Taylor C707 User Manual

Model C707
Soft Serve Freezer
Original Operating Instructions
059060--M
May, 2003 (Original Publication)
(Updated 7/2/12)
Complete this page for quick reference when service is required:
f
A
Taylor Distributor:
Phone:
Service:
Parts:
Date of Installation:
Information found on the data label:
Model Number:
Serial Number:
Electrical Specs: Voltage Cycle
Phase
Maximum Fuse Size: A
Minimum Wire Ampacity: A
E May, 2003 Taylor
All rights reserved. 059060--M
The word Taylor and the Crown design are registered trademarks in the United States o
merica and certain othercountries.
Taylor Company 750 N. Blackhawk Blvd. Rockton, IL 61072
Table of Contents
Section 1 To the Installer 1............................................
Section 2 To the Operator 4...........................................
Section 3 Safety 5....................................................
Section 4 Operator Parts Identification 7...............................
Model C707 7..........................................................
Model C707 Single Spout Door and Beater Assembly 8......................
Brushes 9..............................................................
Section 5 Important: To the Operator 10.................................
Symbol Definitions 11....................................................
Power Switch 11.........................................................
Indicator Lights 11.......................................................
MIX REF Key 11.........................................................
STANDBY Key 11........................................................
WASH Key 11...........................................................
AUTO Key 12...........................................................
Beater Motor Reset Button 12.............................................
Adjustable Draw Handle 12...............................................
Feed Tube Assembly 13..................................................
Section 6 Operating Procedures 14.....................................
Assembly 14............................................................
Sanitizing 18............................................................
Priming 20..............................................................
Closing Procedure 20....................................................
Draining Product From the Freezing Cylinder 21.............................
Model C707 Table of Contents
Table of Contents -- Page 2
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A
Rinsing 21..............................................................
Cleaning 21.............................................................
Disassembly 22..........................................................
Brush Cleaning 22.......................................................
Section 7 Important: Operator Checklist 23..............................
During Cleaning and Sanitizing 23.........................................
Troubleshooting Bacterial Count 23........................................
Regular Maintenance Checks 23...........................................
Winter Storage 24........................................................
Section 8 Troubleshooting Guide 25....................................
Section 9 Parts Replacement Schedule 27...............................
Section 10 Parts List 28.................................................
Wiring Diagrams 35......................................................
Note: Contin u ing research results in steady improvements; therefore, information in this manual is subject to change without notice.
Note: Only instructions originating from the factory or its authorized translation representative(s) are considered to be the original set of instructions.
E May, 2003 Taylor (Original Publication)
(Updated July, 2012) All rights reserved. 059060--M
The word Taylor and the Crown design are registered trademarks in the United States o
merica and certain othercountries.
Table of Contents Model C707
Taylor Company 750 N. Blackhawk Blvd. Rockton, IL 61072
Section 1 To the Installer
The following are general installation instructions. For complete installation details, please see the checkout card.
Installer Safety
In all areas of the world, equipment should be installed in accordance with existing local codes. Please contact your local authorities if you have any questions.
Care should be taken to ensure that all basic safety practices are followed during the installation and servicing activities related to the installation and service of Taylor equipment.
S Only authorized Taylor service personnel
should perform installation and repairs on the equipment.
S Authorized service personnel should consult
OSHA Standard 29CFRI910.147 or the applicable code of the local area for the industry standards on lockout/tagout procedures before beginning any installation or repairs.
S Authorized service personnel must ensure
that the proper PPE is available and worn when required during installation and service.
S Authorized service personnel must remove
all metal jewelry, rings, and watches before working on electrical equipment.
Site Preparation
Review the area where the unit will be installed before uncrating the unit. Make sure all possible hazards to the user or equipment have been addressed.
Air Cooled Units
DO NOT obstruct air intake and discharge openings:
The Model C707 air cooled unit requires a minimum of 6” (152 mm) of clearance on both sides and 0” in the rear of the unit. This will allow for adequate air flow across the condenser(s). Failure to allow adequate clearance can reduce the refrigeration capacity of the freezer and possibly cause permanent damage to the compressor.
