g.) of product by weight in 10 seconds.
a. Drain the freezing cylinder
and reprime the machine.
28
28
28
---
---
28
26
28
b. The viscosity control is set
too cold.
c. Freeze-up in mix inlet
hole.
34
b. Call an authorized service
technician.
c. Call an authorized service
technician.
---
---
Model C713Important: Operator Checklist
Page 39
PROBLEM PROBABLE CAUSE REMEDY PAGE
REF.
4. The mix in the hopper is too warm.
5. The mix in the hopper is too cold.
6. Mix Low and Mix Out probes are not functioning.
7. Product is collecting on top of the freezer door.
8. Excessive mix leakage from the bottom of door spout.
9. Excessive mix leakage into the long drip pan.
a. Hopper cover is not in
position.
b. The hopper temperature is
out of adjustment.
a. The hopper temperature is
out of adjustment.
a. Milkstone build-up in the
hopper.
a. The top o-ring on draw
valve is improperly lubricated or worn.
a. Bottom o-ring on draw
valve is improperly lubricated or worn.
a. The seal on drive shaft is
improperly lubricated or worn.
b. The seal is installed
inside-out on the drive shaft.
a. Clean and sanitize hopper
cover and place in position.
b. Call an authorized service
technician.
a. Call an authorized service
technician.
a. Clean hoppers thoroughly.
a. Lubricate properly or
replace the o-ring.
a. Lubricate properly or
replace the o-ring.
a. Lubricate properly or
replace the seal.
b. Install correctly.
28
---
---
31
25
25
22
22
10. The drive shaft is stuck in the drive coupling.
c. Inadequate lubrication of
c. Lubricate properly.
the drive shaft.
d. The drive shaft and beater
assembly work forward.
d. Call an authorized service
technician.
e. Worn rear shell bearing. e. Call an authorized service
technician.
f. Gear box out of alignment. f. Call an authorized service
technician.
a. Mix and lubricant collected
in drive coupling.
b. Rounded corners of drive
shaft, drive coupling, or
a. Brush clean the rear shell
bearing area regularly.
b. Call an authorized service
technician.
both.
c. Gear box is out of
alignment.
c. Call an authorized service
technician.
22
---
---
---
31
---
---
Model C713 Important: Operator Checklist
35
Page 40
PROBLEM PROBABLE CAUSE REMEDY PAGE
REF.
11. The freezing cylinder walls are scored.
12. The product makes a popping sound when drawn.
13. No control panel functions with power switch ON.
a. Missing or worn front
bearing.
b. Broken freezer door baffle
a. Install or replace the front
bearing.
b. Replace freezer door.
rod. c. Beater assembly is bent. c. Replace beater assembly. d. Gear box is out of
alignment.
d. Call an authorized service
technician.
a. Draw rate is set too fast. a. Adjust draw rate of 5 to 7
1/2 oz. (142 g. to 213 g.) of product by weight in 10 seconds.
b. Freezing cylinder not
primed correctly.
b. Drain the freezing cylinder
and reprime the machine.
a. Machine is unplugged. a. Plug into wall receptacle. b. Circuit breaker OFF or
blown fuse.
b. Turn the breaker ON or
replace the fuse.
23
24
24
---
26
28
---
---
36
Model C713Important: Operator Checklist
Page 41
Section 9 Parts Replacement Schedule
PART DESCRIPTION EVERY 3 MONTHS EVERY 6 MONTHS ANNUALLY
Scraper Blade X Drive Shaft Seal X Freezer Door Gasket X Front Bearing X Draw Valve O-Ring X Draw Valve Seal X Prime Plug O-Ring X
Mix Feed Tube O-Ring X Design Cap X White Bristle Brush, 3” x 7” Inspect & Replace
if Necessary
White Bristle Brush, 1” x 2” Inspect & Replace
if Necessary
Black Bristle Brush, 1” x 2” Inspect & Replace
if Necessary
Double-Ended Brush Inspect & Replace
if Necessary
Minimum
Minimum
Minimum
Minimum
Model C713 Parts Replacement Schedule
37
Page 42
Section 10 Limited Warranty on Equipment
TAYLOR COMPANY LIMITED WARRANTY ON FREEZERS
Taylor Company, a division of Carrier Commercial Refrigeration, Inc. (“Taylor”) is pleased to provide this limited warranty on new Taylor-branded freezer equipment available from Taylor to the market generally (the “Product”) to the original purchaser only.
LIMITED WARRANTY
Taylor warrants the Product against failure due to defect in materials or workmanship under normal use and service as follows. All warranty periods begin on the date of original Product installation. If a part fails due to defect during the applicable warranty period, Taylor, through an authorized Taylor distributor or service agency, will provide a new or re-manufactured part, at Taylor’s option, to replace the failed defective part at no charge for the part. Except as otherwise stated herein, these are Taylor’s exclusive obligations under this limited warranty for a Product failure. This limited warranty is subject to all provisions, conditions, limitations and exclusions listed below and on the reverse (if any) of this document.
Product Soft Serve Frozen Yogurt Shakes Smoothies Frozen Beverage Batch Desserts
1. If the date of original installation of the Product cannot be verified, then the limited warranty period begins ninety (90) days from the date of Product manufacture (as indicated by the Product serial number). Proof of purchase may be required at time of service.
2. This limited warranty is valid only if the Product is installed and all required service work on the Product is performed by an authorized Taylor distributor or service agency, and only if genuine, new Taylor parts are used.
3. Installation, use, care, and maintenance must be normal and in accordance with all instructions contained in the Taylor Operator’s Manual.
Insulated shell assembly Five (5) years Refrigeration compressor
(except service valve) Beater motors Two (2) years Beater drive gear Two (2) years Printed circuit boards and
Softech controls beginning with serial number H8024200
Parts not otherwise listed in this table or excluded below
LIMITED WARRANTY CONDITIONS
Part Limited Warranty Period
Five (5) years
Two (2) years
One (1) year
4. Defective parts must be returned to the authorized Taylor distributor or service agency for credit.
5. The use of any refrigerant other than that specified on the Product’s data label will void this limited warranty.
LIMITED WARRANTY EXCEPTIONS
This limited warranty does not
1. Labor or other costs incurred for diagnosing, repairing, removing, installing, shipping, servicing or handling of defective parts, replacement parts, or new Products.
2. Normal maintenance, cleaning and lubrication as outlined in the Taylor Operator’s Manual, including cleaning of condensers.
131121
cover:
38
Model C713Limited Warranty on Equipment
Page 43
3. Replacement of wear items designated as Class “000” parts in the Taylor Operator’s Manual.
4. External hoses, electrical power supplies, and machine grounding.
5. Parts not supplied or designated by Taylor, or damages resulting from their use.
6. Return trips or waiting time required because a service technician is prevented from beginning warranty service work promptly upon arrival.
7. Failure, damage or repairs due to faulty installation, misapplication, abuse, no or improper servicing, unauthorized alteration or improper operation or use as indicated in the Taylor Operator’s Manual, including but not limited to the failure to use proper assembly and cleaning techniques, tools, or approved cleaning supplies.
8. Failure, damage or repairs due to theft, vandalism, wind, rain, flood, high water, water, lightning, earthquake or any other natural disaster, fire, corrosive environments, insect or rodent infestation, or other casualty, accident or condition beyond the reasonable control of Taylor; operation above or below the electrical or water supply specification of the Product; or components repaired or altered in any way so as, in the judgment of the Manufacturer, to adversely affect performance, or normal wear or deterioration.
9. Any Product purchased over the Internet.
10. Failure to start due to voltage conditions, blown fuses, open circuit breakers, or damages due to the inadequacy or interruption of electrical service.
11. Electricity or fuel costs, or increases in electricity or fuel costs from any reason whatsoever.
12. Damages resulting from the use of any refrigerant other than that specified on the Product’s data label will void this limited warranty.
13. Any cost to replace, refill or dispose of refrigerant, including the cost of refrigerant.
14. ANY SPECIAL, INDIRECT OR CONSEQUENTIAL PROPERTY OR COMMERCIAL DAMAGE OF ANY NATURE WHATSOEVER. Some jurisdictions do not allow the exclusion of incidental or consequential damages, so this limitation may not apply to you.
This limited warranty gives you specific legal rights, and you may also have other rights which vary from jurisdiction to jurisdiction.
LIMITATION OF WARRANTY
THIS LIMITED WARRANTY IS EXCLUSIVE AND IS IN LIEU OF ALL OTHER WARRANTIES, CONDITIONS AND/OR REMEDIES UNDER THE LAW, INCLUDING ANY IMPLIED WARRANTIES OR CONDITIONS OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE. THE ORIGINAL OWNER'S SOLE REMEDY WITH RESPECT TO ANY PRODUCTS SHALL BE REPAIR OR REPLACEMENT OF DEFECTIVE COMPONENTS UNDER THE TERMS OF THIS LIMITED WARRANTY. ALL RIGHTS TO CONSEQUENTIAL OR INCIDENTAL DAMAGES (INCLUDING CLAIMS FOR LOST SALES, LOST PROFITS, PRODUCT LOSS, PROPERTY DAMAGES OR SERVICE EXPENSES) ARE EXPRESSLY EXCLUDED. THE EXPRESS WARRANTIES MADE IN THIS LIMITED WARRANTY MAY NOT BE ALTERED, ENLARGED, OR CHANGED BY ANY DISTRIBUTOR, DEALER, OR OTHER PERSON, WHATSOEVER.
