Taylor C302 NPR Installation Manual

Model C302 NPR

Non--Pressurized

Slush Freezer

Operating Instructions

059661NPR

9/22/06

Complete this page for quick reference when service is required:

Taylor Distributor:

Address:

Phone:

Fax:

E--mail:

Service:

Parts:

Date of Installation:

Information found on the data label:

Model Number:

Serial Number:

Electrical Specs: Voltage Cycle

Phase

Maximum Fuse Size: A

Minimum Wire Ampacity: A

E September, 2006 Taylor

All rights reserved.
059661NPR

Taylor Company

The word Taylor and the Crown design
are registered trademarks in the United States
of America and certain other countries.

a division of Carrier Commercial Refrigeration, Inc.
750 N. Blackhawk Blvd.
Rockton, IL 61072

Table of Contents

Section 1 To th e Installer 1............................................

Installer Safety 1........................................................

Site Preparation 1.......................................................

Air Cooled Units 1.......................................................

Water Cooled Refrigeration Units (Water Cooled Units Only) 2................

Electrical Connections 3.................................................

Beater Rotation 3.......................................................

Refrigerant 4...........................................................

Section 2 To the Operator 5...........................................

Section 3 Safety 6....................................................

Section 4 Operator Parts Id entification 8...............................

Beater Door Assembly 9.................................................

Accessories 10..........................................................

Section 5 Important: To the Operator 11.................................

Symbol Definitions 11....................................................

Control Switches 12......................................................

Liquid Crystal Displays 12.................................................

Operational Mode Displays 12.............................................

Operator Menu Display 13................................................

Syrup Out Indicator 18....................................................

CO2 Out Indicator 18.....................................................

Water Out Indicator 18....................................................

Audio Alarm Silencer 19..................................................

Product Light 19.........................................................

Sampling Valve 19.......................................................

Daily Procedures 19......................................................

Model C302 NPR Table of Contents

Table of Contents - Page 2

r

Section 6 Operating Procedures 20.....................................

Assembly 20............................................................

Sanitizing 24............................................................

Priming/Brixing 26........................................................

120 Day Closing Procedure 28............................................

Draining Product From the Freezing Cylinders 29............................

Rinsing 29..............................................................

Cleaning 30.............................................................

Disassembly 31..........................................................

Brush Cleaning 31.......................................................

Section 7 Important: Operator Checklist 32..............................

During Cleaning and Sanitizing 32.........................................

Troubleshooting Bacterial Count 32........................................

Regular Maintenance Checks 32...........................................

Winter Storage 33........................................................

Section 8 Troubleshooting Guide 34....................................

Section 9 Parts Replacement Schedule 36...............................

Section 10 Parts List 37.................................................

Wiring Diagrams 47......................................................

Note: Continuin g research results in steady improvements; therefore, information
in this manual is subject to change without notice.

E September, 2006 Taylo

All rights reserved.
059661NPR

Taylor Company
The word Taylor and the Crown design
are registered trademarks in the United States
of America and certain other countries.

Table of Contents Model C302 NPR

a division of Carrier Commercial Refrigeration, Inc.

750 N. Blackhawk Blvd.

Rockton, IL 61072

Section 1 To the Installer

The following are general installation instructions.
For complete installation details, please see the
check out card.

cause severe injuries.

This unit has many sharp edges that can

Installer Safety

In all areas of the world, equipment should
be installed in accordance with existing local codes.
Please contact your local authorities if you have any
questions.

Care should be taken to ensure that all basic safety
practices are followed during the installation and
servicing activities related to the installation and
service of Taylor equipment.

S Only authorized Taylor service personnel

should perform installation and repairs on
the equipment.

S Authorized service personnel should consult

OSHA Standard 29CFRI910.147 or the
applicable code of the local area for the
industry standards on lockout/tagout
procedures before beginning any installation
or repairs.

S Authorized service personnel must ensure

that the proper PPE is available and worn
when required during installation and
service.

S Authorized service personnel must remove

all metal jewelry, rings, and watches before
working on electrical equipment.

Site Preparation

Review the area the unit is to be installed in before
uncrating the unit, making sure that all possible
hazards the user or equipment may come into have
been addressed.

For Indoor Use Only: This unit is designed to
operate indoors, under normal ambient
temperatures of 70_-75_F(21_-24_C). The freezer
has successfully performed in high ambient
temperatures of 104_(40_C) at reduced capacities.

This unit must NOT beinstalledinanarea
where a water jet or hose can be used. NEVER use
a water jet or hose to rinse or clean the unit. Failure
to follow this instruction may result in electrocution.

This unit must be installed on a level surface
to avoid the hazard of tipping. Extreme care should
be taken in moving this equipment for any reason.
Two or more persons are required to safely move
this unit. Failure to comply may result in personal
injury or equipment damage.

Uncrate the unit and inspect it for damage. Report
any damage to your Taylor Distributor.

This piece of equipment is made in the USA and has
USA sizes of hardware. All metric conversions are
approximate and vary in size.

The main power supply(s) to the equipment
must be disconnected prior to performing any
repairs. Failure to follow this instruction may result in
personal injury or death from electrical shock or
hazardous moving parts as well as poor
performance or damage to the equipment.

Note:Allrepairsmustbeperformedbyan
authorized Taylor Service Technician.

Model C302 NPR To the Installer

Air Cooled Units

DO NOT obstruct air intake and discharge openings:
Air cooled units require a minimum of 3” (76 mm) of

air space both sides, 3” (76 mm) at the rear, and 12”
(305 mm) on the top of the unit. Minimum air
clearances must be met to assure adequate air flow
for optimum performance.

081208

1

Water Cooled Refrigeration Units
(Water Cooled Units Only)

Note: Water lines beyond 200 ft. (61 m) require 1/2”

(13 mm) water lines.

On the back of the unit, two additional 3/8” (9. 5 m m )
F.P.T. water connections for condenser inlet and
outlet have been provided for easy hook-up. 3/8”
(9.5 mm) inside diameter water lines should be
connected to the machine. Flexible lines are
recommended if local codes permit. Failure to use
adequate size water lines may cause the unit to go
on high head pressure and shut down.

Depending on local water conditions, it may be
advisable to install a water strainer to prevent
foreign substances from clogging the automatic
water valve.

DO NOT INSTALL A HAND SHUT-OFF VALVE ON
THE “OUT” LINE! Water cooled units are counter
flow and the water should flow in this order: First
through the automatic water valve. Second, through
the inlet located at the bottom of the condenser.
Third, through the outlet fitting located at the top of
the condenser toanopentrapdrain.

IMPORTANT: Water pressures are pre-set at the
factory. Do not adjust the water pressure.
Improper water adjustments may cause operation
discrepancies.

INSTALL POTABLE WATER CONNECTION
WITH ADEQUATE BACK-FLOW
PROTECTION TO COMPLY WITH
APPLICABLE NATIONAL, STATE AND
LOCAL CODES.

It is always a good practice to have a filter system to
improve the quality of the water and to avoid
clogging the operating components.

IMPORTANT: The water filter (064422-SER) must
be thoroughly flushed with water before connecting it
to the machine. This removes any loose particles
present from the manufacture of the filter that could
clog the flow control. To flush the filter, connect the
inlet end of the filter to the water supply. Position the
outlet end of the filter over an empty pail. Open the
water supply. Allow water to flow through the filter
until the water exiting the filter is clear. Close the
water supply. Attach the outlet end of the filter to the
machine. Reopen the water supply.

Water Connections

An adequate cold water supply must be provided
with a hand shut-off valve. On the back of the unit, a
3/8” (9.5 mm ) male flare water connection has been
provided for easy hook-up. A flexible line is
recommended, if local codes permit. A minimum of
25 psi water pressure is required to avoid having the
unit cut out the low water pressure switch. A booster
pump must be provided if this pressure is not
available.

Figure 1

090805

2

Model C302 NPRTo the Installer

Electrical Connections

Each freezer requires one power supply. Check the
data label on the freezer for fuse, circuit ampacity
and electrical specifications. Refer to the wiring
diagram provided inside of the control box, for
proper power connections.

In the United States, this equipment is intended to
be installed in accordance with the National
Electrical Code (NEC), ANSI/NFPA 70-1987. In all
other areas of the world, equipment should be
installed in accordance with the existing local codes.
Please contact your local authorities.

The purpose of the NEC code is the practical
safeguarding of persons and property from hazards
arising from the use of electricity. This code contains
provisions considered necessary for safety.
Compliance therewith and proper maintenance will
result in an installation essentially free from hazard!
The NEC is a United States regulatory agency.
International users must follow local electrical codes.

FOLLOW YOUR LOCAL ELECTRICAL CODES!

S Appliances that are permanently connected

to fixed wiring and for which leakage
currents may exceed 10 mA, particularly
when disconnected or not used for long
periods, or during initial installation, shall
have protective devices such as a GFI, to
protect against the leakage of current,
installed by the authorized personnel to the
local codes.

S Supply cords used with this unit shall be

oil-resistant, sheathed flexible cable not
lighter than ordinary polychloroprene or
other equivalent synthetic
elastomer-sheathed cord (Code designation
60245 IEC 57) installed with the proper cord
anchorage to relieve conductors from strain,
including twisting, at the terminals and
protect the insulation of the conductors from
abrasion.

CAUTION: THIS EQUIPMENT MUST BE
PROPERLY GROUNDED! FAILURE TO DO SO
CAN RESULT IN SEVERE PERSONAL INJURY
FROM ELECTRICAL SHOCK!

CAUTION: THIS EQUIPMENT MUST BE
PROPERLY GROUNDED! FAILURE TO DO SO
CAN RESULT IN SEVERE PERSONAL INJURY
FROM ELECTRICAL SHOCK!

This unit is provided with an equipotential
grounding lug that is to be properly attached to the
rear of the frame by the authorized installer. The
installation location is marked by the equipotential
bonding symbol (5021 of IEC 60417-1) on both the
removable panel and the equipments frame.

S Stationary appliances which are not

equipped with a power cord and a plug or
another device to disconnect the appliance
from the power source must have an all-pole
disconnecting device with a contact gap of
at least 3mm installed in the external
installation.

Beater Rotation

Beater rotation must be clockwise as viewed

looking into the freezing cylinder.

The following procedures should be performed by a
trained service technician:

To correct rotation on a single-phase unit, change
the leads inside the beater motor. Follow the
diagram printed on the motor. (Note: Three-phase
units have single-phase motors.)

081114

Model C302 NPR To the Installer

3

Refrigerant

In consideration of our environment, Taylor
proudly uses only earth friendly HFC refrigerants.
The HFC refrigerant used in this unit is R404A. This
refrigerant is generally considered non-toxic and
non-flammable, with an Ozone Depleting Potential
(ODP) of zero (0).

However, any gas under pressure is potentially
hazardous and must be handled with caution.

NEVER fill any refrigerant cylinder completely with
liquid. Filling the cylinder to approximately 80% will
allow for normal expansion.

Refrigerant liquid sprayed onto the skin may
cause serious damage to tissue. Keep eyes and skin
protected. If refrigerant burns should occur, flush
immediately with cold water. If burns are severe,
apply ice packs and contact a physician
immediately.

Taylor reminds technicians to be cautious of
government laws regarding refrigerant recovery,
recycling, and reclaiming systems. If you have any
questions regarding these laws, please contact the
factory Service Department.

