Taylor C707 Installation Manual

OPERATOR’S MANUAL

Model C707

Soft Serve Freezer

Original Operating Instructions

059060- M

May, 2003 (Original Publication)

(Updated 7/17/14)

Complete this page for quick reference when service is required:

Taylor Distributor:

Address:

Phone:

Service:

Parts:

Date of Installation:

Information found on the data label:

Model Number:

Serial Number:

Electrical Specs: Voltage Cycle

Phase

Maximum F use Size: A

Minimum Wire Ampacity: A

E 2003 Carrier Commercial Refrigeration, Inc.

059060- M Any unauthorized reproduction, disclosure, or distribution of copies by any person of any portion of this work may be a violation of Copyright Law of the United States of America and other countries, could result in the awarding of Statutory Damages of up to $250,000 (17 USC 504) for infringement, and may result in further civil and criminal penalties. All rights reserved.

Taylor Company

a division of Carrier Commercial Refrigeration, Inc. 750 N. Blackhawk Blvd. Rockton, IL 61072

Table of Contents

Section 1 To the In staller 1............................................

Section 2 To the Operator 4...........................................

Section 3 Safety 5....................................................

Section 4 Operator Parts Identification 7...............................

Model C707 7..........................................................

Model C707 Single Spout Door and Beater Assembly 8......................

Brushes 9..............................................................

Section 5 Important: To the Operator 10.................................

Symbol Definitions 11....................................................

Power Switch 11.........................................................

Indicator Lights 11.......................................................

MIX REF Key 11.........................................................

STANDBY Key 11........................................................

WASH Key 12...........................................................

AUTO Key 12...........................................................

Beater Motor Reset Button 12.............................................

Adjustable Draw Handle 12...............................................

Feed Tube Assembly 13..................................................

Section 6 Operating Procedures 14.....................................

Assembly 14............................................................

Sanitizing 18............................................................

Priming 20..............................................................

Closing Procedure 20....................................................

Draining Product From the Freezing Cylinder 21.............................

Rinsing 21..............................................................

Cleaning 21.............................................................

Disassembly 22..........................................................

Brush Cleaning 22.......................................................

Table of Contents Model C707

Table of Contents - Page 2

Section 7 Important: Operator Checklist 23..............................

During Cleaning and Sanitizing 23.........................................

Troubleshooting Bacterial Count 23........................................

Regular Maintenance Checks 23...........................................

Winter Storage 24........................................................

Section 8 Troubleshooting Guide 25....................................

Section 9 Parts Replacement Schedule 27...............................

Section 10 Limited Warranty on Equipment 28............................

Section 11 Limited Warranty on Parts 30.................................

Section 12 Parts List 33.................................................

Wiring Diagrams 42......................................................

Note: Continuing research results in steady improvements; therefore, information in this manual is subject to change without notice.

Note: Only instructions originating from the factory or its authorized translation representative(s) are considered to be the original set of instructions.

E 2003 Carrier Commercial Refrigeration, Inc. (Original Publication)

(Updated July, 2014) 059060- M Any unauthorized reproduction, disclosure, or distribution of copies by any person of any portion of this work may be a violation of Copyright Law of the United States of America and other countries, could result in the awarding of Statutory Damages of up to $250,000 (17 USC 504) for infringement, and may result in further civil and criminal penalties. All rights reserved.

Taylor Company

a division of Carrier Commercial Refrigeration, Inc. 750 N. Blackhawk Blvd. Rockton, IL 61072

Model C707 Table of Contents

Section 1 To the Installer

The following information has been included in the manual as safety and regulatory guidelines. For complete installation instructions, please see the Installation Checklist.

Installer Safety

In all areas of the world, equipment should be installed in accordance with existing local codes. Please contact your local authorities if you have any questions.

Care should be taken to ensure that all basic safety practices are followed during the installation and servicing activities related to the installation and service of Taylor equipment.

S Only authorized Taylor service personnel

should perform installation and repairs on the equipment.