For Indoor Use Only: This unit is designed to operate indoors, under normal ambient temperatures of 70_-75_F(21_-24_C). The freezer has successfully performed in high ambient temperatures of 104_(40_C) at reduced capacities.
This unit must NOT be installed in an area where a water jet or hose can be used. NEVER use a water jet or hose to rinse or clean the unit. Failure to follow this instruction may result in electrocution.
The main power supply(s) to the freezer must be disconnected prior to performing any repairs. Failure to follow this instruction may result in personal injury or death from electrical shock or hazardous moving parts as well as poor performance or damage to the equipment.
Note:Allrepairsmustbeperformedbyan authorized T aylor Service Technician.
This unit has many sharp edges that can
cause severe injuries.
Model C707 To the Installer
to avoid the hazard of tipping. Extreme care should be taken in moving this equipment for any reason. Two or more persons are required to safely move this unit. Failure to comply may result in personal injury or equipment damage.
Uncrate the unit and inspect it for damage. Report any damage to your Taylor Distributor.
This piece of equipment is made in the USA and has USA sizes of hardware. All metric conversions are approximate and vary in size.
1
This unit must be installed on a level surface
081208
Water Connections
(Water Cooled Units Only)
An adequate cold water supply must be provided with a hand shut--off valve. On the underside rear of the base pan, two 3/8” I.P.S. water connections for inlet and outlet have been provided for easy hook--up. 1/2” inside diameter water lines should be connected to the machine. (Flexible lines are recommended, if local codes permit.) Depending on local water conditions, it may be advisable to install a water strainer to prevent foreign substances from clogging the automatic water valve. There will be only one water “in” and one water “out” connection. DO NOT install a hand shut--off valve on the water “out” line! Water should always flow inthis order: first, through the automatic water valve; second, through the condenser; and third, through the outlet fitting to an opentrapdrain.
A back flow prevention device is required on the incoming water connection side. Please
refer to the applicable National, State, and local codes for determining the proper configuration.
Each unit requires one power supply for each data label on the unit. Check the data label(s) on the freezer for branch circuit overcurrent protection or fuse, circuit ampacity, and other electrical specifications. Refer to the wiring diagram provided inside of the electrical box for proper power connections.
CAUTION: THIS EQUIPMENT MUST BE PROPERLY GROUNDED! FAILURE TO DO SO CAN RESULT IN SEVERE PERSONAL INJURY FROM ELECTRICAL SHOCK!
DO NOT operate this freezer with larger fuses than specified on the unit data label. Failure to follow this instruction may result in electrocution or damage to the machine.
Electrical Connections
In the United States, this equipment is intended to be installed in accordance with the National Electrical Code (NEC), ANSI/NFPA 70-1987. The purpose of the NEC code is the practical safeguarding of persons and property from hazards arising from the use of electricity. This code contains provisions considered necessary for safety. In all other areas of the world, equipment should be installed in accordance with the existing local codes. Please contact your local authorities.
FOLLOW YOUR LOCAL ELECTRICAL CODES!
This unit is provided with an equipotential grounding lug that is to be properly attached to the rear of the frame by the authorized installer. The installation location is marked by the equipotential bonding symbol (5021 of IEC 60417-1) on both the removable panel and the equipments frame.
Stationary appliances which are not equipped with a power cord and a plug or another device to disconnect the appliance from the power source must have an all-pole disconnecting device with a contact gap of at least 3 mm installed in the external installation.
2
Model C707To the Installer
Appliances that are permanently connected to fixed wiring and for which leakage currents may exceed 10 mA, particularly when disconnected or not used for long periods, or during initial installation, shall have protective devices such as a GFI, to protect against the leakage of current, installed by the authorized personnel to the local codes.