LEGAL REMEDIES
The owner must notify Taylor in writing, by certified or registered letter to the following address, of any defect or complaint with the Product, stating the defect or complaint and a specific request for repair, replacement, or other correction of the Product under warranty, mailed at least thirty (30) days before pursuing any legal rights or remedies.
Taylor Company
a division of Carrier Commercial Refrigeration, Inc.
750 N. Blackhawk Blvd.
Rockton, IL 61072, U.S.A.
Model C713 Limited Warranty on Equipment
39
Page 44
Section 11 Limited Warranty on Parts
TAYLOR COMPANY LIMITED WARRANTY ON TAYLOR GENUINE PARTS
Taylor Company, a division of Carrier Commercial Refrigeration, Inc. (“Taylor”) is pleased to provide this limited warranty on new Taylor genuine replacement components and parts available from Taylor to the market generally (the “Parts”) to the original purchaser only.
LIMITED WARRANTY
Taylor warrants the Parts against failure due to defect in materials or workmanship under normal use and service as follows. All warranty periods begin on the date of original installation of the Part in the Taylor unit. If a Part fails due to defect during the applicable warranty period, Taylor, through an authorized Taylor distributor or service agency, will provide a new or re-manufactured Part, at Taylor’s option, to replace the failed defective Part at no charge for the Part. Except as otherwise stated herein, these are Taylor’s exclusive obligations under this limited warranty for a Part failure. This limited warranty is subject to all provisions, conditions, limitations and exclusions listed below and on the reverse (if any) of this document.
Part's Warranty Class Code or Part
Class 103 Parts¹ Three (3) months Class 212 Parts² Twelve (12) months Class 512 Parts Twelve (12) months Class 000 Parts No warranty Taylor Part #072454 (Motor-24VDC *C832/C842*) Four (4) years
LIMITED WARRANTY CONDITIONS
1. If the date of original installation of the Part cannot be otherwise verified, proof of purchase may be required at time of service.
2. This limited warranty is valid only if the Part is installed and all required service work in connection with the Part is performed by an authorized Taylor distributor or service agency.
3. The limited warranty applies only to Parts remaining in use by their original owner at their original installation location in the unit of original installation.
4. Installation, use, care, and maintenance must be normal and in accordance with all instructions contained in the Taylor Operator’s Manual.
5. Defective Parts must be returned to the authorized Taylor distributor or service agency for credit.
6. This warranty is not intended to shorten the length of any warranty coverage provided pursuant to a separate Taylor Limited Warranty on freezer or grill equipment.
Limited Warranty Period
7. The use of any refrigerant other than that specified for the unit in which the Part is installed will void this limited warranty.
1, 2
Except that Taylor Part #032129SER2 (Compressor-Air-230V SERV) and Taylor Part #075506SER1 (Compressor-Air-115V 60HZ) shall have a limited warranty period of twelve (12) months when used in Taylor freezer equipment and a limited warranty period of two (2) years when used in Taylor grill equipment.
131121
40
Model C713Limited Warranty on Parts
Page 45
LIMITED WARRANTY EXCEPTIONS
This limited warranty does not
1. Labor or other costs incurred for diagnosing, repairing, removing, installing, shipping, servicing or handling of defective Parts, replacement Parts, or new Parts.
2. Normal maintenance, cleaning and lubrication as outlined in the Taylor Operator’s Manual, including cleaning of condensers or carbon and grease buildup.
3. Required service, whether cleaning or general repairs, to return the cooking surface assemblies, including the upper platen and lower plate, to an operational condition to achieve proper cooking or allow proper assembly of release sheets and clips as a result of grease build-up on the cooking surfaces, including but not limited to the platen and plate, sides of the shroud or top of the shroud.
4. Replacement of cooking surfaces, including the upper platen and lower plate, due to pitting or corrosion (or in the case of the upper platen, due to loss of plating) as a result of damage due to the impact of spatulas or other small wares used during the cooking process or as a result of the use of cleaners, cleaning materials or cleaning processes not approved for use by Taylor.
5. Replacement of wear items designated as Class “000” Parts in the Taylor Operator’s Manual, as well as any release sheets and clips for the Product’s upper platen assembly.
6. External hoses, electrical power supplies, and machine grounding.
7. Parts not supplied or designated by Taylor, or damages resulting from their use.
8. Return trips or waiting time required because a service technician is prevented from beginning warranty service work promptly upon arrival.
cover:
9. Failure, damage or repairs due to faulty installation, misapplication, abuse, no or improper servicing, unauthorized alteration or improper operation or use as indicated in the Taylor Operator’s Manual, including but not limited to the failure to use proper assembly and cleaning techniques, tools, or approved cleaning supplies.
10. Failure, damage or repairs due to theft, vandalism, wind, rain, flood, high water, water, lightning, earthquake or any other natural disaster, fire, corrosive environments, insect or rodent infestation, or other casualty, accident or condition beyond the reasonable control of Taylor; operation above or below the gas, electrical or water supply specification of the unit in which a part is installed; or Parts or the units in which they are installed repaired or altered in any way so as, in the judgment of Taylor, to adversely affect performance, or normal wear or deterioration.
11. Any Part purchased over the Internet.
12. Failure to start due to voltage conditions, blown fuses, open circuit breakers, or damages due to the inadequacy or interruption of electrical service.
13. Electricity, gas or other fuel costs, or increases in electricity or fuel costs from any reason whatsoever.
14. Damages resulting from the use of any refrigerant other than that specified for the unit in which the Part is installed will void this limited warranty.
15. Any cost to replace, refill or dispose of refrigerant, including the cost of refrigerant.
16. ANY SPECIAL, INDIRECT OR CONSEQUENTIAL PROPERTY OR COMMERCIAL DAMAGE OF ANY NATURE WHATSOEVER. Some jurisdictions do not allow the exclusion of incidental or consequential damages, so this limitation may not apply to you.
This limited warranty gives you specific legal rights, and you may also have other rights which vary from jurisdiction to jurisdiction.
Model C713 Limited Warranty on Parts
41
Page 46
LIMITATION OF WARRANTY
THIS LIMITED WARRANTY IS EXCLUSIVE AND IS IN LIEU OF ALL OTHER WARRANTIES, CONDITIONS AND/OR REMEDIES UNDER THE LAW, INCLUDING ANY IMPLIED WARRANTIES OR CONDITIONS OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE. THE ORIGINAL OWNER'S SOLE REMEDY WITH RESPECT TO ANY PRODUCTS SHALL BE REPAIR OR REPLACEMENT OF DEFECTIVE PARTS UNDER THE TERMS OF THIS LIMITED WARRANTY. ALL RIGHTS TO CONSEQUENTIAL OR INCIDENTAL DAMAGES (INCLUDING CLAIMS FOR LOST SALES, LOST PROFITS, PRODUCT LOSS, PROPERTY DAMAGES OR SERVICE EXPENSES) ARE EXPRESSLY EXCLUDED. THE EXPRESS WARRANTIES MADE IN THIS LIMITED WARRANTY MAY NOT BE ALTERED, ENLARGED, OR CHANGED BY ANY DISTRIBUTOR, DEALER, OR OTHER PERSON, WHATSOEVER.
LEGAL REMEDIES
The owner must notify Taylor in writing, by certified or registered letter to the following address, of any defect or complaint with the Part, stating the defect or complaint and a specific request for repair, replacement, or other correction of the Part under warranty, mailed at least thirty (30) days before pursuing any legal rights or remedies.
Taylor Company
a division of Carrier Commercial Refrigeration, Inc.
750 N. Blackhawk Blvd.
Rockton, IL 61072, U.S.A.