S Authorized service personnel should consult

OSHA Standard 29CFRI910.147 or the applicable code of the local area for the industry standards on lockout/tagout procedures before beginning any installation or repairs.

S Authorized service personnel must ensure

that the proper PPE is available and worn when required during installation and service.

S Authorized service personnel must remove

all metal jewelry, rings, and watches before working on electrical equipment.

Site Preparation

Review the area where the unit will be installed before uncrating the unit. Make sure all possible hazards to the user or equipment have been addressed.

Air Cooled Units

DO NOT obstruct air intake and discharge openings:

The Model C707 air cooled unit requires a minimum of 6” (152 mm) of clearance on both sides and 0” in the rear of the unit. This will allow for adequate air flow across the condenser(s). Failure to allow adequate clearance can reduce the refrigeration capacity of the freezer and possibly cause permanent damage to the compressor.

For Indoor Use Only: This unit is designed to operate indoors, under normal ambient temperatures of 70_-75_F(21_-24_C). The freezer has successfully performed in high ambient temperatures of 104_(40_C) at reduced capacities.

This unit must NOT be installed in an area where a water jet or hose can be used. NEVER use a water jet or hose to rinse or clean the unit. Failure to follow this instruction may result in electrocution.

The main power supply(s) to the freezer must be disconnected prior to performing any repairs. Failure to follow this instruction may result in personal injury or death from electrical shock or hazardous moving parts as well as poor performance or damage to the equipment.

Note:Allrepairsmustbeperformedbyan authorized Taylor Service Technician.

This unit has many sharp edges that can

cause severe injuries.

Model C707 To the Installer

to avoid the hazard of tipping. Extreme care should be taken in moving this equipment for any reason. Two or more persons are required to safely move this unit. Failure to comply may result in personal injury or equipment damage.

Uncrate the unit and inspect it for damage. Report any damage to your Taylor Distributor.

This piece of equipment is made in the USA and has USA sizes of hardware. All metric conversions are approximate and vary in size.

This unit must be installed on a level surface

131122

Water Connections

(Water Cooled Units Only)

An adequate cold water supply must be provided with a hand shut- off valve. On the underside rear of the base pan, two 3/8” I.P.S. water connections for inlet and outlet have been provided for easy hook- up. 1/2” inside diameter water lines should be connected to the machine. (Flexible lines are recommended, if local codes permit.) Depending on local water conditions, it may be advisable to install a water strainer to prevent foreign substances from clogging the automatic water valve. There will be only one water “in” and one water “out” connection. DO NOT install a hand shut- off valve on the water “out” line! Water should always flow in this order: first, through the automatic water valve; second, through the condenser; and third, through the outlet fitting to an opentrapdrain.

A back flow prevention device is required on the incoming water connection side. Please

refer to the applicable National, State, and local codes for determining the proper configuration.

Each unit requires one power supply for each data label on the unit. Check the data label(s) on the freezer for branch circuit overcurrent protection or fuse, circuit ampacity, and other electrical specifications. Refer to the wiring diagram provided inside of the electrical box for proper power connections.

CAUTION: THIS EQUIPMENT MUST BE PROPERLY GROUNDED! FAILURE TO DO SO CAN RESULT IN SEVERE PERSONAL INJURY FROM ELECTRICAL SHOCK!

DO NOT operate this freezer with larger fuses than specified on the unit data label. Failure to follow this instruction may result in electrocution or damage to the machine.

Electrical Connections

In the United States, this equipment is intended to be installed in accordance with the National Electrical Code (NEC), ANSI/NFPA 70-1987. The purpose of the NEC code is the practical safeguarding of persons and property from hazards arising from the use of electricity. This code contains provisions considered necessary for safety. In all other areas of the world, equipment should be installed in accordance with the existing local codes. Please contact your local authorities.

FOLLOW YOUR LOCAL ELECTRICAL CODES!