Supply cords used with this unit shall be oil-resistant, sheathed flexible cable not lighter than ordinary polychloroprene or other equivalent synthetic elastomer-sheathed cord (Code designation 60245 IEC 57) installed with the proper cord anchorage to relieve conductors from strain, including twisting, at the terminals and protect the insulation of the conductors from abrasion.
Beater Rotation
Refrigerant
In consideration of our environment, Taylor proudly uses only earth friendly HFC refrigerants. The HFC refrigerant used in this unit is R404A. This refrigerant is generally considered non-toxic and non-flammable, with an Ozone Depleting Potential (ODP) of zero (0).
However, any gas under pressure is potentially hazardous and must be handled with caution.
NEVER fill any refrigerant cylinder completely with liquid. Filling the cylinder to approximately 80% will allow for normal expansion.
Use only R134a refrigerant that conforms to the AHI standard 700 specification. The use of any other refrigerant may expose users and operators to unexpected safety hazards.
Beater rotation must be clockwise as viewed
looking into the freezing cylinder.
Note: The following procedures should be performed by a trained service technician.
To correct the rotation on a three--phase unit, interchange any two incoming power supply lines at freezer main terminal block only.
To correct rotation on a single--phase unit, change the leads inside the beater motor. (Follow the diagram printedonthemotor.)
Electrical connections are made directly to the terminal block provided in the main control box.
Refrigerant liquid sprayed onto the skin may cause serious damage to tissue. Keep eyes and skin protected. If refrigerant burns should occur, flush immediately with cold water. If burns are severe, apply ice packs and contact a physician immediately.
Taylor reminds technicians to be cautious of government laws regarding refrigerant recovery, recycling, and reclaiming systems. If you have any questions regarding these laws, please contact the factory Service Department.
WARNING: R404A refrigerant used in conjunction with polyolester oils is extremely moisture absorbent. When opening a refrigeration system, the maximum time the system is open must not exceed 15 minutes. Cap all open tubing to prevent humid air or water from being absorbed by the oil.
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Model C707 To the Installer
3
Section 2 To the Operator
The Model C707 has been carefully engineered and manufactured to give you dependable operation.
This unit, when properly operated and cared for, will produce a consistent quality product. Like all mechanical products, it will require cleaning and maintenance. A minimum amount of care and attention is necessary if the operating procedures outlined in this manual are followed closely.
This Operator’s Manual should be read before operating or performing any maintenance on your equipment.
Your Taylor freezer will NOT eventually compensate for and correct any errors during the set--up or filling operations. Thus, the initial assembly and priming procedures are of extreme importance. It is strongly recommended that personnel responsible for the equipment’s operation, both assembly and disassembly, go through these procedures together in order to be properly trained and to make sure that no confusion exists.
In the event you should require technical assistance, please contact your local authorized Taylor Distributor.
Note: Warranty is valid only if the parts are authorized Taylor parts, purchased from an authorized Taylor Distributor, and the required service work is provided by an authorized T aylor service technician. Taylor reserves the right to deny warranty claims on equipment or parts if non--approved parts or refrigerant were installed in the machine, system modifications were performed beyond factory recommendations, or it is determined that the failure was caused by neglect or abuse.
For additional information regarding applicable local laws, please contact the municipal facility and/or local distributor.
Compressor Warranty Disclaimer
The refrigeration compressors on this machine are warranted for the term indicated on the warranty card accompanying this machine. However, due to the Montreal Protocol and the U.S. Clean Air Act Amendments of 1990, many new refrigerants are being tested and developed, thus seeking their way into the service industry. Some of these new refrigerants are being advertised as drop--in replacements for numerous applications. It should be noted that, in the event of ordinary service to this machine’s refrigeration system, only the refrigerant specified on the affixed data label should be used. The unauthorized use of alternate refrigerants will void your compressor warranty . It will be the owner’s responsibility to make this fact known to any technician he employs.