WARNING: R404A refrigerant used in
conjunction with polyolester oils is extremely
moisture absorbent. When opening a refrigeration
system, the maximum time the system is open must
not exceed 15 minutes. Cap all open tubing to
prevent humid air or water from being absorbed by
the oil.

081114

4

Model C302 NPRTo the Installer

Section 2 To the Operator

The freezer you have purchased has been carefully
engineered and manufactured to give you
dependable operation.

The Model C302NP, when properly operated and
cared for, will produce a consistent quality product.
Like all mechanical products, this machine will
require cleaning and scheduled maintenance. A
minimum amount of care and attention is necessary
if the operating procedures outlined in this manual
are followed closely.

This Operator's Manual should be read before
operating or performing any maintenance on your
equipment.

Your freezer will NOT eventually compensate and
correct for any errors during the set-up or filling
operations. Thus, the initial assembly and priming
procedures are of extreme importance. It is strongly
recommended that all personnel responsible for the
equipment's operation study these procedures
together in order to be properly trained and to make
sure that no misunderstandings exist.

In the event you should require technical assistance,
please contact your local authorized Taylor
Distributor for service.

Note: Warranty is validonly ifthe partsareauthorized
Taylor parts, purchased from an authorized Taylor
Distributor, and the required service work is provided
by an authorized Taylor service technician. Taylor
reserves the right to deny warranty claims on
equipment or partsif non-approvedpartsorrefrigerant
were installed in the machine, system modifications
were performed beyond factory recommendations, or
it is determined that the failure wascaused by neglect
or abuse.

Note: Con st ant research results in steady
improvements; therefore, information in this
manual is subject to change without notice.

If the crossed out wheeled bin symbol is
affixed to this product, it signifies that this product is
compliant with the EU Directive as well as other
similar legislation in effect after August 13, 2005.
Therefore, it must be collected separately after its

use is completed, and cannot be disposed as
unsorted municipal waste.

The user is responsible for returning the product to
the appropriate collection facility, as specified by
your local code.

For additional information regarding applicable local
laws, please contact the municipal facility and/or
local distributor.

Compressor Warranty Disclaimer

The refrigeration compressor(s) on this machine are
warranted for the term indicated on the warranty
card accompanying this machine. However, due to
the Montreal Protocol and the U.S. Clean Air Act
Amendments of 1990, many new refrigerants are
being tested and developed, thus seeking their way
into the service industry. Some of these new
refrigerants are being advertised as drop-in
replacements for numerous applications. It should
be noted that, in the event of ordinary service to this
machine's refrigeration system, only the refrigerant

specified on the affixed data label should be
used. The unauthorized use of alternate refrigerants

will void your compressor warranty. It will be the
owner's responsibility to make this fact known to any
technician he employs.

It should also be noted that Taylor does not warrant
the refrigerant used in its equipment. For example, if
the refrigerant is lost during the course of ordinary
service to this machine, Taylor has no obligation to
either supply or provide its replacement either at
billable or unbillable terms. Taylor does have the
obligation to recommend a suitable replacement if
the original refrigerant is banned, obsoleted, or no
longer available during the five year warranty of the
compressor.

Taylor will continue to monitor the industry and test
new alternates as they are being developed. Should
a new alternate prove, through our testing, that it
would be accepted as a drop-in replacement, then
the above disclaimer would become null and void.
To find out the current status of an alternate
refrigerant as it relates to your compressor warranty,
call the local Taylor Distributor or the Taylor Factory.
Be prepared to provide the Model/Serial Number of
the unit in question.

081114

Model C302 NPR To the Operator

5

Section 3 Safety

We at Taylor are concerned about the safety of the
operator when he or she comes in contact with the
freezer and its parts. Taylor has gone to extreme
efforts to design and manufacture built-in safety
features to protect both you and the service
technician. As an example, warning labels have
been attached to the freezer to further point out
safety precautions to the operator.

IMPORTANT - Failure to adhere to the
following safety precautions may result in
severe personal injury or death. Failure to
comply with these warnings may damage the
machine and its components. Component
damage will result in part replacement expense
and service repair expense.

DO NOT operate the freezer without

reading this Operator Manual. Failure to follow this
instruction may result in equipment damage, poor
freezer performance, health hazards, or personal
injury.

This unit is provided with an equipotential
grounding lug that is to be properly attached to the
rear of the frame by the authorized installer. The
installation location is marked by the equipotential
bonding symbol (5021 of IEC 60417-1) on both the
removable panel and the equipments frame.

S DO NOT attempt any repairs unless the

main power supply to the freezer has been
disconnected. Contact your local authorized
Taylor Distributor for service.

S Stationary appliances which are not

equipped with a power cord and a plug or
another device to disconnect the appliance
from the power source must have an all-pole
disconnecting device with a contact gap of
at least 3mm installed in the external
installation.

S Appliances that are permanently connected

to fixed wiring and for which leakage
currents may exceed 10 mA, particularly
when disconnected or not used for long
periods, or during initial installation, shall
have protective devices such as a GFI, to
protect against the leakage of current,
installed by the authorized personnel to the
local codes.

S Supply cords used with this unit shall be

oil-resistant, sheathed flexible cable not
lighter than ordinary polychloroprene or
other equivalent synthetic
elastomer-sheathed cord (Code designation
60245 IEC 57) installed with the proper cord
anchorage to relieve conductors from strain,
including twisting, at the terminals and
protect the insulation of the conductors from
abrasion.

Failure to follow these instructions may result in
electrocution. Contact your local authorized Taylor
Distributor for service.

DO NOT use a water jet to clean or rinse
the freezer. Failure to follow these instructions may
result in serious electrical shock.

S DO NOT operate the freezer unless it is

properly grounded.

S DO NOT operate the freezer with larger

fuses than specified on the freezer data

label.

081114

S DO NOT allow untrained personnel to

operate this machine.

S DO NOT operate the freezer unless all

service panels and access doors are
restrained with screws.

S DO NOT remove any internal operating

parts (example: freezer door, beater,
scraper blades, etc.) unless all control
switches are in the OFF position.

Failure to follow these instructions may result in
severe personal injury from hazardous moving parts.

6

Model C302 NPRSafety

CAUTION: This unit is pressurized when

in operation. The control switch must be in the OFF

position until the unit is completely assembled. No
part should ever be removed from the machine while
it is in operation. No parts should be removed until
the control switch has been turned to the OFF
position. Failure to follow this instruction may result
in severe personal injury from hazardous moving
parts or from the impact of propelled parts.

This unit has many sharp edges that can

cause severe injuries.

S DO NOT put objects or fingers in the door

spout. This may contaminate the product

and cause severe personal injury from blade

contact.

S USE EXTREME CAUTION when removing

the beater asssembly. The scraper blades

are very sharp.

This freezer must be placed on a level
surface. Failure to comply may result in personal
injury or equipment damage.

Cleaning and sanitizing schedules are
governed by your state or local regulatory agencies
and must be followed accordingly. Please refer to
the cleaning section of this manual for the proper
procedure to clean this unit.

DO NOT obstruct air intake and discharge openings:
Air cooled units require a minimum of 3” (76 mm) of
air space on both sides, 3” (76 mm) at the rear, and
12” (305 mm) on the top of the unit. Minimum air
clearances must be met to assure adequate air flow
for optimum performance.

For Indoor Use Only: This unit is designed to
operate indoors, under normal ambient
temperatures of 70_ -75_F(21_ -24_C). The
freezer has successfully performed in high ambient
temperatures of 104_(40_C) at reduced capacities.

NOISE LEVEL: Airborne noise emission does not
exceed 78 dB(A) when measured at a distance of

1.0 meter from the surface of the machine and at a
height of 1.6 meters from the floor.

081114

Model C302 NPR Safety

7

Section 4 Operator Parts Identification

11

1

4

5

6

7

2

10

ITEM DESCRIPTION PART NO.

1 PANEL-SIDE*LEFT 059721
2 PANEL-REAR 059657
3 PANEL-SIDE*RIGHT 059722
4 DISPLAY-LIGHTED 059584-27
5 PANEL-FRONT-UPPER 059577
6 PANEL-FRONT-SHELL 059576
7 PANEL-FRONT-LOWER 059652

3

12

13

8

9

Figure 2

ITEM DESCRIPTION PART NO.

8 SHELF-DRIP TRAY 059653
9 TRAY-DRIP 059654

10 SHIELD-SPLASH 059659

11 SWITCH-ROCKER OFF-ON 059627

12 SCREW-10-32X1/2SLTD TRUS 037734
13 SCREW-10-32X3/8UNSL HWH 039381

8

Model C302 NPROperator Parts Identification

Beater Door Assembly

8

6

1f

1g

1a

1b

1c

1d

1e

1h

1i

5

12

4

7

2

9

12

5

3

10

1j

11

ITEM DESCRIPTION PART NO.

1 DOOR A.-SLUSH-SLFCLOSE-

ICE BUSTER (COMPLETE)

1a CAP A.-SPRING RETAINER X30591
1b SPRING-COMP.970X.082 030344
1c PIN-VALVE HANDLE 031974
1d VALVE-DRAW *SLUSH*SLFCL 047734-SP
1e O-RING-1”OD X .139W 032504
1f HANDLE A.-DRAW-SLUSH-BLK X47384
1g PLUG-PRIME*STNLS 050405
1h O-RING-.563 OD X .070W-#013 043758
1i DOOR A.-PARTIAL-SLUSH X57324-SER
1j BUSTER-ICE 047735

X57323
(1a-1j)

Figure 3

ITEM DESCRIPTION PART NO.

2 GASKET-DOOR 5.109”ID 014030
3 BEARING-FRONT 013116
4 BEATER A.-7QT-1PIN X46233
5 BLADE-SCRAPER-PLASTIC

9-13/16L

6 SHAFT-BEATER 036412
7 O-RING-7/8 OD X .139W 025307
8 SEAL-DRIVE SHAFT 032560
9 ARM-BAFFLE 047729

10 BAFFLE ASSEMBLY X47731

11 NUT-STUD 043666

12 CLIP-SCRAPER BLADE 8.75” 046238

046237

081110

Model C302 NPR Operator Parts Identification

9

Accessories

048260

1

3

2a

2b

2c

2d

KAY-5

®

R

5

Sanitizer/Cleaner

KEEPOUT OF REACH OF CHILDREN

CAUTION

0

6
2
8

4
0

ITEM DESCRIPTION PART NO.

1 PAIL-MIX 10 QT 013163
2a BRUSH-MIX PUMP BODY-3”X7” 023316
2b BRUSH-DOUBLE ENDED 013072
2c BRUSH-REAR BRG 1”DX2“L 013071

4

Figure 4

FORINSTITUTIONAL USE ONLY

1OZ (28.4 g)

ITEM DESCRIPTION PART NO.

