Taylor C712 User Manual

OPERATOR'S MANUAL
Model C712
Soft Serve Freezer
Original Operating Instructions
062179-M
2/03/05 (Original Publication)
Updated 8/27/14
Taylor Distributor: Address: Phone: Fax: E-mail: Service: Parts: Date of Installation:
Information found on the data label:
Model Number: Serial Number: Electrical Specs: Voltage Cycle
Phase Maximum Fuse Size: A Minimum Wire Ampacity: A
E 2005 Carrier Commercial Refrigeration, Inc.
062179-M Any unauthorized reproduction, disclosure, or distribution of copies by any person of any portion of this work may be a violation of Copyright Law of the United States of America and other countries, could result in the awarding of Statutory Damages of up to $250,000 (17 USC 504) for infringement, and may result in further civil and criminal penalties. All rights reserved.
Taylor Company
a division of Carrier Commercial Refrigeration, Inc. 750 N. Blackhawk Blvd. Rockton, IL 61072
Table of Contents
Section 1 To th e Installer 1............................................
Installer Safety 1........................................................
Site Preparation 1.......................................................
Air Cooled Units 1.......................................................
Water Connections (Water Cooled Units Only) 2............................
Electrical Connections 2.................................................
Beater Rotation 3.......................................................
Refrigerant 3...........................................................
Section 2 To the Operator 4...........................................
Section 3 Safety 5....................................................
Section 4 Operator Parts Id entification 7...............................
Model C712 7..........................................................
Model C712 Door and Beater Assembly 9..................................
X57029-XX Pump A. - Mix Simplified 10....................................
Accessories 11..........................................................
Brushes 12..............................................................
Section 5 Important: To the Operator 13.................................
Symbol Definitions 14....................................................
Operating Screen Descriptions 15..........................................
Manager's Menu 16......................................................
Section 6 Operating Procedures 21.....................................
Freezing Cylinder Assembly 21............................................
Mix Pump Assembly 26...................................................
Sanitizing 28............................................................
Priming 30..............................................................
Manual Brush Cleaning 30................................................
Draining Product From T he Freezing Cylinder 30............................
Rinsing 31..............................................................
Hopper Cleaning 31......................................................
Table of Contents Model C712
Table of Contents - Page 2
Disassembly 32..........................................................
Brush Cleaning 33.......................................................
Section 7 Important: Operator Checklist 34..............................
During Cleaning and Sanitizing 34.........................................
Troubleshooting Bacterial Count 34........................................
Regular Maintenance Checks 34...........................................
Winter Storage 35........................................................
Section 8 Troubleshooting Guide 36....................................
Section 9 Parts Replacement Schedule 39...............................
Section 10 Limited Warranty on Equipment 40............................
Section 11 Limited Warranty on Parts 42.................................
Wiring Diagrams 45......................................................
Note: Continuing research results in stead y improvements; therefore, information in this manual is subject to change without notice.
Note: Only instructions originating from the factory or its authorized translation representative(s) are considered to be the original set of in structions.
E 2005 Carrier Commercial Refrigeration, Inc. (Original Publication)
Updated August, 2014 062179-M
Any unauthorized reproduction, disclosure, or distribution of copies by any person of any portion of this work may be a violation of Copyright Law of the United States of America and other countries, could result in the awarding of Statutory Damages of up to $250,000 (17 USC 504) for infringement, and may result in further civil and criminal penalties. All rights reserved.
Taylor Company
a division of Carrier Commercial Refrigeration, Inc. 750 N. Blackhawk Blvd. Rockton, IL 61072
Table of Contents Model C712
Section 1 To the Installer
The following information has been included in the manual as safety and regulatory guidelines. For complete installation instructions, please see the Installation Checklist.
Installer Safety
In all areas of the world, equipment should be installed in accordance with existing local codes. Please contact your local authorities if you have any questions.
Care should be taken to ensure that all basic safety practices are followed during the installation and servicing activities related to the installation and service of Taylor equipment.
S Only authorized Taylor service personnel
should perform installation and repairs on the equipment.
S Authorized service personnel should consult
OSHA Standard 29CFRI910.147 or the applicable code of the local area for the industry standards on lockout/tagout procedures before beginning any installation or repairs.
S Authorized service personnel must ensure
that the proper PPE is available and worn when required during installation and service.
S Authorized service personnel must remove
all metal jewelry, rings, and watches before working on electrical equipment.
The main power supply(s) to the freezer must be disconnected prior to performing any repairs. Failure to follow this instruction may result in personal injury or death from electrical shock or hazardous moving parts as well as poor performance or damage to the equipment.
Note:Allrepairsmustbeperformedbyan authorized Taylor Service Technician.
cause severe injuries.
Site Preparation
Review the area the unit is to be installed in before uncrating the unit making sure that all possible hazards the user or equipment may come into have been addressed.
Air Cooled Units
The Model C712 air cooled unit requires a minimum of 3” (76 mm) of clearance on all sides. Install the deflector provided to prevent recirculation of warm air. This will allow for adequate air flow across the condenser. Failure to allow adequate clearance can reduce the refrigeration capacity of the freezer and possibly cause permanent damage to the compressor.
For Indoor Use Only: This unit is designed to operate indoors, under normal ambient temperatures of 70_-75_F(21_-24_C). The freezer has successfully performed in high ambient temperatures of 104_(40_C) at reduced capacities.
where a water jet or hose can be used. NEVER use a water jet or hose to rinse or clean the unit. Failure to follow this instruction may result in electrocution.
to avoid the hazard of tipping. Extreme care should be taken in moving this equipment for any reason. Two or more persons are required to safely move this unit. Failure to comply may result in personal injury or equipment damage.
Uncrate the unit and inspect it for damage. Report any damage to your Taylor Distributor.
This piece of equipment is made in the USA and has USA sizes of hardware. All metric conversions are approximate and vary in size.
This unit has many sharp edges that can
This unit must NOT beinstalledinanarea
This unit must be installed on a level surface
131121
Model C712 To the Installer
1
Water Connections
(Water Cooled Units Only)
An adequate cold water supply must be provided with a hand shut-off valve. On the underside of the base pan or on the right side, two 3/8” I.P.S. water connections for inlet and outlet are provided for easy hook-up. 1/2” inside diameter water lines should be connected to the machine. (Flexible lines are recommended, if local codes permit.) Depending on local water conditions, it may be advisable to install a water strainer to prevent foreign substances from clogging the automatic water valve. There will be only one water “in” and one water “out” connection. DO NOT install a hand shut-off valve on the water “out” line! Water should always flow in this order: first, through the automatic water valve; second, through the condenser; and third, through the outlet fitting to an opentrapdrain.
A back flow prevention device is required on the incoming water connection side.
Please refer to the applicable National, State, and local codes for determining the proper configuration.
Electrical Connections
CAUTION: THIS EQUIPMENT MUST BE PROPERLY GROUNDED! FAILURE TO DO SO CAN RESULT IN SEVERE PERSONAL INJURY FROM ELECTRICAL SHOCK!
DO NOT operate this freezer with larger fuses than specified on the unit data label. Failure to follow this instruction may result in electrocution or damage to the machine.
This unit is provided with an equipotential grounding lug that is to be properly attached to the rear of the frame by the authorized installer. The installation location is marked by the equipotential bonding symbol (5021 of IEC 60417-1) on both the removable panel and the equipments frame.
Stationary appliances which are not equipped with a power cord and a plug or another device to disconnect the appliance from the power source must have an all-pole disconnecting device with a contact gap of at least 3 mm installed in the external installation.
In the United States, this equipment is intended to be installed in accordance with the National Electrical Code (NEC), ANSI/NFPA 70-1987. The purpose of the NEC code is the practical safeguarding of persons and property from hazards arising from the use of electricity. This code contains provisions considered necessary for safety. In all other areas of the world, equipment should be installed in accordance with the existing local codes. Please contact your local authorities.
FOLLOW YOUR LOCAL ELECTRICAL CODES!
Each unit requires one power supply for each data label on the unit. Check the data label on the freezer for branch circuit overcurrent protection or fuse, circuit ampacity, and other electrical specifications. Refer to the wiring diagram provided inside the electrical box, for proper power connections.
130304
Appliances that are permanently connected to fixed wiring and for which leakage currents may exceed 10 mA, particularly when disconnected or not used for long periods, or during initial installation, shall have protective devices such as a GFI, to protect against the leakage of current, installed by the authorized personnel to the local codes.
Supply cords used with this unit shall be oil-resistant, sheathed flexible cable not lighter than ordinary polychloroprene or other equivalent synthetic elastomer-sheathed cord (Code designation 60245 IEC 57) installed with the proper cord anchorage to relieve conductors from strain, including twisting, at the terminals and protect the insulation of the conductors from abrasion.
If the supply cord is damaged, it must be replaced by the manufacturer, its service agent, or similarly qualified person, in order to avoid a hazard.
2
Model C712To the Installer
Beater Rotation
Beater rotation must be clockwise as viewed
looking into the freezing cylinder. Note: The following procedures should be performed
by a trained service technician. To correct the rotation on a three-phase unit,
interchange any two incoming power supply lines at freezer main terminal block only.
To correct rotation on a single-phase unit, change the leads inside the beater motor. (Follow the diagram printed on the motor.)
Electrical connections are made directly to the terminal block provided in the splice box.
Use only R404A refrigerant that conforms to the AHRI standard 700 specification. The use of any other refrigerant may expose users and operators to unexpected safety hazards.
Refrigerant liquid sprayed onto the skin may cause serious damage to tissue. Keep eyes and skin protected. If refrigerant burns should occur, flush immediately with cold water. If burns are severe, apply ice packs and contact a physician immediately.
Refrigerant
In consideration of our environment, Taylor proudly uses only earth friendly HFC refrigerants. The HFC refrigerant used in this unit is R404A. This refrigerant is generally considered non-toxic and non-flammable, with an Ozone Depleting Potential (ODP) of zero (0). However, any gas under pressure is potentially hazardous and must be handled with caution.
NEVER fill any refrigerant cylinder completely with liquid. Filling the cylinder to approximately 80% will allow for normal expansion.
Taylor reminds technicians to be cautious of government laws regarding refrigerant recovery, recycling, and reclaiming systems. If you have any questions regarding these laws, please contact the factory Service Department.
WARNING: R404A refrigerant used in conjunction with polyolester oils is extremely moisture absorbent. When opening a refrigeration system, the maximum time the system is open must not exceed 15 minutes. Cap all open tubing to prevent humid air or water from being absorbed by the oil.
130923
Model C712 To the Installer
3
Section 2 To the Operator
Your freezer has been carefully engineered and manufactured to give you dependable operation.
This unit, when properly operated and cared for, will produce a consistent quality product. Like all mechanical products, it will require cleaning and maintenance. A minimum amount of care and attention is necessary if the operating procedures outlined in this manual are followed closely.
This Operator's Manual should be read before operating or performing any maintenance on your equipment.
Your Taylor freezer will NOT eventually compensate for and correct any errors during the set-up or filling operations. Thus, the initial assembly and priming procedures are of extreme importance. It is strongly recommended that personnel responsible for the equipment's operation, both assembly and disassembly, go through these procedures together in order to be properly trained and to make sure that no confusion exists.
In the event you should require technical assistance, please contact your local authorized Taylor Distributor.
Note: Your Taylor warranty is valid only if the parts are authorized Taylor parts, purchased from the local authorized Taylor Distributor, and only if all required service work is provided by an authorized Taylor service technician. Taylor reserves the right to deny warranty claims on units or parts if non-Taylor approved parts or incorrect refrigerant were installed in the unit, system modifications were performed beyond factory recommendations, or it is determined that the failure was caused by abuse, misuse, neglect, or failure to follow all operating instructions. For full details of your Taylor Warranty, please see the Limited Warranty section in this manual.
Note: Constant research results in steady improvements; therefore, information in this manual is subject to change without notice.
If the crossed out wheeled bin symbol is affixed to this product, it signifies that this product is compliant with the EU Directive as well as other
similar legislation in effect after August 13, 2005. Therefore, it must be collected separately after its use is completed, and cannot be disposed as unsorted municipal waste.
The user is responsible for returning the product to the appropriate collection facility, as specified by your local code.
For additional information regarding applicable local laws, please contact the municipal facility and/or local distributor.
Compressor Warranty Disclaimer
The refrigeration compressor(s) on this unit are warranted for the term stated in the Limited Warranty section in this manual. However, due to the Montreal Protocol and the U.S. Clean Air Act Amendments of 1990, many new refrigerants are being tested and developed, thus seeking their way into the service industry. Some of these new refrigerants are being advertised as drop-in replacements for numerous applications. It should be noted that in the event of ordinary service to this unit's refrigeration system, only the refrigerant
specified on the affixed data label should be used. The unauthorized use of alternate refrigerants
will void your Taylor compressor warranty. It is the unit owner's responsibility to make this fact known to any technician he employs.
It should also be noted that Taylor does not warrant the refrigerant used in its equipment. For example, if the refrigerant is lost during the course of ordinary service to this machine, Taylor has no obligation to either supply or provide its replacement either at billable or unbillable terms. Taylor does have the obligation to recommend a suitable replacement if the original refrigerant is banned, obsoleted, or no longer available during the five year warranty of the compressor.
Taylor will continue to monitor the industry and test new alternates as they are being developed. Should a new alternate prove, through our testing, that it would be accepted as a drop-in replacement, then the above disclaimer would become null and void. To find out the current status of an alternate refrigerant as it relates to your compressor warranty, call the local Taylor Distributor or the Taylor Factory. Be prepared to provide the Model/Serial Number of the unit in question.
131121
4
Model C712To the Operator
Section 3 Safety
We at Taylor are concerned about the safety of the operator when he or she comes in contact with the freezer and its parts. Taylor has gone to extreme efforts to design and manufacture built-in safety features to protect both you and the service technician. As an example, warning labels have been attached to the freezer to further point out safety precautions to the operator.
To Operate Safely:
IMPORTANT - Failure to adhere to the following safety precautions may result in severe personal injury or death. Failure to comply with these warnings may damage the machine and its components. Component damage will result in part replacement expense and service repair expense.
DO NOT operate the freezer without
reading this Operator Manual. Failure to follow this instruction may result in equipment damage, poor freezer performance, health hazards, or personal injury.
This appliance is to be used only by trained personnel. It is not intended for use by children or people with reduced physical, sensory, or mental capabilities, or lack of experience and knowledge, unless given supervision or instruction concerning the use of the appliance by a person responsible for their safety. Children should be supervised to ensure that they do not play with the appliance.
This unit is provided with an equipotential grounding lug that is to be properly attached to the rear of the frame by the authorized installer. The installation location is marked by the equipotential bonding symbol (5021 of IEC 60417-1) on both the removable panel and the equipments frame.
S DO NOT operate the freezer unless it is
properly grounded.
S DO NOT operate the freezer with larger
fuses than specified on the freezer data label.
S All repairs must be performed by an
authorized Taylor service technician. The main power supplies to the machine must be disconnected prior to performing any repairs.
S For Cord Connected Units: Only Taylor
authorized service technicians or licensed electricians may install a plug or replacement cord on this unit.
S Stationary appliances which are not
equipped with a power cord and a plug or another device to disconnect the appliance from the power source must have an all-pole disconnecting device with a contact gap of at least 3 mm installed in the external installation.
S Appliances that are permanently connected
to fixed wiring and for which leakage currents may exceed 10 mA, particularly when disconnected or not used for long periods, or during initial installation, shall have protective devices such as a GFI, to protect against the leakage of current, installed by the authorized personnel to the local codes.
S Supply cords used with this unit shall be
oil-resistant, sheathed flexible cable not lighter than ordinary polychloroprene or other equivalent synthetic elastomer­sheathed cord (Code designation 60245 IEC
57) installed with the proper cord anchorage to relieve conductors from strain, including twisting, at the terminals and protect the insulation of the conductors from abrasion.
If the supply cord is damaged, it must be replaced by the manufacturer, its service agent, or similarly qualified person, in order to avoid a hazard.
Failure to follow these instructions may result in electrocution. Contact your local authorized Taylor Distributor for service.
130304
Model C712 Safety
5
DO NOT use a water jet to clean or rinse
the freezer. Failure to follow these instructions may result in serious electrical shock.
This freezer must be placed on a level surface. Failure to comply may result in personal injury or equipment damage.
S DO NOT allow untrained personnel to
operate this machine.
S DO NOT operate the freezer unless all
service panels and access doors are restrained with screws.
S DO NOT remove any internal operating
parts (examples: freezer door, beater, scraper blades, etc.) unless all control switches are in the OFF position.
Failure to follow these instructions may result in severe personal injury to fingers or hands from hazardous moving parts.
This unit has many sharp edges that can
cause severe injuries.
S DO NOT put objects or fingers in the door
spout. This may contaminate the product and cause severe personal injury from blade contact.
S USE EXTREME CAUTION when removing
the beater asssembly. The scraper blades are very sharp.