This unit is provided with an equipotential grounding lug that is to be properly attached to the rear of the frame by the authorized installer. The installation location is marked by the equipotential bonding symbol (5021 of IEC 60417-1) on both the removable panel and the equipment’s frame.

Stationary appliances which are not equipped with a power cord and a plug or another device to disconnect the appliance from the power source must have an all-pole disconnecting device with a contact gap of at least 3 mm installed in the external installation.

Model C707To the Installer

Appliances that are permanently connected to fixed wiring and for which leakage currents may exceed 10 mA, particularly when disconnected or not used for long periods, or during initial installation, shall have protective devices such as a GFI, to protect against the leakage of current, installed by the authorized personnel to the local codes.

Supply cords used with this unit shall be oil-resistant, sheathed flexible cable not lighter than ordinary polychloroprene or other equivalent synthetic elastomer-sheathed cord (Code designation 60245 IEC 57) installed with the proper cord anchorage to relieve conductors from strain, including twisting, at the terminals and protect the insulation of the conductors from abrasion.

If the supply cord is damaged, it must be replaced by the manufacturer, its service agent, or similarly qualified person, in order to avoid a hazard.

Refrigerant

In consideration of our environment, Taylor uses only earth friendly HFC refrigerants. The HFC refrigerant used in this unit is R404A. This refrigerant is generally considered non-toxic and non-flammable, with an Ozone Depleting Potential (ODP) of zero (0).

However, any gas under pressure is potentially hazardous and must be handled with caution.

NEVER fill any refrigerant cylinder completely with liquid. Filling the cylinder to approximately 80% will allow for normal expansion.

Use only R404A refrigerant that conforms to the AHRI standard 700 specification. The use of any other refrigerant may expose users and operators to unexpected safety hazards.

Beater Rotation

Beater rotation must be clockwise as viewed

looking into the freezing cylinder.

Note: The following procedures should be performed by a trained service technician.

To correct the rotation on a three- phase unit, interchange any two incoming power supply lines at freezer main terminal block only.

To correct rotation on a single- phase unit, change the leads inside the beater motor. (Follow the diagram printedonthemotor.)

Electrical connections are made directly to the terminal block provided in the main control box.

Refrigerant liquid sprayed onto the skin may cause serious damage to tissue. Keep eyes and skin protected. If refrigerant burns should occur, flush immediately with cold water. If burns are severe, apply ice packs and contact a physician immediately.

Taylor reminds technicians to be cautious of government laws regarding refrigerant recovery, recycling, and reclaiming systems. If you have any questions regarding these laws, please contact the factory Service Department.

WARNING: R404A refrigerant used in conjunction with polyolester oils is extremely moisture absorbent. When opening a refrigeration system, the maximum time the system is open must not exceed 15 minutes. Cap all open tubing to prevent humid air or water from being absorbed by the oil.

131021

Model C707 To the Installer

Section 2 To the Operator

The Model C707 has been carefully engineered and manufactured to give you dependable operation.

This unit, when properly operated and cared for, will produce a consistent quality product. Like all mechanical products, it will require cleaning and maintenance. A minimum amount of care and attention is necessary if the operating procedures outlined in this manual are followed closely.

This Operator’s Manual should be read before operating or performing any maintenance on your equipment.

Your Taylor freezer will NOT eventually compensate for and correct any errors during the set- up or filling operations. Thus, the initial assembly and priming procedures are of extreme importance. It is strongly recommended that personnel responsible for the equipment’s operation, both assembly and disassembly, go through these procedures together in order to be properly trained and to make sure that no confusion exists.

In the event you should require technical assistance, please contact your local authorized Taylor Distributor.

Note: Your Taylor warranty is valid only if the parts are authorized T aylor parts, purchased from the local authorized Taylor Distributor, and only if all required service work is provided by an authorized Taylor service technician. Taylor reserves the right to deny warranty claims on units or parts if non- Taylor approved parts or incorrect refrigerant were installed in the unit, system modifications were performed beyond factory recommendations, or it is determined that the failure was caused by abuse, misuse, neglect, or failure to follow all operating instructions. For full details of your Taylor Warranty, please see the Limited Warranty section in this manual.