42
Model C713Limited Warranty on Parts
Page 47
MAIN WINDING
L1
L2
FIG. 1
10
12
14
COMPRESSOR WIRING (MODEL TL3G W/HST)
BLK
HOPPER GROUND
BLK POWER SWITCH DPDT
BLK
BLK
START RELAY (047702-27)
11
13
WINDING PROTECTOR (INTERNAL)
INTERFACE BOARD
POWER TRANSFORMER
GRN/YEL
ON
OFF
ON
BLK/WHT
OFF
ON
OFF
BLU
BLU/WHT
BLU
WHT/RED
INTERNAL OVERLOAD WHITE(120 VOLTS)
TERMINAL BLOCK
OPTIONAL REAR MIX LEVEL LIGHTS
2 4 6
A
A
8 10
OUT
WHT/ORN
ORN
WHT
BLK BLK
BLK
M
WHT
SEE FIG. 1 BRN
FAN
TERMINAL BLOCK
T2
WHT
START CAP
GRN/YEL
A
A
BLK
BLK
GRN/YEL
BEATER MOTOR
M
LINE
EQUIPMENT
GROUND
START CAPACITOR
SCHEMATIC WIRING DIAGRAM - CSR
L2L1
BLK
BLK
BLK/BLU
WHTWHT
2
1 3
4 6
5 7
8 10
9
IN
BLK
WHT
WHT
BLK
WHT
WHT
L2
STARTER
WHT
WHT
1410
COMP
1113
L2L1
BLK
BLK
BLACK(230 VOLTS)
BLACK
BLUE
EXTERNAL
GROUND
GRN/YEL
BLK
BLU/WHT
BLK
CABLE
BLK
BLU/WHT
WHITE
C
RELAY
BROWN
2
S
5
BROWN
4
1
BLACK
R
RUN CAPACITOR
BLEED RESISTOR
052396-1
BLK/BLU
BLK/BLU
WHT
WHT
208
COM
BLU/WHT
WHT/ORN
WHITE
BEATER
MOTOR INTERLOCK N.O. SWITCH
BLK
BLU
24 VAC
BLUE
BLU
BLK
WHT
BEATER
INTERLOCK
RELAY
1
9
5 4
12
BLU
8
13
14
BLACK
BLK
BLU
COMPRESSOR TERMINAL
C
START CAPACITOR (047703)
START WINDING
J7
J11J10
RED BLU
RED/BLK
J1
INTERFACE
J2
BOARD
J3
CABLE
J9
3
6
2
5
J13
1
4
J8
J1
1 2
RIBBON CABLE
PRP
PRP
MIX LOW PROBE
BARREL
--THERMISTOR PROBES--
- 8 LEDS
USER
- LCD SCREEN
- 9 KEYS
- BEEPER
RIBBON CABLE
RIBBON CABLE
BLK
RED
WHT
GRN
GRD
+5V
SV CABLE
ORN/WHT
YEL
BLK
SELF-SERVICE
YEL
BLK
ENABLE DISABLE
1
3
HOPPER
BLK
BLK
BLK/WHT
95
96 BEATER
MOTOR
OVERLOAD
SWITCH
BLK BLK
BLK
RIBBON CABLE
RED BLU
RED
BLU
A B
123456789
J14
10
J10
12345678
J11
ENABLE
J9
(OPTIONAL)
5
BLK
BLK
BLK
COMPRESSOR HIGH PRESSURE LIMIT SWITCH
BLK
BLK BLK
BRN
BLK BLK
BRN
BRN
RED (+5v)
SV CABLE
BLK (GRD)
CLR (+5v)
J16
J12
UNIVERSAL CONTROL PCB A.
BLK
CLR
SV CABLE
NO
COM
NC
DRAW SWITCH
J17
SV CABLE
BLK/WHT
C
L
GRN (GRD)
ORN/WHT
PANEL
JACK
J2
J4
J15
GRN/YEL
YEL
MIX OUT
PROBE
BLK/BLU
GRN/YEL
BLK
L2
LINEL1
EMI FILTER
LOAD
L1 L2
240V
NOT
BLK
CONNECTED
ORN
WHT
WHT
RED
16V
RED
BLU
RED
GRN/YEL
RED
BLU
SV CABLE
RED BLU
GRN/YEL
SV CABLE
ADDITIONAL DRAW SWITCH
FOR FLAVORBURST
BLK
NC
RED
C0M
DRAW
NO
SWITCH
S
COVER
R
RUN
RELAY
CAP.
2
5
LINE
4
1
START CAP.
ABOVE ELECTRICAL DIAGRAM SHOWS WIRING NECESSARY TO HOOK UP A COMPRESSOR USING A START AND RUN CAPACITOR (CSR) WITH A RELAY.
OPTIONAL COVER MOUNTED HOPPER AGITATOR
M
24VAC
WHT
COM
208
BLK
CABLE
RIBBON
CABLE
J2
J3
GND
GRN
BLK
CLR
+5V
CABLE
J20
2 1
J19
WHT/RED
J1
J13
BLK
B
A
J5
1234
J12
BLK BLK
INTFC PCB A.
J18
WITH SOFT SERVE
2
PERSONALITY PCB A.
1
WHT BLK
J8
L1
J6
L2
J7
7
123456
1234567
3 1
FUSE
15A
BLK
OPTIONAL
BLK
LEFT SYRUP HEATER
SEE FIG. 4
WHT/ORN
BLKBLK
BRN
RED COMPRESSOR CONTACTOR COIL
BRN
BARREL LIQUID
SOLENOID
GRY/WHT
BLK
L1
T1
BEATER MOTOR
SOFT SERVE
STARTER
COMPRESSOR
T2
L2L1
T1
M
COMPRESSOR
AIR COOLED
CONTACTOR
SEE FIG. 2
WATER COOLED CONDENSER FAN BLK
CONDENSER BLOWER MOTOR BLK
WHT
BLK
M
CABLE
BEATER MOTOR STARTER COIL
BLK
BLK
START RELAY
FIG. 2
1 3 5 7 9
SEE FIG. 3 SOFT SERVE
BEATER MOTOR
M
MIX REF. SYSTEM
(DANFOSS TL3G COMPR.)
BRN
A.O. SMITH BEATER MOTOR WIRING STEPS:
1) REMOVE BROWN JUMPER FROM BETWEEN TERMINAL #1 TO TERMINAL #5
2) MOVE BLUE INTERNAL (FROM MOTOR MAIN WINDING) FROM TERMINAL #5 TO TERMINAL #1. NOTE: FOR CCWLE - BLUE INTERNAL ON #1, YELLOW INTERNAL ON #6
BLUE INTERNAL ORANGE INTERNAL
RED INTERNAL
YELLOW INTERNAL BLACK INTERNAL
LEESON BEATER MOTOR WIRING STEPS:
1) DISCONNECT WIRE T7 FROM TERMINAL 3
2) SPLICE BLUE WIRE AS SHOWN
T8 T1
T7
T4 T5
GE/RBC/MARATHON BEATER MOTOR WIRING
NOTE: FOR CCWLE - BLUE INTERNAL ON #1,YELLOW INTERNAL ON #2
J12 OR PURPLE INTERNAL
T1 OR BLUE INTERNAL
T8 OR RED INTERNAL
J9 OR BLACK INTERNAL
T4 OR YELLOW INTERNAL
BLU
THERMOSTA 190 140
WHT
BLK
FIG. 3
F OPEN F CLOSE
FIG .4
BLK
2
3
5
1
2
3
4
5
WHT
SYRUP HEATER
1
BLACK
4
BLUE
CP CONTACTS ARE NOT AVAILABLE
6
BLACK
BLACK
BLUE
BLUE
CP CONTACTS ARE NOT AVAILABLE
BLACK
4
1
2
A
O.T.
WHT
LEFT SIDE CONTROL
RIGHT SIDE CONTROL
BEATER MOTOR
CONTACTOR
T1
L1
BLUE
CP
CP
T3 L3
USE T3 AND L3 WHEN
T2
L2
BEATER MOTOR
CONTACTOR
T1
L1
CP
CP
L3
T3
USE T3 AND L3 WHEN
T2
L2
BEATER MOTOR
CONTACT
OR
BLACK
T1
BLUE
BLUE
CP T3 L3
USE T3 AND L3 WHEN CP CONTACTS ARE NOT AVAILABLE BLACK
T2
WHT
L1
CP
L2
BLU/WHT
GEN/YEL
GROUND FRAME SECURELY
BLK
* IF THE UNIT HAS THE INTEGRAL SYRUP OPTION-405, THEN THIS
JUMPER SHOULD BE INSTALLED.
W7
A
B
PERSONALITY BOARD
PERSONALITY BOARD
SOFT SERVE
SOFT SERVE
JUMPER INSTALLED - REDUCED MIX OUT
SENSITIVITY.
0-6 AMP BEATER MOTOR AMPERAGE RANGE NO
0-12 AMP BEATER MOTOR AMPERAGE RANGE YES
NO
BLU/WHT
BLU/WHT
RED BLU
GRN/YEL
COM
DRAW
SWITCH
ADDITIONAL DRAW SWITCH
FOR FLAVORBURST
BLK
NC
RED
C0M
DRAW
NO
SWITCH
W1 RESERVED (DO NOT USE) NO
W2
W3 RESERVED (DO NOT USE) NO
W4 RESERVED (DO NOT USE) NO
W5 RESERVED (DO NOT USE) NO
W6
JUMPER INSTALLED - REDUCED MIX LOW
SENSITIVITY.
INTERFACE
BOARD
RIGHT
JUMPER INSTALLED - ENABLES 59F HOPPER
TEMPERATURE CHECK.
FUNCTION
INSTALLED
INITIALLY
JUMPER
YES
NO
RED BLU
GRN/YEL
NO
GRA/BLK
PRP/WHT
NC
BLK
MIX OUT
PROBE
MIX
PRP/WHT
LOW
PROBE
--THERMISTOR PROBES--
BLU/WHT
C
PANEL
L
JACK
J10 PINS 7 & 8
W6
W7
A
B
PERSONALITY BOARD
PERSONALITY BOARD
SOFT SERVE
SOFT SERVE
SENSITIVITY.
JUMPER INSTALLED - REDUCED MIX OUT
SENSITIVITY.
JUMPER INSTALLED W/SWITCH - SELF SERVE
APPLICATION ONLY. LOCKS OUT TOUCH
PANEL. NEW SWITCH ACTS AS THE ON/OFF
ABILITY TO ACTIVATE THE TOUCH PANEL.
0-6 AMP BEATER MOTOR AMPERAGE RANGE NO
0-12 AMP BEATER MOTOR AMPERAGE RANGE YES
NO
NO
NO
RED BLU
RIBBON
CABLE
RED
A
BLU
B
J2
123456789
RED/BLK
YEL
BLK
YEL
BLK
2 4
BARREL
HOPPER
BLK
BLU/WHT
BLK
HIGH PRESSURE LIMIT SWITCH
BLK
95
96
BLK BLK
BEATER MOTOR OVERLOAD SWITCH
W4 RESERVED (DO NOT USE) NO
W5 RESERVED (DO NOT USE) NO
W3
JUMPER INSTALLED - REDUCED MIX LOW
JUMPER INSTALLED - ACTIVATES SYRUP
HEATERS
GND +5V
J14
10
J10
J1
12345678
J13
B
A
J11
J12
INTFC PCB A.