S CAUTION-SHARP EDGES: Two people are
required to handle the cup/cone dispenser. Protective gloves must be worn and the mounting holes must NOT be used to lift or hold the dispenser. Failure to follow this instruction can result in personal injury to fingers or equipment damage.
Cleaning and sanitizing schedules are governed by your state or local regulatory agencies and must be followed accordingly. Please refer to the cleaning section of this manual for the proper procedure to clean this unit.
This machine is designed to maintain product temperature under 41°F (5°C). Any product being added to this machine must be below 41°F (5°C). Failure to follow this instruction may result in health hazards and poor freezer performance.
DO NOT obstruct air intake and discharge openings:
A minimum of 3” (76 mm) air space is required on all sides. Install the deflector provided to prevent recirculation of warm air. Failure to follow this instruction may cause poor freezer performance and damage to the machine.
For Indoor Use Only: This unit is designed to operate indoors, under normal ambient temperatures of 70_ -75_F(21_ -24_C). The freezer has successfully performed in high ambient temperatures of 104_(40_C) at reduced capacities.
DO NOT run the machine without product. Failure to follow this instruction can result in damage to the machine.
Access to the service area of the unit is restricted to persons having knowledge and practical experience with the appliance, in particular as far as safety and hygiene are concerned.
130304
NOISE LEVEL: Airborne noise emission does not exceed 78 dB(A) when measured at a distance of
1.0 meter from the surface of the machine and at a height of 1.6 meters from the floor.
6
Model C712Safety
Section 4 Operator Parts Identification
Model C712
Figure 1
130703
Model C712 Operator Parts Identification
7
C712 Exploded View Parts Identification
ITEM DESCRIPTION PART NO.
1 COVER-HOPPER *BLACK* 053809-1 2 PUMP A.-MIX SIMPLIFIED SEE PG. 10 3 PANEL-REAR 064258-SER 4 PAN-DRIP 7.875 059737 5 PANEL-SIDE*RIGHT 059907 6 PAN-DRIP 12.5 059736 7 PANEL A.-FRONT-MIDDLE X63879 8 PANEL A.-FRONT-UPPER X59836 9 STUD-NOSE CONE 055987
10 FILTER-AIR-POLY-FLO 052779-11
11 PANEL A.-FILTER-LOUVERED X59928
12 CASTER-4" SWV 3/4-10 STM 044106
ITEM DESCRIPTION PART NO.
13 SCREW-1/4-20X 3/8 RHM 011694 14 PANEL-CORNER-FRNT-R 063087 15 DEFLECTOR-BLOWER 047912 16 CASTER-4" SWV 3/4-10 STM
W/BRAKE
17 PANEL A.-FRONT LOWER X59854-SER 18 SHIELD-SPLASH-WIRE-19-3/4L 033813 19 TRAY-DRIP-19-5/8 L X 4-7/8 033812 20 PAN-DRIP 19-1/2 LONG 035034 21 PANEL-CORNER-FRNT-L 063088 22 PANEL-SIDE-LEFT 059906
046437
130703
8
Model C712Operator Parts Identification
Model C712 Door and Beater Assembly
Figure 2
ITEM DESCRIPTION PART NO.
1 HANDLE A.-DRAW-WELDED X56421-1 2 PLUG-PRIME TWIN 059936 3 NUT-STUD-BLACK 3.250 LONG 058765 4 NUT-STUD-BLACK 2.563 LONG 058764 5 DOOR A.-3SPT*LG BAFFLE X59921-SER 6 PIN-HANDLE-TWIN 059894 7 GASKET-DOOR HT 4"-DOUBLE 048926 8 O-RING-7/8 OD X .103 W 014402 9 VALVE A.-DRAW X59843
10 VALVE A.-DRAW CENTER X62218
11 SEAL-DRAW VALVE 034698
Model C712 Operator Parts Identification
ITEM DESCRIPTION PART NO.
12 KIT A.-BEATER-FRONT
SHOES-BRNG
13 BEATER A.-3.4QT-1 PIN X46231 14 BLADE-SCRAPER-PLASTIC 046235 15 CLIP-SCRAPER BLADE 7.00 046236 16 SHAFT-BEATER 032564 17 SEAL-DRIVE SHAFT 032560 18 O-RING-1/4 OD X .070W 50 015872 19 SCREW-ADJUSTMENT-5/16-24 056332 20 O-RING-.500 OD X .070W 024278
9
X50350
130703
X57029-XX Pump A. - Mix Simplified
ITEM DESCRIPTION PART NO.
1-7 PUMP ASSEMBLY - MIX
SIMPLIFIED SOFT SERVE
1 CYLINDER-PUMP-HOPPER-
SOFT SERVE 2 PIN-RETAINING X55450 3 PISTON 053526 4 O-RING 2-1/8” OD - RED 020051 5 CAP-VALVE 056874-14* 6 GASKET - SIMPLIFIED PUMP
VALVE 7 ADAPTOR - MIX INLET 054825 8 O-RING - 11/16 OD - RED 016132
X57029-14*
057943
053527
Figure 3
ITEM DESCRIPTION PART NO.
9 PIN - COTTER 044731 10 SHAFT A.-DRIVE-MIX PUMP X41947 10a CRANK-DRIVE 039235 10b SHAFT-DRIVE 041948 10c O-RING - DRIVE SHAFT 048632 10d O-RING 1-3/4 008904 11 TUBE A.-FEED-LEFT X59808 12 TUBE A.-FEED-RIGHT X59809 13
CLIP-RETAINER-MIX PUMP
14 RING-CHECK-FEED TUBE 056524 15 SLEEVE A.-MIX PUMP *HT X44761
*NOTE: THE STANDARD PUMP IS X57029-14. OVERRUN CAN BE CHANGED HIGHER OR LOWER BY SUBSTITUTING THE VALVE BODY CAP. THE HIGHER THE (-) THE HIGHER THE OVERRUN. YOUR UNIT INCLUDES 2 OPTIONAL CAPS, 056874-12 AND 056874-16.
044641
140312
10
Model C712Operator Parts Identification
Accessories
ITEM DESCRIPTION PART NO.
1 PAIL-10 QT. 013163 2 TOOL-O-RING REMOVAL 048260-WHT 3 TOOL-MIX PUMP SHAFT
REMOVAL
057167
Figure 4
ITEM DESCRIPTION PART NO.
4 LUBRICANT-TAYLOR 4 OZ. 047518 *5 SANITIZER-STERA SHEEN SEE NOTE ** KIT A.-TUNE-UP C712 X49463-81
*Note: A sample container of sanitizer is sent with the unit. For reorders,orderStera Sheen part no. 055492 (100 packs) or Kay-5 part no. 041082 (125 packs).
**NotShown
140804
Model C712 Operator Parts Identification
11
Brushes
ITEM DESCRIPTION PART NO.
1 BLACK BRISTLE BRUSH 013071 2 DOUBLE END BRUSH 013072 3 WHITE BRISTLE BRUSH
(1” x 2”)
4 BRUSH SET (3) 050103
121022
013073
Figure 5
12
ITEM DESCRIPTION PART NO.
5 WHITE BRISTLE BRUSH
(3” x 7”) 6 BRUSH-END-DOOR-SPOUT 039719 7 BRUSH-PUMP SPOUT 054068
023316
Model C712Operator Parts Identification
Section 5 Important: To the Operator
Figure 6
ITEM DESCRIPTION
1 POWER SWITCH 2 FLUORESCENT DISPLAY 3 KEYPADS 4 MIX OUT INDICATOR 5 STANDBY KEY 6 MIX LOW INDICATOR
Model C712 Important: To the Operator
ITEM DESCRIPTION
7 SELECT KEY 8 SERVICE MENU KEY
9 BRUSH CLEAN COUNTER 10 ARROW KEYS 11 SYRUP TOPPING HEATER KEY
130220
13
Symbol Definitions
=MIXPUMP
To better communicate in the International arena, symbols have replaced words on many of our operator switches, function, and fault indicators. Your Taylor equipment is designed with these International symbols.
The following chart identifies the symbol definitions.
= SELECT
=ON
=OFF
= UP ARROW
= DOWN ARROW
=AUTO
= STANDBY
Power Switch
When placed in the ON position, the power switch allows control panel operation.
Fluorescent Display
The fluorescent display is located on the front control panel. During normal operation the display is blank. The display is used to show menu options and notifies the operator if a fault is detected. On International models, the display will indicate the temperature of the mix in the hopper.
Indicator Lights
MIX LOW - When the MIX LOW symbol is
illuminated, the mix hopper has a low supply of mix and should be refilled as soon as possible.
MIX OUT - When the MIX OUT illuminated, the mix hopper has been almost completely exhausted and has an insufficient supply of mix to operate the freezer. At this time, the AUTO mode is locked out and the freezer will be placed in the STANDBY mode. To initiate the refrigeration system, add mix to the mix hopper and touch the
AUTO symbol begin operation.
. The freezer will automatically
symbol is
110204
= WASH
=MIXLOW
= MIX OUT
= MENU DISPLAY
Standby Symbol
During long “No Sale” periods, the unit can be placed into the Standby mode. This maintains product temperatures below 40°F (4.4°C) in both the hopper and the freezing cylinder, and helps prevent overbeating and product breakdown.
When STANDBY is selected, the STANDBY symbol
illuminates, indicating the Standby feature has
been activated. To resume normal operation, press the AUTO
symbol the freezing cylinder will be at serving viscosity.
14
. When the unit cycles off, the product in
Model C712Important: To the Operator
Reset Mechanism
The reset buttons are located in the back panel of the machine. It protects the beater motor from an overload condition. Should an overload occur, the reset mechanism will trip. To properly reset the freezer place the power switch in the OFF position. Press the reset button firmly. Turn the power switch
to the ON position. Touch the WASH symbol observe the freezer's performance.
and
WARNING: Do not use metal objects to
press the reset button. Failure to comply may
result in severe personal injury or death.
If the beater motor is turning properly, touch the WASH symbol AUTO symbol
freezer shuts down again, contact your authorized service technician.
to cancel the cycle. Touch the to resume normal operation. If the
Air/Mix Pump Reset Mechanism
This reset button protects the pump from an overload condition. Should an overload occur, the reset mechanism will trip. To reset the pump, press the reset button firmly.
WARNING: Do not use metal objects to
press the reset button. Failure to comply may
result in severe personal injury or death.
Figure 7
Operating Screen Descriptions
The fluorescent display located in the center of the control panel is normally blank during the daily operation of the machine. The display is activated when the SEL symbol or the Manager's Menu is selected. The display screen will also alert the operator of specific faults detected by the control.
Power Up
When the machine is powered the control system will initialize to perform a system check. The screen will display “INITIALIZING”. There will be four types of data the system will check: LANGUAGE, SYSTEM DATA, CONFIG DATA, and LOCKOUT DATA.
During the INITIALIZING... LANGUAGE screen, the alarm will be on. If the system detects corrupt data during INITIALIZING, the following display will alert the operator that the control settings may have been changed (See Figure 8.)
Adjustable Draw Handle
NVRAM FAULT
This unit features an adjustable draw handle to provide the best portion control, giving a better, consistent quality to your product and controlling costs. The draw handle should be adjusted to provide a flow rate of 5 to 7-1/2 oz. (142 to 213 g.) of product by weight per 10 seconds. To INCREASE the flow rate, tighten the screw. To DECREASE the flow rate, loosen the screw. (See Figure 7.)
Model C712 Important: To the Operator
See “NVRAM FAULT” for instructions if the above message appears on the screen.
15
RESET TO DEFAULTS
PRESS SEL KEY
Figure 8
081205
Once the system has initialized, the SAFETY TIMEOUT screen will display and the alarm will be on. (See Figure 9.)
SAFETY TIMEOUT
ANY KEY ABORTS
Figure 9
The SAFETY TIMEOUT screen will be displayed with the alarm on, for 60 seconds or until any control symbol is selected.
After the safety timeout has been completed and the power switch is OFF, the following screen is displayed. (See Figure 10.)
POWER SWITCH OFF
-=-=-=-=-=­UNIT CLEANED
Brush Clean Counter
The Brush Clean Counter (item 9 on page 13) will display the number of hours since the freezer was last brush cleaned. After hour 99, it will change to a letter and a number (example: A0, A1. . B0, B1, etc.)
Manager's Menu
The Manager's Menu is used to enter the operator function displays. To access the Menu, touch the
center of the CONE symbol The arrow symbols, the SEL symbol and the CONE
symbol
will be lit when the ACCESS CODE
screen is displayed. (See Figure 12.)
on the control panel.
Figure 10
Power Switch ON
When the power switch is placed in the ON position, the control panel touch keys become operative. The fluorescent display will be either blank or indicate that the unit has been cleaned. (See Figure 11.)
UNIT CLEANED
Figure 11
Figure 12
In the Menu program, the arrow symbols and the SEL symbol will function as menu keys.
UP ARROW - increases the value above the cursor and is used to scroll upward in text displays.
DOWN ARROW - decreases the value above the cursor and is used to scroll downward in text displays.
SEL - advances the cursor position to the right and is used to select menu options.
Note: The machine will continue operation in the mode it was in when the Menu was selected. However, the control keys will not be illuminated and are non-functional when the Manager's Menu is displayed.
050722
16
Model C712Important: To the Operator
Entering Access Code
Menu Options
With the ACCESS CODE screen on the display use the SEL symbol to set the first code number in the cursor position. When the correct number is selected, touch the SEL symbol to move the cursor to the next number position. (See Figure 13.)
ENTER ACCESS CODE
83 0 9 __
Figure 13
Continue to enter the proper access code numbers (8309) until all four numbers are displayed, then touch the SEL symbol. The Manager's menu list will display on the screen provided the correct access code is entered.
If an incorrect number is entered for the access code, the display will exit the Menu program when the SEL symbol is selected. (See Figure 14.)
Touch the ARROW symbols to move up or down through the Menu. Select a Menu option by touching the SEL symbol. Exit the Menu program by selecting
EXIT FROM MENU or touch the CONE symbol The following menu options are listed in the
Manager's Menu.
.
EXIT FROM MENU
RESET DRAW COUNTER
SET CLOCK
AUTO START TIME
STANDBY MODE
MIX LEVEL AUDIBLE
F AULT DESCRIPTION
FAULT HIS TORY
SYSTEM INFORMATION
Selecting “EXIT FROM MENU” will exit the Manager's Menu and the return the control panel symbols to normal operation.
The SERVING COUNTER screen is used to check or reset the number of servings dispensed from the machine. The SERVING COUNTER will automatically reset to zero when the machine is brush cleaned. (See Figure 15.)
SERVINGS COUNTER
> Next
Figure 14
Model C712 Important: To the Operator
17
00
Figure 15
050722
Reset the SERVING COUNTER by selecting the SEL symbol to advance to the next screen. Select the UP arrow symbol to move the arrow (>) to YES and select the SEL symbol. The servings counter will reset to zero and exit back to the Manager's Menu. (See Figure 16.)
RESET DRAW COUNTER
YES
>NO
Change the time by touching the UP arrow with the cursor under the hour position. Move the cursor to the minutes by touching the SEL symbol. Once the correct minutes are entered, touch the SEL symbol to advance the cursor to the month. (See Figure 19.)
SET CLOCK 12
:01 7/15/2004
>Exit
Figure 19
Figure 16
The SET CLOCK option allows the Manager to adjust the control clock date and time. The date and time may only be changed after the freezer has been manually cleaned but before it has been placed in the AUTO or STANDBY mode. The following message will be displayed if the SET CLOCK option is selected when the machine is not in a brush clean state. (See Figure 17.)
SET CLOCK 12:01 7/15/2004
NO CHANGES ALLOWED
Press Any Key
Figure 17
To change the date or time, select the SET CLOCK option in the menu. Touch the UP arrow symbol to advance the arrow from Exit to Change, then touch the SEL symbol to select the Change option. (See Figure 18.)
Enter the correct month, day, and year. Then touch the SEL symbol to advance to the DAYLIGHT SAVING TIME screen. (See Figure 20.)
DAYLIGHT SAVING TIME
ENABLED
> Enable
Disable
Figure 20
The Daylight Saving feature when enabled, will automatically adjust the control clock for daylight saving time. To Disable the Daylight Saving Time feature, select the UP arrow to move the arrow to Disable. Then touch the SEL symbol to save the new setting.
The AUTO START TIME option allows the Manager to set the time of day at which the machine automatically enters the AUTO mode from the STANDBY mode. The machine must be in the STANDBY mode in order to AUTO start at the programmable time. The AUTO START TIME can also be Disabled and require starting the AUTO mode manually. (See Figure 21.)
SET CLOCK 12:01 7/15/2004
Change
>Exit
Figure 18
18
AUTO START TIME
DISABLED
Enable
> Disable
Figure 21
Model C712Important: To the Operator
Enable the AUTO START TIME by selecting the UP arrow symbol to move the arrow up to Enable. Touch the SEL symbol to advance to the next screen. (See Figure 22.)
AUTO START TIME
00:00
>Exit
Change
Figure 22
Program the AUTO START TIME by selecting the UP arrow symbol to move the arrow to Change. Touch the SEL symbol to advance to the next screen. (See Figure 23.)
