Taylor C300 User Manual

OPERATOR’S MANUAL
Model C300
Slush Freezer
Original Operating Instructions
055072- M
9/26/08 (Original Publication)
(Updated 8/25/14)
Taylor Distributor:
Address:
Phone:
Fax:
E- mail:
Service:
Parts:
Date of Installation:
Information found on the data label:
Model Number:
Serial Number:
Electrical Specs: Voltage Cycle
Phase
Maximum F use Size: A
Minimum Wire Ampacity: A
E 2008 Carrier Commercial Refrigeration, Inc.
055072- M Any unauthorized reproduction, disclosure, or distribution of copies by any person of any portion of this work may be a violation of Copyright Law of the United States of America and other countries, could result in the awarding of Statutory Damages of up to $250,000 (17 USC 504) for infringement, and may result in further civil and criminal penalties. All rights reserved.
Taylor Company
a division of Carrier Commercial Refrigeration, Inc. 750 N. Blackhawk Blvd. Rockton, IL 61072
Table of Contents
Section 1 To th e Installer 1............................................
Section 2 To the Operator 5...........................................
Section 3 Safety 6....................................................
Section 4 Operator Parts Identification 8...............................
Beater Door Assembly 9.................................................
Accessories 10..........................................................
Section 5 Important: To the Operator 11.................................
Control Switch 11........................................................
Liquid Crystal Display 11..................................................
Operational Mode Display 11..............................................
Operator Menu Display 12................................................
Syrup Out Indicator 17....................................................
CO2 Out Indicator 17.....................................................
Water Out Indicator 17....................................................
Audio Alarm Silencer 17..................................................
Product Light 17.........................................................
Sampling Valve 17.......................................................
Daily Procedures 17......................................................
Section 6 Operating Procedures 18.....................................
Assembly 18............................................................
Sanitizing 23............................................................
Priming/Brixing 25........................................................
120 Day Closing Procedure 27............................................
Draining Product From the Freezing Cylinder 28.............................
Rinsing 28..............................................................
Cleaning 29.............................................................
Disassembly 29..........................................................
Brush Cleaning 30.......................................................
Table of Contents Model C300
Table of Contents - Page 2
Section 7 Important: Operator Checklist 31..............................
During Cleaning and Sanitizing 31.........................................
Troubleshooting Bacterial Count 31........................................
Regular Maintenance Checks 31...........................................
Winter Storage 32........................................................
Section 8 Troubleshooting Guide 33....................................
Section 9 Parts Replacement Schedule 35...............................
Section 10 Limited Warranty on Equipment 36............................
Section 11 Limited Warranty on Parts 38.................................
Wiring Diagrams 41......................................................
Note: Continuing research results in steady improvements; therefore, information in this manual is subject to change without notice.
Note: Only instructions originating from the factory or its authorized translation representative(s) are considered to be the original set of instructions.
E 2008 Carrier Commercial Refrigeration, Inc. (Original Publication)
(Updated August, 2014) 055072- M Any unauthorized reproduction, disclosure, or distribution of copies by any person of any portion of this work may be a violation of Copyright Law of the United States of America and other countries, could result in the awarding of Statutory Damages of up to $250,000 (17 USC 504) for infringement, and may result in further civil and criminal penalties. All rights reserved.
Taylor Company
a division of Carrier Commercial Refrigeration, Inc. 750 N. Blackhawk Blvd. Rockton, IL 61072
Table of Contents Model C300
Section 1 To the Installer
The following information has been included in the manual as safety and regulatory guidelines. For complete installation instructions, please see the Installation Checklist.
Installer Safety
In all areas of the world, equipment should be installed in accordance with existing local codes. Please contact your local authorities if you have any questions.
Care should be taken to ensure that all basic safety practices are followed during the installation and servicing activities related to the installation and service of Taylor equipment.
S Only authorized Taylor service personnel
should perform installation and repairs on the equipment.
S Authorized service personnel should consult
OSHA Standard 29CFRI910.147 or the applicable code of the local area for the industry standards on lockout/tagout procedures before beginning any installation or repairs.
S Authorized service personnel must ensure
that the proper PPE is available and worn when required during installation and service.
S Authorized service personnel must remove
all metal jewelry, rings, and watches before working on electrical equipment.
The main power supply(s) to the freezer must be disconnected prior to performing any repairs. Failure to follow this instruction may result in personal injury or death from electrical shock or hazardous moving parts as well as poor performance or damage to the equipment.
Note:Allrepairsmustbeperformedbyan authorized Taylor Service Technician.
cause severe injuries.
Site Preparation
Review the area where the unit will be installed before uncrating the unit. Make sure that all possible hazards to the user and the equipment have been addressed.