WITH SOFT SERVE
PERSONALITY PCB A.
J9
J8
L2
J7
7
123456L17
123456
1
3
5
BLKBLK
BLK
BLK
COMPRESSOR
RED COMPRESSOR CONTACTOR COIL
WHT
GRY/WHT
BLK
SOFT SERVE COMPRESSOR
T1
L1
M
SEE FIG. 2
DBGEN
W1 NO
W2
INTERFACE
BOARD
LEFT
RESERVED (DO NOT USE)
RESERVED (DO NOT USE)
JUMPER INSTALLED - FORCE BRUSH CLEAN
STATUS.
FUNCTION
INSTALLED
INITIALLY
JUMPER
NO*
NO
NO
SV CABLE
J3
BLK
BLK
CLR
CABLE
J20
2
1
J19
RED/BLK
J5
1234
BLK BLK
J18
0 1
J6
BLK
FUSE 15A
OPTIONAL
BLK
RIGHT SYRUP HEATER
SEE FIG. 4
WHT/ORN
BEATER MOTOR STARTER
WHT
T2
COMPRESSOR CONTACTOR
RTCK
RESERVED (DO NOT USE)
NO
COIL
BARREL LIQUID
SOLENOID
BLK
L1
T1
BEATER MOTOR
STARTER
BLK
L2
JP3
JP4
JP5
JP6
JP7
KEYS FUNCTIONAL.
RESERVED (DO NOT USE)
RESERVED (DO NOT USE)
RESERVED (DO NOT USE)
RESERVED (DO NOT USE)
JUMPER INSTALLED DISABLES RESET.
NO
NO
NO
NO
NO
BLK
BLK
BLK
BLK
WHTWHT
WHT
WHT/ORN
BLKBLK
WHT
PINS 3 AND 4
WHT/ORN
JP1
PINS 1 AND 2
ORN
WHT
SEE FIG. 3
SOFT SERVE
BEATER MOTOR BLK
M
BLK BLK
BLK
T2
BEATER MOTOR
STARTER
JP2
PINS 1 AND 2
BLK
BLK
WHT
WHT
GRN/YEL
L2
DOMESTIC CONFIGURATION - JUMPER
INSTALLED. HOPPER TEMPERATURE NOT
DISPLAYED ON SCREEN/HEAT SYMBOL KEYS
ONLY ACTIVE WHEN A LOCKOUT CONDITION
HAS OCCURRED/STANDBY KEYS DISABLED.
INTERNATIONAL CONFIGURATION - NO JUMPER
INSTALLED. HOPPER TEMPERATURES
DISPLAYED ON SCREEN/MANUAL HEAT CYCLE
START BY SELECTING HEAT SYMBOL/STANDBY
YES
MORE THAN ONE HOUR OR ABOVE 41F(5C) FOR
MORE THAN FOUR HOURS.
NO JUMPER INSTALLED - NO LOCKOUT DURING
AUTO/STANDBY IF BARREL OR HOPPER IS TOO
WARM FOR A PERIOD OF TIME.
RESERVED (DO NOT USE)
YES
NO
BLK
WHT
BEATER
INTERLOCK
RELAY
1
9
5
4
12
BLU
8
13
14
BLK
BLK
UVC4 BOARD FUNCTION
JUMPER INSTALLED - BARREL AND HOPPER
TEMPERATURES ARE CHECKED DURING
AUTO/STANDBY. UNIT IS LOCKED OUT IF
EITHER BARREL OR HOPPER IS TOO WARM FOR
A PERIOD OF TIME. LOCKOUT OCCURS WHEN
BARREL OR HOPPER IS ABOVE 45F(7C) FOR
INSTALLED
INITIALLY
JUMPER
HANDLING SOLID STATE COMPONENTS.
2. RED WIRE ON RIBBON CABLES MUST BE
CONNECTED TO PIN 1 AT EACH END.
BLK
NOTE:
1. STATIC ELECTRICITY MAY CAUSE
DAMAGE TO SOLID STATE COMPONENTS.
ELIMINATE STATIC ELECTRICITY BY
TOUCHING GROUNDED UNIT BEFORE
C713
059899-27
12/9/13
Page 48
BLK
BLK
BLK
HOPPER
POWER SWITCH
INTERFACE BOARD POWER TRANSFORMER
GRN/YEL
GROUND
BLK
3PDT
BLU
BLU/WHT
BLU
BLU
MAIN WINDING
BLK
WHT
L1
L2
THERMOSTA
F OPEN
190 140
F CLOSE
WHT
SYRUP HEATER
FIG .2
WHT
FIGURE 1
10
13
12
14
WINDING PROTECTOR (INTERNAL)
COMPRESSOR WIRING
(MODEL TL3G W/HST)
BLK
11
O.T.
START RELAY (047702-27)
WHT
START CAPACITOR (047703)
LEFT SIDE CONTROL
RIGHT SIDE CONTROL
START WINDING
EXTERNAL
GROUND
L2L1
OPTIONAL REAR
A
A
BLK BLK
BLK
T2
T3
BEATER MOTOR
WHT
BRN WHT
FAN
START CAP
L3
BLK
BLK
BLK
GRN/YEL
BLK/BLU
GRN/YEL
WHTWHT
BLK/BLU
BLK
2
1 3
4 6
A
5
A
7
8 10
9
IN
BLU/WHT
BLU/WHT
BLK
BLK
BLK
WHT
WHT
WHITE
BLK
BLK
WHT
WHT
GRN/YEL
CABLE
BLK
L2
BLK
L3
STARTER
BLK
BLK
WHT
M
1410
COMP
1113
L3
L2L1
BLK
BLK
BLK
BLK
WHT
BLU/WHT
INTERLOCK
N.O. SWITCH
BLK/BLU
WHT
COM
208
BLU
24 VAC
BLUE
BLU
BLK
WHT
BEATER
INTERLOCK
RELAY
1
9
5 4
WHT/ORN
12
BLU
8
13
14
BLACK BEATER MOTOR
BLK
BLU
TERMINAL BLOCK
J7
RED BLU
RED/BLK
J1 J2 J3
CABLE
J9
6
5
J13
4
J8
J1
J11J10
RIBBON CABLE
PRP
PRP
MIX LOW
PROBE
--THERMISTOR PROBES--
INTERFACE
BOARD
3
2
1
1 2
- 8 LEDS
USER
- LCD SCREEN
- 9 KEYS
- BEEPER
RIBBON CABLE
RIBBON CABLE
BLK
RED
WHT
GRN
GRD
+5V
RIBBON CABLE
RED
BLU
SV CABLE
ORN/WHT
YEL
BLK
SELF-SERVICE
YEL
BLK
ENABLE
ENABLE
DISABLE
1 3
BARREL
HOPPER
(OPTIONAL)
BLK
BLK
BLK/WHT
BLK
COMPRESSOR HIGH PRESSURE LIMIT SWITCH
BLK
95
96
BLK BLK
BEATER MOTOR OVERLOAD SWITCH
BRN
BLK BLK
BLK BLK
BLK
BRN
RED
A B
123456789
J14
10
J10
12345678
J1
J13
A
J11
J12
INTFC PCB A.
WITH SOFT SERVE
PERSONALITY PCB A.
J9
J8
J7
123456 7
3 1
5
BLKBLK
BLK
BRN
BLK
COMPRESSOR CONTACTOR COIL
BRN
GRY/WHT
SOFT SERVE
COMPRESSOR
BRN
OPTIONAL COVER MOUNTED HOPPER AGITATOR
24VAC
COM
208
BLK
CABLE
RIBBON
CABLE
J2
J3
GND
GRN
BLK
+5V
CLR CABLE
J20
2
1
J19
WHT/RED
BLK
B
J5
1234
BLK BLK
J18
2 1
WHT
J6
L2
BLK
123456L17
FUSE
15A
BLK
OPTIONAL
BLK
LEFT SYRUP HEATER
SEE FIG. 2
WHT/ORN
RED
BARREL LIQUID
SOLENOID
BLK
L1
T1
BEATER MOTOR
STARTER
L2L1 T1
T2
M
T3 L3
I3
COMPRESSOR
CONTACTOR
WATER COOLED CONDENSER FAN
BLK
BLK
I4
BLK
M
M
WHT
1 3 5 7 9
CABLE
BEATER MOTOR STARTER COIL
SOFT SERVE BEATER MOTOR
BLK
BLK
AIR COOLED CONDENSER BLOWER MOTOR BLK
M
WHT
BRN
START RELAY
MIX REF. SYSTEM
(DANFOSS TL3G COMPR.) (ALSO SEE FIG.2)
MIX LEVEL LIGHTS
2 4 6 8 10
OUT
WHT/ORN
ORN
WHT
M
WHT
TERMINAL BLOCK
RED (+5v)
SV CABLE
BLK (GRD)
CLR (+5v)
J12
BLK
CLR
SV CABLE
NO
COM
NC
DRAW
SWITCH
GRN (GRD)
J4
J2
J16
J15
UNIVERSAL CONTROL PCB A.