AUTO START TIME
:00
00
Figure 23
Use the arrow symbols to program the AUTO START TIME by increasing or decreasing the hour setting above the cursor. Touch the SEL symbol to advance the cursor and program the minutes setting. Select the SEL symbol to return to the previous screen with the new time setting displayed. Select the SEL symbol to exit the screen and return to the Menu.
The STANDBY option is used to manually place either side of the machine in the Standby mode during long, no draw periods. Select the STANDBY screen from the Menu. Touch the SEL symbol to activate Standby.
Discontinue Standby operation by exiting the Manager's Menu and select the AUTO mode. (See Figure 24.)
The MIX LEVEL AUDIBLE option when enabled will alert the operator with an audible tone when there is mix low or mix out condition. The following screen is displayed upon selecting this option. (See Figure 25.)
MIX LEVEL AUDIBLE
> Enable
Disable
Figure 25
Disable the audible tone feature by selecting the UP arrow symbol to move the arrow to Disable. Select the SEL symbol to save the new setting and return to the Menu. The control panel icons for Mix Low and Mix Out will light as the mix level drops in the hopper but the audible tone will be disabled.
The FAULT DESCRIPTION display will indicate if there is a fault with the freezer. When no faults are detected the following screen will be displayed. (See Figure 26.)
FAULT DESCRIPTION NO FAULT FOUND
Figure 26
Touch the SEL symbol to display the next fault found or return to the Menu if no other faults exist. Touching the SEL symbol any time faults are displayed will clear the faults if corrected, upon returning to the Menu screen.
STANDBY MODE
> EXIT
Figure 24
Model C712 Important: To the Operator
19
Listed below are the variable messages which will appear, along with an explanation for the corrective action.
HPR>45F (7C) AFTER 1 HR - The mix temperature in the hopper was above 45_F(7_C) more than one hour.
NO FAULT FOUND - There was no fault found in the freezer. Nothing will appear on the screen after this variable message appears.
BEATER OVERLOAD - Place the power switch in the OFF position. Wait 5 minutes for the machine to cool. Press the beater reset button firmly. Place the power switch in the ON position and restart in AUTO.
HPCO COMPRESSOR - Place the power switch in the OFF position. Wait 5 minutes for the machine to cool. Place the power switch in the ON position and restart in AUTO.
HOPPER THERMISTOR BAD - Place the power switch in the OFF position. Call service technician.
BARREL THERMISTOR BAD - Place the power switch in the OFF position. Call service technician.
The FAULT HISTORY screen displays a history of the faults. (See Figure 27.)
FAULT HISTORY 07/27/04 12:58 < HPR THERM FAIL > EXIT
Figure 27
BRL>45F (7C) AFTER 1 HR - The mix temperature in the freezing cylinder was above 45_F(7_C) more than one hour.
HPR>59F (15C) - The mix temperature in the hopper exceeded 59_F(15_C).
BRL>59F (15C) - The mix temperature in the freezing cylinder exceeded 59_F(15_C).
Note: Refer to your local health codes regarding temperature recommendations for procedures to follow if these fault screens appear.
The SYSTEM INFORMATION is displayed on three separate screens. The first screen contains the control and software version installed in the machine. (See Figure 28.)
SOFTWARE VERSION C712 CONTROL UVC3 VERSION 1.04 > Next
Figure 28
Touch the SEL symbol to advance to the next system information screen containing the software language version. (See Figure 29.)
Use the arrow symbols to advance forward or backward to view each screen. Listed below are the variable messages that may appear.
Faults Occurring While in AUTO Mode
HPR>41F (5C) AFTER 4 HR - The mix temperature in the hopper was above 41_F(5_C) more than four hours.
BRL>41F (5C) AFTER 4 HR - The mix temperature in the freezing cylinder was above 41_F(5_C) more than four hours.
HPR>41F (5C) AFTER PF - The mix temperature in the hopper was above 41_F(5_C) more than four hours following a power failure.
BRL>41F (5C) AFTER PF - The mix temperature in the freezing cylinder was above 41_F(5_C) more than four hours following a power failure.
070322
Language V1.11 r 00 English 515
> Next
Figure 29
Touch the SEL symbol to advance to the third system information screen containing the model bill of material and machine serial number. Touching the SEL symbol again will return to the Menu list. (See Figure 30.)
B.O.M. C71233C000 S/N K0000000
> Next
Figure 30
20
Model C712Important: To the Operator
Section 6 Operating Procedures
The C712 machine stores mix in a hopper. It has two 3.4 quart (3.2 liter) capacity freezing cylinders with a three spout door.
We begin our instructions at the point where we enter the store in the morning and find the parts disassembled and laid out to air dry from the previous night's cleaning.
These opening procedures will show you how to assemble these parts into the freezer, sanitize them, and prime the freezer with fresh mix in preparation to serve your first portion.
If you are disassembling the machine for the first time or need information to get to this starting point in our instructions, turn to page 32, “Disassembly”, and start there.
Freezing Cylinder Assembly
Step 4
Apply an even coat of lubricant to the shaft. DO NOT lubricate the hex end. (See Figure 31.)
Figure 31
Note: To ensure the mix does not leak out of the back of the freezing cylinder, the middle section of the boot seal should be convex or extend out from the seal. If the middle section of the boot seal is concave or extending into the middle of the seal, turn the seal inside out.
Note: When lubricating parts, use an approved food grade lubricant (example: Taylor Lube).
MAKE SURE THE POWER SWITCH IS IN
THE “OFF” POSITION! Failure to follow this
instruction may result in severe personal injury from hazardous moving parts.
Step 1
Before installing the beater drive shaft, lubricate the groove on the beater drive shaft.
Step 2
Slide the beater drive shaft boot seal over the small end of the beater drive shaft and engage into the groove on the shaft.
Step 3
Heavily lubricate the inside portion of the boot seal and also lubricate the flat end of the boot seal that comes in contact with the rear shell bearing.
Step 5
Insert the beater drive shaft through the rear shell bearing in the freezing cylinder and engage the hex end firmly into the drive coupling. (See Figure 32.)
Figure 32
USE EXTREME CAUTION when handling the beater assembly. The scraper blades are very sharp and may cause injury.
Model C712 Operating Procedures
21
Step 6
Before installing the beater assembly, check the scraper blades for any nicks or signs of wear. If any nicks are present, or if the blades are worn, replace both blades.
If the blades are in good condition, install the scraper blade clips over the scraper blades. Place the rear scraper blade over the rear holding pin on the beater. (See Figure 33.)
Step 8
Install the beater shoes. (See Figure 35.)
Figure 35
Step 9
Slide the beater assembly the rest of the way into the freezing cylinder.
Figure 33
Note: Scraper blades should be replaced every 3 months.
Note: The hole on the scraper blade must fit securely over the pin to prevent costly damage.
Step 7
Holding the rear blade on the beater, slide it into the freezing cylinder halfway. Install the front scraper blade over the front holding pin. (See Figure 34.)
Figure 34
Make sure the beater assembly is in position over the drive shaft by turning the beater slightly until the beater is properly seated. When in position, the beater will not protrude beyond the front of the freezing cylinder. (See Figure 36.)
Figure 36
Repeat these steps for the other side of the machine.
22
Model C712Operating Procedures
Step 10
To assemble the freezer door, place the door gaskets into the grooves on the back of the freezer door.
Figure 37
Slide the front bearings over the baffle rods. The flanged edges should be against the door. DO NOT
lubricate the gaskets or front bearings.
Slide the two o-rings into the grooves on each prime plug. Apply an even coat of Taylor Lube to the o-rings and shafts.
Step 11
Insert the prime plugs into the holes in the top of the freezer door, and push down.
Figure 39
Step 12
To install the freezer door, insert the baffle rods through the beaters in the freezing cylinders.
Figure 40
With the door seated on the freezer studs, install the handscrews. Use the long handscrews on the top and the short handscrews on the bottom. Tighten them equally in a criss-cross pattern to insure the
Figure 38
Model C712 Operating Procedures
door is snug.
23
Step 13
Slide the three o-rings into the grooves of each standard draw valve. Slide the H-ring and o-ring into the grooves of the center draw valve. Lubricate the H-ring and o-rings.
Step 15
Insert the draw valves from the bottom until the slot in each draw valve comes into view.
Figure 43
Figure 41
Step 14
Lubricate the inside of the freezer door spouts, top and bottom.
Figure 42
Step 16
Position each draw handle with the adjustment screw facing down. Slide the fork of each draw handle into the slot of each draw valve, starting from the right.
Figure 44
24
Model C712Operating Procedures
Step 17
Slide the pivot pin through the draw handles as the handles are inserted into the draw valves.
Figure 45
Step 18
Snap the design caps over the bottom of the door spouts.
Note: This freezer features three adjustable draw handles to provide portion control, giving a better consistent quality to your product and controlling costs. The draw handle should be adjusted to provide a flow rate of 5 to 7-1/2 oz. (142 g. to 213 g.) of product by weight per 10 seconds.
To INCREASE the flow rate, tighten the screw. To DECREASE the flow rate, loosen the screw.
Figure 46
Figure 47
Step 19
Slide the two rear drip pans into the holes in the back panel. Slide the two drip pans into the holes in the side panels. (See Figure 48.)
Figure 48
081205
Model C712 Operating Procedures
25
Step 20
Install the front drip tray and splash shield under the door spouts. (See Figure 49.)
Step 3
Apply a thin layer of lubricant to the inside of the pump cylinder at the retaining pin hole end. (See Figure 51.)
Figure 49
Mix Pump Assembly
Step 1
Inspect the rubber pump parts. O-rings and gasket must be in 100% good condition for the pump and entire machine to operate properly. The o-rings and gasket cannot properly serve their intended function if nicks, cuts, or holes in the material are present.
Replace any defective parts immediately and discard the old.
Step 2
Assemble the piston. Slide the red o-ring into the groove of the piston. DO NOT lubricate the o-ring. (See Figure 50.)
Figure 51
Step 4
Insert the piston into the retaining pin hole end of the pump cylinder. (See Figure 52.)
Figure 52
Step 5
Assemble the valve cap. Slide the o-ring into the groove of the valve cap. DO NOT lubricate the o-ring. (See Figure 53.)
Figure 50
26
Figure 53
Model C712Operating Procedures
Step 6
Slide the pump valve gasket into the holes on the cap. DO NOT lubricate the gasket. (See Figure 54.)
Figure 54
Step 7
Insert the valve body cap into the hole in the mix inlet adapter. (See Figure 55.)
The adapter must be positioned into the notch located at the end of the pump cylinder.
Step 9
Secure the pump parts in position by sliding the retaining pin through the cross holes located at one end of the pump cylinder. (See Figure 57.)
Figure 55
Step 8
Insert the mix inlet assembly into the pump cylinder. (See Figure 56.)
Figure 57
Note: The head of the retaining pin should be located at the top of the pump when installed.
Step 10
Assemble the feed tube assembly. Slide the check ring into the groove of the feed tube. (See Figure 58.)
Figure 56
Model C712 Operating Procedures
27
Figure 58
121022
Step 11
Install one red o-ring on each end of the mix feed tube, and thoroughly lubricate. (See Figure 59.)
Figure 59
Step 12
Lay the pump assembly, pump clip, cotter pin, and mix feed tube in the bottom of the mix hopper for sanitizing.
Step 14
Install the hex end of the drive shaft into the drive hub at the rear wall of the mix hopper. (See Figure 61.)
Figure 61
Note: For ease in installing the pump, position the ball crank of the drive shaft in the 3 o'clock position.
Repeat these steps for the other side of the machine.
Sanitizing
Step 13
Slide the large black o-ring and the two smaller black o-rings into the grooves on the drive shaft. Thoroughly lubricate the o-rings and shaft. DO NOT lubricate the hex end of the shaft. (See Figure 60.)
Figure 60
Step 1
Prepare a pail of approved 100 PPM sanitizing solu­tion (examples: 2-1/2 gal. [9.5 liters] of Kay-5R or 2 gal. [7.6 liters] of Stera-SheenR). USE WARM WATER AND FOLLOW THE MANUFACTURER'S SPECIFICATIONS.
Step 2
Pour sanitizing solution over all the parts in the bottom of the mix hopper and allow it to flow into the freezing cylinder. (See Figure 62.)
Figure 62
080908
28
Model C712Operating Procedures
Note: You have just sanitized the mix hopper and
parts; therefore, be sure your hands are clean and sanitized before going on in these instructions.
Step 3
While the solution is flowing into the freezing cylinder, take particular care to brush-clean the mix level sensing probe, the mix hopper, the mix inlet hole, the air/mix pump, the pump clip, the mix feed tube, and the cotter pin.
Step 4
Install the pump assembly at the rear of the mix hopper. To position the pump on the drive hub, align the drive hole in the piston with the drive crank of the drive shaft. Secure the pump in place by slipping the pump clip over the collar of the pump, making sure the clip fits into the grooves in the collar. (See Figure 63.)
Figure 64
Step 6
Prepare another pail of approved 100 PPM sanitiz­ing solution (examples: 2-1/2 gal. [9.5 liters] of Kay-5R or 2 gal. [7.6 liters] of Stera-SheenR). USE WARM WATER AND FOLLOW THE MANU­FACTURER'S SPECIFICATIONS.
Figure 63
Step 5
Install the pump end of the mix feed
tube and secure with the cotter pin. Failure to
follow this instruction could result in sanitizer spraying on the operator. (See Figure 64.)
Step 7
Pour the sanitizing solution into the mix hopper.
Step 8
Brush the exposed sides of the hopper.
Step 9
Place the power switch in the ON position.
Step 10
Touch the WASH symbol
. This will cause the sanitizing solution in the freezing cylinder to be agitated. Wait at least 5 minutes before proceeding with these instructions.
121022
Model C712 Operating Procedures
29
Step 11
With an empty pail beneath the door spouts, raise the prime plug and touch the PUMP symbol
Step 12
When a steady stream of sanitizing solution is flowing from the prime plug opening in the bottom of the freezer door, open the draw valve. Momentarily open the center draw valve to sanitize the center door spout. Draw off the remaining sanitizing solution.
.
Note: The brush clean counter will start at this time. Step 6
Fill the hopper with fresh mix and place the mix hopper cover in position.
Repeat these steps for the other side of the machine.
Manual Brush Cleaning
Step 13
Once the sanitizer stops flowing from the door spout, touch the WASH and PUMP symbols
and close the draw valve.
Repeat these steps for the other side of the machine.
Note: Be sure your hands are clean and sanitized before going on in these instructions.
Priming
Note: Use only FRESH MIX when priming the freezer.
Step 1
Place an empty pail beneath the door spouts. With the prime plug in the UP position, pour 2-1/2 gallons (9.5 liters) of FRESH mix into the mix hopper and allow it to flow into the freezing cylinder.
Step 2
Open the draw valve to remove all sanitizing solution. When only fresh mix is flowing, close the draw valve.
Step 3
Once a steady stream of mix starts to flow from the prime plug opening in the bottom of the freezer door, push the prime plug down.
Step 4
When mix stops bubbling down into the freezing cylinder, remove the cotter pin from the outlet fitting of the mix pump. Insert the outlet end of the mix feed tube into the mix inlet hole in the mix hopper. Place the inlet end of the mix feed tube into the outlet fitting of the mix pump. Secure with cotter pin.
Step 5
Select the AUTO symbol
.
This Procedure Must Be Completed Every Day
ALWAYS FOLLOW LOCAL HEALTH CODES.
To disassemble the Model C712, the following items will be needed:
S Two cleaning and sanitizing pails S Sanitizer/Cleaner S Necessary brushes (provided with freezer) S Single service towels
Draining Product From The Freezing Cylinder
Step 1
With a pail beneath the door spouts, open the draw valve. Touch the WASH and PUMP symbols
IMPORTANT! DO NOT allow the pump to keep running when the draw valve is closed. Excessive pressure will build up causing product to spurt out when the draw valve is opened.
Drain the product from the freezing cylinder and the mix hopper.
Step 2
When the flow of product stops, touch the WASH and PUMP symbols
and PUMP modes. Close the draw valve and push the prime plug down.
Step 3
Remove the cotter pin, mix feed tube, pump clip and the assembled air/mix pump.
Repeat these steps for the other side of the machine.
, cancelling the WASH
.
140804
30
Model C712Operating Procedures
Rinsing
Step 1
Pour two gallons (7.6 liters) of cool, clean water into the mix hopper. With the white hopper brush, scrub the mix hopper and the mix level sensing probe. Using the double ended brush, brush clean the mix inlet hole. (See Figure 65.)
Figure 65
Step 3
When a steady stream of rinse water is flowing from the prime plug opening in the bottom of the freezer door, open the draw valve. Drain all the rinse water from the door spout. Close the draw valve and push the prime plug down.
Step 4
Touch the WASH symbol, mode.
Step 5
Repeat this procedure using clean, warm water, until the water being discharged is clear.
Repeat these steps for the other side of the machine.
cancelling the Wash
Note: Do not brush clean the mix inlet hole while the machine is in the WASH mode.