2d BRUSH-DRAW VALVE 1-1/2”OD 014753
3 KITA.-TUNE UP X56829
4 LUBRICANT-TAYLOR HI PERF 048232
5 SANITIZER KAY-5125 PACKETS 041082

*ITEMS 2a-2d ARE INCLUDEDIN BRUSH
A.-PACKAGE, PART NO. X64275

10

Model C302 NPROperator Parts Identification

Section 5 Important: To the Operator

PRIMEAUTO

ALARM

SILENCER

OFF BEATER

PRIMEAUTO

MENUOFF BEATER

SELECT

PRIMEAUTO

ALARM

SILENCER

OFF BEATER

PRIMEAUTO MENUOFF BEATER

SELECT

1

2

4

3

ALARM

SILENCER

PRIME

MENU

ALARM

SILENCER

5

Figure 5

ITEM DESCRIPTION

1 CONTROL SWITCH - LEFT SIDE
2 CONTROL SWITCH - RIGHT SIDE
3 KEYPAD
4 LIQUID CRYSTAL DISPLAY
5 PRODUCT LIGHT

Model C302 NPR Important: To the Operator

Symbol Definitions

To better communicate in the International arena,
symbols have replaced words on many of our
operator switches, function, and fault indicators.
Your Taylor equipment is designed with these
International symbols.

The following chart identifies the symbol definitions.

=OFF

=ON

11

Control Switches

Operational Mode Displays

There are two control switches located at the top left
corner of the upper front panel, behind the
illuminated display. The left switch controls the two
freezing cylinders on the left side of the unit. The
right switch controls the two freezing cylinders on
the right side of the unit. When placed in the ON
position, these control switches allow SLUSHTECH
operation.

Liquid Crystal Displays

There are two Liquid Crystal Displays (LCD's)
located on the upper front panel behind the
illuminated display. The two LCD's display
information for the two freezing cylinders located
directly beneath them. These pairs of freezing
cylinders are each labeled “left” and “right” per LCD.

The LCD's show the current operating mode of the
freezing cylinders. They also indicate whether there
is enough syrup, CO2, and water being supplied to
the freezer. If an error in the machine operation
occurs, a warning tone will sound and the word
“FAULT” will flash on the third line of the display.

The screens below illustrate the operational mode
information displayed during normal operation. The
two LCD's display information corresponding to the
two freezing cylinders located directly beneath them.
These pairs of freezing cylinders are each labeled
“left” and “right” per LCD.

When the unit is plugged into the wall receptacle
and the control switch is in the ON position, this
screen appears.

SAFETY TIMEOUT

ANY KEY ABORT

This display will remain on the LCD for 60 seconds
unless a key is pressed. If any key is pressed (or 60
seconds passes) then the next screen appears.

OFF MODE OFF
OK SYRUP OK

CO2-OK WATER-OK

Note: Syrup, CO2and water are satisfied.

12

Model C302 NPRImportant: To the Operator

Pressing the A UTO (- ->) keys for each freezing
cylinder will display this screen.

AUTO MODE AUTO
OK SYRUP OK

CO2-OK WATER-OK

Line 1 indicates the operating mode for each
freezing cylinder.

Line 2 indicates the status of the syrup systems in
each freezing cylinder. As long as syrup is available,
the word “OK” will appear on the LCD. When the
syrup supply is insufficient, the word “OUT” will flash
on the LCD. The same rules apply to the fourth line
which indicates the status of the CO

and the H2O.

2

The third line of this display is a fault indicator. If an
error in machine operation occurs, the word “FAULT
will be displayed on the LCD.

BEATER MODE BEATER
OUT SYRUP OUT

- -FAULT- - - -FAULT- ­CO2-OUT H2O-OUT

Operator Menu Timeout

If the display is left in the operator menu or any of
the operator menu selections, except for Current
Conditions, the display will return to the system
mode screen 60 seconds after the last keypress.
The Current Conditions screen will be displayed until
manually changed.

Finding Current Fault Conditions

Screen B is FAULT DESCRIPTION. The fault

description will indicate if there is a fault in one of the
freezing cylinders. When the actual fault is
corrected, the warning tone will stop. Only “BRL
NOT COO LING” requires pressing the OFF ( <- -)
key to clear the fault message and the warning tone.

Note: Repeat all information and programming
procedures for each individual control from the left to
the right.

Operator Menu Display

The OPERATOR MENU is used to enter into the
operating screens. To access the OPERATOR
MENU, simply press the MENU (SEL) key. The
cursor will flash under the letter “A”, indicating that
this is screen A. To select a different screen, use the
AUTO (- ->) and OFF (<- -) keys to move the cursor
to the desired screen selection and press the MENU
(SEL) key.

OPERATOR MENU

B C D E F G H I

A

EXIT MENU
<- - - -> SEL

Fault Messages

Beater Overload Beater is out on overload.
Chk Refrig Sys Psi Compressor is out on high

head pressure.
Thermistor Short Shorted thermistor probe.
Thermistor Open Open thermistor probe.
H2O Pressure Low Water pressure is low.
CO2 Pressure Low CO2pressure is low.
Syrup Pressure Low Syrup is no longer present.
BRLTemp2High Freezing cylinder

temperature is above 120°F

(49°C).
BRL Not Cooling Freezing cylinder is not

cooling after 5 minutes.
No Fault Found No fault conditions are

apparent.

Model C302 NPR Important: To the Operator

13

The following are explanations of the possible faults
and the display screens. Lines 2 and 3 indicate the
faults found in freezing cylinders 1 and 2
respectively.

1. NO FAULT FOUND - No fault conditions are
apparent.

5. THERMISTOR OPEN - One or both of the
barrel (freezing cylinder) thermistor probes are
faulty.

FAULT DESCRIPTION
L: THERMISTOR OPEN
R: NO FAULT FOUND
CLR + + + SEL

FAULT DESCRIPTION
L: NO FAULT FOUND
R: NO FAULT FOUND
CLR + + + SEL

2. BEATER OVERLOAD - Beater motor is out on
overload. When this fault occurs, the affected
side of the machine automatically turns off. The
fault clears when the condition is corrected.

FAULT DESCRIPTION
L: BEATER OVERLOAD
R: BEATER OVERLOAD
CLR + + + SEL

3. CHK REFRIG SYS PSI - Compressor is out on
high head pressure. When this fault occurs, the
machine automatically turns off. The fault
clears when the condition is corrected.

6. SYRUP PRESS LOW - When the syrup out
indicator displays a lack of syrup, the barrel will
enter a HOLD mode. At this time, no
refrigeration or product flow from the flow
control will be allowed. Only the beater will
operate. When the syrup is satisfied the barrel
will refill the product tank and then
automatically return to the AUTO mode. The
fault message and the warning tone will clear.
(See “Syrup Out Indicator” on page 18.)

FAULT DESCRIPTION
L: NO FAULT FOUND
R: SYRUP PRESS LOW
CLR + + + SEL

7. CO2PRESSURE LOW - When the CO2out
indicator displays a lack of CO
internal timer will start. If the CO

, a 60 second

2

is not

2

replenished at the end of the 60 seconds, both
freezing cylinders will shut down and this fault
message will appear. Replenish the CO

2

and

the fault message and warning tone will clear.

FAULT DESCRIPTION
L: CHK REFRIG SYS PSI
R: CHK REFRIG SYS PSI
CLR + + + SEL

4. THERMISTOR SHORT - One or both of the
barrel (freezing cylinder) thermistor probes are
faulty.

FAULT DESCRIPTION
L: THERMISTOR SHORT
R: NO FAULT FOUND
CLR + + + SEL

FAULT DESCRIPTION
L: CO2 PRESSURE LOW
R: CO2 PRESSURE LOW
CLR + + + SEL

8. H2O PRESSURE LOW - When the water out
indicator displays a lack of water, a 60 second
internal timer will start. If the water is not
replenished at the end of the 60 seconds, all
freezing cylinders will shut down and this fault
message will appear. Replenish the water and
the fault message and warning tone will clear.

FAULT DESCRIPTION
L: H2O PRESSURE LOW
R: H2O PRESSURE LOW
CLR + + + SEL

14

Model C302 NPRImportant: To the Operator

9. BRL NOT COOLING - A freezing cylinder
check has been established for the AUTO
mode of operation. If a freezing cylinder enters
the AUTO mode, the control will check product
temperature. After five minutes, it will again
check product temperature. If product
temperature does not drop in that five minute
time span, the freezing cylinder will shut down
and this message will appear on the fault
screen. For this check to be valid, the product
temperature must be above 40_F(4.4_C).

FAULT DESCRIPTION
L: BARREL NOT COOLING
R: NO FAULT FOUND
CLR + + + SEL

10. BRL TEMP 2 HIGH - A maximum allowable
product temperature has been established to
prevent product from excessive heating. If the
product exceeds 120_F(49_C) temperature for
any reason (in any mode of operation), the
entire unit shuts down.

FAULT DESCRIPTION
L: BARREL TEMP 2 HIGH
R: NO FAULT FOUND
CLR + + + SEL

Screen C is SET CLOCK. Use the AUTO (- ->) and

OFF (<- -) keys t o place the cursor under the
element to be set (hours, minutes, month, day, or
year). Use thePRIME (+++) and BEATER (- - -)
keys to increment or decrement the value. Press the
MENU (SEL) key to advance to the Daylight Saving
Time screen.

Note: The clock is programmed with military time.

SET CLOCK

:30 10/25/06

14

<- - - -> + + + - - - SEL

This screen will appear if an invalid date is entered.
(example: If the date entered exceeds the days of
that month.)

SET CLOCK

:30 02/31/07

14

INVALID DATE

SEL

This screen allows the Daylight Saving Time
options. If the Daylight Saving Time option is
enabled, then the time will be advanced by one hour
at 2:00 a.m. on the first Sunday in April, and will be
retarded by one hour at 2:00 a.m. on the last
Sunday in October.

DAYLIGHT SAVING TIME
ENABLE

DISABLE

<- - - -> SEL

Faults, when corrected, are cleared from the fault
description screen, with the following exception: BRL
NOT COOLING. This fault requires the operator to
press the O FF (<- -) key (when in the FA U LT
DESCRIPTION screen) in order for the fault to
discontinue.

Screen D is MANUAL DEFROST. This screen
allows the operator to manually defrost the left
freezing cylinders under each LCD.

Place the cursor under YES, press the MENU (SEL)
key, and the command will be executed.

To see if there is more than one fault in either
freezing cylinder, press the PRIME (+ + +) key. To
return to the OPERATOR MENU, press the MENU

MANUAL DEFROST
LEFT SIDE YES

NO

(SEL) key once. To return to the Main Screen, use
the AUTO (- ->) key to cycle to MENU ITEM A, then

<- - - -> SEL

press the MENU (SEL) key.

Model C302 NPR Important: To the Operator

15

Repeat the procedure for the right freezing cylinder
under each LCD.

The third feature indicates the version number of the
language and text.

MANUAL DEFROST
RIGHT SIDE YES

<- - - -> SEL

NO

Note: Only one freezing cylinder per LCD may be

placed in the DEFROST mode at a given time.
Attempting to place more than one freezing cylinder
into DEFROST will result in the following screen:

ALREADY IN DEFROST

Press the MENU (SEL) key to return the unit to the
OPERATOR MENU.

Screen E is SYSTEM INFORMATION.Itconsists
of 6 display features.

SYSTEM INFORMATION
LANGUAGE
VERSION 1.09 ENGLISH 446

SEL

The fourth feature will display the Power Saver
Mode, OFF, REST, or STANDBY status.

If the Power Saver Mode is OFF, the following
screen will be displayed.

POWER SAVER MODE

OFF

SEL

If a Power Saver Mode is programmed, one of the
following screens will appear.

POWER SAVER REST
CYCLE 1

SUN 01:00
SUN 08:30

+ + + - - - SEL

The first feature indicates the software version.