J17
GRN/YEL
ORN/WHT
YEL
MIX OUT
PROBE
SV CABLE
BLK/WHT
C
PANEL
L
JACK
BLK/BLU
GRN/YEL
BLK
L2
LINEL1
EMI FILTER
LOAD
L1 L2
240V
NOT
CONNECTED
WHT
ORN
RED
WHT
BLK
16V
RED
BLU
BLU
ON
RED
OFF
WHT/RED
ON
BLK/WHT
OFF
ON
OFF
RED
SV CABLE
RED BLU
GRN/YEL
SV CABLE
ADDITIONAL DRAW SWITCH
FOR FLAVORBURST
BLK
NC
RED
C0M
DRAW
GRN/YEL
SWITCH
NO
BLU/WHT
GEN/YEL
GROUND FRAME SECURELY
BLK
* IF THE UNIT HAS THE INTEGRAL SYRUP OPTION-405, THEN THIS
JUMPER SHOULD BE INSTALLED.
W7
B
A
PERSONALITY BOARD
PERSONALITY BOARD
SOFT SERVE
SOFT SERVE
0-6 AMP BEATER MOTOR AMPERAGE RANGE NO
0-12 AMP BEATER MOTOR AMPERAGE RANGE YES
SENSITIVITY.
BLU/WHT
BLU/WHT
RED BLU
GRN/YEL
NO
COM
DRAW
SWITCH
ADDITIONAL DRAW SWITCH
FOR FLAVORBURST
BLK
NC
RED
C0M
DRAW
NO
SWITCH
W1 RESERVED (DO NOT USE) NO
W2
W3 RESERVED (DO NOT USE) NO
W4 RESERVED (DO NOT USE) NO
W5 RESERVED (DO NOT USE) NO
W6
JUMPER INSTALLED - REDUCED MIX LOW
SENSITIVITY.
JUMPER INSTALLED - REDUCED MIX OUT
INTERFACE
BOARD
RIGHT
JUMPER INSTALLED - ENABLES 59F HOPPER
TEMPERATURE CHECK.
FUNCTION
RED BLU
GRN/YEL
GRA/BLK
PRP/WHT
NC
BLK
MIX OUT PROBE
PRP/WHT
MIX LOW
PROBE
BLU/WHT
C
L
PERSONALITY BOARD
--THERMISTOR PROBES--
PANEL
JACK
J10 PINS 7 & 8
W7
B
A
PERSONALITY BOARD
SOFT SERVE
SOFT SERVE
0-6 AMP BEATER MOTOR AMPERAGE RANGE NO
0-12 AMP BEATER MOTOR AMPERAGE RANGE YES
SENSITIVITY.
JUMPER INSTALLED W/SWITCH - SELF SERVE
APPLICATION ONLY. LOCKS OUT TOUCH
PANEL. NEW SWITCH ACTS AS THE ON/OFF
ABILITY TO ACTIVATE THE TOUCH PANEL.
RED BLU
RIBBON
RED
A B
123456789
RED/BLK
J14
10
J10
12345678
J1
J13
B
A
J11
YEL
BLK
2 4
BARREL
BLU/WHT
96
BEATER MOTOR OVERLOAD SWITCH
W6
JUMPER INSTALLED - REDUCED MIX LOW
SENSITIVITY.
JUMPER INSTALLED - REDUCED MIX OUT
J12
YEL
INTFC PCB A.
BLK
WITH SOFT SERVE
PERSONALITY PCB A.
J9
J8
HIGH PRESSURE LIMIT SWITCH
BLK
W4 RESERVED (DO NOT USE) NO
BLK
BLK COMPRESSOR
BLK BLK
W3
J7
1234567
3 1
5
BLKBLK
BLK
BLK
GRY/WHT
SOFT SERVE COMPRESSOR
W1 NO
W2
HOPPER
95
W5 RESERVED (DO NOT USE) NO
BOARD
RESERVED (DO NOT USE)
JUMPER INSTALLED - FORCE BRUSH CLEAN
STATUS.
JUMPER INSTALLED - ACTIVATES SYRUP
HEATERS
L2
COMPRESSOR CONTACTOR COIL
M
INTERFACE
LEFT
FUNCTION
SV CABLE
CABLE
J2
J3
GND
BLK
BLK
+5V
CLR
CABLE
J20
2
1
J19
RED/BLK
J5
1234
BLK BLK
J18
0 1
WHT
J6
BLK
123456L17
FUSE 15A
OPTIONAL
BLK
RIGHT SYRUP HEATER
SEE FIG. 2
WHT/ORN
RED
WHT
WHT
BARREL LIQUID
SOLENOID
BLK
L1
BEATER MOTOR
STARTER
BLK
T2
L2L1 T1
T3 L3
I3
I4
COMPRESSOR CONTACTOR
DBGEN
RTCK
JP5
JP6
JP7
RESERVED (DO NOT USE)
RESERVED (DO NOT USE)
RESERVED (DO NOT USE)
JUMPER INSTALLED DISABLES RESET.
RESERVED (DO NOT USE)
BLK
BLK
BLK
WHT
WHT
WHT/ORN
ORN
BEATER MOTOR STARTER COIL
SOFT SERVE
BEATER MOTOR
BLK
BLK
T1
BLK
JP3
JP4
BLK
BLK
BLK
WHT
WHT
BLK BLK
WHT
WHT
GRN/YEL
BLK
BLK
T2
L2
M
BLK
T3
L3
BEATER MOTOR
STARTER
BLK
JP2
PINS 1 AND 2
DOMESTIC CONFIGURATION - JUMPER
INSTALLED. HOPPER TEMPERATURE NOT
DISPLAYED ON SCREEN/HEAT SYMBOL KEYS
ONLY ACTIVE WHEN A LOCKOUT CONDITION
HAS OCCURRED/STANDBY KEYS DISABLED.
INTERNATIONAL CONFIGURATION - NO JUMPER
INSTALLED. HOPPER TEMPERATURES
DISPLAYED ON SCREEN/MANUAL HEAT CYCLE
START BY SELECTING HEAT SYMBOL/STANDBY
KEYS FUNCTIONAL.
RESERVED (DO NOT USE)
RESERVED (DO NOT USE)
BLK
BLK
WHT
BEATER
INTERLOCK
RELAY
1
9
5 4
WHT/ORN
12
8
13
14
BLK
JP1
PINS 1 AND 2
PINS 3 AND 4
JUMPER INSTALLED - BARREL AND HOPPER
TEMPERATURES ARE CHECKED DURING
AUTO/STANDBY. UNIT IS LOCKED OUT IF
EITHER BARREL OR HOPPER IS TOO WARM FOR
A PERIOD OF TIME. LOCKOUT OCCURS WHEN
BARREL OR HOPPER IS ABOVE 45F(7C) FOR
MORE THAN ONE HOUR OR ABOVE 41F(5C) FOR
MORE THAN FOUR HOURS.
NO JUMPER INSTALLED - NO LOCKOUT DURING
AUTO/STANDBY IF BARREL OR HOPPER IS TOO
WARM FOR A PERIOD OF TIME.
RESERVED (DO NOT USE)
BLU
UVC4 BOARD FUNCTION
BLK
BLK
NOTE:
1. STATIC ELECTRICITY MAY CAUSE
DAMAGE TO SOLID STATE COMPONENTS.
ELIMINATE STATIC ELECTRICITY BY
TOUCHING GROUNDED UNIT BEFORE
HANDLING SOLID STATE COMPONENTS.
2. RED WIRE ON RIBBON CABLES MUST BE
CONNECTED TO PIN 1 AT EACH END.
NO
NO
NO
NO
INSTALLED
INITIALLY
JUMPER
YES
NO
INSTALLED
INITIALLY
JUMPER
NO*
NO
NO
NO
NO
NO
NO
YES
NO
NO
NO
INSTALLED
INITIALLY
YES
JUMPER
C713
059899-33
12/9/13
Page 49
START RELAY (047702-27)
START CAPACITOR (047703)
10
COMPRESSOR WIRING (MODEL TL3G W/HST)
BLK
BLK
BLK
BLK
12
14
HOPPER GROUND
BLK POWER
SWITCH
3PDT
BLK
11
13
WINDING PROTECTOR (INTERNAL)
BLK/RED
INTERFACE BOARD
POWER TRANSFORMER
GRN/YEL
ON
OFF
ON
BLK/WHT
OFF
ON
OFF
BLU
BLU/WHT
BLU
BLU/WHT
WHT/RED
START WINDING
GRN/YEL
BLK
L2
LINEL1
EMI FILTER
LOAD
L1
L2
240V
NOT
CONNECTED
WHT
RED
BLK
16V
RED
BLU
RED
BLU
RED
GRN/YEL
GEN/YEL
L1
L2
MAIN WINDING
FIG. 1
GROUND FRAME SECURELY
BLK
* IF THE UNIT HAS THE INTEGRAL SYRUP OPTION-405, THEN THIS
JUMPER SHOULD BE INSTALLED.
W7
B
A
PERSONALITY BOARD
PERSONALITY BOARD
SOFT SERVE
SOFT SERVE
0-6 AMP BEATER MOTOR AMPERAGE RANGE NO
0-12 AMP BEATER MOTOR AMPERAGE RANGE YES
JUMPER INSTALLED - REDUCED MIX OUT
SENSITIVITY.