If the crossed out wheeled bin symbol is affixed to this product, it signifies that this product is compliant with the EU Directive as well as other similar legislation in effect after August 13, 2005. Therefore, it must be collected separately after its use is completed, and cannot be disposed as unsorted municipal waste.

The user is responsible for returning the product to the appropriate collection facility, as specified by your local code. For additional information regarding applicable local laws, please contact the municipal facility and/or local distributor.

Compressor Warranty Disclaimer

The refrigeration compressor(s) on this unit are warranted for the term stated in the Limited Warranty section in this manual. However, due to the Montreal Protocol and the U.S. Clean Air Act Amendments of 1990, many new refrigerants are being tested and developed, thus seeking their way into the service industry. Some of these new refrigerants are being advertised as drop- in replacements for numerous applications. It should be noted that in the event of ordinary service t o this unit’s refrigeration system,

only the refrigerant specified on the affixed data label should be used. The unauthorized use of

alternate refrigerants will void your Taylor compressor warranty. It is the unit owner’s responsibility to make this fact known to any technician he employs.

It should also be noted that Taylor does not warrant the refrigerant used in its equipment. For example, if the refrigerant is lost during the course of ordinary service to this machine, Taylor has no obligation to either supply or provide its replacement either at billable or unbillable terms. Taylor does have the obligation to recommend a suitable replacement if the original refrigerant is banned, obsoleted, or no longer available during the five year warranty of the compressor.

Taylor will continue to monitor the industry and test new alternates as they are being developed. Should a new alternate prove, through our testing, that it would be accepted as a drop- in replacement, then the above disclaimer would become null and void. To find out the current status of an alternate refrigerant as it relates to your compressor warranty, call the local Taylor Distributor or the Taylor Factory. Be prepared to provide the Model/Serial Number of the unit in question.

131122

Model C707To the Operator

Section 3 Safety

We, at Taylor Company, are concerned about the safety of the operator when he or she comes in contact with the freezer and its parts. Taylor has gone to extreme efforts to design and manufacture built- in safety features to protect both you and the service technician. As an example, warning labels have been attached to the freezer to further point out safety precautions to the operator.

IMPORTANT - Failure to adhere to the following safety precautions may result in severe personal injury or death. Failure to comply with these warnings may damage the machine and its components. Component damage will result in part replacement expense and service repair expense.

DO NOT operate the freezer without reading

this Operator Manual. Failure to follow this instruction may result in equipment damage, poor freezer performance, health hazards, or personal injury.

This appliance is to be used only by trained personnel. It is not intended for use by children or people with reduced physical, sensory, or mental capabilities, or lack of experience and knowledge, unless given supervision or instruction concerning the use of the appliance by a person responsible for their safety. Children should be supervised to ensure that they do not play with the appliance.

S DO NOT operate the freezer unless it is

properly grounded.

S DO NOT operate the freezer with larger

fuses than specified on the freezer data label.

S All repairs must be performed by an

authorized Taylor service technician.

S The main power supplies to the machine

must be disconnected prior to performing any repairs.

S For Cord Connected Units: Only Taylor

authorized service technicians or licensed electricians may install a plug or replacement cord on these units.

S Stationary appliances which are not

equipped with a power cord and a plug or another device to disconnect the appliance from the power source must have an all-pole disconnecting device with a contact gap of at least 3 mm installed in the external installation.

S Appliances that are permanently connected

to fixed wiring and for which leakage currents may exceed 10 mA, particularly when disconnected or not used for long periods, or during initial installation, shall have protective devices such as a GFI, to protect against the leakage of current, installed by the authorized personnel to the local codes.

S Supply cords used with this unit shall be

oil-resistant, sheathed flexible cable not lighter than ordinary polychloroprene or other equivalent synthetic elastomersheathed cord (Code designation 60245 IEC

57) installed with the proper cord anchorage to relieve conductors from strain, including twisting, at the terminals and protect the insulation of the conductors from abrasion.