SYSTEM INFORMATION
C300 CONTROL UVC2
VERSION 1.00

SEL

The second feature indicates the bill of material
number and the serial number.

It also indicates if the unit is equipped with a water
pressure switch.

B.O.M. C30227C000
S/N K0000000
WITH H20 PRESS SW

SEL

POWER SAVER STANDBY
CYCLE 1

SUN 01:00
SUN 08:30

+ + + - - - SEL

The fifth feature will indicate the left side defrost time
and which day(s) the defrost will occur.

DEFROST TIME LEFT
CYCLE 1

DEFROST TIME LEFT
CYCLE 1

<- - - -> + + + - - - SEL

ALL 09:00

+ + + - - - SEL

SUN 09:00

16

Model C302 NPRImportant: To the Operator

The sixth feature will indicate the right side defrost
time and which day(s) the defrost will occur.

DEFROST TIME RIGHT
CYCLE 1

ALL 10:00

FAULT HISTORY 2
10/25/06
R SYRUP PRESS LOW 08:33
<- - - -> + + + - -- SEL

+ + + - - - SEL

DEFROST TIME RIGHT
CYCLE 1

<- - - -> + + + - - - SEL

SUN 10:00

Press theMENU (SEL) key to return to the
OPERATOR MENU.

Screen F is CURRENT CONDITIONS. This screen
displays the current viscosity and product
temperature for each freezing cylinder. An asterisk
will indicate which side is refrigerating. Press the
MENU (SEL) key to return to the OPERATOR
MENU.

Note: Viscosity is checked only when product
temperature is below 40°F/4.4°C.

CURRENT CONDITIONS
L*1200Hd 27.3F
R*1200Hd 27.3F

SEL

Press the A UTO (- ->) key to move t o the next
screen. The next screen will indicate when the fault
was satisfied.

FAULT HISTORY 2
10/25/06 14:06:19
RESTORED FROM FAULT
PAGE 2 + + + - - - SEL

Press theMENU (SEL) key to return to the
OPERATOR MENU.

Screen H is RINSE/SANITIZE. This screen allows
the operator to rinse or sanitize the freezing
cylinder(s).

RINSE / SANITIZE

RINSE SANITIZE EXIT

- - -

<- - - -> SEL

Use the AUTO (- ->) and OFF (<- -) keys to select
either RINSE or SANITIZE, and then press the
MENU (SEL) key.

Screen G is FAULT HISTORY. This option
provides a record of the last 20 faults. The display
also indicates the date and time each fault occurs.

FAULT HISTORY 1
10/25/06 08:34
NO FAULT FOUND
<- - - -> + + + - -- SEL

Press the A UTO (- ->) and OFF (<- -) keys t o
increase or decrease the fault page.

Page numbers are located in the upper right hand

LEFT SIDE YES NO

<- - - -> SEL

Use the cursor keys to select YES or NO, then
press the MENU (SEL) key.

RIGHT SIDE YES NO

<- - - -> SEL

SANITIZE

- - -

SANITIZE

- - -

corner of the display. The most recently recorded
fault will appear on page 1. The fault description is
listed on the third line of the fault page.

Model C302 NPR Important: To the Operator

Repeat for the right side of the unit.

17

Screen I is SERVICE MENU. This screen allows

the authorized service technician to access service
information. Press the MENU (SEL) key to return to
the OPERATOR MENU.

OPERATOR MENU

A B C D E F G H
SERVICE MENU
<- - - -> SEL

I

Syrup Out Indicator

AUTO MODE AUTO
OUT SYRUP OK

CO2-OK WATER-OK

CO2Out Indicator

AUTO MODE AUTO
OK SYRUP OK

CO2-OUT WATER-OK

On the LCD, if the word “OUT” appears next to the
word “CO2” it indicates a lack of CO2 being supplied
to the freezer. The product light will also illuminate
and a warning tone will sound. This will continue
until the CO2 is replaced. If the CO2 is not replaced
within one minute, the machine will shut down and a
fault message will appear.

If the word “OUT” appears in one of the columns
next to the word “SYRUP”, it indicates a lack of
syrup or syrup pressure being supplied for the
indicated freezing cylinder. If the unit is in the AUTO
or PRIME modes, the PRODUCT NOT READY light
will illuminate and a warning tone will sound for that
freezing cylinder. At this time, replace the
appropriate bag-in-the-box. As a safety feature, the
refrigeration system automatically stops to prevent a
freeze-up in the freezing cylinder (barrel).

If a syrup out condition occurs on one barrel, that
barrel will enter the HOLD mode. During the HOLD
mode, refrigeration remains off and the beater
continues to run. The opposite barrel will not be
affected. When the syrup is satisfied, the barrel will
refill the product tank and then automatically return
to the AUTO mode.

Water Out Indicator

AUTO MODE AUTO
OK SYRUP OK

CO2-OK WATER-OUT

On the LCD, if the word “OUT” appears next to the
word “WATER”, it indicates a lack of water being
supplied to the freezer. In addition, the product light
will illuminate and a warning tone will sound. This
will continue until the proper amount of water is
supplied to the freezer. If the water is not supplied
within one minute, the machine will shut down and a
fault message will appear.

18

Model C302 NPRImportant: To the Operator

Audio Alarm Silencer

The audio alarm will be disabled if the ALARM
SILENCE key is pressed. If a new fault or fault
condition occurs or the system mode changes, the
audio alarm will be re-enabled automatically. If the
audio alarm is silenced for greater than 30 minutes
without correcting the fault, it will be re-enabled
automatically.

Sampling Valve

The sampling valve is located behind the lower front
panel. The sampling valve is used to obtain a brix
reading.

Product Light

When the light is continuously lit (not flashing) it
indicates that there is an “OUT” condition for syrup,
water, or CO

When the light is flashing, it indicates that the
product is not at serving viscosity. This will occur
during the initial freeze down, a defrost cycle and a
FAULT condition and during power saver modes.

.

2

Daily Procedures

The following procedure should be performed daily.

Remove the splash shield and front drip tray. Take
these parts to the sink and brush-clean them.
Re-install the parts onto the freezer. Use a clean,
sanitized towel and wipe down the front of the
machine, including the doors and spouts.

Model C302 NPR Important: To the Operator

19

Section 6 Operating Procedures

The Model C302 contains four 7 quart (6.6 liter)
freezing cylinders.

The syrup flow control combines the two ingredients
of carbonated water and syrup, and sends this
combination to the freezing cylinder. As product is
drawn, new product will flow from the flow control
into the freezing cylinder.

We begin our instructions at the point where the
parts are disassembled and laid out to air dry.

The following procedures will show you how to
assemble the parts into the freezer, sanitize them,
and prime the freezer with fresh product.

Duplicate the following procedures, where they
apply, for the other freezing cylinders.

If you are disassembling the machine for the first
time or need information to get to this starting point
in our instructions, turn to page 31, “Disassembly”
and start there.

Assembly

Slide the seal over the shaft and groove until it
snaps into place. Pinch the boot seal and fill the
inside portion of the seal with 1/4” more lubricant.

Figure 6

Step 2

Insert the drive shaft into the freezing cylinder, (hex
end first) and into the rear shell bearing, until the
seal fits securely over the rear shell bearing. Be
certain the drive shaft fits into the drive coupling
without binding.

MAKE SURE THE CONTROL SWITCHES
ARE IN THE “OFF” POSITION. Failure to do so
may result in personal injury or component
damage.

Note: When lubricating parts, use an approved food

grade lubricant (example: Taylor Lube HP).

Step 1

Slide the o-ring into the first groove on the drive
shaft. Lubricate the groove, o-ring, the area where
the boot seal snaps onto the drive shaft, and the
shaft portion that comes in contact with the bearing
on the beater drive shaft. DO NOT lubricate the

hex end of the drive shaft.

Figure 7

20

Model C302 NPROperating Procedures

Step 3

Check the scraper blade for any nicks or signs of
wear. If any nicks are present, replace the blade. If
the blade is in good condition, place the clip over the
blade. Place the rear scraper blade and clip over the
single holding pin on the beater (knife edge to the
outside). Holding the blade on the beater, turn it over
and install the front blade the same way.

Figure 8

Step 4

Holding the blades in position, insert the beater
assembly into the freezing cylinder and slide it into
position over the drive shaft. Turn the beater slightly
to be certain that the beater is properly seated.
When in position, the beater will not protrude beyond
the front of the freezing cylinder.

Step 5

Install the white, plastic guide bearing on the short
end of the baffle assembly. Slide the o-ring into the
groove on the long end of the baffle assembly and
lubricate the o-ring. Do not lubricate the guide
bearing.

Figure 10

Step 6

Insert theshort end of the baffle assembly into the
pilot hole in the center of the drive shaft. The hole in
the baffle assembly shaft should be rotated to the 12
o'clock position.

Step 7

Assemble the freezer door with the “Ice Buster”
(door spout clearing device). To assemble the door
with the ice buster, install the o-rings on the draw
valve and lubricate.

11321

R

Figure 9

Model C302 NPR Operating Procedures

21

Figure 11

Step 8

Insert the draw valve into the door.

11320

Figure 12

Step 9

Rotate the draw valve so the grooveon the top of
the draw valve is perpendicular to the door face.

11261

90

Step 11

With the ice buster in place, rotate the draw valve to
allow installation of the draw handle. This will lock
the ice buster in place. With the draw handle in
place, install the draw handle pin. Close the draw
valve by moving the handle to the left.

11322

Figure 15

Step 12

Install the draw valve spring, pin, and cap.

11323

Figure 13

Step 10

Insert the ice buster through the door spout and into
the slot located just above the lower o-ring.

11262

Figure 14

Figure 16

22

Model C302 NPROperating Procedures

Step 13

Place the large rubber gasket into the groove on the
back side of the freezer door.

11324

Figure 17

Step 15

Position the freezer door onto the four studs on the
front of the freezing cylinder and push the door into
place. Install the four handscrews onto the studs
and tighten them equally in a crisscross pattern to
insure that the door is snug. DO NOT over-tighten
the handscrews.

Note: If the freezer door does not fit into place
easily, position the open end of the beater assembly
in the 11 o'clock position.

11326

Step 14

Slide the white, plastic front bearing onto the bearing
hub, making certain that the flanged end of the
bearing is resting against the freezer door. DO NOT
lubricate the door gasket or front bearing.

11325

Figure 18

Figure 19

Step 16

Position the baffle arm by inserting it down into the
hole on the baffle assembly which protrudes from
the door. Verify proper installation by moving the
baffle assembly back and forth to be sure it moves
freely.

11327

Figure 20

Repeat Steps 1 through 16 for the remaining
freezing cylinder(s).

Model C302 NPR Operating Procedures

23

Sanitizing

IMPORTANT: If a unit is sanitized, and will not be

used for an extended period of time, clean water
should be used to flush all sanitizer from the lines.
Remove the water from all the lines and components
prior to storage of the unit. Upon return to service,
the unit must be sanitized prior to use.

Note: The following instructions are for one side of
the unit. Each side consists of two freezing cylinders
each, identified on the corresponding LCD as “left”
(L) and “right” (R).

Step 1

Open the lighted display door. Place the control
switch in the ON position.

Step 3

Using an empty bag of syrup, cut the syrup line
connector from the end of the bag.

Figure 22

Step 4

Connect the syrup line to the syrup line connector
that was cut from the syrup bag.