SV CABLE
WHT
ORN
SV CABLE
RED BLU
GRN/YEL
SV CABLE
ADDITIONAL DRAW SWITCH
FOR FLAVORBURST
BLK
NC
RED
C0M
DRAW
NO
SWITCH
BLU/WHT
BLU/WHT
RED BLU
GRN/YEL
ADDITIONAL DRAW SWITCH
FOR FLAVORBURST
BLK
NC
RED
C0M
DRAW
NO
SWITCH
W2
W3 RESERVED (DO NOT USE) NO
W4 RESERVED (DO NOT USE) NO
W5 RESERVED (DO NOT USE) NO
W6
JUMPER INSTALLED - ENABLES 59F HOPPER
TEMPERATURE CHECK.
JUMPER INSTALLED - REDUCED MIX LOW
SENSITIVITY.
W1 RESERVED (DO NOT USE) NO
RED (+5v) BLK (GRD)
BLK CLR
COM
SWITCH
COM
SWITCH
INTERFACE
BOARD
SV CABLE
DRAW
DRAW
RIGHT
CLR (+5v)
GRN (GRD)
J4
J2
J16
J15
J12
UNIVERSAL CONTROL PCB A.
J17
RED BLU
ORN/WHT
NO
YEL
NC
MIX OUT PROBE
SV CABLE
BLK/WHT
C
PANEL
L
JACK
RED BLU
GRN/YEL
NO
NC
BLK
MIX OUT
PROBE
BLU/WHT
C
PANEL
L
JACK
B
A
PERSONALITY BOARD
PERSONALITY BOARD
SOFT SERVE
SOFT SERVE
0-6 AMP BEATER MOTOR AMPERAGE RANGE NO
0-12 AMP BEATER MOTOR AMPERAGE RANGE YES
- 8 LEDS
USER
J1
- LCD SCREEN
INTERFACE
- 9 KEYS
J2
BOARD
J3
- BEEPER
RIBBON CABLE
CABLE
RIBBON CABLE
J9
J7
BLK RED
WHT
GRN
3
6
2
5
J13
1
4
J8
GRD
J1
1 2
J11J10
+5V
RIBBON CABLE
RIBBON CABLE
RED
GRN/YEL
RED/BLK
PRP
PRP
GRA/BLK
PRP/WHT
PRP/WHT
PROBE
J10 PINS 7 & 8
APPLICATION ONLY. LOCKS OUT TOUCH
PANEL. NEW SWITCH ACTS AS THE ON/OFF
ABILITY TO ACTIVATE THE TOUCH PANEL.
BLU
SV CABLE
BLU
RED
ORN/WHT
MIX
YEL
BLK
SELF-SERVICE
LOW
YEL
BLK
ENABLE
PROBE
--THERMISTOR PROBES--
MIX LOW
JUMPER INSTALLED W/SWITCH - SELF SERVE
ENABLE
DISABLE
1
3
(OPTIONAL)
HOPPER
BARREL
BLK
BLK
BLK/WHT
BLK
COMPRESSOR
HIGH PRESSURE
LIMIT SWITCH
BLK
95
96
BLK BLK
BEATER MOTOR OVERLOAD
SWITCH
BRN
BLK BLK
BLK BLK
RED
BRN
RED
BLU
GRN/YEL
BLU
RED/BLK
YEL
BLK
YEL
BLK
2 4
HOPPER
BARREL
--THERMISTOR PROBES--
BLK
BLU/WHT
BLK COMPRESSOR
HIGH PRESSURE
LIMIT SWITCH
BLK
95
96
BLK BLK
BEATER MOTOR OVERLOAD SWITCH
W3
W4 RESERVED (DO NOT USE) NO
W5 RESERVED (DO NOT USE) NO
W6
W7
JUMPER INSTALLED - ACTIVATES SYRUP
HEATERS
JUMPER INSTALLED - REDUCED MIX LOW
SENSITIVITY.
JUMPER INSTALLED - REDUCED MIX OUT
SENSITIVITY.
BRN
RED
W2
JUMPER INSTALLED - FORCE BRUSH CLEAN
STATUS.
COMPRESSOR TERMINAL
C
S
COVER
R
RELAY
2
5
LINE
4
1
START CAP.
ABOVE ELECTRICAL DIAGRAM SHOWS WIRING NECESSARY TO HOOK UP A COMPRESSOR USING A STAR CAPACITOR (CSR) WITH A RELAY.
CABLE
RIBBON
CABLE
A B
J2
123456789
J3
GND
GRN
BLK
+5V
CLR
J14
CABLE
J20
10
2 1
J19
INTFC PCB A.
1234
BLKBLK
GRY/WHT
123456 7
GRY/WHT
T1
BOARD
J1
J13
B
A
L2
J7
567
BRN
COMPRESSOR CONTACTOR COIL
BRN
BLK
SOFT SERVE COMPRESSOR
M
RIBBON
J1
J13
B
A
L2
J7
COMPRESSOR CONTACTOR COIL
BLK
SOFT SERVE COMPRESSOR
M
INTERFACE
LEFT
J6
1234
56
RED
BLK
WATER COOLED CONDENSER FAN
CABLE
J2 GND
+5V
J20
J6
123456L17
RED
WHT
WHT/RED
4
J5
1234
BLK BLK
J18
2 1
WHT
L1
BLK
7
FUSE
15A
BLK
BLK
LEFT SYRUP HEATER
WHT/ORN
BARREL LIQUID
SOLENOID
L1
BEATER MOTOR
STARTER
L2
T2
COMPRESSOR
CONTACTOR
GRN/YEL
GRN/YEL
BLK
M
SV CABLE
J3
BLK
BLK
CABLE
CLR
2 1
J19
RED/BLK
J5
1234
BLK BLK
J18
0 1
WHT
BLK
FUSE
15A
BLK
RIGHT SYRUP HEATER
WHT/ORN
WHT
BARREL LIQUID
SOLENOID
L1
BEATER MOTOR
STARTER
T2
L2
COMPRESSOR
CONTACTOR
DBGEN
RTCK
JP6
JP7
RESERVED (DO NOT USE)
JUMPER INSTALLED DISABLES RESET.
RESERVED (DO NOT USE)
RESERVED (DO NOT USE)
J10
12345678
J11
J12
WITH SOFT SERVE
PERSONALITY PCB A.
J9
J8
3 1
5
BLK
BLK
L1 T1
SEE FIG. 2
A B
123456789
J14
10
J10
12345678
J11
J12
INTFC PCB A.
WITH SOFT SERVE
PERSONALITY PCB A.
J9
J8
3 1
5
BLKBLK
BLK
BLK
L1
SEE FIG. 2
W1 RESERVED (DO NOT USE) NO
RUN CAP.
T AND RUN
FIG. 2
TERMINAL BLOCK
BLK
BRN
BLK/RED
GRN/YEL
OPTIONAL REAR MIX LEVEL LIGHTS
2
2
1
1
3
3
4
4
6
A
6
5
A
5
A
A
7
8
7
8
10
10
9
9
IN
OUT
CABLE
BLK
BLK
OPTIONAL
SEE FIG. 4
WHT/ORN
ORN
BEATER MOTOR STARTER COIL
BLK
BLK
WHT
BLK BLK
GRN/YEL
SEE FIG. 3
SOFT SERVE
BLK
BLK
BEATER MOTOR
BLK
T2
M
T1
GRN/YEL
BEATER MOTOR
STARTER
WHT
GRN/YEL
RED
WHT
M CONDENSER BLOWER MOTOR AIR COOLED
BRN WHT
M
FAN
BRN
START RELAY
1113
START CAP
MIX REF. SYSTEM
(DANFOSS TL3G COMPR.)
SEE FIG. 1
TERMINAL BLOCK
BRN
BLK
BRN
BLK
BLK
OPTIONAL
SEE FIG. 4
WHT/ORN
ORN
BEATER MOTOR STARTER COIL
BLK
BLK
WHT
BLK BLK
GRN/YEL
SEE FIG. 3
SOFT SERVE
BLK
BLK
BEATER MOTOR
BLK
T2
M
T1
BEATER MOTOR
STARTER
BLK
GRN/YEL
JP2
JP3
JP4
JP5
PINS 1 AND 2
HAS OCCURRED/STANDBY KEYS DISABLED.
INTERNATIONAL CONFIGURATION - NO JUMPER
INSTALLED. HOPPER TEMPERATURES
DISPLAYED ON SCREEN/MANUAL HEAT CYCLE
START BY SELECTING HEAT SYMBOL/STANDBY
KEYS FUNCTIONAL.