It should also be noted that Taylor does not warrant the refrigerant used in its equipment. For example, if the refrigerant is lost during the course of ordinary service to this machine, Taylor has no obligation to either supply or provide its replacement either at billable or unbillable terms. Taylor does have the obligation to recommend a suitable replacement if the original refrigerant is banned, obsoleted, or no longer available during the five year warranty of the compressor.
If the crossed out wheeled bin symbol is affixed to this product, it signifies that this product is compliant with the EU Directive as well as other similar legislation in effect after August 13, 2005. Therefore, it must be collected separately after its use is completed, and cannot be disposed as unsorted municipal waste.
The user is responsible for returning the product to the appropriate collection facility , as specified by your local code.
080714
Taylor will continue to monitor the industry and test new alternates as they are being developed. Should a new alternate prove, through our testing, that it would be accepted as a drop--in replacement, then the above disclaimer would become null and void. To find out the current status of an alternate refrigerant as it relates to your compressor warranty, call the local T aylor Distributor or the Taylor Factory. Be prepared to provide the Model/Serial Number of the unit in question.
4
Model C707To the Operator
Section 3 Safety
We, at Taylor Company, are concerned about the safety of the operator when he or she comes in contact with the freezer and its parts. Taylor has gone to extreme efforts to design and manufacture built--in safety features to protect both you and the service technician. As an example, warning labels have been attached to the freezer to further point out safety precautions to the operator.
IMPORTANT -- Failure to adhere to the following safety precautions may result in severe personal injury or death. Failure to comply with these warnings may damage the machine and its components. Component damage will result in part replacement expense and service repair expense.
DO NOT operate the freezer without reading
this Operator Manual. Failure to follow this instruction may result in equipment damage, poor freezer performance, health hazards, or personal injury.
Per IEC 60335--1 and its part 2 standards, “This appliance is to be used only by trained personnel. It is not intended for use by children or people with reduced physical, sensory, or mental capabilities, or lack of experience and knowledge, unless given supervision or instruction concerning the use of the appliance by a person responsible for their safety .”
This unit is provided with an equipotential grounding lug that is to be properly attached to the rear of the frame by the authorized installer. The installation location is marked by the equipotential bonding symbol (5021 of IEC 60417-1) on both the removable panel and the equipments frame.
S DO NOT operate the freezer unless it is
properly grounded.
S DO NOT operate the freezer with larger
fuses than specified on the freezer data label.
S All repairs must be performed by an
authorized Taylor service technician. The main power supplies to the machine must be disconnected prior to performing any repairs.
S Cord Connected Units: Only Taylor
authorized service technicians may install a plug on this unit.
S Stationary appliances which are not
equipped with a power cord and a plug or another device to disconnect the appliance from the power source must have an all-pole disconnecting device with a contact gap of at least 3 mm installed in the external installation.
S Appliances that are permanently connected
to fixed wiring and for which leakage currents may exceed 10 mA, particularly when disconnected or not used for long periods, or during initial installation, shall have protective devices such as a GFI, to protect against the leakage of current, installed by the authorized personnel to the local codes.
S Supply cords used with this unit shall be
oil-resistant, sheathed flexible cable not lighter than ordinary polychloroprene or other equivalent synthetic elastomer-sheathed cord (Code designation 60245 IEC 57) installed with the proper cord anchorage to relieve conductors from strain, including twisting, at the terminals and protect the insulation of the conductors from abrasion.
DO NOT use a water jet to clean or rinse the freezer. Failure to follow these instructions may result in serious electrical shock.
Model C707 Safety
Failure to follow these instructions may result in electrocution. Contact your local authorized Taylor Distributor for service.
110117
5
S DO NOT allow untrained personnel to
operate this machine.
S DO NOT operate the freezer unless all
service panels and access doors are
restrained with screws.
S DO NOT remove any internal operating
parts (examples: freezer door, beater,
scraper blades, etc.) unless all control
switches are in the OFF position. Failure to follow these instructions may result in severe personal injury to fingers or hands from hazardous moving parts.