Figure 21

Step 2

Prepare a pail of approved 100 PPM sanitizing
solution (examples: 2-1/2 gal. [9.5 liters] of Kay-5R
or 2 gal. [7.6 liters] of Stera-SheenR). USE WARM
WATER AND FOLLOW THE MANUFACTURER'S
SPECIFICATIONS.

Important: Make sure the sanitizer is completely
dissolved.

Figure 23

081114

24

Model C302 NPROperating Procedures

Step 5

With the bag connector attached to the syrup line,
place the syrup line into the pail of sanitizing
solution.

Figure 24

Step 6

To place the left freezing cylinder in the SANITIZE
mode, press the MENU (SEL) key. Move the cursor
by pressing the A UTO (- ->) key until the t hir d line
indicates RINSE / SANITIZE.

OPERATOR MENU

A B C D E F G H

RINSE / SANITIZE

<- - - -> SEL

I

Step 7

Press the MENU (SEL) key. Move the cursor under
the word “SANITIZE” by pressing the OFF (<- -) k ey .

Step 8

Pressing the MENU (SEL) key will give you the
option for sanitizing the left freezing cylinder. Move
the cursor under the word “YES”. Pressing the
MENU (SEL) key at this time will start the flow of
sanitizing solution into the left freezing cylinder.

SANITIZE

LEFT SIDE YES NO

- - -

<- - - -> SEL

Step 9
Repeat Steps 6 - 8 for the right freezi ng cylinder.

Note: There is a left and a right freezing cylinder for

each LCD.

SANITIZE

RIGHT SIDE YES NO

- - -

<- - - -> SEL

Step 10

Open the prime plugs. Place an empty pail under the
door spouts. When sanitizing solution fills the
freezing cylinders approximately 2/3 full, close the
prime plugs.

RINSE / SANITIZE

RINSE SANITIZE EXIT

- - - - -

<- - - -> SEL

Step 11

Continue filling the freezing cylinders with sanitizing
solution until the solution purges out of the vent at
the top of the mix tank, and begins draining into the
front drip tray. Press the OFF (<- -) key.

Model C302 NPR Operating Procedures

25

Step 12

Press the BEATER (- - -) key. Agitate the solution in
the freezing cylinders for five minutes.

Figure 25

Step 13

With a pail beneath the door spouts, open the draw
valves and drain all the solution from the freezing
cylinders. Press the OFF (<- -) key and close the
draw valves.

Priming/Brixing

Step 1

Connect the syrup line to the Bag-in-Box (BIB)
syrup.

Step 2

Remove the drip tray, splash shield and the lower
front panel to gain access to the syrup sampling
valves.

Step 3

Open the prime plug.

Step 4

Place the sampling valve in the OFF (center)
position.

Figure 26

Step 14

Disconnect the syrup connectors in the sanitizing
solution.

Step 15
Repeat these steps for the other side of the
machine.

Figure 27

Step 5

Press the PRIME (+ + +) key.

Figure 28

26

Model C302 NPROperating Procedures

Step 6

Slowly move the syrup sampling valve to the fully
open position by turning the handle “down” toward
the sampling line. Allow the liquid to run into a pail
until all the sanitizer is removed and full strength
product is flowing.

Figure 29

Brix is the ratio of syrup to water which will directly
affect the quality and taste of the product. Brixing
should be done before priming the freezer and when
a change in syrup flavor has been made.

Step 7

Pour the product from the syrup sampling valve into
a cup. Close the syrup sampling valve by turning the
handle to the center position.

Step 8

Stir the finished product. Pour a small amount of
product over the refractometer. The brix reading
should register 13 to 14. A reading higher than this
would cause a darker, richer product. The
refrigeration system would have to run longer to
freeze this excess syrup. A reading lower than this
could cause a freeze-up in the freezing cylinder
because of the excess water.

Figure 31

Step 9

To adjust the brix, turn the adjustment screw located
behind the drip tray shelf. Clockwise adjustments
increase the amount of syrup to water, and
counterclockwise adjustments decrease the amount
of syrup to water. Adjust the screw in small
increments and check the brix again.

Figure 32

Repeat this step until a correct brix reading is

Figure 30

Model C302 NPR Operating Procedures

registered.

27

Step 10

Once the proper brix has been achieved, turn the
handle “up” to allow product to flow to the mix tank.

Figure 33

Note: The position of the handle on the syrup
sampling valve determines the direction of product
flow. The down position opens the syrup sampling
valve for collecting brix samples. The center position
shuts off the product flow. The up position directs
the flow of product to the freezing cylinder.

Step 11

Place a pail beneath the door spout. Open the draw
valve and drain the freezing cylinder to remove any
incorrectly brixed product. Close the draw valve.

Step 14

To place the freezing cylinders in the AUTO mode,
press the AUTO (- ->) key for each f r eez ing cylinder.
When the unit cycles off, the product will be at
serving viscosity.

Figure 34

Step 15

Close the illuminated display when complete.
Replace the panels and the hood, and attach with
screws. Install the front drip tray and the splash
shield on the front of the freezer.

120 Day Closing Procedure

We recommend that the machine be completely
disassembled and cleaned at least every 120 days
using the following procedures.

ALWAYS FOLLOW LOCAL HEALTH CODES

Step 12

Press the P RIME (+ + +) key. Allow t he liquid level
to fill to the prime plug hole.

Step 13
Repeat these steps for the other freezing
cylinders.

To disassemble the Model C302, the following items
will be needed:

S Two cleaning pails
S Necessary brushes (provided with freezer)
S Cleaner
S Single service towels

28

Model C302 NPROperating Procedures

Draining Product From the
Freezing Cylinders

Step 1

Press the BEATER (- - -) key. This will allow beater
operation to push the product from the freezing
cylinder. Open the draw valve and drain the product
from the machine.

Rinsing

Note: The following instructions are for one pair of

freezing cylinders under an LCD. After the
instructions are complete, repeat for the two freezing
cylinders on the other side of the machine under the
other LCD.

Step 1

To place the left cylinder in the RINSE mode, press
the MENU (SEL) key. Move the cursor by pressing
the AUTO (- ->) key until the third line indicates
RINSE / SANITIZE.

OPERATOR MENU

A B C D E F G H

RINSE / SANITIZE

<- - - -> SEL

Step 2

Press the MENU (SEL) key. Move the cursor under
“RINSE” by pressing the OF F (<- -) key twice.

I

Figure 35

Step 2

When all the product has been drained from the
freezing cylinder, close the draw valve and press the
OFF (<- -) key. Discard this product.

Figure 36

Step 3
Repeat Steps 1 and 2 for the other freezing
cylinders.

RINSE / SANITIZE

RINSE SANITIZE EXIT

- - - ­<- - - -> SEL

Step 3

Pressing the MENU (SEL) key will give you the
option for rinsing the left freezing cylinder. Move the
cursor under the word “YES”. Pressing the MENU
(SEL) key at this time will start the beater motor and
deliver water and CO

LEFT SIDE YES NO

<- - - -> SEL

to the left cylinder.

2

RINSE

- - -

Step 4

Allow the rinse water to flow into the cylinder until it
is approximately 2/3 full. With a pail under the door
spout, open the draw valve and drain the rinse
water. Repeat this procedure until the rinse water
being drawn is clear.

Model C302 NPR Operating Procedures

29

Step 5
Repeat Steps 3 - 4 for the right freezing cylinder.

Note: There is a left and a right freezing cylinder for

each LCD.

RINSE

RIGHT SIDE YES NO

- - -

<- - - -> SEL

Step 6

When draining is complete, press the OFF (<- -)
key.

RINSE / SANITIZE

RINSE SANITIZE EXIT

- - - - -

<- - - -> SEL

Pressing the MENU (SEL) key will give you the
option to sanitize the left cylinder. Move the cursor
under the word “YES”. Pressing the MENU (SEL)
key at this time will start the flow of cleaner/sanitizer
through the syrup system into the freezing cylinder.

SANITIZE

LEFT SIDE YES NO

- - -

<- - - -> SEL

Step 7
Repeat these steps for the other side of the
machine.

Cleaning

Note: The following instructions are for one pair of

freezing cylinders under an LCD. After the
instructions are complete, repeat for the two freezing
cylinders on the other side of the machine under the
other LCD.

Step 1

Prepare a pail of approved 100 PPM cleaning solu­tion (examples: 2-1/2 gal. [9.5 liters] of Kay-5R or
2 gal. [7.6 liters] of Stera-SheenR). USE WARM
WATER AND FOLLOW THE MANUFACTURER'S
SPECIFICATIONS.

Important: Make sure the cleaner is completely
dissolved.

Step 2

Pour the cleaning/sanitizing solution into a clean,
empty pail. Place the syrup line with the old syrup
connector into the pail of cleaner.

Step 4
Repeat this procedure for the right freezing
cylinder.

Note: Both sides of the machine have an LCD for

the two freezing cylinders located directly below it.
There is a left and a right freezing cylinder for each
LCD.

Step 5

Open the prime plugs. Allow each cylinder to fill
approximately 2/3 full. Close each prime plug.

Step 6

Continue filling the freezing cylinders with sanitizing
solution until the solution purges out of each vent
and begins draining into the front drip tray. The
vents are located at the top of each mix tank. Press
theOFF(<--)key.

Step 7

Press the BEATER (- - -) key to agitate the solution
in each freezing cylinder for five minutes.

Step 3

To place the left freezing cylinder in the SANITIZE
mode, press the MENU (SEL) key. Move the cursor
by pressing the AUTO (- ->) key until the third line
indicates RINSE / SANITIZE. Press the MENU
(SEL) key. Move the cursor under the word
“SANITIZE”.

081114

30

Figure 37

Model C302 NPROperating Procedures

Step 8

With a pail beneath the door spouts, open the draw
valves and drain all the solution from the the
freezing cylinders. Press the OFF (<- -) key and
close the draw valves.

Step 9
Repeat these steps for the other side of the
machine.

Disassembly

Figure 38

MAKE SURE THE CONTROL SWITCHES
ARE IN THE “OFF” POSITION. Failure to do so
may result in personal injury or component
damage.

Step 1

Remove the following parts from the freezer and
take them to the sink for brush cleaning.

S handscrews
S freezer doors
S beater assemblies and scraper blades
S drive shafts and boot seals
S front drip tray
S splash shield

Brush Cleaning

Step 1

Prepare a sink or a pail with an approved cleaning
solution. USE WARM WATER AND FOLLOW THE
MANUFACTURER'S SPECIFICATIONS (examples:
Kay-5® or Stera-Sheen®).

IMPORTANT: Follow the label directions. Too
STRONG of a solution can cause parts damage,
while too MILD of a solution will not provide
adequate cleaning. Make sure all brushes provided
with the freezer are available for brush cleaning.

Step 2

Return to the freezer with a small amount of
cleaning solution. With a single service towel, wipe
clean the rear shell bearing surface. Brush-clean the
rear shell bearings at the back of the freezing
cylinders with the black bristle brush.

Step 3

Remove the:

S seals and o-rings from the drive shafts
S caps, pins, and springs from freezer doors

S draw valve handles from freezer doors
S draw valves from freezer doors

S o-rings from draw valves
S prime plugs from freezer doors
S o-rings from prime plugs
S gaskets and front bearings from freezer

doors

S baffle assembly, baffle arm, guide bearing,

and o-ring

Discard all o-rings and replace them with new ones.