RESERVED (DO NOT USE)
RESERVED (DO NOT USE)
RESERVED (DO NOT USE)
INTERNAL OVERLOAD
WHITE(120 VOLTS) BLACK(230 VOLTS)
WHITE
BLACK
RELAY 2
5
EQUIPMENT
GROUND
4
1
BLUE
SCHEMATIC WIRING DIAGRAM - CSR
EQUIPOTENTIAL
EXTERNAL
GROUND
GROUND
NL1
BLU
GRN/YEL
BLK
ELECTRICAL ENCLOSURE
WHT
BLK
BLU/WHT
GRN/YEL
BLU/WHT
BLK
WHITE
INTERLOCK N.O. SWITCH
GRN/YEL
CABLE
BLK
BLK
BLK
GRN/YEL
GRN/YEL
NL1
BLU
GRN/YEL
ELECTRICAL ENCLOSURE
GRN/YEL
BLU
BLK
BLK
GRN/YEL
BLK
BLKBLK
GRN/YEL
C
BROWN
BLACK
BLEED RESISTOR
COM
WHT/ORN
BEATER MOTOR
WHT/ORN
BROWN
24 VAC
WHT
WHT
START CAPACITOR
BRN
BLU
WHTWHT
WHT
WHT
GRN/YEL
L2
GRN/YEL
WHT
1410
COMP
BLU
WHT
WHT
GRN/YEL
WHT
L2
GRN/YEL
LINE
WHT
WHT
WHT
WHT
JP1
PINS 1 AND 2
PINS 3 AND 4
MORE THAN ONE HOUR OR ABOVE 41F(5C) FOR
MORE THAN FOUR HOURS.
NO JUMPER INSTALLED - NO LOCKOUT DURING
AUTO/STANDBY IF BARREL OR HOPPER IS TOO
WARM FOR A PERIOD OF TIME.
RESERVED (DO NOT USE)
DOMESTIC CONFIGURATION - JUMPER
INSTALLED. HOPPER TEMPERATURE NOT
DISPLAYED ON SCREEN/HEAT SYMBOL KEYS
ONLY ACTIVE WHEN A LOCKOUT CONDITION
S
R
RUN CAPACITOR
052396-1
BLK/RED
BLK/RED
240
BLU
BLK
BEATER
INTERLOCK
RELAY
1
9
5 4
12
8
13
14
BLACK
BLK
BLU
BLK
BEATER
INTERLOCK
RELAY
1
9
5 4
12
8
13
14
BLK
J12 OR PURPLE INTERNAL
T4 OR YELLOW INTERNAL
BLU
BLK
BLU
BLK
UVC4 BOARD FUNCTION
JUMPER INSTALLED - BARREL AND HOPPER
TEMPERATURES ARE CHECKED DURING
AUTO/STANDBY. UNIT IS LOCKED OUT IF
EITHER BARREL OR HOPPER IS TOO WARM FOR
A PERIOD OF TIME. LOCKOUT OCCURS WHEN
BARREL OR HOPPER IS ABOVE 45F(7C) FOR
A.O. SMITH BEATER MOTOR WIRING STEPS:
1) REMOVE BROWN JUMPER FROM BETWEEN TERMINAL #1 TO TERMINAL #5
2) MOVE BLUE INTERNAL (FROM MOTOR MAIN WINDING) FROM TERMINAL #5 TO TERMINAL #1. NOTE: FOR CCWLE - BLUE INTERNAL ON #1, YELLOW INTERNAL ON #6
BLUE INTERNAL ORANGE INTERNAL
RED INTERNAL
YELLOW INTERNAL BLACK INTERNAL
LEESON BEATER MOTOR WIRING STEPS:
1) DISCONNECT WIRE T7 FROM TERMINAL 3
2) SPLICE BLUE WIRE AS SHOWN
T8 T1
T7
T4 T5
GE/RBC/MARATHON BEATER MOTOR WIRING
NOTE: FOR CCWLE - BLUE INTERNAL ON #1,YELLOW INTERNAL ON #2
T1 OR BLUE INTERNAL
T8 OR RED INTERNAL
J9 OR BLACK INTERNAL
2
3
5
1
2
3
4
5
1
BLACK
4
BLUE
CP CONTACTS ARE NOT AVAILABLE
6
BLACK
BLACK
BLUE
BLUE
CP CONTACTS ARE NOT AVAILABLE
BLACK
4
1
2
A
BEATER MOTOR
CONTACTOR
T1
BLUE
CP T3 L3
USE T3 AND L3 WHEN
T2
BEATER MOTOR
CONTACTOR
T1
CP
T3 L3
USE T3 AND L3 WHEN
T2
BEATER MOTOR
BLACK
T1
BLUE
BLUE
CP T3
USE T3 AND L3 WHEN CP
CONTACTS ARE NOT AVAILABLE
BLACK
T2
FIG. 3
THERMOSTA
F OPEN
190
F CLOSE
140
O.T.
WHT
WHT
SYRUP HEATER
FIG .4
BLK
LEFT SIDE CONTROL
RIGHT SIDE CONTROL
BLK
2. RED WIRE ON RIBBON CABLES MUST BE
CONNECTED TO PIN 1 AT EACH END.
WHT
WHT
L1
CP
L2
L1
CP
L2
CONTACTOR
L1
CP L3
L2
NOTE:
1. STATIC ELECTRICITY MAY CAUSE
DAMAGE TO SOLID STATE COMPONENTS.
ELIMINATE STATIC ELECTRICITY BY
TOUCHING GROUNDED UNIT BEFORE
HANDLING SOLID STATE COMPONENTS.
FUNCTION
FUNCTION
C713
NO
NO
NO
NO
INSTALLED
INITIALLY
JUMPER
YES
NO
INSTALLED
INITIALLY
JUMPER
NO*
NO
NO
NO
NO
NO
NO
NO
NO
NO
NO
INSTALLED
INITIALLY
JUMPER
YES
059899-40
12/9/13
Page 50
BLK
BLK
BLK
BLK
INTERFACE BOARD
POWER TRANSFORMER
HOPPER GROUND
BLK POWER SWITCH
3PDT
BLK
EQUIPOTENTIAL
EXTERNAL
GROUND
GROUND
TERMINAL BLOCK
L1
L2
N
L3
BLK
BRN
BLK
BLK
BLK/RED
GRN/YEL
BEATER MOTOR LINE MUST
PASS TWICE THRU THE
SENSOR CORE.
BLK
WHT GRN/YEL
WHT/ORN
ORN
BLK
WHT
BLK BLK
GRN/YEL
T2
L2
BLK
T3
L3
BEATER MOTOR
STARTER
WHT
GRN/YEL
WHT
BRN WHT
M
FAN
1113
START CAP
MIX REF. SYSTEM
(DANFOSS TL3G COMPR.)
(ALSO SEE FIG.2)
TERMINAL BLOCK
BRN
BLK
BLK
GRN/YEL
BLU
GRN/YEL
WHT
ELECTRICAL
WHTWHT
WHT
1410
L1
ENCLOSURE
BLK/RED
WHT
BLK/RED
WHT
COM
240
BLU/WHT
BLK
BLK
WHT
BLU/WHT
GRN/YEL
BLU/WHT
BLK
WHT/ORN
BLK
BLK
WHITE
BEATER MOTOR
INTERLOCK
N.O. SWITCH
WHT
GRN/YEL
BLK
BLK
WHT
WHT
BLK
CABLE
GRN/YEL
COMP
N
L2L3
BLK
BLK
BLU
GRN/YEL
ELECTRICAL ENCLOSURE
GRN/YEL
WHT
BLU
24 VAC
BLUE
BLU
BLK
WHT
BEATER
INTERLOCK
RELAY
1
9
5
4
12
BLU
8
13
14
BLACK
BLK
BLU
J7
J11J10
RED
BLU
RED/BLK
USER
J1
INTERFACE
J2
BOARD
J3
CABLE
J9
GRN
3
6
2
5
J13
1
4
J8
J1
1 2
RIBBON CABLE
PRP
MIX
PRP
LOW
PROBE
BARREL
--THERMISTOR PROBES--
RED
WHT
RIBBON CABLE
RIBBON CABLE
BLK
YEL
1 3
BLK BLK
GRD
BLK
HOPPER
- 8 LEDS
- LCD SCREEN
- 9 KEYS
- BEEPER
+5V
SV CABLE
YEL
BLK
BLK
BLK/WHT
95
96
BEATER MOTOR OVERLOAD SWITCH
RED
SELF-SERVICE
BLK
ENABLE DISABLE
RIBBON CABLE
RED
BLU
(OPTIONAL)
BLK COMPRESSOR
HIGH PRESSURE
LIMIT SWITCH
BLK
BLK BLK
BRN
BRN
OPTIONAL REAR
MIX LEVEL LIGHTS
2
2
1
1
3
3
4
4
6
A
6
5
A
5
A
A
7
8
7
8
10
10
9
9
IN
OUT
CABLE
RIBBON
CABLE
RED
A B
J2
123456789
J3
GND
GRN
BLK
CLR
+5V
J14
10
J1
J10
12345678
J13
A
J11
J12
INTFC PCB A.
WITH SOFT SERVE
ENABLE
PERSONALITY PCB A.