Step 2
With a pail beneath the door spouts, raise the prime plug and touch the WASH symbol
(See Figure 66.)
Figure 66
.
Hopper Cleaning
Step 1
Prepare a pail of approved 100 PPM cleaning solu­tion (examples: 2-1/2 gal. [9.5 liters] of Kay-5R or 2 gal. [7.6 liters] of Stera-SheenR). USE WARM WATER AND FOLLOW THE MANUFACTURER'S SPECIFICATIONS.
Step 2
With the prime plug pushed down, pour the cleaning solution into the hopper. Allow the solution to flow into the freezing cylinder.
Step 3
Using the white hopper brush, clean the mix hopper and the mix level sensing probes. Using the double ended brush, clean the mix inlet hole. (Note: Do not brush clean the mix inlet hole while the machine is in the Wash mode.)
140804
Model C712 Operating Procedures
31
Step 4
Touch the WASH symbol cleaning solution in the freezing cylinder to come in contact with all areas of the freezing cylinder. Wait at least 5 minutes before proceeding with these instructions. (See Figure 67.)
Step 5
Place an empty pail beneath the door spouts.
Step 6
Raise the prime plug.
. This will cause the
Figure 67
Disassembly
MAKE SURE THE POWER SWITCH IS IN
THE “OFF” POSITION! Failure to follow this
instruction may result in severe personal injury from hazardous moving parts.
Step 1
Remove the handscrews, freezer door, beater and scraper blades, and drive shaft with drive shaft seal from the freezing cylinder.
Step 2
Remove the scraper blade clips from the scraper blades.
Step 3
Remove the drive shaft seal from each drive shaft.
Step 4
From each pump cylinder, remove the retaining pin, mix inlet adaptor, valve cap, pump gasket, and the piston. Remove the o-ring from the piston and valve cap.
Step 5
Remove the freezer door gaskets, front bearings, pivot pin, draw handles, draw valves, prime plugs, and design caps. Remove the o-rings from the draw valves.
Step 7
When a steady stream of cleaning solution is flowing from the prime plug opening in the bottom of the freezer door, open the draw valve. Draw off all the solution.
Step 8
Once the cleaning solution stops flowing from the door spout, close the draw valve and the prime plug.
Step 9
Touch the WASH symbol mode.
Repeat these steps on the other side of the machine.
, cancelling the Wash
Step 6
Remove the pump drive shafts from the drive hubs in the rear wall of the mix hoppers. (See Figure 68.)
Figure 68
32
Model C712Operating Procedures
Step 7
Remove the two small o-rings and one large o-ring from each pump drive shaft.
Step 8
Remove the front drip tray and splash shield.
Step 9
Remove all drip pans. Take them to the sink for cleaning. (See Figure 69.)
Step 3
Return to the freezer with a small amount of cleaning solution. Using the black brush, clean the rear shell bearing at the back of each freezing cylinder. (See Figure 70.)
Figure 70
Figure 69
Note: If the drip pans are filled with an excessive amount of mix, it is an indication that the drive shaft seal(s), or o-ring(s) should be replaced or properly lubricated.
Brush Cleaning
Step 1
Prepare a sink with an approved 100 PPM cleaning/ sanitizing solution (examples: Kay-5® or Stera­Sheen®). USE WARM WATER AND FOLLOW THE MANUFACTURER'S SPECIFICATIONS. Make sure all brushes provided with the freezer are available for brush cleaning.
Step 2
Thoroughly brush clean all disassembled parts in the cleaning solution, making sure all lubricant and mix film is removed. Be sure to brush all surfaces and holes, especially the holes in the pump components and the draw valve holes in the freezer door.
Step 4
Using the black brush, clean the drive hub opening in the rear wall of each mix hopper. (See Figure 71.)
Figure 71
Step 5
Wipe all exterior surfaces of the freezer with a clean, sanitized towel.
Rinse all parts with clean, warm water. Place the parts on a clean, dry surface to air dry overnight.
Model C712 Operating Procedures
Note: The brush clean counter will reset to zero at
this time.
080908
33
Section 7 Important: Operator Checklist
During Cleaning and Sanitizing
ALWAYS FOLLOW LOCAL HEALTH CODES.
Cleaning and sanitizing schedules are governed by federal, state, or local regulatory agencies, and must be followed accordingly. If the unit has a “Standby mode”, it must not be used in lieu of proper cleaning and sanitizing procedures and frequencies set forth by the ruling health authority. The following check points should be stressed during the cleaning and sanitizing operations.
CLEANING AND SANITIZING MUST BE
PERFORMED DAILY.
Troubleshooting Bacterial Count
j 1. Thoroughly clean and sanitize the machine
regularly, including complete disassembly and brush cleaning.
j 2. Use all brushes supplied for thorough
cleaning. The brushes are specially designed to reach all mix passageways.
j 3. Use the white bristle brush to clean the mix
inlet hole which extends from the mix hopper down to the rear of the freezing cylinder.
j 4. Use the black bristle brush to thoroughly
clean the rear shell bearing located at the rear of the freezing cylinder and the drive hub opening in the rear wall of the mix hopper. Be sure there is a generous amount of cleaning solution on the brush.
j 5. Properly prepare the cleaning and sanitizing
solutions. Read and follow the label directions carefully. Too strong of a solution may damage the parts and too weak of a solution will not do an adequate job of cleaning or sanitizing.
j 6. The temperature of mix in the mix hopper and
walk-in cooler should be below 40_F(4.4_C).
j 7. Discard remaining mix from the freezer during
“Cleaning Procedures”.
Regular Maintenance Checks
j 1. Replace scraper blades that are nicked or
damaged. Before installing the beater assembly, be certain that scraper blades are properly attached to the helix.
j 2. Check the rear shell bearing for signs of wear
(excessive mix leakage in rear drip pan) and be certain it is properly cleaned.
j 3. Using a screwdriver and cloth towel, keep the
rear shell bearing and the female hex drive socket clean and free of lubricant and mix deposits.
j 4. Dispose of o-rings and seals if they are worn,
torn, or fit too loosely, and replace with new ones.
j 5. Follow all lubricating procedures as outlined in
“Assembly”.
j 6. If your machine is air cooled, check the
condensers for accumulation of dirt and lint. Dirty condensers will reduce the efficiency and capacity of the machine. Condensers should be cleaned monthly with a soft brush. Never use screwdrivers or other metal probes to clean between the fins. Note: For machines equipped with an air filter, it will be necessary to vacuum clean the filters on a monthly schedule.
Caution: Always disconnect
electrical power prior to cleaning the condenser. Failure to follow this instruction
may result in electrocution.
j 7. If your machine is water cooled, check the
water lines for kinks or leaks. Kinks can occur when the machine is moved back and forth for cleaning or maintenance purposes. Deteriorated or cracked water lines should be replaced only by an authorized Taylor distributor.
080107
34
Model C712Important: Operator Checklist
Winter Storage
If the place of business is to be closed during the winter months, it is important to protect the freezer by following certain precautions, particularly if the building is subject to freezing conditions.
Disconnect the freezer from the main power source to prevent possible electrical damage.
On water cooled freezers, disconnect the water supply. Relieve pressure on the spring in the water valve. Use air pressure on the outlet side to blow out any water remaining in the condenser. This is extremely important. Failure to follow this procedure may cause severe and costly damage to the refrigeration system.
Your local Taylor Distributor can perform this winter storage service for you.
Wrap detachable parts of the freezer such as beater, blades, drive shaft, and freezer door, and place them in a protected dry place. Rubber trim parts and gaskets can be protected by wrapping them with moisture-proof paper. All parts should be thoroughly cleaned of dried mix or lubrication which attract mice and other vermin.
It is recommended that an authorized service technician perform winter storage draining, to insure all water has been removed. This will guard against freezing and rupturing of the components.
080226
Model C712 Important: Operator Checklist
35
Section 8 Troubleshooting Guide
PROBLEM PROBABLE CAUSE REMEDY PAGE
REF.
1. No product is being dispensed.
a. Low on mix. The MIX
OUT light is on.
b. The power switch is in the
OFF position.
c. Machine not in AUTO
mode.
d. Beater motor is out on
reset. The BEATER OVERLOAD message displayed.
e. The pump motor is not
running in the AUTO mode.
f. Freeze-up in mix inlet
hole.
g. The mix pump ball crank
is broken.
h. Feed tube or check ring
not properly installed.
a. Add mix to the mix
hopper. Return to AUTO mode.
b. Place the power switch to
ON and select AUTO.
c. Select AUTO and allow
machine to cycle off before drawing product.
d. Turn the machine off.
Press the reset button. Restart the machine in AUTO.
e. Push the pump reset
button. Check pump motor is operating when the draw valve is raised.
f. Call an authorized service
technician.
g. Call an authorized service
technician.
h. Make sure feed tube and
rubber check ring are properly installed.
30
29
30
---
15
---
---
27, 30
i. Butterfat buildup in the
pump.
2. The product is too soft. a. Draw rate is set too fast. a. Adjust draw rate of 5 to 7
36
i. Carefully remove the mix
pump, clean and reinstall.
1/2 oz. (142 g. to 213 g.) of product by weight in 10 seconds.
32
25
Model C712Important: Operator Checklist
PROBLEM PROBABLE CAUSE REMEDY PAGE
REF.
3. The product is too thick. a. Freezing cylinder not
primed correctly.
b. Air/mix pump incorrectly
assembled.
c. The viscosity control is set
too cold.
d. Freeze-up in mix inlet
hole.
4. The mix in the hopper is too warm.
a. Hopper cover is not in
position.
b. The hopper temperature is
out of adjustment.
5. The mix in the hopper is too cold.
6. Mix Low and Mix Out probes are not
a. The hopper temperature is
out of adjustment.
a. Milkstone build-up in the
hopper.
functioning.
7. Product is collecting on top of the freezer door.
a. The top o-ring on draw
valve is improperly lubricated or worn.
a. Drain the freezing cylinder
and reprime the machine.
b. Follow assembly
procedures carefully.
c. Call an authorized service
technician.
d. Call an authorized service
technician.
a. Clean and sanitize hopper
cover and place in position.
b. Call an authorized service
technician.
a. Call an authorized service
technician.
a. Clean hoppers thoroughly.
a. Lubricate properly or
replace the o-ring.
30
26
---
---
30
---
---
33
24
8. Excessive mix leakage from the bottom of door spout.
9. Excessive mix leakage into the long drip pan.
a. Bottom o-ring on draw
valve is improperly
a. Lubricate properly or
replace the o-ring.
lubricated or worn.
a. The seal on drive shaft is
improperly lubricated or
a. Lubricate properly or
replace the seal.
worn.
b. The seal is installed
b. Install correctly. inside-out on the drive shaft.
c. Inadequate lubrication of
c. Lubricate properly. the drive shaft.
d. The drive shaft and beater
assembly work forward.
d. Call an authorized service
technician.
e. Worn rear shell bearing. e. Call an authorized service
technician.
f. Gear box out of alignment. f. Call an authorized service
technician.
24
21
21
21
---
---
---
Model C712 Important: Operator Checklist
37
PROBLEM PROBABLE CAUSE REMEDY PAGE
REF.
10. The drive shaft is stuck in the drive coupling.
11. The freezing cylinder walls are scored.
12. The product makes a popping sound when drawn.
a. Mix and lubricant collected
in drive coupling.
b. Rounded corners of drive
shaft, drive coupling, or
a. Brush clean the rear shell
bearing area regularly.
b. Call an authorized service
technician.
both.
c. Gear box is out of
alignment.
a. Missing or worn front
bearing and beater shoes.
b. Broken freezer door baffle
c. Call an authorized service
technician.
a. Install or replace the front
bearing and beater shoes.
b. Replace freezer door.
rod. c. Broken beater pins. c. Replace beater assembly. d. Beater assembly is bent. d. Replace beater assembly. e. Gear box is out of
alignment.
e. Call an authorized service
technician.
a. Draw rate is set too fast. a. Adjust draw rate of 5 to 7
1/2 oz. (142 g. to 213 g.) of product by weight in 10 seconds.
33
---
---
22, 23
23
22 22
---
25
13. No control panel functions with power switch ON.
b. Pump assembled
incorrectly.
b. Assemble and lubricate
according to instructions in this manual.
c. Freezing cylinder not
primed correctly.
c. Drain the freezing cylinder
and reprime the machine.
a. Machine is unplugged. a. Plug into wall receptacle. b. Circuit breaker OFF or
blown fuse.
b. Turn the breaker ON or
replace the fuse.
26
30
---
---
38
Model C712Important: Operator Checklist
Section 9 Parts Replacement Schedule
PART DESCRIPTION EVERY 3 MONTHS EVERY 6 MONTHS ANNUALLY
Scraper Blade X Drive Shaft Seal X Freezer Door Gasket X Front Bearing X Front Beater Shoes X Draw Valve O-Ring X Mix Feed Tube O-Ring X Pump O-Ring X Prime Plug O-Ring X
Pump Valve Gasket X Mix Feed Tube Check Ring X Pump Drive Shaft O-Ring X White Bristle Brush, 3” x 7” Inspect & Replace
if Necessary
White Bristle Brush, 3” x 1/2” Inspect & Replace
if Necessary
Black Bristle Brush, 1” x 2” Inspect & Replace
if Necessary
Double-Ended Brush Inspect & Replace
if Necessary
Brush Set (3) Inspect & Replace
if Necessary
Minimum
Minimum
Minimum
Minimum
Minimum
Model C712 Parts Replacement Schedule
39
Section 10 Limited Warranty on Equipment
TAYLOR COMPANY LIMITED WARRANTY ON FREEZERS
Taylor Company, a division of Carrier Commercial Refrigeration, Inc. (“Taylor”) is pleased to provide this limited warranty on new Taylor-branded freezer equipment available from Taylor to the market generally (the “Product”) to the original purchaser only.
LIMITED WARRANTY
Taylor warrants the Product against failure due to defect in materials or workmanship under normal use and service as follows. All warranty periods begin on the date of original Product installation. If a part fails due to defect during the applicable warranty period, Taylor, through an authorized Taylor distributor or service agency, will provide a new or re-manufactured part, at Taylor’s option, to replace the failed defective part at no charge for the part. Except as otherwise stated herein, these are Taylor’s exclusive obligations under this limited warranty for a Product failure. This limited warranty is subject to all provisions, conditions, limitations and exclusions listed below and on the reverse (if any) of this document.
Product Soft Serve Frozen Yogurt Shakes Smoothies Frozen Beverage Batch Desserts
1. If the date of original installation of the Product cannot be verified, then the limited warranty period begins ninety (90) days from the date of Product manufacture (as indicated by the Product serial number). Proof of purchase may be required at time of service.
2. This limited warranty is valid only if the Product is installed and all required service work on the Product is performed by an authorized Taylor distributor or service agency, and only if genuine, new Taylor parts are used.
3. Installation, use, care, and maintenance must be normal and in accordance with all instructions contained in the Taylor Operator’s Manual.
Insulated shell assembly Five (5) years Refrigeration compressor
(except service valve) Beater motors Two (2) years Beater drive gear Two (2) years Printed circuit boards and
Softech controls beginning with serial number H8024200
Parts not otherwise listed in this table or excluded below
LIMITED WARRANTY CONDITIONS
Part Limited Warranty Period
Five (5) years
Two (2) years
One (1) year
4. Defective parts must be returned to the authorized Taylor distributor or service agency for credit.
5. The use of any refrigerant other than that specified on the Product’s data label will void this limited warranty.
LIMITED WARRANTY EXCEPTIONS
This limited warranty does not
1. Labor or other costs incurred for diagnosing, repairing, removing, installing, shipping, servicing or handling of defective parts, replacement parts, or new Products.
2. Normal maintenance, cleaning and lubrication as outlined in the Taylor Operator’s Manual, including cleaning of condensers.
131121
cover:
40
Model C712Limited Warranty on Equipment
3. Replacement of wear items designated as Class “000” parts in the Taylor Operator’s Manual.
4. External hoses, electrical power supplies, and machine grounding.
5. Parts not supplied or designated by Taylor, or damages resulting from their use.
6. Return trips or waiting time required because a service technician is prevented from beginning warranty service work promptly upon arrival.
7. Failure, damage or repairs due to faulty installation, misapplication, abuse, no or improper servicing, unauthorized alteration or improper operation or use as indicated in the Taylor Operator’s Manual, including but not limited to the failure to use proper assembly and cleaning techniques, tools, or approved cleaning supplies.
8. Failure, damage or repairs due to theft, vandalism, wind, rain, flood, high water, water, lightning, earthquake or any other natural disaster, fire, corrosive environments, insect or rodent infestation, or other casualty, accident or condition beyond the reasonable control of Taylor; operation above or below the electrical or water supply specification of the Product; or components repaired or altered in any way so as, in the judgment of the Manufacturer, to adversely affect performance, or normal wear or deterioration.
9. Any Product purchased over the Internet.
10. Failure to start due to voltage conditions, blown fuses, open circuit breakers, or damages due to the inadequacy or interruption of electrical service.