Note: To remove o-rings, use a single service towel
to grasp the o-ring. Apply pressure in an upward
direction until the o-ring pops out of its groove. With
the other hand, push the top of the o-ring forward. It
will roll out of the groove and can be easily removed.
If there is more than one o-ring to be removed,
always remove the rear o-ring first. This will allow
the o-ring to slide over the forward rings without
falling into the open grooves.

Step 4

Using a single-service towel, wipe the lubricant off
the parts. Brush-clean all disassembled parts in the
cleaning solution. Make sure all lubricant and syrup
is removed. Place all the cleaned parts on a clean,
dry surface to air-dry.

Step 5

Wipe clean all the exterior surfaces of the freezer.

081114

Model C302 NPR Operating Procedures

31

Section 7 Important: Operator Checklist

During Cleaning and Sanitizing

ALWAYS FOLLOW LOCAL HEALTH CODES.

Cleaning and sanitizing schedules are governed by
your State or local regulatory agencies and must be
followed accordingly. The following check points
should be stressed during the cleaning and
sanitizing operations.

WE RECOMMEND CLEANING AND SANITIZING
EVERY 120 DAYS.

Troubleshooting Bacterial Count

j 1. Thoroughly clean and sanitize the machine

regularly, including complete disassembly and
brush cleaning.

j 2. Use all brushes supplied for thorough

cleaning. The brushes are specially designed
to reach all product passageways.

j 3. Use the black bristle brush to thoroughly

clean the rear shell bearing located at the rear
of the freezing cylinder. Be sure there is a
generous amount of cleaning solution on the
brush.

j 4. Using a screwdriver and a cloth towel, keep

the rear shell bearing and the female hex
drive socket clean and free of lubricant and
product deposits.

j 6. Clean and sanitize the syrup lines regularly to

prevent syrup residue build-up that would
restrict the proper flow of syrup.

j 7. On a regular basis, take a brix reading to

assure a consistent quality product.

Regular Maintenance Checks

j 1. Replace scraper blades that are nicked,

damaged or worn down.

j 2. Before installing the beater, be certain that the

scraper blades are properly attached over the
pins.

j 3. Check the rear shell bearing for signs of wear

(excessive product leakage from the rear drip
pans to the front drip tray).

j 4. Dispose of o-rings or seals if they are worn,

torn, or fit too loosely, and replace with new
ones.

j 5. Follow all lubricating procedures as outlined in

“Assembly”.

j 5. Properly prepare the cleaning and sanitizing

solutions. Read and follow the label directions
carefully. Too strong of a solution may
damage the parts and too weak of a solution
will not do an adequate job of cleaning or
sanitizing.

080926

j 6. Check the condenser for an accumulation of

dirt and lint. A dirty condenser will reduce the
efficiency and capacity of the machine. The
condenser should be cleaned monthly by
removing the poly-flo filter and cleaning it.

32

Model C302 NPRImportant: Operator Checklist

Winter Storage

If the place of business is to be closed during the
winter months, it is important to protect the freezer
by following certain precautions, particularly if the
building is subject to freezing conditions.

Disconnect the freezer from the main power source
to prevent possible electrical damage.

Your local Taylor Distributor can perform this service
for you.

Wrap detachable parts of the freezer such as the
beater, the scraper blades, the drive shaft, and the
freezer door. Place these parts in a protected, dry
place. Rubber trim parts and gaskets can be
protected by wrapping them with moisture-proof
paper. All parts should be thoroughly cleaned of
dried mix or lubrication which attract mice and other
vermin.

Note: It is recommended that an authorized service
technician perform winter storage draining, to insure
all water has been removed. This will guard against
freezing and rupturing of the components.

Model C302 NPR Important: Operator Checklist

33

Section 8 Troubleshooting Guide

PROBLEM PROBABLE CAUSE REMEDY PAGE

REF.

1. Product is too stiff. a. Too much water to syrup
ratio. Improper brix

a. Adjust the brix

accordingly.

adjustment.

b. Consistency control needs

adjustment.

c. Torque coupling bound in

WARM position.

b. Contact a service

technician.

c. Contact a service

technician.

2. Product is too soft. a. Freezer in a defrost cycle. a. Wait for defrost cycle to

end.

3. No product is being

dispensed.

4. Freezer will not operate in

the BEATER or AUTO

b. Consistency control needs

adjustment.

c. Torque coupling bound in

COLD position.

d. Broken springs in torque

coupling.

a. Product frozen-up in

freezing cylinder.

a. Unit is unplugged. a. Check the plug at wall

b. Contact a service

technician.

c. Contact a service

technician.

d. Contact a service

technician.

a. See problem No. 1.

receptacle.

mode.

b. Blown fuse, or the circuit

breaker is off.

c. Beater motor is out on

overload. Check fault
description screen.

b. Replace the fuse or turn

the breaker on.

c. Allow the motor to cool.

Press the AUTO (- ->)
key. Call a service
technician if the beater
motor goes out on
overload again.

27

-- -- --

-- -- --

-- -- --

-- -- --

-- -- --

-- -- --

-- -- --

-- -- --

-- -- --

14

5. No compressor operation

in the AUTO mode.

a. Beater motor is out on

overload. Check the fault
description screen.

a. Allow the motor to cool.

Press the AUTO (- ->)
key. Call a service
technician if the beater
motor goes out on
overload again.

b. The torque coupling is

bound in the COLD

b. Contact a service

technician.

position.

c. Condenser dirty, A/C. c. Clean condenser monthly.
d. Water supply off, W/C. d. Turn the water on.

34

14

-- -- --

32

-- -- --

Model C302 NPRTroubleshooting Guide

PROBLEM PROBABLE CAUSE REMEDY PAGE

REF.

6. Unable to remove the

drive shaft from the rear
shell bearing.

a. Rounded corners of hex

end of drive shaft, drive
coupling, or both.

a. Replace the drive shaft, or

call a service technician to
replace the direct drive
unit.

b. Lubrication of hex end of

drive shaft.

b. Do not lubricate the hex

end. If necessary, contact
a service technician for
removal.

7. Excessive loss of CO2. a. Leak in the CO2system. a. Contact a service

technician.

8. Leakage from rear drip

pan(s) into front drip tray.

a. Seal or o-ring on drive

shaft is worn, missing, or

a. Replace or install correctly

on drive shaft.

incorrectly installed.

b. Worn rear shell bearing. b. Contact a service

technician to replace rear
shell bearing.

9. Excessive mix leakage

from door spout.

a. Inadequate lubrication of

draw valve o-rings.

b. Wrong type lubricant on

draw valve o-rings.

a. Lubricate properly.

b. Use food grade lubricant

(example: Taylor Lube
HP).

c. Worn or missing draw

valve o-rings.

10. Unable to adjust brix. a. Syrup lines need to be
cleaned and sanitized.

c. Replace or install o-rings

on draw valve.

a. Clean and sanitize syrup

lines.

b. Blocked flow control. b. Contact a service

technician.

11. Lack of syrup being

supplied to machine.

a. Loss of CO2to propel

syrup.

b. Clogged or kinked syrup

lines.

a. Contact a service

technician.

b. Sanitize syrup lines

regularly. If kinked, repair
or replace.

-- -- --

20

-- -- --

20

-- -- --

21

20

21/ 36

-- -- --

-- -- --

-- -- --

-- -- --

Model C302 NPR Troubleshooting Guide

35

Section 9 Parts Replacement Schedule

PART DESCRIPTION EVERY 4 MONTHS EVERY 8 MONTHS ANNUALLY

Scraper Blade X
Drive Shaft Seal X
Drive Shaft O-Ring X
Freezer Door Gasket X
Draw Valve O-Ring X
Front Bearing X
Prime Plug O-Ring X
Black Bristle Brush, 1” x 2” Inspect & Replace if

Necessary

Double Ended Brush Inspect & Replace if

Necessary

White Bristle Brush, 1-1/2” x 2” Inspect & Replace if

Necessary

White Bristle Brush, 3” x 7” Inspect & Replace if

Necessary

Minimum

Minimum

Minimum

Minimum

36

Model C302 NPRParts Replacement Schedule

Section 10 Parts List

UPDATE

REMARKS PARTS

CLASS

QTY. WARR.

NUMBER

DESCRIPTION PART

ACCUMULATOR-COPPER 2"DIA 13" 053377 2 103

ModelC302 NPR

ARM-BAFFLE *345/46/49/355/390* 047729 4 103

BAFFLE A. *345/46/49/355/390* X47731 4 103

BEARING-FRONT 013116 4 000

BEARING-GUIDE 014496 4 000

BEARING-REAR SHELL-PLASTIC 032511 4 000

+GUIDE-DRIP SEAL 028992 4 000

+WASHER-BEARING LOCK 012864 4 000

+NUT-BRASS BEARING 028991 4 000

BEARING-UNIT-REAR 1-3/8" SHAFT 054579 4 103

BEATER A.-7QT-1 PIN-SUPPORT X46233 4 103

+BLADE-SCRAPER-PLASTIC 9-13/16L 046237 8 000

+CLIP-SCRAPER BLADE 8.75 INCH 046238 8 103

BELT-POLY V-370J10 059589 1 000

37

BELT-.375 PITCH 255100 059590 2 000

BELT-POLY V-580J10 025551 1 000 RIGHT SIDE

BLOCK-TERMINAL 2P L1,L2 039422 1 103 208-230V 60HZ 1PH

BLOCK-TERMINAL 3P L1,L2,L 039423 1 103 208-230V 60HZ 3PH

BLOCK-TERMINAL-PLUG 6P .2 SIP 040322-002 2 103

BLOCK-TERMINAL 2P .2 SCREWTY 040321-002 2 103

BODY A.-FLOW CONTROL W/SOL. X59615-27 4 103

BRUSH A.-PACKAGE C300 X64275 1 000

BRUSH-REAR BRG 1"DX 2"LG X 14 013071 1 000

BRUSH-DBL END-PUMP & FEED TUBE 013072 1 000

BRUSH-DRAW VALVE 1-1/2"OD X 3" 014753 1 000

BRUSH-MIX PUMP BODY-3" X 7" WH 023316 1 000

BUSHING-SNAP 11/16ID X 7/8OD 010548 2 000 RELAY BOX

BUSHING-SNAP 3/8IDX 1/2OD-BLK 091254 1 000 UP FRT PANEL

CABLE-RIBBON-50C-20"L-DIL/DIL 040040-011 1 000

CABLE-RIBBON-14C-22"L-SIP/SIP 040040-019 2 NNN

CABLE-RIBBON-20C-18"L-DIL/DILR 040040-042 2 NNN CAP RELAY BOX

CABLE-RIBBON-20C-14"L-DIL/DILR 040040-056 2 000 UP FRT PANEL

080207

Parts List

UPDATE

REMARKSWARR.