If the supply cord is damaged, it must be replaced by the manufacturer, its service agent, or similarly qualified person, in order to avoid a hazard.

DO NOT use a water jet to clean or rinse the freezer. Failure to follow these instructions may result in serious electrical shock.

Model C707 Safety

Failure to follow these instructions may result in electrocution. Contact your local authorized Taylor Distributor for service.

130304

S DO NOT allow untrained personnel to

operate this machine.

S DO NOT operate the freezer unless all

service panels and access doors are

restrained with screws.

S DO NOT remove any internal operating

parts (examples: freezer door, beater,

scraper blades, etc.) unless all control

switches are in the OFF position. Failure to follow these instructions may result in severe

personal injury to fingers or hands from hazardous moving parts.

This unit has many sharp edges that can

cause severe injuries.

S DO NOT put objects or fingers in the door

spout. This may contaminate the product

and cause severe personal injury from blade

contact.

S USE EXTREME CAUTION when removing

the beater asssembly. The scraper blades

are very sharp.

S CAUTION- SHARP EDGES: Two people

are required to handle the cup/cone

dispenser. Protective gloves must be worn

and the mounting holes must NOT be used

to lift or hold the dispenser. Failure to follow

this instruction can result in personal injury

to fingers or equipment damage.

This freezer must be placed on a level surface. Failure to comply may result in personal injury or equipment damage.

Cleaning and sanitizing schedules are governed by your state or local regulatory agencies and must be followed accordingly. Please refer to the cleaning section of this manual for the proper procedure to clean this unit.

This machine is designed to maintain product temperature under 41_F(5_C). Any product being added to this machine must be below 41_F(5_C). Failure to follow this instruction may result in health hazards and poor freezer performance.

DO NOT obstruct air intake and discharge openings:

For Indoor Use Only: This unit is designed to operate indoors, under normal ambient temperatures of 70_ - 75_F(21_ -24_C). The freezer has successfully performed in high ambient temperatures of 104_(40_C) at reduced capacities.

DO NOT run the machine without product. Failure to follow this instruction can result in damage to the machine.

Access to the service area of the unit is restricted to persons having knowledge and practical experience with the appliance, in particular as far as safety and hygiene are concerned.

130304

NOISE LEVEL: Airborne noise emission does not

exceed 78 dB(A) when measured at a distance of 1.0 meter from the surface of the machine and at a height of 1.6 meters from the floor.

Model C707Safety

Section 4 Operator Parts Identification

Model C707

ITEM DESCRIPTION PART NO.

1 KIT A. - COVER- HOPPER X65368

2 PAN- DRIP 11- 5/8 LONG 027503

3 PIN- RETAINING- HOPPER CVR 043934

4 PANEL- SIDE- LEFT 066722- SP3

5 STUD- NOSE CONE 055987

6 SHIELD- SPLASH 049203

7 TRAY- DRIP 056858

8 PANE L - FRO NT- LOWER 058942

9 PANEL A.- FRONT- UPPER X58950

ITEM DESCRIPTION PART NO.

10 PANEL A.- SIDE- RIGHT X64151

11 PANEL- REAR 056077- SP1

12 ORIFICE 022465- 100

13 O- RING- 3/8 OD X .070 W

(100 TO BAG)

14 TUBE A. - FEED- SS- 5/32 DIA X29429- 2

15 O- RING- .643 OD X .077 W

(50 TO BAG)

16 GUARD- FAN 028534- 1

17 DUCT A. (OPTIONAL) X56241

016137

018572

140618

Model C707 Operator Parts Identification

Model C707 Single Spout Door and Beater Assembly

ITEM DESCRIPTION PART NO.