11. Electricity or fuel costs, or increases in electricity or fuel costs from any reason whatsoever.
12. Damages resulting from the use of any refrigerant other than that specified on the Product’s data label will void this limited warranty.
13. Any cost to replace, refill or dispose of refrigerant, including the cost of refrigerant.
14. ANY SPECIAL, INDIRECT OR CONSEQUENTIAL PROPERTY OR COMMERCIAL DAMAGE OF ANY NATURE WHATSOEVER. Some jurisdictions do not allow the exclusion of incidental or consequential damages, so this limitation may not apply to you.
This limited warranty gives you specific legal rights, and you may also have other rights which vary from jurisdiction to jurisdiction.
LIMITATION OF WARRANTY
THIS LIMITED WARRANTY IS EXCLUSIVE AND IS IN LIEU OF ALL OTHER WARRANTIES, CONDITIONS AND/OR REMEDIES UNDER THE LAW, INCLUDING ANY IMPLIED WARRANTIES OR CONDITIONS OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE. THE ORIGINAL OWNER'S SOLE REMEDY WITH RESPECT TO ANY PRODUCTS SHALL BE REPAIR OR REPLACEMENT OF DEFECTIVE COMPONENTS UNDER THE TERMS OF THIS LIMITED WARRANTY. ALL RIGHTS TO CONSEQUENTIAL OR INCIDENTAL DAMAGES (INCLUDING CLAIMS FOR LOST SALES, LOST PROFITS, PRODUCT LOSS, PROPERTY DAMAGES OR SERVICE EXPENSES) ARE EXPRESSLY EXCLUDED. THE EXPRESS WARRANTIES MADE IN THIS LIMITED WARRANTY MAY NOT BE ALTERED, ENLARGED, OR CHANGED BY ANY DISTRIBUTOR, DEALER, OR OTHER PERSON, WHATSOEVER.
LEGAL REMEDIES
The owner must notify Taylor in writing, by certified or registered letter to the following address, of any defect or complaint with the Product, stating the defect or complaint and a specific request for repair, replacement, or other correction of the Product under warranty, mailed at least thirty (30) days before pursuing any legal rights or remedies.
Taylor Company
a division of Carrier Commercial Refrigeration, Inc.
750 N. Blackhawk Blvd.
Rockton, IL 61072, U.S.A.
Model C712 Limited Warranty on Equipment
41
Section 11 Limited Warranty on Parts
TAYLOR COMPANY LIMITED WARRANTY ON TAYLOR GENUINE PARTS
Taylor Company, a division of Carrier Commercial Refrigeration, Inc. (“Taylor”) is pleased to provide this limited warranty on new Taylor genuine replacement components and parts available from Taylor to the market generally (the “Parts”) to the original purchaser only.
LIMITED WARRANTY
Taylor warrants the Parts against failure due to defect in materials or workmanship under normal use and service as follows. All warranty periods begin on the date of original installation of the Part in the Taylor unit. If a Part fails due to defect during the applicable warranty period, Taylor, through an authorized Taylor distributor or service agency, will provide a new or re-manufactured Part, at Taylor’s option, to replace the failed defective Part at no charge for the Part. Except as otherwise stated herein, these are Taylor’s exclusive obligations under this limited warranty for a Part failure. This limited warranty is subject to all provisions, conditions, limitations and exclusions listed below and on the reverse (if any) of this document.
Part's Warranty Class Code or Part
Class 103 Parts¹ Three (3) months Class 212 Parts² Twelve (12) months Class 512 Parts Twelve (12) months Class 000 Parts No warranty Taylor Part #072454 (Motor-24VDC *C832/C842*) Four (4) years
LIMITED WARRANTY CONDITIONS
1. If the date of original installation of the Part cannot be otherwise verified, proof of purchase may be required at time of service.
2. This limited warranty is valid only if the Part is installed and all required service work in connection with the Part is performed by an authorized Taylor distributor or service agency.
3. The limited warranty applies only to Parts remaining in use by their original owner at their original installation location in the unit of original installation.
4. Installation, use, care, and maintenance must be normal and in accordance with all instructions contained in the Taylor Operator’s Manual.
5. Defective Parts must be returned to the authorized Taylor distributor or service agency for credit.
6. This warranty is not intended to shorten the length of any warranty coverage provided pursuant to a separate Taylor Limited Warranty on freezer or grill equipment.
Limited Warranty Period
7. The use of any refrigerant other than that specified for the unit in which the Part is installed will void this limited warranty.
1, 2
Except that Taylor Part #032129SER2 (Compressor-Air-230V SERV) and Taylor Part #075506SER1 (Compressor-Air-115V 60HZ) shall have a limited warranty period of twelve (12) months when used in Taylor freezer equipment and a limited warranty period of two (2) years when used in Taylor grill equipment.
131121
42
Model C712Limited Warranty on Parts
LIMITED WARRANTY EXCEPTIONS
This limited warranty does not
1. Labor or other costs incurred for diagnosing, repairing, removing, installing, shipping, servicing or handling of defective Parts, replacement Parts, or new Parts.
2. Normal maintenance, cleaning and lubrication as outlined in the Taylor Operator’s Manual, including cleaning of condensers or carbon and grease buildup.
3. Required service, whether cleaning or general repairs, to return the cooking surface assemblies, including the upper platen and lower plate, to an operational condition to achieve proper cooking or allow proper assembly of release sheets and clips as a result of grease build-up on the cooking surfaces, including but not limited to the platen and plate, sides of the shroud or top of the shroud.
4. Replacement of cooking surfaces, including the upper platen and lower plate, due to pitting or corrosion (or in the case of the upper platen, due to loss of plating) as a result of damage due to the impact of spatulas or other small wares used during the cooking process or as a result of the use of cleaners, cleaning materials or cleaning processes not approved for use by Taylor.
5. Replacement of wear items designated as Class “000” Parts in the Taylor Operator’s Manual, as well as any release sheets and clips for the Product’s upper platen assembly.
6. External hoses, electrical power supplies, and machine grounding.
7. Parts not supplied or designated by Taylor, or damages resulting from their use.
8. Return trips or waiting time required because a service technician is prevented from beginning warranty service work promptly upon arrival.
cover:
9. Failure, damage or repairs due to faulty installation, misapplication, abuse, no or improper servicing, unauthorized alteration or improper operation or use as indicated in the Taylor Operator’s Manual, including but not limited to the failure to use proper assembly and cleaning techniques, tools, or approved cleaning supplies.
10. Failure, damage or repairs due to theft, vandalism, wind, rain, flood, high water, water, lightning, earthquake or any other natural disaster, fire, corrosive environments, insect or rodent infestation, or other casualty, accident or condition beyond the reasonable control of Taylor; operation above or below the gas, electrical or water supply specification of the unit in which a part is installed; or Parts or the units in which they are installed repaired or altered in any way so as, in the judgment of Taylor, to adversely affect performance, or normal wear or deterioration.
11. Any Part purchased over the Internet.
12. Failure to start due to voltage conditions, blown fuses, open circuit breakers, or damages due to the inadequacy or interruption of electrical service.
13. Electricity, gas or other fuel costs, or increases in electricity or fuel costs from any reason whatsoever.
14. Damages resulting from the use of any refrigerant other than that specified for the unit in which the Part is installed will void this limited warranty.
15. Any cost to replace, refill or dispose of refrigerant, including the cost of refrigerant.
16. ANY SPECIAL, INDIRECT OR CONSEQUENTIAL PROPERTY OR COMMERCIAL DAMAGE OF ANY NATURE WHATSOEVER. Some jurisdictions do not allow the exclusion of incidental or consequential damages, so this limitation may not apply to you.
This limited warranty gives you specific legal rights, and you may also have other rights which vary from jurisdiction to jurisdiction.
Model C712 Limited Warranty on Parts
43
LIMITATION OF WARRANTY
THIS LIMITED WARRANTY IS EXCLUSIVE AND IS IN LIEU OF ALL OTHER WARRANTIES, CONDITIONS AND/OR REMEDIES UNDER THE LAW, INCLUDING ANY IMPLIED WARRANTIES OR CONDITIONS OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE. THE ORIGINAL OWNER'S SOLE REMEDY WITH RESPECT TO ANY PRODUCTS SHALL BE REPAIR OR REPLACEMENT OF DEFECTIVE PARTS UNDER THE TERMS OF THIS LIMITED WARRANTY. ALL RIGHTS TO CONSEQUENTIAL OR INCIDENTAL DAMAGES (INCLUDING CLAIMS FOR LOST SALES, LOST PROFITS, PRODUCT LOSS, PROPERTY DAMAGES OR SERVICE EXPENSES) ARE EXPRESSLY EXCLUDED. THE EXPRESS WARRANTIES MADE IN THIS LIMITED WARRANTY MAY NOT BE ALTERED, ENLARGED, OR CHANGED BY ANY DISTRIBUTOR, DEALER, OR OTHER PERSON, WHATSOEVER.
LEGAL REMEDIES
The owner must notify Taylor in writing, by certified or registered letter to the following address, of any defect or complaint with the Part, stating the defect or complaint and a specific request for repair, replacement, or other correction of the Part under warranty, mailed at least thirty (30) days before pursuing any legal rights or remedies.
Taylor Company
a division of Carrier Commercial Refrigeration, Inc.
750 N. Blackhawk Blvd.
Rockton, IL 61072, U.S.A.
44
Model C712Limited Warranty on Parts
MAIN WINDING
L1
L2
FIG. 1
BLK
BLK
BLK
10
13
12
14
WINDING PROTECTOR (INTERNAL)
COMPRESSOR WIRING (MODEL TL3G W/HST)
BLK
INTERFACE BOARD POWER TRANSFORMER
HOPPER GROUND
BLK
POWER SWITCH DPDT
BLU
BLU
11
GRN/YEL
ON
ON
BLU/WHT
START RELAY (047702-27)
OFF
BLK/WHT
OFF
ON
OFF
RED
WHT/RED
INTERNAL OVERLOAD WHITE(120 VOLTS)
TERMINAL BLOCK
WHT/ORN
ORN
WHT
BLK BLK
T SERVE
BLK
M
T2
BEATER MOTOR
WHT
MIX REF. SYSTEM
SEE FIG. 1
BRN WHT FAN
TERMINAL BLOCK
GRN/YEL
BLK
BLK
GRN/YEL
OR
STARTER
M
10 11
START CAP
LINE
START CAPACITOR
BLK
WHTWHT
WHT
BLK
WHT
WHT
BLK
WHT
L2
14
COMP
13
L1
BLK
EQUIPMENT
WHT
L2
BLACK(230 VOLTS)
WHITE
C
BLACK
RELAY
BROWN
2
5
BROWN
GROUND
4
1
BLACK
BLUE
BLEED RESISTOR
SCHEMATIC WIRING DIAGRAM - CSR
EXTERNAL
GROUND
L2L1
BLK
GRN/YEL
WHT
COM
BLU/WHT
24 VAC
WHT
BLU/WHT
BLU/WHT
BLK
WHT/ORN
WHITE
BEATER
MOTOR INTERLOCK N.O. SWITCH
CABLE
WHT
BLK
BLK
S
R
BLK
WHT
RUN CAPACITOR
052396-1
BLK/BLU
208
BLUE
BLK
BEATER
INTERLOCK
RELAY
9
12
13
BLACK
BLK/BLU
BLU
BLU
1 5
4 8
BLU
14
BLU
COMPRESSOR TERMINAL
C
START CAPACITOR (047703)
START WINDING
RED (+5v) BLK (GRD)
CLR (+5v)
SV CABLE
GRN/YEL
BLK
L2
LINEL1
BLK/BLU
EMI FILTER
LOAD
L1 L2
240V
NOT
BLK
CONNECTED
ORN
WHT
WHT
RED
16V
RED
BLU
BLU
RED
RED BLU
GRN/YEL
GRN/YEL
GRN/YEL
SV CABLE
ADDITIONAL DRAW SWITCH
FOR FLAVORBURST
BLK
C0M
DRAW
SWITCH
GRN (GRD)
J4
J16
J15
J12
UNIVERSAL CONTROL PCB A.
J17
BLK CLR
SV CABLE
ORN/WHT
NO
YEL
COM
NC
DRAW
SWITCH
BLK/WHT
C
L
NC
RED
NO
GRN/YEL
SV CABLE
PANEL
- 8 LEDS
USER
J1
- LCD SCREEN
INTERFACE
J2
- 9 KEYS
BOARD
J3
- BEEPER
RIBBON CABLE
CABLE
RIBBON CABLE
J9
J7
BLK
J2
RED
WHT
GRN
3
6
2
5
J13
1
4
J8
GRD
J1
1 2
J11J10
RIBBON CABLE RED BLU
SV CABLE
ORN/WHT
RED/BLK
PRP
MIX OUT
PROBE
PRP
MIX
YEL
BLK
LOW
PROBE
1 3
BARREL
HOPPER
--THERMISTOR PROBES-­BLK
BLK
BLK/WHT
JACK
OVERLOAD
BLK
BLK
BLK/BLU
+5V
RIBBON CABLE
RED BLU
RED
A
BLU
B
123456789
J14
10
J10
12345678
J11
SELF-SERVICE
YEL
BLK
ENABLE
ENABLE
DISABLE
PERSONALITY PCB A.
J9
(OPTIONAL)
5
BLK
BLK
BLK
BLK
COMPRESSOR HIGH PRESSURE LIMIT SWITCH
BLK
95
96
BLK BLK
BEATER MOTOR
SWITCH
BRN
BLK BLK
BRN
S
COVER
R
RUN
RELAY
CAP.
2
5
LINE
4
1
START CAP.
ABOVE ELECTRICAL DIAGRAM SHOWS WIRING NECESSARY TO HOOK UP A COMPRESSOR USING A START AND RUN CAPACITOR (CSR) WITH A RELAY.
WHT
OPTIONAL REAR
MIX LEVEL LIGHTS
2
1 3
4
A
6
A
5
A
A
7
8 10
9
IN
OUT
CABLE
CABLE
RIBBON
J2
J3
GRN
BLK
GND
CLR
J12
INTFC PCB A.
WITH SOFT SERVE
J8
1
234567
3
1
BLKBLK
GRY/WHT
T1
J13
J7
SOFT SERVE COMPRESSOR
SEE FIG. 2
BLK
J1
B
A
L2
BRN
COMPRESSOR CONTACTOR
COIL
BLK
M
+5V
1
23456
BRN
RED
J20
J6
2 1
J19
4
J5
123
J18
L1
7
WHT/ORN
ORN/WHT
T2 COMPRESSOR CONTACTOR
WATER COOLED
CABLE
BLK BLK
2 1
WHT
BLK
BLK
BARREL LIQUID
SOLENOID
BEATER MOTOR
L2L1
CONDENSER FAN
BLK
FUSE
STARTER
M
15A
WHT/RED
OVERLOAD
BLK
BLK
BLK
SWITCH
MIX PUMP MOTOR
START RELAY
BLK
LEFT SYRUP HEATER
#1
#3
BLK
BLU ORN
M
RED
L1
BLK
SEE FIG. 4
PUR
23 4
WHT
CABLE
OPTIONAL
WHT
T1
1 3 5 7 9
YEL
2 4 6 8 10
WHT
AIR COOLED
BLK
FIG. 2
BEATER MOTOR STARTER COIL
SEE FIG. 3 SOF
BEATER MOT
BLK
BLK
CONDENSER FAN MOTOR
WHT
M
(DANFOSS TL3G COMPR.)
BRN
START RELAY
BLK
A.O. SMITH BEATER MOTOR WIRING STEPS:
1) REMOVE BROWN JUMPER FROM BETWEEN TERMINAL #1 TO TERMINAL #5
2) MOVE BLUE INTERNAL (FROM MOTOR MAIN WINDING) FROM TERMINAL #5 TO TERMINAL #1. NOTE: FOR CCWLE - BLUE INTERNAL ON #1, YELLOW INTERNAL ON #6
BLUE INTERNAL ORANGE INTERNAL
RED INTERNAL
YELLOW INTERNAL BLACK INTERNAL
LEESON BEATER MOTOR WIRING STEPS:
1) DISCONNECT WIRE T7 FROM TERMINAL 3
2) SPLICE BLUE WIRE AS SHOWN
T8 T1
T7
T4 T5
GE/RBC/MARATHON BEATER MOTOR WIRING
NOTE: FOR CCWLE - BLUE INTERNAL ON #1,YELLOW INTERNAL ON #2
J12 OR PURPLE INTERNAL
T1 OR BLUE INTERNAL
T8 OR RED INTERNAL
J9 OR BLACK INTERNAL
T4 OR YELLOW INTERNAL
BLU
WHT
BLU
BLK
FIG. 3
THERMOSTA 190 140
BLK
2
5
F OPEN F CLOSE
3
5
FIG .4
1
2
3
4
WHT
SYRUP HEATER
1
BLACK
4
BLUE
CP CONTACTS ARE NOT AVAILABLE
6
BLACK
BLACK
BLUE
BLUE
CP CONTACTS ARE NOT AVAILABLE
BLACK
4
1
2
A
WHT
LEFT SIDE CONTROL
RIGHT SIDE CONTROL
BEATER MOTOR
CONTACTOR
L1
T1
BLUE
CP
CP T3
L3
USE T3 AND L3 WHEN
L2
T2
BEATER MOTOR
CONTACTOR
L1
T1
CP
CP
T3
L3
USE T3 AND L3 WHEN
L2
T2
BEATER MOTOR
CONTACTOR
BLACK
T1
BLUE
BLUE
CP T3
USE T3 AND L3 WHEN CP CONTACTS ARE NOT AVAILABLE BLACK
T2
O.T.