J9
J8
J7
123456
3 1
5
BLKBLK
BLK
BRN
BLK
COMPRESSOR
CONTACTOR COIL
BRN
BLK
GRY/WHT
SOFT SERVE COMPRESSOR
BLK
WATER COOLED
CONDENSER FAN
BLK
BRN
B
L2
7
J20
12345
RED
BEATER MOTOR
STARTER
M
GRN/YEL
M
2
J19
J5
J6
6
7
WHT/ORN
T2
T3 L3
COMPRESSOR
CONTACTOR
BLK
CABLE
CABLE
1
WHT/RED
4
1234
BLK BLK
J18
2 1
WHT
L1
BLK
FUSE
15A
BLK
OPTIONAL
BLK
LEFT SYRUP HEATER
SEE FIG. 2
BEATER MOTOR STARTER COIL
SOFT SERVE
BEATER MOTOR
BLK
BLK
BARREL LIQUID
SOLENOID
T1
BLK
CONDENSER BLOWER MOTOR
AIR COOLED
BLK
M
GRN/YEL
BLK
GRN/YEL
WHT
RED
M
BRN
START RELAY
BLK
L1
L2L1 T1
GRN/YEL
RED (+5v)
SV CABLE
BLK (GRD)
CLR (+5v)
BLK/RED
GRN/YEL
BLK
L2
LINEL1
EMI FILTER
LOAD
L1 L2
240V
NOT
CONNECTED
WHT
WHT
BLK
ORN
RED
16V
RED
BLU
GRN/YEL
ON
RED
OFF
WHT/RED
ON
BLK/WHT
OFF
ON
OFF
BLU
BLU/WHT
GRN/YEL
BLU
BLU
RED
SV CABLE
RED BLU
GRN/YEL
SV CABLE
ADDITIONAL DRAW SWITCH
FOR FLAVORBURST
BLK
NC
C0M
DRAW
NO
SWITCH
GRN (GRD)
J2
J4
J16
J15
J12
UNIVERSAL CONTROL PCB A.
J17
BLK CLR
GRN/YEL
SV CABLE
ORN/WHT
NO
YEL
COM
NC
MIX OUT
DRAW
PROBE
SWITCH
SV CABLE
BLK/WHT
C
PANEL
L
JACK
RED
THERMOSTA
F OPEN
190
F CLOSE
140
WHT
BLU
L1
L2
MAIN WINDING
BLK
WHT
SYRUP HEATER
FIG .2
WHT
FIGURE 1
10
12
14
COMPRESSOR WIRING
(MODEL TL3G W/HST)
BLK
O.T.
WHT
START RELAY (047702-27)
11
13
WINDING PROTECTOR (INTERNAL)
LEFT SIDE CONTROL
RIGHT SIDE CONTROL
START CAPACITOR (047703)
START WINDING
BLU/WHT
GEN/YEL
GROUND FRAME SECURELY
BLK
* IF THE UNIT HAS THE INTEGRAL SYRUP OPTION-405, THEN THIS
JUMPER SHOULD BE INSTALLED.
W7
A
B
PERSONALITY BOARD
PERSONALITY BOARD
SOFT SERVE
SOFT SERVE
SENSITIVITY.
0-6 AMP BEATER MOTOR AMPERAGE RANGE NO
0-12 AMP BEATER MOTOR AMPERAGE RANGE YES
BLU/WHT
ADDITIONAL DRAW SWITCH
FOR FLAVORBURST
BLK
C0M
DRAW
SWITCH
W6
W5 RESERVED (DO NOT USE) NO
W4 RESERVED (DO NOT USE) NO
JUMPER INSTALLED - REDUCED MIX OUT
JUMPER INSTALLED - REDUCED MIX LOW
SENSITIVITY.
BLU/WHT
RED BLU
GRN/YEL
COM
NC
RED
NO
W3 RESERVED (DO NOT USE) NO
W2
W1 RESERVED (DO NOT USE) NO
JUMPER INSTALLED - ENABLES 59F HOPPER
TEMPERATURE CHECK.
NO
DRAW
SWITCH
INTERFACE
BOARD
NC
RIGHT
RED BLU
GRN/YEL
GRA/BLK
PRP/WHT
BLK
MIX OUT
PROBE
PRP/WHT
MIX LOW
PROBE
--THERMISTOR PROBES--
BLU/WHT
C
PANEL
L
JACK
J10 PINS 7 & 8
A
B
PERSONALITY BOARD
PERSONALITY BOARD
SOFT SERVE
SOFT SERVE
JUMPER INSTALLED W/SWITCH - SELF SERVE
APPLICATION ONLY. LOCKS OUT TOUCH
PANEL. NEW SWITCH ACTS AS THE ON/OFF
ABILITY TO ACTIVATE THE TOUCH PANEL.
0-6 AMP BEATER MOTOR AMPERAGE RANGE NO
0-12 AMP BEATER MOTOR AMPERAGE RANGE YES
RED
RED/BLK
YEL
BLK
YEL
BLK
2 4
HOPPER
BARREL
BLU/WHT
95
96
BEATER MOTOR OVERLOAD SWITCH
W5 RESERVED (DO NOT USE) NO
W6
W7
JUMPER INSTALLED - REDUCED MIX LOW
SENSITIVITY.
JUMPER INSTALLED - REDUCED MIX OUT
SENSITIVITY.
BLU
WHT BLK
BLK
BLK COMPRESSOR
HIGH PRESSURE
LIMIT SWITCH
BLK
BLK BLK
W4 RESERVED (DO NOT USE) NO
W3
JUMPER INSTALLED - ACTIVATES SYRUP
HEATERS
RED
A B
123456789
J14
10
J10
12345678
J1
J13
A
J11
J12
INTFC PCB A.
WITH SOFT SERVE
PERSONALITY PCB A.
J9
J8
J7
1234567
3 1
5
BLKBLK
BLK
BLK
COMPRESSOR CONTACTOR COIL
BLK
SOFT SERVE
COMPRESSOR
W1 RESERVED (DO NOT USE) NO
W2
BOARD
JUMPER INSTALLED - FORCE BRUSH CLEAN
STATUS.
SV CABLE
CABLE
RIBBON
J2
J3
GND
BLK
+5V
CLR
J20
2
1
J19
RED/BLK
B
J5
1234
BLK BLK
J18
0 1
WHT
J6
L2
BLK
123456L17
FUSE 15A
BLK
WHT/ORN
RED
WHT
WHT
L1
BEATER MOTOR
STARTER
GRY/WHT
T2
L2L1 T1
M
T3
L3
COMPRESSOR
CONTACTOR
DBGEN
RTCK
INTERFACE
LEFT
RESERVED (DO NOT USE)
RESERVED (DO NOT USE)
BEATER MOTOR LINE MUST
PASS TWICE THRU THE
SENSOR CORE.
BLK
CABLE
OPTIONAL
RIGHT SYRUP HEATER
SEE FIG. 2
BEATER MOTOR STARTER COIL
SOFT SERVE
BEATER MOTOR
BLK
BLK
T1
M
BARREL LIQUID
SOLENOID
BLK
BLK
JP4
JP5
JP6
JP7
RESERVED (DO NOT USE)
RESERVED (DO NOT USE)
RESERVED (DO NOT USE)
JUMPER INSTALLED DISABLES RESET.
BLK
BLK
WHT
BLK
ORN
WHT
BLK
T2
T3
WHT
GRN/YEL
JP3
WHT
BLK WHT
GRN/YEL WHT/ORN
BLK BLK
BEATER MOTOR
STARTER
BLK
BLK
BLK
BLK
WHT
WHT
GRN/YEL
BLK
L2
BLK
L3
GRN/YEL
PINS 1 AND 2
GRN/YEL
BLK
WHT
BLK
BLK
WHT
GRN/YEL
BLK
BLK
JP2
PINS 3 AND 4
WARM FOR A PERIOD OF TIME.
RESERVED (DO NOT USE)
DOMESTIC CONFIGURATION - JUMPER
INSTALLED. HOPPER TEMPERATURE NOT
DISPLAYED ON SCREEN/HEAT SYMBOL KEYS
ONLY ACTIVE WHEN A LOCKOUT CONDITION
HAS OCCURRED/STANDBY KEYS DISABLED.
INTERNATIONAL CONFIGURATION - NO JUMPER
INSTALLED. HOPPER TEMPERATURES
DISPLAYED ON SCREEN/MANUAL HEAT CYCLE
START BY SELECTING HEAT SYMBOL/STANDBY
KEYS FUNCTIONAL.
RESERVED (DO NOT USE)
BLK
WHT
BEATER
INTERLOCK
RELAY
1
9
5 4
WHT/ORN
12
BLU
8
13
14
BLK
BLK
JP1
UVC4 BOARD FUNCTION
PINS 1 AND 2
JUMPER INSTALLED - BARREL AND HOPPER
TEMPERATURES ARE CHECKED DURING
AUTO/STANDBY. UNIT IS LOCKED OUT IF
EITHER BARREL OR HOPPER IS TOO WARM FOR
A PERIOD OF TIME. LOCKOUT OCCURS WHEN
BARREL OR HOPPER IS ABOVE 45F(7C) FOR
MORE THAN ONE HOUR OR ABOVE 41F(5C) FOR
MORE THAN FOUR HOURS.
NO JUMPER INSTALLED - NO LOCKOUT DURING
AUTO/STANDBY IF BARREL OR HOPPER IS TOO
BLK
2. RED WIRE ON RIBBON CABLES MUST BE
CONNECTED TO PIN 1 AT EACH END.
NOTE:
1. STATIC ELECTRICITY MAY CAUSE
DAMAGE TO SOLID STATE COMPONENTS.
ELIMINATE STATIC ELECTRICITY BY
TOUCHING GROUNDED UNIT BEFORE
HANDLING SOLID STATE COMPONENTS.
FUNCTION
FUNCTION
C713
INSTALLED
INITIALLY
JUMPER
NO
YES
NO
NO
NO
NO
INSTALLED
INITIALLY
JUMPER
NO*
NO
NO
NO
NO
NO
NO
NO
NO
NO
NO
INSTALLED
INITIALLY
YES
JUMPER
059899-58
12/9/13
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