CLASS

QTY.PART

NUMBER

DESCRIPTION PARTS

COUPLING-TORQUE-DRIVE 046866 4 103

COUPLING-TORQUE-LOAD-HEX 039397 4 103

PIN-COUPLING-TORQUE 039453 12 103

SCREW-5/16-18X3/8 ALLEN SET 025376 8 000

SCREW-SHOULDER 3/16DX1/2L-SS 039455 12 000

SPRING-3/8 ODX3/16 IDX1L-BLUE 039987 8 103

CABLE-RIBBON-50C-10"L-DIL/DIL 040040-058 1 000

CARBONATOR-3/8O-RING FTG'S 062242-27 1 000

CARD-CHECKOUT SLUSHTECH-5 YR 039976-W5 1 NNN

CLIP-RETAINER-LINE-SYRUP *35 053197 21 103

+O-RING-3/8 OD X .070 W 016137 21 000

+CAPACITOR-RUN 35UF/440V 048132 2 103

+CAPACITOR-START 189-227UF/250V 053106 2 103

+RELAY-START-COMPRESSOR 051957-27 2 103

COMPRESSOR CS17K6 E-PFV-238 052397-27E 2 212 208-230V 60HZ 1PH

COMPRESSOR CS18K6E-TF5-23 052397-33 2 212 208-230V 60HZ 3PH

CONDENSER-AC 16X29 3ROW 12FPI 059568 1 103

CORE-SCHRADER VALVE-TEFLON 037047 4 103

COUPLING A.-TORQUE-FCB-HEX X48939 4 103

SPRING-COMP.360X.045X1.00 044438 4 103

COVER-HOLE-FILTER *C300* 054673 2 103

DECAL-CONTROL FCB-RIGHT 043636-R 2 000

DECAL-CONTROL *355* LEFT 052898 2 000

DECAL-DEC-TAYLORDOMED 053761 1 000

DECAL-INST-CLN-FCB-C300-NP 056845 1 000

DECAL-TROUBLESHOOT 038374 1 000

DIAGRAM-WIRING *C302* SINGL-NP 059680-27N 1 000 208-230V 60HZ 1PH

BALLAST-220V 60HZ .30A *356* 052841-1 1 103

BULB-FLUORESCENT-CIRCLIN 052841-2 1 000

CLIP-FLUORESCENT LAM P-CIRCLINE 052841-3 000

LENS-POP DISPLAY-LIGHTED*C302* 059584-4 1 103

DIAGRAM-WIRING *C302* SIN 059680-33S 1 000 208-230V 60HZ 3PH

DISPLAY-LIGHTED-POP 059584-27 1 103

Parts List ModelC302 NPR

38

UPDATE

REMARKSWARR.

CLASS

QTY.PART

NUMBER

DESCRIPTION PARTS

HINGE-DISPLAY-P.O.P.-LIGHTED 059584-6 1 103

+O-RING-.563 OD X .070W-#013 043758 4 000

+FASTENER-DOOR LATCH 030787 1 000 POP UNITSIDE

+FASTENER-DOOR STRIKE 030788 1 000 POP DISPLAY

DISPLAY-LIQUID CRYSTAL X38062-SER 2 103

DOOR A.-PARTIAL-SLUSH-SLFCLOSE X57324-SER 4 103 PARTIAL

+BUSTER-ICE 047735 4 103

+CAP A.-SPRING RETAINER X30591 4 103

+HANDLE A.-DRAW-SLUSH-BLACK X47384 4 103

+PIN-HANDLE-VALVE 064864 4 103 REPLACES 031974

+PLUG-PRIME*430*STNLS 050405 4 103

+SPRING-COMP.970X.082X3.875-SS 030344 4 103

+VALVE-DRAW *SLUSH*SLFCLS-ICE B 047734-SP 4 103

+O-RING-1"OD X .139W 032504 8 000

DRYER-FILTER 3/8ODFX3/8O DMHP62 062158 2 000

FILTER-AIR-15.88LX29.50LX.70W 052779-10 1 000

FILTER-CORCOM 6EH1 040140-001 1 103

FILTER-H20-5 MICRON-INLINE W/F 064422 1 000 7/1/2006 & UP REPLACES 062507

FUSE-15 AMP-IN LINE-NON DELAY 045293 2 000

+HOLDER-FUSE-INLINE-TYPE HLR 045606 2 103

GASKET-BASE PAN *C302* 059585 1 000

GASKET-DOOR 5.109"ID X 5.630OD 014030 4 000

GASKET-FRONT PANEL *C302* 059596 4 000

GAUGE-100PSI-1/8MPT BOTTOM MNT 043643 1 103

GUIDE A.-DRIP PAN *C302* X59707-SER 2 103

HARNESS-WIRE-PWR/COMP-L 059651 1 103 208-230V 60HZ 1PH

HARNESS-WIRE-PWR/COMP-L * 059651-33 1 103 208-230V 60HZ 3PH

HARNESS-WIRE-C300 PWR/COMP 056334-27 1 103 208-230V 60HZ 1PH

HARNESS-WIRE *C300* PWR/C 056334-33 1 103 208-230V 60HZ 3PH

HARNESS-WIRE-LO VOLT-L *C302* 059619 1 103

HARNESS-WIRE-LO VOLT-R *C302* 059620 1 103

HARNESS-WIRE-HI VOLT-L *C302* 059621-27 1 103

HARNESS-WIRE-HI VOLT-R *C302* 059622-27 1 103

081110

ModelC302 NPR

39

Parts List

UPDATE

REMARKSWARR.

CLASS

QTY.PART

NUMBER

DESCRIPTION PARTS

BEARING-FRONT 013116 4 000

GASKET-DOOR 5.109"ID X 5.630OD 014030 4 000

BEARING-GUIDE 014496 4 000

O-RING-3.437 ID X .275 W 016037 4 000

O-RING-.291 ID X .080W 018550 4 000

O-RING-7/8 OD X .139W 025307 4 000

O-RING-1"OD X .139W 032504 8 000 DRAW VALVE

CHART-O-RING SIZE-70# PAPER 032530 4 NNN

SEAL-DRIVE SHAFT 032560 4 000

HOOD *C302* 059658 1 103

KIT A.-TUNE UP *C300* NP X56829 4 000

O-RING-.563 OD X .070W-#013 043758 4 000 PRIME PLUG

LABEL-AIR DISCHARGE-ROMANCE 023848 2 000 SIDE PANELS

LABEL-DOOR-MOVE PART 032749 1 000

LABEL-SWITCH-CONTROL 053145 1 000 UP FRT PANEL

LABEL-WARN-COVER 051433 7 000 OUTSIDE PANELS

LABEL-WARN-NO DRAW 042279 4 000

LED A.-PRODUCT NOT READY 059711 2 103

LENS-YEL LED-SNAP IN 1/4" HOLE 051751 4 103

LINE A.-ACCESS-SUCTION-L*C302* X59640 1 NNN

FITTING-REDUCER-3/8MS X 1/4FS 009541 1 103

COUPLING-3/8FSX 1/4FS 031791 1 103

VALVE-ACCESS-1/4MFL X 3/8ODSDR 053565 1 103

LINE A.-ACCESS-SUCTION-R*C302* X59641 1 NNN

FITTING-REDUCER-3/8MS X 1/4FS 009541 1 103

COUPLING-3/8FSX 1/4FS 031791 1 103

VALVE-ACCESS-1/4MFL X 3/8ODSDR 053565 1 103

LINE A.-CO2 *C302* CARB-NP X62511 1 NNN

ADAPTOR-SWV 1/4FFLX1/4 BARB-SS 016715 1 103

CLAMP-HOSE 15/32-STEPLESS EAR 059755 1 NNN

FITTING-3/8ORING-MALEX1/4BARB 049427 1 103

TUBE-NYLOBRADE 1/4ID X 7/16OD 020568-14 1 000 R30317

LINE A.-C02 INLET *355* X43810 1 NNN

Parts List ModelC302 NPR

40

UPDATE

REMARKSWARR.

CLASS

QTY.PART

NUMBER

DESCRIPTION PARTS

ADAPTOR-SWV 1/4FFLX1/4 BARB-SS 016715 1 103

TUBE-NYLOBRADE 1/4ID X 7/16OD 020568-28 1 000 R30317

FERRULE-.475ID NP BRASS 021082 2 000

FITTING-1/4MFL X 1/4 BARB 054972 1 103

ADAPTOR-SWV 1/4FFLX1/4 BARB-SS 016715 2 103

CLAMP-HOSE 15/32-STEPLESS EAR 059755 2 NNN

TUBE-NYLOBRADE 1/4ID X 7/16OD 020568-11 1 000

ADAPTOR-SWV 1/4FFLX1/4 BARB-SS 016715 1 103

TUBE-NYLOBRADE 1/4ID X 7/16OD 020568-22 1 000 R30317

CLAMP-HOSE 15/32-STEPLESS EAR 059755 1 NNN

COUPLING-3/8FSX 1/4FS 031791 1 103

STRAINER-CONE MESH-1/4 ODF 062298 2 000

SWITCH-PRESSURE 440PSI-SOLDER 048230 1 103

TEE-1/2S X 1/2S X 1/4S-COPPER 016088 2 NNN

TEE-1/4S-COPPER 003949 2 103

VALVE-ACCESS-1/4MFL X 3/8ODSDR 053565 1 103

VALVE-SOL 1/8ORF 1/4INX3/8OUT 053511-27 2 103

COUPLING-3/8FSX 1/4FS 031791 1 103

ELBOW-1/2S SHORT RADIUS-COPPER 002447 1 NNN

STRAINER-CONE MESH-1/4 ODF 062298 2 000

SWITCH-PRESSURE 440PSI-SOLDER 048230 1 103

TEE-1/2S X 1/2S X 1/4S-COPPER 016088 2 NNN

TEE-1/4S-COPPER 003949 2 103

VALVE-ACCESS-1/4MFL X 3/8ODSDR 053565 1 103

VALVE-SOL 1/8ORF 1/4INX3/8OUT 053511-27 2 103

TUBE-VINYL 1/2ID X 11/16 OD 020944-14 4 000 R30335

TUBE-VINYL 1/2ID X 11/16 OD 020944-18 2 000 R30335

TUBE-VINYL 1/2ID X 11/16 OD 020944-20 2 000 R30335

LINE A.-CO2 MAN/SOL VLV X59672 1 103 REG/WTR PMP SOL

LINE A.-CO2 SOL VLV/PUMP X59674 1 103

LINE A.-DISCHARGE *C302* LEFT X59644-27 1 103

LINE A.-DISCHARGE *C302*RIGHT X59645-27 1 103

LINE A.-DRAIN *C302* REAR X59697 2 NNN

ModelC302 NPR

41

Parts List

UPDATE

REMARKSWARR.