WHT
L1
CP L3
L2
BLU/WHT
GRN/YEL
BLK
B
* IF THE UNIT HAS THE INTEGRAL SYRUP OPTION-405, THEN THIS
JUMPER SHOULD BE INSTALLED.
PERSONALITY
SOFT SERVE
BOARD
GROUND FRAME SECURELY
0-12 AMP BEATER MOTOR AMPERAGE RANGE YES
BLU/WHT
RED BLU
GRN/YEL
ADDITIONAL DRAW SWITCH
FOR FLAVORBURST
BLK
NC
RED
C0M
DRAW
NO
SWITCH
W6
W7
A
PERSONALITY
SOFT SERVE
BOARD
JUMPER INSTALLED-REDUCED MIX LOW SENSITIVITY.
JUMPER INSTALLED-REDUCED MIX OUT SENSITIVITY.
0-6 AMP BEATER MOTOR AMPERAGE RANGE NO
NO
NO
GRN/YEL
NO
COM
NC
BLK
MIX OUT
DRAW
PROBE
SWITCH
BLU/WHT
C
PANEL
L
JACK
W1
W2 YES
W3
W4 NO
W5
RESERVED (DO NOT USE)
RESERVED (DO NOT USE)
RESERVED (DO NOT USE)
JUMPER INSTALLED-ENABLES 59
TEMPERATURE CHECK.
RESERVED (DO NOT USE)
F HOPPER
NO
NO
NO
RED BLU
GRA/BLK
PRP/WHT
PRP/WHT
MIX LOW
PROBE
RIGHT INTERFACE
BOARD
FUNCTION
INSTALLED
INITIALLY
JUMPER
SV CABLE
RED/BLK
YEL
BLK
YEL
BLK
2 4
HOPPER
BARREL
--THERMISTOR PROBES--
BLU/WHT
BLK
95
96
BEATER MOTOR OVERLOAD SWITCH
B
A
PERSONALITY
PERSONALITY
SOFT SERVE
SOFT SERVE
BOARD
BOARD
0-12 AMP BEATER MOTOR AMPERAGE RANGE YES
0-6 AMP BEATER MOTOR AMPERAGE RANGE NO
ABILITY TO ACTIVATE THE TOUCH PANEL.
RED BLU
BLU
BLK
BLK COMPRESSOR
HIGH PRESSURE LIMIT SWITCH
BLK BLK
J10 PINS 7 & 8
RED
1 23456789
10 J10
1 2 3 45678
PERSONALITY PCB A.
J9
BLK
W7
A B
J14
J11
J12
INTFC PCB A.
WITH SOFT SERVE
J8
123456
3 15
BLKBLK
BLK
SEE FIG. 2
W6
J13
J7
COMPRESSOR CONTACTOR
GRY/WHT
SOFT SERVE COMPRESSOR
W5
SV CABLE
CABLE
RIBBON
J2
J3
BLK GND +5V
CLR
J20
2 1
J19
RED/BLK
J1
J5
B
A
1234
BLK BLK
0
1
J18
L2
L1
J6
BLK
7
123456
7
FUSE 15A
BLK
RIGHT SYRUP HEATER
WHT/ORN
BLK
ORN/WHT
OVERLOAD
SWITCH
BLU
RED
ORN PUR MIX PUMP
COIL
MOTOR
WHT
START RELAY
WHT
BARREL LIQUID
SOLENOID
BLK
L1
BEATER MOTOR
STARTER
T2
L2L1 T1
M
COMPRESSOR
CONTACTOR
W3 NO*
W4 NO
W1
W2
BOARD
JUMPER INSTALLED-ACTIVATES SYRUP HEATERS.
RESERVED (DO NOT USE)
JUMPER INSTALLED-FORCE BRUSH CLEAN STATUS.
JUMPER INSTALLED-REDUCED MIX LOW SENSITIVITY.
JUMPER INSTALLED-REDUCED MIX OUT SENSITIVITY.
RESERVED (DO NOT USE)
JUMPER INSTALLED W/SWITCH-SELF SERVE
APPLICATION ONLY. LOCKS OUT TOUCH
PANEL. NEW SWITCH ACTS AS THE ON/OFF
NO
NO
NO
NO
RESERVED (DO NOT USE)
INITIALLY
NO
NO
BLK
CABLE
OPTIONAL
SEE FIG. 4
#1
#3
BLK M
ORN
RED
BEATER
YEL
MOTOR
23
STARTER
4
COIL
WHT
WHT
SEE FIG. 3
SOFT SERVE BEATER MOTOR BLK
BLK
T1
BLK
DBGEN
RTCK
JP7
LEFT INTERFACE
JUMPER INSTALLED DISABLES RESET.
RESERVED (DO NOT USE)
RESERVED (DO NOT USE)
FUNCTION
INSTALLED
JUMPER
NO
NO
NO
BLK
BLK
WHTWHT
WHT
WHT/ORN
BLK
BLK
BLK BLK
WHT
WHT
GRN/YEL
BLK
M
L2
T2
BEATER MOTOR
STARTER
JP3
JP4
JP5
JP6
DISPLAYED ON SCREEN/MANUAL HEAT CYCLE
START BY SELECTING HEAT SYMBOL/STANDBY
KEYS FUNCTIONAL.
RESERVED (DO NOT USE)
RESERVED (DO NOT USE)
RESERVED (DO NOT USE)
RESERVED (DO NOT USE)
NO
NO
NO
NO
BLU
BLK
WHT
BEATER
INTERLOCK
RELAY
1
9
5 4
WHT/ORN
12
8
BLU
13
14
BLK
JP2 PINS 1 AND 2
SCREEN/HEAT SYMBOL KEYS ONLY ACTIVE
WHEN A LOCKOUT CONDITION HAS OCCURRED/
STANDBY KEYS DISABLED.
INTERNATIONAL CONFIGURATION-NO JUMPER
INSTALLED. HOPPER TEMPERATURES
JP1
PINS 1 AND 2
PINS 3 AND 4
(5
A PERIOD OF TIME. LOCKOUT OCCURS WHEN
BARREL OR HOPPER IS ABOVE 45
NO JUMPER INSTALLED-NO LOCKOUT DURING
AUTO/STANDBY IF BARREL OR HOPPER IS TOO
WARM FOR A PERIOD OF TIME.
RESERVED (DO NOT USE)
FOR MORE THAN ONE HOUR OR ABOVE 41
DOMESTIC CONFIGURATION-JUMPER INSTALLED.
HOPPER TEMPERATURE NOT DISPLAYED ON
C) FOR MORE THAN FOUR HOURS.
F (7 C)
F
YES
YES
NO
BOARD
UVC4
JUMPER SETTINGS
BLK
BLK
JUMPER INSTALLED- BARREL AND HOPPER
TEMPERATURES ARE CHECKED DURING
AUTO/STANDBY. UNIT IS LOCKED OUT IF
EITHER BARREL OR HOPPER IS TOO WARM FOR
FUNCTION
INSTALLED
INITIALLY
JUMPER
NOTE:
1. STATIC ELECTRICITY MAY CAUSE
DAMAGE TO SOLID STATE COMPONENTS.
ELIMINATE STATIC ELECTRICITY BY
TOUCHING GROUNDED UNIT BEFORE
HANDLING SOLID STATE COMPONENTS.
2. RED WIRE ON RIBBON CABLES MUST BE
CONNECTED TO PIN 1 AT EACH END.
059898-27
12/9/13
C712
BLK
BLK
BLK
BLK
INTERFACE BOARD
POWER TRANSFORMER
GRN/YEL
HOPPER GROUND
BLK
POWER
SWITCH
3PDT
BLU/WHT
BLU
BLU
EXTERNAL
GROUND
L3
L2L1
TERMINAL BLOCK
BLK
BLK
WHT/ORN
SERVE
BLK
T2
T3
BEATER MOTOR
BRN WHT
FAN
GRN/YEL
BLK
BLK
STARTER
WHT
M
START CAP
WHT
BLK
BLK
GRN/YEL
10
1113
BLK
GRN/YEL
BLK/BLU
WHTWHT
WHT
BLU/WHT
BLK
WHT
BLU/WHT
BLK
WHTWHT
WHT
WHT
WHITE
WHT
WHT
BLK
L2
BLK
L3
CABLE
BLK
WHT
14
COMP
BLK
L3
L2L1
BLK
BLK
BLK
WHT
BLU/WHT
INTERLOCK N.O. SWITCH
BEATER MOTOR
COM
WHT/ORN
BLK/BLU
BLK/BLU
208
BLU
24 VAC
BLUE
BLK
WHT
BLK
BLU
BEATER
INTERLOCK
RELAY
9
12
13
BLACK
BLU
MAIN WINDING
1
5 4
8
BLU
14
BLU
BLU
BLK
FIGURE 1
START RELAY (047702-27)
START CAPACITOR (047703)
WHT
10
COMPRESSOR WIRING (MODEL TL3G W/HST)
THERMOSTA
F OPEN
190 140
F CLOSE
FIG. 2
BLK
12
14
WHT
SYRUP HEATER
11
13
WINDING PROTECTOR (INTERNAL)
WHT
LEFT SIDE CONTROL
RIGHT SIDE CONTROL
START WINDING
O.T.
WHT
L1
L2
RED
BLU
RED/BLK
J7
J11J10
J9
J13
J8
RIBBON CABLE
PRP
PRP
USER
J1
INTERFACE
J2
BOARD
J3
RIBBON CABLE
CABLE
RIBBON CABLE
BLK
RED
WHT
GRN
3
6
2
5
1
4
J1
1 2
ORN/WHT
MIX
YEL
BLK
LOW
PROBE
1 3
--THERMISTOR PROBES--
BLK
BLK
- 8 LEDS
- LCD SCREEN
- 9 KEYS
- BEEPER
GRD
+5V
RIBBON CABLE
RED BLU
SV CABLE
RED
BLU
SELF-SERVICE
YEL
BLK
ENABLE
ENABLE
DISABLE
(OPTIONAL)
HOPPERBARREL
BLK
BLK
BLK/WHT
BLK
COMPRESSOR
HIGH PRESSURE
LIMIT SWITCH
BLK
95
96
BLK BLK
BEATER
MOTOR
OVERLOAD
SWITCH
BRN
BLK BLK
BLK
BRN
123456789
10
J10
12345678
J9
BLK
A B
J14
J11
J12
J8
5
BLK
J1
J13
A
INTFC PCB A.
WITH SOFT SERVE
PERSONALITY PCB A.
J7
123 456 7
3 1
BLKBLK
COMPRESSOR CONTACTOR
GRY/WHT
SOFT SERVE COMPRESSOR
T1
L1
OPTIONAL REAR
MIX LEVEL LIGHTS
2
2
1
1
3
3
4
4
6
A
6
5
A
5
A
A
7
8
7
8
10
10
9
9
IN
OUT
CABLE
CABLE
RIBBON
J2
J3
GRN
BLK
GND
CLR
+5V
J20
B
J6
L2
123 456L17
BRN
RED
COIL
BLK
M
COMPRESSOR CONTACTOR
BLK
J19 J5
ORN/WHT
WHT/ORN
T2
T3
I3
CABLE
2 1
123 4
J18
2 1
BLK
BLK
BARREL LIQUID
L2 L3 I4
WHT/RED
BLK BLK BLK
FUSE 15A
BLK
BLK
OVERLOAD SWITCH
MIX
PUMP
MOTOR
START RELAY
SOLENOID
L1
BEATER MOTOR
STARTER
WATER COOLED
CONDENSER FAN MOTOR
BLK
BLK
M
OPTIONAL
LEFT SYRUP HEATER
SEE FIG. 2
#1
#3
BLK
BLU ORN PUR
M
RED
23 4
BLK
CABLE
YEL
WHT
T1
BLK
AIR COOLED CONDENSER
BLOWER MOTOR
BLK
BLK
ORN
BEATER MOTOR STARTER
COIL
WHT
WHT
SOFT
BEATER MOTOR
BLK
BLK
M
WHT
M
(DANFOSS TL3G COMPR.)
(ALSO SEE FIG.2)
BRN START RELAY
BLK BLK
MIX REF. SYSTEM
TERMINAL BLOCK
RED (+5v) BLK (GRD)
CLR (+5v)
SV CABLE
GRN/YEL
BLK
BLK/BLU
LINEL1
L2
EMI FILTER
LOAD
L1 L2
240V
NOT
BLK
WHT
CONNECTED
WHT
ORN
RED
16V
BLU
RED
BLU
RED
GRN/YEL
ON
RED
OFF
WHT/RED
ON
BLK/WHT
OFF
ON
OFF
GRN/YEL
RED BLU
GRN/YEL
SV CABLE
ADDITIONAL DRAW SWITCH
FOR FLAVORBURST
BLK
C0M
DRAW
SWITCH
GRN (GRD)
J4
J2
J16
J15
J12
UNIVERSAL CONTROL PCB A.
J17
BLK CLR
GRN/YEL
SV CABLE
ORN/WHT
NO
COM
NC
YEL
MIX
DRAW
OUT
PROBE
SWITCH
SV CABLE
BLK/WHT
C
PANEL
L
NC
RED
NO
JACK
BLU/WHT
GRN/YEL
BLK
* IF THE UNIT HAS THE INTEGRAL SYRUP OPTION-405, THEN THIS
JUMPER SHOULD BE INSTALLED.
B
PERSONALITY
BOARD
GROUND FRAME SECURELY
0-12 AMP BEATER MOTOR AMPERAGE RANGE YES
BLU/WHT
RED BLU
GRN/YEL
ADDITIONAL DRAW SWITCH
FOR FLAVORBURST
BLK
NC
C0M
DRAW
NO
SWITCH
W7
A
PERSONALITY
SOFT SERVE
SOFT SERVE
BOARD
0-6 AMP BEATER MOTOR AMPERAGE RANGE NO
JUMPER INSTALLED-REDUCED MIX OUT SENSITIVITY.
NO
COM
NC
DRAW
SWITCH
RED
W6
W5
W4
W3
RESERVED (DO NOT USE)
RESERVED (DO NOT USE)
RESERVED (DO NOT USE)
JUMPER INSTALLED-REDUCED MIX LOW SENSITIVITY.
RED BLU
GRN/YEL
GRA/BLK
PRP/WHT
BLK
MIX OUT
PROBE
PRP/WHT
BLU/WHT
C
PANEL
L
JACK
W2
W1
RIGHT INTERFACE
BOARD
JUMPER INSTALLED-ENABLES 59
RESERVED (DO NOT USE)
TEMPERATURE CHECK.
SV CABLE
MIX LOW
PROBE
BOARD
RED
BLU
BLU
RED/BLK
YEL
BLK
YEL
BLK
2
4
HOPPER
BARREL
--THERMISTOR PROBES--
BLK
BLU/WHT
BLK
COMPRESSOR HIGH PRESSURE LIMIT SWITCH
BLK
95
96
BLK BLK BEATER MOTOR
OVERLOAD
SWITCH
J10 PINS 7 & 8
A
B
PERSONALITY
PERSONALITY
SOFT SERVE
SOFT SERVE
BOARD
APPLICATION ONLY. LOCKS OUT TOUCH
PANEL. NEW SWITCH ACTS AS THE ON/OFF
ABILITY TO ACTIVATE THE TOUCH PANEL.
0-6 AMP BEATER MOTOR AMPERAGE RANGE NO
0-12 AMP BEATER MOTOR AMPERAGE RANGE YES
CABLE
RIBBON
RED
A B
123456789
J14
10
J10
12345678
J12
J11
WITH SOFT SERVE
PERSONALITY PCB A.
J9
J8 3
5
BLK
BLK
W7
JUMPER INSTALLED W/SWITCH-SELF SERVE
JUMPER INSTALLED-REDUCED MIX OUT SENSITIVITY.
SV CABLE
J2
BLK
J3
BLK
GND +5V
J1
J13
B
A
INTFC PCB A.
L2
J7
123456
123456L17
7
1
BLKBLK
COMPRESSOR CONTACTOR
COIL
GRY/WHT
BLK
SOFT SERVE
COMPRESSOR
M
W6
W5
W4
RESERVED (DO NOT USE)
RESERVED (DO NOT USE)
JUMPER INSTALLED-REDUCED MIX LOW SENSITIVITY.