1 DOOR A.- W/BAFFLE X56071- SER

1a BAFFLE A.- LONG 4 IN X50882

2 HANDLE A.- DRAW- WELDED X56246

3 SCREW- ADJUSTMENT 056332

4 O- RING- 1/4 OD X .070W 50

DUROMETER (25 TO BAG)

5 PIN- HANDLE- SS 055819

6 PLUG- PRIME 028805

7 O- RING- 3/8 OD X .070W

(100 TO BAG)

8 VALVE A.- DRAW X56072

015872

016137

140618

ITEM DESCRIPTION PART NO.

9 O- RING- 7/8 OD X .103W

(100 TO BAG)

10 NUT- STUD- LONG 058765

11 NUT- STUD 058764

12 GASKET- DOOR HT 4”- DBL 048926

13 BEARING- FRONT 050216

14 BEATER A. - 3.4QT X31761

15 BLADE- SCRAPER- PLASTIC 035174

16 SHAFT- BEATER 056078

17 SEAL- DRIVE SHAFT 032560

014402

Model C707Operator Parts Identification

Brushes

ITEM DESCRIPTION PART NO.

1 BLACK BRISTLE BRUSH 013071

2 DOUBLE END BRUSH 013072

3 WHITE BRISTLE BRUSH

(1” x 2”)

4 WHITE BRISTLE BRUSH

(3” x 7”)

013073

023316

ITEM DESCRIPTION PART NO.

5 BRUSH - END- DOOR SPOUTSS039719

6 BRUSH - SET LVB 050103

7 BRUSH - PUMP SPOUT 054068

110915

Model C707 Operator Parts Identification

Section 5 Important: To the Operator

ITEM DESCRIPTION

1 MIX LOW INDICATOR LIGHT 2 MIX OUT INDICATOR LIGHT 3 MIX REFRIGERATION KEY 4 STANDBY KEY 5 WASH KEY

140618

ITEM DESCRIPTION

6 AUTO KEY 7 RESET BUTTON - BEATER MOTOR 8 POWER SWITCH (TOGGLE) 9 HOPPER TEMPERATURE INDICATOR

10 FLAVOR BURST JACK

Model C707Important: To the Operator

Symbol Definitions

MIX REF Key

To better communicate in the International arena, symbols have replaced words on many of our operator switches, function, and fault indicators. Your Taylor equipment is designed with these International symbols.

The following chart identifies the symbol definitions.

=OFF

=ON

=MIXLOW

= MIX OUT

=MIXREF

= STANDBY

= WASH

When the MIX REF key is pressed, the light comes on indicating the mix hopper refrigeration system is operating. The MIX REF function cannot be cancelled unless the AUTO or STANDBY modes are cancelled first.

STANDBY Key

The Separate Hopper Refrigeration System (SHR) and the Cylinder Temperature Retention System (CTR) are standard features. The SHR incorporates the use of a separate small refrigeration system to maintain the mix in the hopper below 40_(4.4_C) to assure bacteria control. The CTR works with the SHR to maintain a good quality product. During long “No Sale” periods, it is necessary to warm the product in the freezing cylinder to approximately 35_Fto40_F (1.7_Cto4.4_C) to prevent overbeating and product breakdown.

=AUTO

Power Switch

When placed in the ON position, the power switch allows SOFTECH control panel operation.

Indicator Lights

When the MIX LOW light begins to flash, it indicates that the mix tank has a low supply of mix and should be refilled as soon as possible. When the MIX OUT light begins to flash, it indicates that the mix tank has been almost completely exhausted and has an insufficient supply of mix to operate the freezer. At this time, the STANDBY and AUTO modes are locked out and the freezer shuts down. To initiate the refrigeration system, add mix to the tank and press the AUTO key. The freezer will automatically begin operation.

To activate the SHR and CTR, press the STANDBY key. Remove the air orifice and place the feed tube (end without the hole) into the mix inlet hole.

Figure 1

IMPORTANT: Make sure the level of mix in the hopper is below the mix delivery hole in the feed tube. Failure to follow this instruction may result in

lower product quality when normal operation is resumed.

130709

Model C707 Important: To the Operator

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