Cleaning and sanitizing schedules are governed by your state or local regulatory agencies and must be followed accordingly. Please refer to the cleaning section of this manual for the proper procedure to clean this unit.
DO NOT obstruct air intake and discharge openings:
The Model C707 air cooled unit requires a minimum of 6” (152 mm) of clearance on both sides and 0” in the rear of the unit. This will allow for adequate air flow across the condenser(s). Failure to allow adequate clearance can reduce the refrigeration capacity of the freezer and possibly cause permanent damage to the compressor.
This unit has many sharp edges that can
cause severe injuries.
S DO NOT put objects or fingers in the door
spout. This may contaminate the product and cause severe personal injury from blade contact.
S USE EXTREME CAUTION when removing
the beater asssembly . The scraper blades are very sharp.
S CAUTION--SHARP EDGES: Two people
are required to handle the cup/cone dispenser. Protective gloves must be worn and the mounting holes must NOT be used to lift or hold the dispenser. Failure to follow this instruction can result in personal injury to fingers or equipment damage.
For Indoor Use Only: This unit is designed to operate indoors, under normal ambient temperatures of 70_ - 75_F(21_ -24_C). The freezer has successfully performed in high ambient temperatures of 104_(40_C) at reduced capacities.
NOISE L EVEL: Airborne noise emission does not exceed 78 dB(A) when measured at a distance of 1.0 meter from the surface of the machine and at a height of 1.6 meters from the floor.
080908
6
Model C707Safety
Section 4 Operator Parts Identification
Model C707
ITEM DESCRIPTION PART NO.
1 COVER-HOPPER COMPLETE 053809-1 2 PAN-DRIP 11-5/8 LONG 027503 3 PIN-RETAINING-HOPPER CVR 043934 4 PANEL-SIDE-LEFT 056082-SP3 5 STUD-NOSE CONE 055987 6 SHIELD-SPLASH 049203 7 TRAY-DRIP 056858 8 PANEL-FRONT-LOWER 058942
ITEM DESCRIPTION PART NO.
9 PANEL A.-FRONT UPPER X58950 10 PANEL A.-RIGHT X64151 11 PANEL-REAR 056077-SP1 12 ORIFICE 022465-100 13 O-RING-3/8OD X .070 W 016137 14 TUBE A.-FEED X29429-2 15 O-RING-.643 OD X .077 W 018572
080715
Model C707 Operator Parts Identification
7
Model C707 Single Spout Door and Beater Assembly
ITEM DESCRIPTION PART NO.
1 DOOR A.-W/BAFFLE X56071-SER 2 HANDLE A.-DRAW-WELDED X56246 3 SCREW-ADJUSTMENT-5/16-24 056332 4 O-RING-1/4 OD X .070W 50 015872 5 PIN-HANDLE-SS 055819 6 PLUG-PRIME 028805 7 O-RING-3/8 OD X .070W 016137 8 VALVE A.-DRAW X56072 9 O-RING-7/8 OD X .103W 014402
110630
ITEM DESCRIPTION PART NO.
10 NUT-STUD-LONG 058765 11 NUT-STUD 058764 12 GASKET-DOOR HT 4"-DBL 048926 13 BEARING-FRONT 050216 14 BEATER A.-3.4QT X31761 15 BLADE-SCRAPER-PLASTIC 035174 16 SHAFT-BEATER 056078 17 SEAL-DRIVE SHAFT 032560
8
Model C707Operator Parts Identification
Brushes
ITEM DESCRIPTION PART NO.
1 BLACK BRISTLE BRUSH 013071
2 DOUBLE END BRUSH 013072
3 WHITE BRISTLE BRUSH
(1” x 2”)
4 WHITE BRISTLE BRUSH
(3” x 7”)
013073
023316
ITEM DESCRIPTION PART NO.
5 BRUSH --END--DOOR SPOUTSS039719
6 BRUSH --SET LVB 050103
7 BRUSH --PUMP SPOUT 054068
110915
Model C707 Operator Parts Identification
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