CABLE
CLR
J20
2 1
J19
RED/BLK
234
J5
1
BLK BLK
J18
0 1
J6
BLK
FUSE 15A
OPTIONAL
BLK
RIGHT SYRUP HEATER
SEE FIG. 2
WHT/ORN
#1
#3
BLK
ORN/WHT
OVERLOAD SWITCH
BLK
BLU
RED
PUR
ORN
M
MIX PUMP
RED
MOTOR
WHT
START RELAY
WHT
WHT
BARREL LIQUID
SOLENOID
L1
BEATER MOTOR
STARTER
BLK
T2
L2L1 T1
T3 L3
I3
I4
COMPRESSOR CONTACTOR
W2
W1
W3
LEFT INTERFACE
BOARD
RESERVED (DO NOT USE)
JUMPER INSTALLED-ACTIVATES SYRUP HEATERS.
JUMPER INSTALLED-FORCE BRUSH CLEAN STATUS.
BEATER
MOTOR
YEL
23
STARTER
4
COIL
T1
BLK
DBGEN
RESERVED (DO NOT USE)
BLK
BLK
WHT/ORN
ORN
BLK
BLK
WHT
BLK BLK
SOFT SERVE
GRN/YEL
BEATER MOTOR
BLK
BLK
BLK
T2
L2
M
T3
L3
BEATER MOTOR
STARTER
RTCK
JP7
JP6
JP5
JP4
RESERVED (DO NOT USE)
JUMPER INSTALLED DISABLES RESET.
RESERVED (DO NOT USE)
RESERVED (DO NOT USE)
RESERVED (DO NOT USE)
WHTWHT
WHT
WHT
WHT
BLK
BLK
JP3
WHT/ORN
JP2 PINS 1 AND 2
BLK
WHT
BEATER
INTERLOCK
RELAY
9
12
13
BLK
PINS 3 AND 4
DOMESTIC CONFIGURATION-JUMPER INSTALLED.
HOPPER TEMPERATURE NOT DISPLAYED ON
SCREEN/HEAT SYMBOL KEYS ONLY ACTIVE
WHEN A LOCKOUT CONDITION HAS OCCURRED/
STANDBY KEYS DISABLED.
INTERNATIONAL CONFIGURATION-NO JUMPER
INSTALLED. HOPPER TEMPERATURES
DISPLAYED ON SCREEN/MANUAL HEAT CYCLE
START BY SELECTING HEAT SYMBOL/STANDBY
KEYS FUNCTIONAL.
RESERVED (DO NOT USE)
AUTO/STANDBY IF BARREL OR HOPPER IS TOO
WARM FOR A PERIOD OF TIME.
RESERVED (DO NOT USE)
BLU
1 5
4 8
BLU
14
BLK
JP1
PINS 1 AND 2
BOARD
UVC4
JUMPER INSTALLED- BARREL AND HOPPER
TEMPERATURES ARE CHECKED DURING
AUTO/STANDBY. UNIT IS LOCKED OUT IF
EITHER BARREL OR HOPPER IS TOO WARM FOR
A PERIOD OF TIME. LOCKOUT OCCURS WHEN
BARREL OR HOPPER IS ABOVE 45
(5
NO JUMPER INSTALLED-NO LOCKOUT DURING
FOR MORE THAN ONE HOUR OR ABOVE 41
C) FOR MORE THAN FOUR HOURS.
JUMPER SETTINGS
BLK
NOTE:
1. STATIC ELECTRICITY MAY CAUSE
DAMAGE TO SOLID STATE COMPONENTS.
ELIMINATE STATIC ELECTRICITY BY
TOUCHING GROUNDED UNIT BEFORE
HANDLING SOLID STATE COMPONENTS.
2. RED WIRE ON RIBBON CABLES MUST BE
CONNECTED TO PIN 1 AT EACH END.
FUNCTION
FUNCTION
F HOPPER
F
INSTALLED
INITIALLY
JUMPER
YES
NO
NO
NO
NO
NO
NO
NO
NO
NO
NO
INSTALLED
INITIALLY
JUMPER
NO*
NO
NO
NO
NO
NO
NO
NO
NO
YES
NO
NO
NO
FUNCTION
F (7 C)
INSTALLED
INITIALLY
YES
JUMPER
C712
059898-33
12/9/13
MAIN WINDING
L1
L2
FIG. 1
BLK
BLK
BLK
10
13
12
14
WINDING PROTECTOR (INTERNAL)
COMPRESSOR WIRING (MODEL TL3G W/HST)
BLK
INTERFACE BOARD
POWER TRANSFORMER
HOPPER GROUND
BLK
POWER
SWITCH
3PDT
BLU
BLU
11
GRN/YEL
BLU/WHT
START RELAY (047702-27)
ON
OFF
ON
OFF
ON
OFF
INTERNAL OVERLOAD
WHITE(120 VOLTS)
TERMINAL BLOCK
BLK
BLK/RED
WHT/ORN
WHT
BLK BLK
BLK
T2
M
SEE FIG. 1
BRN
FAN
START CAP
TERMINAL BLOCK
BRN
GRN/YEL
BLK
BLK
GRN/YEL
BEATER MOTOR
WHT
M
BLK
BLK
STARTER
WHT
1113
BLACK(230 VOLTS)
LINE
BLACK
EQUIPMENT
GROUND
START CAPACITOR
SCHEMATIC WIRING DIAGRAM - CSR
N
L1
BRN
BLU
BLU
BLK
WHTWHT
WHT
BLK
WHT
BLK BLK
WHT
GRN/YEL
WHT
WHT
WHT
L2
GRN/YEL
BLK
WHT
GRN/YEL
1410
COMP
BLK
NL1
BRN
BLU
GRN/YEL
EXTERNAL
GROUND
WHITE
C
RELAY
BROWN
2
S
5
BROWN
4
1
BLACK
R
BLUE
RUN CAPACITOR
BLEED RESISTOR
052396-1
EQUIPOTENTIAL
GROUND
GRN/YEL
ELECTRICAL
ENCLOSURE
BLK/RED
BLK/RED
WHT
240
COM
WHT
BLU/WHT
24 VAC
GRN/YEL
BLU/WHT
WHITE
GRN/YEL
GRN/YEL
CABLE
ELECTRICAL ENCLOSURE
WHT/ORN
BEATER
MOTOR INTERLOCK N.O. SWITCH
BLU
BLK
WHT
BEATER
INTERLOCK
RELAY
1
9
5 4
12
8
BLU
13
14
BLACK
BLK
BLU
COMPRESSOR
TERMINAL
C
START CAPACITOR (047703)
START WINDING
J7
J11
RED BLU
RED/BLK
J1
INTERFACE J2 J3
CABLE
J9
3
6
2
5
J13
1
4
J8
J1
1
2
RIBBON CABLE
PRP
PRP
MIX LOW
PROBE
--THERMISTOR PROBES--
- 8 LEDS
USER
- LCD SCREEN
- 9 KEYS
BOARD
- BEEPER
RIBBON CABLE
RIBBON CABLE
BLK
RED
WHT
GRN
GRD
+5V
SV CABLE
ORN/WHT
YEL
BLK
YEL
BLK
3
1
BARREL
HOPPER
BLK
BLK
BLK
BLK/WHT
95
96
BEATER
MOTOR OVERLOAD SWITCH
BLK
RED
RIBBON CABLE
RED BLU
RED
A
BLU
B
123456789
J14
10
J10
12345678
J11
SELF-SERVICE ENABLE
ENABLE
DISABLE
J9
(OPTIONAL)
5
BLK
BLK
BLK COMPRESSOR
HIGH PRESSURE
LIMIT SWITCH
BLK
BLK BLK
BRN
BLK BLK
BRN
RED (+5v) BLK (GRD)
CLR (+5v)
BLK/RED
BLK
EMI FILTER L1
CONNECTED
BLK
BLU
GRN/YEL
RED
WHT/RED
BLK/WHT
GRN/YEL
LINEL1 LOAD
240V
NOT
WHT
16V
BLU
GRN/YEL
L2 L2
RED
RED
RED
WHT
ORN
SV CABLE
RED BLU
GRN/YEL
SV CABLE
ADDITIONAL DRAW SWITCH
FOR FLAVORBURST
BLK
C0M
DRAW
SWITCH
GRN (GRD)
J4
J2
J16
J15
J12
UNIVERSAL CONTROL PCB A.
J17
BLK CLR
J10
GRN/YEL
SV CABLE
ORN/WHT
NO
COM
NC
YEL
MIX OUT
DRAW
PROBE
SWITCH
SV CABLE
BLK/WHT
C
PANEL
L
NC
NO
JACK
RED
S
COVER
R
RUN
RELAY
CAP.
2
5
LINE
4
1
START CAP.
ABOVE ELECTRICAL DIAGRAM SHOWS WIRING NECESSARY TO HOOK UP A COMPRESSOR USING A STAR CAPACITOR (CSR) WITH A RELAY.
OPTIONAL REAR MIX LEVEL LIGHTS
2
1
1
3
3
4
A
6
5
A
5
A
A
7
7
8 10
9
9
IN
OUT
CABLE
RIBBON
CABLE
J2
J3
GND
GRN
BLK
+5V
CLR
CABLE
CABLE
J20
2 1
J19
WHT/RED
J1
J13
J5
B
A
123 4
J12
BLK BLK
INTFC PCB A.
WITH SOFT SERVE
J18
PERSONALITY PCB A.
2
WHT
1
BLK
J8
J6
L2
J7
12345 6L17
123 4567
1
3
FUSE
15A
BLK
OPTIONAL
BLK
LEFT SYRUP HEATER
SEE FIG. 4
WHT/ORN
BLKBLK
BRN
#1
#3
ORN/WHT
BLK
BRN
OVERLOAD
SWITCH
BLK
BLU
RED
ORN PUR
COIL
BLK
M
COMPRESSOR
CONTACTOR
GRN/YEL
M
T2
BARREL LIQUID
SOLENOID
BEATER MOTOR
L2L1 T1
BLK
STARTER
M
MIX
PUMP
RED
MOTOR
YEL
23
START
4
RELAY
WHT
L1
T1
GRN/YEL
CONDENSER BLOWER MOTOR
AIR COOLED
BLK
BLK
GRY/WHT
SEE FIG. 2
WATER COOLED
CONDENSER FAN
COMPRESSOR
CONTACTOR
SOFT SERVE
COMPRESSOR
BLK
T AND RUN
2 4 6 8 10
GRN/YEL
BEATER MOTOR
STARTER
COIL
WHT
BLK
BLK
GRN/YEL
RED
M
(DANFOSS TL3G COMPR.)
BRN
BRN
FIG. 2
ORN
GRN/YEL
SEE FIG. 3 SOFT SERVE BEATER MOTOR
WHT
MIX REF. SYSTEM
START RELAY
BLK
A.O. SMITH BEATER MOTOR WIRING STEPS:
1) REMOVE BROWN JUMPER FROM BETWEEN TERMINAL #1 TO TERMINAL #5
2) MOVE BLUE INTERNAL (FROM MOTOR MAIN WINDING) FROM TERMINAL #5 TO TERMINAL #1. NOTE: FOR CCWLE - BLUE INTERNAL ON #1, YELLOW INTERNAL ON #6
BLUE INTERNAL ORANGE INTERNAL
RED INTERNAL
YELLOW INTERNAL BLACK INTERNAL
LEESON BEATER MOTOR WIRING STEPS:
1) DISCONNECT WIRE T7 FROM TERMINAL 3
2) SPLICE BLUE WIRE AS SHOWN
T8 T1
T7
T4 T5
GE/RBC/MARATHON BEATER MOTOR WIRING
NOTE: FOR CCWLE - BLUE INTERNAL ON #1,YELLOW INTERNAL ON #2
J12 OR PURPLE INTERNAL
T1 OR BLUE INTERNAL
T8 OR RED INTERNAL
J9 OR BLACK INTERNAL
T4 OR YELLOW INTERNAL
THERMOSTA 190 140
WHT
BLU
BLK
F OPEN F CLOSE
2
3
5
1
2
3
4
5
FIG. 3
WHT
SYRUP HEATER
FIG .4
BLK
1
BLACK
4
BLUE
CP CONTACTS ARE NOT AVAILABLE
6
BLACK
BLACK
BLUE
BLUE
CP CONTACTS ARE NOT AVAILABLE
BLACK
4
1
2
A
WHT
LEFT SIDE CONTROL
RIGHT SIDE CONTROL
BEATER MOTOR
CONTACTOR
T1
L1
BLUE
CP
CP T3 L3
USE T3 AND L3 WHEN
T2
L2
BEATER MOTOR
CONTACTOR
T1
L1
CP
CP
T3 L3
USE T3 AND L3 WHEN
T2
L2
BEATER MOTOR
CONTACTOR
BLACK
T1
BLUE
BLUE
CP T3 L3
USE T3 AND L3 WHEN CP
CONTACTS ARE NOT AVAILABLE
BLACK
T2
O.T.
WHT
L1
CP
L2
BLU/WHT
GRN/YEL
BLK
* IF THE UNIT HAS THE INTEGRAL SYRUP OPTION-405, THEN THIS
JUMPER SHOULD BE INSTALLED.
B
PERSONALITY
SOFT SERVE
BOARD
GROUND FRAME SECURELY
0-12 AMP BEATER MOTOR AMPERAGE RANGE YES
BLU/WHT
RED
BLU
GRN/YEL
ADDITIONAL DRAW SWITCH
FOR FLAVORBURST
BLK
NC
RED
C0M
DRAW
NO
SWITCH
W6
W7
A
PERSONALITY
SOFT SERVE
BOARD
JUMPER INSTALLED-REDUCED MIX LOW SENSITIVITY.
JUMPER INSTALLED-REDUCED MIX OUT SENSITIVITY.
0-6 AMP BEATER MOTOR AMPERAGE RANGE NO
GRN/YEL
NO
COM
NC
BLK
MIX
DRAW
OUT
SWITCH
PROBE
BLU/WHT
C
PANEL
L
JACK
W5
W2
W4
W1
W3
RESERVED (DO NOT USE)
JUMPER INSTALLED-ENABLES 59
RESERVED (DO NOT USE)
RESERVED (DO NOT USE)
TEMPERATURE CHECK.
RESERVED (DO NOT USE)
F HOPPER
YES
NO
NO
NO
NO
NO
NO
RED BLU
GRA/BLK
PRP/WHT
PRP/WHT
MIX LOW PROBE
RIGHT INTERFACE
BOARD
FUNCTION
INSTALLED
INITIALLY
JUMPER
SV CABLE
RED/BLK
YEL
BLK
YEL
BLK
2 4
HOPPER
BARREL
--THERMISTOR PROBES--
BLU/WHT
BLK
95
96
BLK
BEATER
MOTOR
OVERLOAD
SWITCH
A
B
PERSONALITY
PERSONALITY
SOFT SERVE
SOFT SERVE
BOARD
BOARD
ABILITY TO ACTIVATE THE TOUCH PANEL.
0-6 AMP BEATER MOTOR AMPERAGE RANGE NO
0-12 AMP BEATER MOTOR AMPERAGE RANGE YES
RED BLU
BLU
BLK
BLK
COMPRESSOR
HIGH PRESSURE
LIMIT SWITCH
BLK
J10 PINS 7 & 8
RED
123456789
10
J10
12345678
PERSONALITY PCB A.
J9
BLK
W7
A B
J14
J11
J12
INTFC PCB A.
WITH SOFT SERVE
J8
123 456 7
3 1
5
BLKBLK
BLK
GRY/WHT
SEE FIG. 2
W6
J1
J13
A
L2
J7
COMPRESSOR CONTACTOR COIL
SOFT SERVE
COMPRESSOR
W5
SV CABLE
CABLE
RIBBON
J2
J3
BLK
GND +5V
CLR
J20
2 1
J19
RED/BLK
4
B
J5
123
BLK BLK
J18
0 1
J6
BLK
123 456L17
FUSE 15A
BLK
RIGHT SYRUP HEATER
WHT/ORN
BLK
ORN/WHT
OVERLOAD
SWITCH
BLU
RED
ORN PUR
MIX PUMP MOTOR
WHT
START
RELAY
WHT
WHT
BARREL LIQUID
SOLENOID
BLK
L1
BEATER MOTOR
STARTER
T2
L2L1 T1
M
COMPRESSOR CONTACTOR
W3
W4
W2
W1
BOARD
RESERVED (DO NOT USE)
JUMPER INSTALLED-ACTIVATES SYRUP HEATERS.
RESERVED (DO NOT USE)
JUMPER INSTALLED-FORCE BRUSH CLEAN STATUS.
JUMPER INSTALLED-REDUCED MIX LOW SENSITIVITY.
JUMPER INSTALLED-REDUCED MIX OUT SENSITIVITY.
JUMPER INSTALLED W/SWITCH-SELF SERVE
APPLICATION ONLY. LOCKS OUT TOUCH
PANEL. NEW SWITCH ACTS AS THE ON/OFF
NO
NO
NO
NO
NO
RESERVED (DO NOT USE)
INITIALLY
NO*
NO
NO
BLK
CABLE
OPTIONAL
SEE FIG. 4
#1
#3
GRN/YEL
BLK
M
ORN
BEATER
RED
MOTOR
YEL
23
STARTER
COIL
4
WHT
GRN/YEL
SOFT SERVE
BLK
BLK
BEATER MOTOR
T1
BLK
DBGEN
RTCK
JP7
LEFT INTERFACE
JUMPER INSTALLED DISABLES RESET.