CLASS

QTY.PART

NUMBER

DESCRIPTION PARTS

TUBE-VINYL 1/2ID X 11/16 OD 02094413.5 2 000 R30335

FITTING-Y 1/2BARB PLASTIC 057376 4 103 REPLACES 055744

ELBOW-3/8S-STREET-SHORT RADIUS 013017 2 000

ELBOW-3/8MS-SHORT RADIUS 019374 2 NNN

FITTING-3/8FS X 3/8FS X 3/8FS 062265 1 103

VALVE-SOL-7/64 ORFX3/8SI-1/4SO 062087-27 2 103

ELBOW-3/8S-STREET-SHORT RADIUS 013017 2 000

ELBOW-3/8MS-SHORT RADIUS 019374 2 NNN

VALVE-SOL-7/64 ORFX3/8SI-1/4SO 062087-27 2 103

FITTING-3/8FS X 3/8FS X 3/8FS 062265 1 103

CLAMP-HOSE 23/32-STEPLESS EAR 053957 3 NNN

FITTING-3/8MFLX3/8BARB BULKHD 052806 1 103

HOSE-BEVERAGE-3/8 ID X 5/8 OD 020565-1.5 1 000 R30333

HOSE-BEVERAGE-3/8 ID X 5/8 OD 020565-2 1 000 R30333

HOSE-BEVERAGE-3/8 ID X 5/8 OD 020565-28 1 000 R30333

REGULATOR-WATER-30PSI FIXED 064388 1 103

TEE-3/8 BARBX1/4MFLX3/8BARB-SS 038582 1 103 U/D 190

ADAPTOR-SWV 3/8FX 3/8 BARB-SS 019194 1 103

ADAPTOR-1/8MP X 1/4 BARB-SS 020130 1 103

HOSE-BEVERAGE-3/8 ID X 5/8 OD 020565-2 1 000 R30333

TUBE-VINYL 1/4ID X 1/16WALL 020941-30 1 000 R30312

ELBOW-3/8ORING X 1/4BARB-SS 049428 1 103

HOSE-BEVERAGE-1/4 ID X 7/16 OD 051826-19 1 000 R30313

CLAMP-HOSE 23/32-STEPLESS EAR 053957 1 NNN

CLAMP-HOSE 1/2-STEPLESS EAR 053960 2 000

ADAPTOR-SWV 3/8FFLX1/4BARB-SS 056805 1 103

PREVENTER-BACKFLOW 056826 1 103

WASHER-3/8 FLARE-NYLON 077124 2 000

LINE A.-LIQUID *C302*LEFT X59632-27 1 NNN

LINE A.-LIQUID *C302*RIGHT X59633-27 1 NNN

LINE A.-WATER*INLET*C302* X64398 1 103

LINE A.-WATER *C302* OUTLET-NP X64397 1 103

LUBRICANT-TAYLOR HI PERF-4 OZ 048232 1 000

Parts List ModelC302 NPR

42

UPDATE

REMARKSWARR.

CLASS

QTY.PART

KIT

NUMBER

DESCRIPTION PARTS

CAPACITOR-START 108-130UF/250V 033043 2 103

MAN-OPER C302 NON PRESSURIZED 059661NPR 1 000

MANIFOLD-SODAFCB 059438 1 103

+CLAMP-HOSE 1/2-STEPLESS EAR 053960 10 000

+FITTING-3/8ORING-MALEX1/4BARB 049427 1 103

+HOSE-BEVERAGE-1/4 ID X 7/16 OD 051826-10 1 000 R30313

+HOSE-BEVERAGE-1/4 ID X 7/16 OD 051826-16 1 000 R30313

+HOSE-BEVERAGE-1/4 ID X 7/16 OD 051826-40 1 000 R30313

+HOSE-BEVERAGE-1/4 ID X 7/16 OD 051826-9 2 000 R30313

+VALVE-CHECK 3/8 ORING X1/4BARB 059364 4 103

MOTOR-1/4 HP W/OUT BASE 014477-27B 2 212 S/N K7097214 & UP U/D 196

MOTOR-1/3 HP 870 RPM 054631-27 2 212 S/N K7054720 & PRIOR UPDATE W/X65938-27

CAPACITOR-RUN 10UF/370V 057176 2 103

+CAPACITOR-RUN 4.0UF/400V 500311 2 103

MOTOR A.-FAN 185 WATT 1400RPM 500302-27 2 103 COND-W/GUARD

NUT-STUD *340-342-344-350-450* 029880 16 103

PAIL-MIX 10 QT. 013163 1 000

PAN-DRIP *355* 043612 2 103 REAR BEARING

PANEL-FRONT-LOWER *C302* 059652 1 103

PANEL-FRONT-SHELL *C302* 059576 1 103

PANEL-FRONT-UPPER *C302* 059577 1 103

PANEL-REAR *C302* 059657 1 103

PANEL-SIDE-LEFT *C302* 059721 1 103

PANEL-SIDE-RIGHT *C302* 059722 1 103

PCB A.-BROWN OUT PROTECT-SLUSH X47299-SER 1 212

PCB A.-CONTROL *C300* UVC2 X56020-SER 2 212

CHIP-SOFTWARE *300* UVC2 X40818 2 103

PCB A.-UVC2 X51169-SER 2 212

PCB A.-INTERFACE-SLUSH X45622-SER 2 212

PROBE A.-THERMISTOR *345-6* X45708 2 103

PROBE-THERMISTOR-BARREL-2% TOL 038061-BLK 4 103

PULLEY-10J- 1.625PD-5/8BORE 042190 2 103 BEATER MOTOR

PULLEY-10J-8.5PDX.627B-3.82PDG 059616 2 103

ModelC302 NPR

43

Parts List

UPDATE

REMARKSWARR.

CLASS

QTY.PART

NUMBER

DESCRIPTION PARTS

STUD-NOSE CONE-5/16-18X5/16-18 020445 8 103

WASHER-FREEZER STUD *348-350-1 036265 8 000

STUD-NOSE CONE-5/16-18X5/16-18 020445 8 103

PULLEY-GEARBELT-3.82PD-.627ID 059603 2 103

PULLEY-IDLER 3.00PD X 1.49" 054826 2 103

+ARM-IDLER *358* 046012 2 103

+BOLT-IDLER PULLEY *358* 046039 2 103

+NUT-3/8-16MF LOCK-CR3 017329 2 000

+SLEEVE-IDLER ARM *358* 046013 2 103

+SPRING-EXTENSION.500X.063X4.00 046046 2 103

+BRACKET-IDLER ARM *358* 045912 2 103

+O-RING-7/8 OD X .139W 025307 4 000

+SEAL-DRIVE SHAFT 032560 4 000

PUMP-GAS OPERATED-WATER BOOST 064363 1 103 X64375 KIT A.-FLOJET

PUMP-BIB-GAS OPERATED 055526A 1 103 N/A USE X64375 KIT TO UPDATE

REGULATOR-0-100 PSI 043638 1 103

REGULATOR-CO2 TANK-DOUBLE 051840 1 103

RELAY-3PDT-10A-208/240V 023845-27 2 103

RELAY-3 POLE-20A-208/240 50/60 012725-33 2 103

SANITIZER KAY-5 CASE 125 PCKTS 041082 1 NNN

SENSOR A.-EVC-SLUSH-15" *C302* X59648M2 4 103

SHAFT-BEATER 036412 4 103

SHELF-DRIP-TRAY *C302* 059653 1 103

SHELL A.-INSULATED*C302*L-NP X59578-SER 2 512

SHELL A.-INSULATED *C302* R-NP X59582-SER 2 512

WASHER-FREEZER STUD *348-350-1 036265 8 000

SHIELD-SPLASH *C302* 059659 1 103

SHROUD A.-CONDENSER *C302* X59569 1 103

SWITCH-MEMBRANE-5 POSITION-23" 053138 4 103

SWITCH-PRESSURE-C02-AU CONTACT 059225 1 103

SWITCH-PRESSURE-H20-AU CONTACT 059226 1 103

SWITCH-ROCKER DPST OFF-ON 059627 2 103

SWITCH-PRESSURE-SYRUP-15PSI CO 049706 4 103

Parts List ModelC302 NPR

44

UPDATE

REMARKSWARR.

CLASS

QTY.PART

NUMBER

DESCRIPTION PARTS

O-RING-3.875 OD X .139W 055388 1 000

SCREW-10X1/2 UNSLTD HWH 055389 3 000

SCREW-6X3/8 PHIL. PAN HEAD 056619 2 000

ELBOW-3/8 MOR X 1/8 FNPT-SS 063957 1 000

O-RING-3.875 OD X .139W 055388 1 000

SCREW-10X1/2 UNSLTD HWH 055389 3 000

TANK-MIX-SS-4"-MOLDED CAPS 063840 1 103

CAP-TANK-MIX *C300*TOP-NP 056808 1 103 062341

TANK A.-MIX-MOLD CAP-NON PRESS X64690 4 103 S/N K7045323 & UP

CLIP-RETAINER-LINE-SYRUP-LG 056541 2 103

FITTING-1/8MPTX1/2BARB PLAST 064251 1 000

CAP-TANK-MIX *C300*BOTTOM 056820 1 103 062339

CLIP-RETAINER-TUBE-MIX *C300 062289 1 000

SWITCH-FLOAT *C300* TANK-MIX 055539 1 103

O-RING-.563 OD X .070W-#013 043758 1 000

TUBE-FEED-MIX 056807-8 1 103

CAP-TANK-MIX *C300*BOTTOM 056820 4 103

CAP-TANK-MIX *C300*TOP-NP 056808 4 103

O-RING-3.875 OD X .139W 055388 8 000

SCREW-10X1/2 HEXWHD-PLAST-SS 055389 24 000

CLIP-RETAINER-LINE-SYRUP-LG 056541 4 000

SCREW-6X3/8HI-LO PHL PNHD-SS 056619 4 000

SWITCH-FLOAT *C300* TANK-MIX 055539 4 103

O-RING-.563 OD X .070W-#013 043758 4 000

TUBE-FEED-MIX 056807-8 4 103

SCREW-6X3/8HI-LO PHL PNHD-SS 056619 4 000

CLIP-RETAINER-TUBE-MIX *C300* 062289 4 103

ELBOW-1/4 MPT X 1/2 BARB-PLAST 056825 4 000

TANK-MIX *C300* SS-4 O.D. 055382 4 103

TANK A.-MIX X56806 4 103 S/N K7025861 & PRIOR

TOOL-O-RING REMOVAL-FREEZER 048260-WHT 4 000 IN TUNE UP KIT

TRANS.-CONT.-40VA 120/200/240V 045754 4 103

TRAY-DRIP *C302* 059654 4 103

ModelC302 NPR

45

Parts List

UPDATE

REMARKSWARR.

CLASS

QTY.PART

NUMBER

DESCRIPTION PARTS

+BOOT-VALVE-EXPANSION 050900 4 103

TUBE-VINYL 1/2ID X 11/16 OD 020944-36 2 000 R30335

TUBE-VINYL 1/4ID X 1/16WALL 020941-18 4 000 R30312

TUBE-VINYL 1/4ID X 1/16WALL 020941-24 1 000 R30312

VALVE-ACCESS-1/4MFL X 3/8ODS 053565 4 103 LINE ACCESS OR DISCHARGE

VALVE-EXP-AUTO-1/4S X1/4 FPT 046365 4 000

VALVE-SAMPLING-3 WAY-ORING FIT 056571 4 103

VALVE-SOLENOID 208/240 V- 028824-27 1 103

WATER COOLED

BLOWER-100 CFM 012796-27 1 103

BRACKET-VALVE-WATER *C300* 056359 2 NNN

CLAMP-HOSE-ADJ 7/16X 25/32 010031 16 000

CONDENSER-WC-COAX 047540 2 103

COUPLING-5/8FSX 1/2FS 015220 4 103

GUARD-BLOWER 022505 1 103

HOOD *C302* W/C 059658-WC 1 103

HOSE-RUBBER 1/2ID X 7/8 OD R50200 8 000

LINE A.-WATER *C302* OUTLET- X64397 1 103

LINE A.-WATER*INLET*C302* X64398 1 103

PANEL-REAR *C302* W/C 059657-WC 1 103

PANEL-SIDE-LEFT *C300* 054676-WC 1 103

PANEL-SIDE-RIGHT *C300* 054671-WC 1 103

VALVE-WATER 3/8 REG/HEAD PRE 046686 2 103

Parts List ModelC302 NPR

46

C302 NPR
059680-27N
9/06

C302 NPR
059680-33S
9/06