RESERVED (DO NOT USE)
RESERVED (DO NOT USE)
FUNCTION
INSTALLED
JUMPER
NO
NO
NO
BLU
BLU
BRN
BLKBLK
BLK
BLK
WHTWHT
WHT
GRN/YEL
WHT/ORN
BLK
BLK
BLK BLK
WHT
WHT
SEE FIG. 3
BLK
T2
L2
M
GRN/YEL
BEATER MOTOR
STARTER
GRN/YEL
GRN/YEL
JP3
JP4
JP5
JP6
DISPLAYED ON SCREEN/MANUAL HEAT CYCLE
START BY SELECTING HEAT SYMBOL/STANDBY
KEYS FUNCTIONAL.
RESERVED (DO NOT USE)
RESERVED (DO NOT USE)
RESERVED (DO NOT USE)
RESERVED (DO NOT USE)
NO
NO
NO
NO
BLU
BLK
WHT
BEATER
INTERLOCK
RELAY
1
9
5
4
WHT/ORN
12
8
BLU
13
14
BLK
JP2 PINS 1 AND 2
SCREEN/HEAT SYMBOL KEYS ONLY ACTIVE
WHEN A LOCKOUT CONDITION HAS OCCURRED/
STANDBY KEYS DISABLED.
INTERNATIONAL CONFIGURATION-NO JUMPER
INSTALLED. HOPPER TEMPERATURES
JP1
PINS 1 AND 2
PINS 3 AND 4
BARREL OR HOPPER IS ABOVE 45
FOR MORE THAN ONE HOUR OR ABOVE 41
(5
NO JUMPER INSTALLED-NO LOCKOUT DURING
AUTO/STANDBY IF BARREL OR HOPPER IS TOO
WARM FOR A PERIOD OF TIME.
RESERVED (DO NOT USE)
DOMESTIC CONFIGURATION-JUMPER INSTALLED.
HOPPER TEMPERATURE NOT DISPLAYED ON
C) FOR MORE THAN FOUR HOURS.
F (7 C)
F
YES
NO
NO
BOARD
UVC4
JUMPER SETTINGS
BLK
BLK
JUMPER INSTALLED- BARREL AND HOPPER
TEMPERATURES ARE CHECKED DURING
AUTO/STANDBY. UNIT IS LOCKED OUT IF
EITHER BARREL OR HOPPER IS TOO WARM FOR
A PERIOD OF TIME. LOCKOUT OCCURS WHEN
FUNCTION
INSTALLED
INITIALLY
JUMPER
NOTE:
1. STATIC ELECTRICITY MAY CAUSE
DAMAGE TO SOLID STATE COMPONENTS.
ELIMINATE STATIC ELECTRICITY BY
TOUCHING GROUNDED UNIT BEFORE
HANDLING SOLID STATE COMPONENTS.
2. RED WIRE ON RIBBON CABLES MUST BE
CONNECTED TO PIN 1 AT EACH END.
059898-40
12/9/13
C712
EQUIPOTENTIAL
EXTERNAL
GROUND
GROUND
TERMINAL BLOCK
N
L3
L2
L1
BRN
J7
J11J10
RED BLU
RED/BLK
J1
INTERFACE
J2
BOARD
J3
CABLE
J9
3
6
2
5
J13
1
4
J8
J1
1 2
RIBBON CABLE
PRP
PRP
MIX LOW PROBE
--THERMISTOR PROBES--
USER
GRN
BARREL
RED
WHT
RIBBON CABLE
RIBBON CABLE
BLK
YEL
BLK
1
BLK
BLK
GRD
HOPPER
RED
ORN/WHT
BLK
BLK/WHT
SV CABLE
96
BEATER MOTOR OVERLOAD SWITCH
- 8 LEDS
- LCD SCREEN
- 9 KEYS
- BEEPER
+5V
YEL
BLK
3
BLK
95
RIBBON CABLE
SELF-SERVICE ENABLE
DISABLE
(OPTIONAL)
BLK
RED
BLU
ENABLE
BLK
COMPRESSOR
HIGH PRESSURE
LIMIT SWITCH
BLK BLK
BRN
BLK
BRN
1 3 5 7 9
CABLE
CABLE
RIBBON
RED
A
BLU
B
J2
123456789
J3
GND
GRN CLR
+5V
J14
CABLE
J20
10
2 1
J19
J12
INTFC PCB A.
WITH SOFT SERVE
12
34567
3 1
BLKBLK
GRY/WHT
J1
J13
B
A
L2
J7
BRN
COMPRESSOR CONTACTOR COIL
BLK
SOFT SERVE
COMPRESSOR
BLK
WHT/RED
J5
1234
BLK BLK
J18
2 1 WHT
L1
J6
BLK
345
7
12
6
FUSE
15A
BLK
WHT/ORN
BRN
ORN/WHT
OVERLOAD
SWITCH
RED
BARREL LIQUID
SOLENOID
L1
BEATER MOTOR
STARTER
T2
L2L1 T1
M
T3 L3
COMPRESSOR CONTACTOR
GRN/YEL
BLK
M
J10
12345678
J11
J9
BLK
WATER COOLED CONDENSER FAN
PERSONALITY PCB A. J8
5
BLK
RED (+5v)
SV CABLE
BLK (GRD)
CLR (+5v)
BLK
INTERFACE BOARD POWER TRANSFORMER
HOPPER GROUND
BLK POWER SWITCH 3PDT
BLU
BLK
BLK
BLU
BLK
GRN/YEL
BLU/WHT
WHT
L2
LINE
L1
BLK/RED
EMI FILTER
LOAD
L1 L2
240V
NOT
CONNECTED
WHT
WHT
ORN
BLK
RED
16V
RED
BLU
BLU
RED
GRN/YEL
ON
RED
OFF
WHT/RED
ON
BLK/WHT
OFF
ON
OFF
GRN/YEL
RED BLU
GRN/YEL
SV CABLE
ADDITIONAL DRAW SWITCH
FOR FLAVORBURST
BLK
NC
C0M
DRAW
NO
SWITCH
GRN/YEL
BLK
GRN (GRD)
J4
J2
J16
J15
J12
UNIVERSAL CONTROL PCB A.
J17
BLK CLR
GRN/YEL
SV CABLE
ORN/WHT
NO
YEL
COM
NC
MIX
DRAW
OUT
SWITCH
PROBE
SV CABLE
BLK/WHT
C
PANEL
L
JACK
RED
OPTIONAL REAR
MIX LEVEL LIGHTS
2 4 6
A
A
8 10
OUT
BLK
BLK
BLK
LEFT SYRUP HEATER
#3
BLK
BLU
ORN PUR MIX PUMP
MOTOR
START RELAY
BLK BLK
GRN/YEL
BLK
A
#1
BLK M
RED 3
2 4
T1
CONDENSER BLOWER MOTOR
BRN
A
IN
CABLE
SEE FIG. 2
WHT
YEL
BLK
BLK
1 3 5 7 9
2 4 6 8 10
OPTIONAL
BLK
BLK
GRN/YEL
BEATER MOTOR STARTER COIL
WHT
RED
BLK
BEATER MOTOR LINE MUST
PASS TWICE THRU THE
SENSOR CORE
GRN/YEL
WHT/ORN
ORN
WHT
BLK BLK WHT
GRN/YEL GRN/YEL SOFT SERVE
BEATER MOTOR
BLK
T2
M
T3
BEATER MOTOR
STARTER
GRN/YEL
WHT
M
BRN WHT
FAN
START RELAY
START CAP
MIX REF. SYSTEM
(DANFOSS TL3G COMPR.)
(ALSO SEE FIG.1)
BRN
BLK/RED
GRN/YEL
BLK
BLK
L2
L3
GRN/YEL
WHT
WHT
M
1113
TERMINAL BLOCK
BRN
GRN/YEL
BLK
BLK
BLU
BLK
ELECTRICAL ENCLOSURE
WHT
BLK/RED
BLK/RED
WHT
BLK
BLK
COM
240
BLU/WHT
WHT
GRN/YEL
BLU/WHT
BLK
BLK
BLK
WHT
BLK
BLK
BLK
WHT
WHITE
BLK
WHT
GRN/YEL
BLK
BLK
BLK
BLK BLK
BLK
GRN/YEL
1410
L1
COMP
L2
CABLE
BLK
L3
N
BLU
BLK
BLK
GRN/YEL
ELECTRICAL ENCLOSURE
GRN/YEL
BLU/WHT
WHT/ORN
BEATER
MOTOR INTERLOCK N.O. SWITCH
BLU
24 VAC
BLUE
BLU
BLU
BLK
WHT
BEATER
INTERLOCK
RELAY
1
9
5 4
12
8
13
14
BLACK
BLK
BLU
MAIN WINDING
BLU
BLU
BLK
FIGURE 1
START RELAY (047702-27)
START CAPACITOR (047703)
WHT
10
12
COMPRESSOR WIRING (MODEL TL3G W/HST)
THERMOSTA
F OPEN
190
F CLOSE
140
FIG .2
BLK
13
14
WINDING PROTECTOR (INTERNAL)
WHT
SYRUP HEATER
11
O.T.
WHT
LEFT SIDE CONTROL
RIGHT SIDE CONTROL
START WINDING
WHT
L1
L2
BLU/WHT
GRN/YEL
BLK
* IF THE UNIT HAS THE INTEGRAL SYRUP OPTION-405, THEN THIS
JUMPER SHOULD BE INSTALLED.
B
PERSONALITY
BOARD
GROUND FRAME SECURELY
0-12 AMP BEATER MOTOR AMPERAGE RANGE YES
BLU/WHT
RED BLU
GRN/YEL
NO
COM
NC
BLK
DRAW
SWITCH
BLU/WHT
ADDITIONAL DRAW SWITCH
FOR FLAVORBURST
BLK
C0M
DRAW
SWITCH
A
PERSONALITY
SOFT SERVE
BOARD
0-6 AMP BEATER MOTOR AMPERAGE RANGE NO
NC
NO
SOFT SERVE
C
PANEL
L
JACK
RED
W2
W7
W3
W4
W5
W6
JUMPER INSTALLED-ENABLES 59
JUMPER INSTALLED-REDUCED MIX LOW SENSITIVITY.
JUMPER INSTALLED-REDUCED MIX OUT SENSITIVITY.
TEMPERATURE CHECK.
RESERVED (DO NOT USE)
RESERVED (DO NOT USE)
RESERVED (DO NOT USE)
SV CABLE
RED BLU
GRN/YEL
GRA/BLK
PRP/WHT
MIX OUT
PROBE
MIX
PRP/WHT
LOW PROBE
BARREL
--THERMISTOR PROBES--
W1
B
RIGHT INTERFACE
PERSONALITY
SOFT SERVE
BOARD
BOARD
0-12 AMP BEATER MOTOR AMPERAGE RANGE YES
RESERVED (DO NOT USE)
RED BLU
RED
A
BLU
B
123456789
RED/BLK
J14
10
J10
12345678
J11
YEL
2
BLU/WHT
96
BEATER MOTOR
OVERLOAD
SWITCH
BOARD
BLK
J12
YEL
INTFC PCB A.
BLK
WITH SOFT SERVE
PERSONALITY PCB A.
4
J9
J8
HOPPER
95
A
PERSONALITY
0-6 AMP BEATER MOTOR AMPERAGE RANGE NO
123456
3 1
5
BLK
BLKBLK
BLK
BLK
BLK
COMPRESSOR HIGH PRESSURE LIMIT SWITCH
BLK
BLK BLK
GRY/WHT
BLK
SOFT SERVE COMPRESSOR
L1
T1
M
J10 PINS 7 & 8
W6
W7
SOFT SERVE
JUMPER INSTALLED W/SWITCH-SELF SERVE
APPLICATION ONLY. LOCKS OUT TOUCH
PANEL. NEW SWITCH ACTS AS THE ON/OFF
ABILITY TO ACTIVATE THE TOUCH PANEL.
JUMPER INSTALLED-REDUCED MIX LOW SENSITIVITY.
JUMPER INSTALLED-REDUCED MIX OUT SENSITIVITY.
BEATER MOTOR LINE MUST
PASS TWICE THRU THE
SENSOR CORE.
CABLE
RIBBON
SV CABLE
J2
BLK
J3
GND
BLK
+5V
CABLE
CLR
J20
2 1
J19
RED/BLK
J1
J13
B
A
J5
1234
BLK BLK
J18
0 1
WHT
J7
L2
BLK
L1
J6
7
7
123456
FUSE 15A
OPTIONAL
BLK
RIGHT SYRUP HEATER
SEE FIG. 2
WHT/ORN
#1
#3
BLK
ORN/WHT
OVERLOAD
SWITCH
BLK
BLU
RED
PURPLE
ORN
M
MIX
COMPRESSOR
PUMP
CONTACTOR COIL
T2
L2
T3
L3
COMPRESSOR
CONTACTOR
W4
W5
RESERVED (DO NOT USE)
RESERVED (DO NOT USE)
RED
MOTOR
WHT
WHT
BARREL LIQUID
BEATER MOTOR
STARTER
W3
JUMPER INSTALLED-ACTIVATES SYRUP HEATERS.
BEATER
YEL
MOTOR
23
START
STARTER
4
COIL
RELAY
WHT
WHT
SOFT SERVE BEATER MOTOR
BLK
BLK
BLK
M
T1
BLK
BLK
DBGEN
RTCK
W1
LEFT INTERFACE
BOARD
RESERVED (DO NOT USE)
RESERVED (DO NOT USE)
RESERVED (DO NOT USE)
GRN/YEL
T2
T3
JP7
JUMPER INSTALLED DISABLES RESET.
SOLENOID
L1
W2
JUMPER INSTALLED-FORCE BRUSH CLEAN STATUS.
BLK
BLK
BLK
WHT
WHT
GRN/YEL
WHT/ORN
GRN/YEL
ORN
BLK
BLK
BLK
WHT
BLK BLK
WHT
WHT
GRN/YEL
BLK
L2
BLK
L3
BEATER MOTOR
STARTER
BLK
GRN/YEL
JP3
JP4
JP5
JP6
RESERVED (DO NOT USE)
RESERVED (DO NOT USE)
RESERVED (DO NOT USE)
RESERVED (DO NOT USE)
BLU
WHT
BLK
BLU
BLK
WHT
BEATER
INTERLOCK
RELAY
9
WHT/ORN
12
BLK
GRN/YEL
GRN/YEL
BLK
13
BLK
JP2 PINS 1 AND 2
PINS 3 AND 4
NO JUMPER INSTALLED-NO LOCKOUT DURING
AUTO/STANDBY IF BARREL OR HOPPER IS TOO
WARM FOR A PERIOD OF TIME.
RESERVED (DO NOT USE)
DOMESTIC CONFIGURATION-JUMPER INSTALLED.
HOPPER TEMPERATURE NOT DISPLAYED ON
SCREEN/HEAT SYMBOL KEYS ONLY ACTIVE
WHEN A LOCKOUT CONDITION HAS OCCURRED/
STANDBY KEYS DISABLED.
INTERNATIONAL CONFIGURATION-NO JUMPER
INSTALLED. HOPPER TEMPERATURES
DISPLAYED ON SCREEN/MANUAL HEAT CYCLE
START BY SELECTING HEAT SYMBOL/STANDBY
KEYS FUNCTIONAL.
1 5
4 8
BLU
14
BLK
JP1
PINS 1 AND 2
BOARD
UVC4
FOR MORE THAN ONE HOUR OR ABOVE 41
(5
JUMPER INSTALLED- BARREL AND HOPPER
TEMPERATURES ARE CHECKED DURING
AUTO/STANDBY. UNIT IS LOCKED OUT IF
EITHER BARREL OR HOPPER IS TOO WARM FOR
A PERIOD OF TIME. LOCKOUT OCCURS WHEN
BARREL OR HOPPER IS ABOVE 45
C) FOR MORE THAN FOUR HOURS.
JUMPER SETTINGS
BLK
TOUCHING GROUNDED UNIT BEFORE
HANDLING SOLID STATE COMPONENTS.
2. RED WIRE ON RIBBON CABLES MUST BE
CONNECTED TO PIN 1 AT EACH END.
NOTE:
1. STATIC ELECTRICITY MAY CAUSE
DAMAGE TO SOLID STATE COMPONENTS.
ELIMINATE STATIC ELECTRICITY BY
FUNCTION
FUNCTION
F HOPPER
INSTALLED
INITIALLY
JUMPER
YES
NO
NO
NO
NO
NO
NO
NO
NO
NO
NO
INSTALLED
INITIALLY
JUMPER
NO*
NO
NO
NO
NO
NO
NO
NO
NO
NO
NO
NO
NO
FUNCTION
F (7 C)
F
INSTALLED
INITIALLY
YES
JUMPER
C712
059898-58
12/9/13
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