Air Cooled Units
Air cooled units require a minimum of 3” (76 mm) of air space on one side, 3” (76 mm) at the rear, and 12” (305 mm) on the top of the unit. This is required to allow for adequate air flow through the condenser(s). Failure to allow adequate clearance can reduce the refrigeration capacity of the freezer and possibly cause permanent damage to the compressor(s).
For Indoor Use Only: This unit is designed to operate indoors, under normal ambient temperatures of 70_-75_F(21_-24_C). The freezer has successfully performed in high ambient temperatures of 104_(40_C) at reduced capacities.
where a water jet or hose can be used. NEVER use a water jet or hose to rinse or clean the unit. Failure to follow this instruction may result in electrocution.
to avoid the hazard of tipping. Extreme care should be taken in moving this equipment for any reason. Two or more persons are required to safely move this unit. Failure to comply may result in personal injury or equipment damage.
Uncrate the unit and inspect it for damage. Report any damage to your Taylor Distributor.
This piece of equipment is made in the USA and has USA sizes of hardware. All metric conversions are approximate and vary in size.
This unit has many sharp edges that can
This unit must NOT be installed in an area
This unit must be installed on a level surface
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Model C300 To the Installer
1
Water Cooled Refrigeration Units (Water Cooled Units On ly)
On the back of the unit, two additional 3/8” (9.5 mm) F.P.T. water connections for condenser inlet and outlet have been provided for easy hook- up. 3/8” (9.5 mm) inside diameter water lines should be connected to the machine. Flexible lines are recommended if local codes permit. Failure to use adequate size water lines may cause the unit to go on high head pressure and shut down.
Depending on local water conditions, it may be advisable to install a water strainer to prevent foreign substances from clogging the automatic water valve.
DO NOT INSTALL A HAND SHUT- OFF VAL VE ON THE “OUT” LINE! Water cooled units are counter flow and the water should flow in this order: First through the automatic water valve. Second, through the inlet located at the bottom of the condenser. Third, through the outlet fitting located at the top of the condenser toanopentrapdrain.
IMPORTANT: Water pressures are pre- set at the factory. Do not adjust the water pressure. Improper water adjustments may cause operation discrepancies.
A back flow prevention device is required on the incoming water connection side. Please
refer to the applicable National, State, and local codes for determining the proper configuration.
Water Connections
An adequate cold water supply must be provided with a hand shut- off valve. On the back of the unit, a 3/8” (9.5 mm) M.F.L. water connection has been provided for easy hook- up. A flexible line is recommended, if local codes permit. A minimum of 25 psi water pressure is required to avoid having the unit cut out the low water pressure switch. A booster pump must be provided if this pressure is not available.
Note: Water lines beyond 200 ft. (61 m) require 1/2” (13 mm) water lines.
INSTALL POTABLE WATER CONNECTION WITH ADEQUATE BACK-FLOW PROTECTION TO COMPLY WITH APPLICABLE NATIONAL, STATE AND LOCAL CODES.
It is always a good practice to have a filter system to improve the quality of the water and to avoid clogging the operating components.
IMPORTANT: The water filter (064422- SER) must be thoroughly flushed with water before connecting it to the machine. This removes any loose particles present from the manufacture of the filter that could clog the flow control. To flush the filter, connect the inlet end of the filter to the water supply. Position the outlet end of the filter over an empty pail. Open the water supply. Allow water to flow through the filter until the water exiting the filter is clear. Close the water supply. Attach the outlet end of the filter to the machine. Reopen the water supply.
Figure 1
2
Model C300To the Installer
Electrical Connections
In the United States, this equipment is intended to be installed in accordance with the National Electrical Code (NEC), ANSI/NFPA 70- 1987. The purpose of the NEC code is the practical safeguarding of persons and property from hazards arising from the use of electricity. This code contains provisions considered necessary for safety. Compliance therewith and proper maintenance will result in an installation essentially free from hazard! In all other areas of the world, equipment should be installed in accordance with the existing local codes. Please contact your local authorities.
FOLLOW YOUR LOCAL ELECTRICAL CODES!
Each unit requires one power supply for each data label on the unit. Check the data label(s) on the freezer for branch circuit overcurrent protection or fuse, circuit ampacity, and other electrical specifications. Refer to the wiring diagram provided inside of the control box for proper power connections.
Stationary appliances which are not equipped with a power cord and a plug or another device to disconnect the appliance from the power source must have an all-pole disconnecting device with a contact gap of at least 3 mm installed in the external installation.
Appliances that are permanently connected to fixed wiring and for which leakage currents may exceed 10 mA, particularly when disconnected or not used for long periods, or during initial installation, shall have protective devices such as a GFI, to protect against the leakage of current, installed by the authorized personnel to the local codes.
Supply cords used with this unit shall be oil-resistant, sheathed flexible cable not lighter than ordinary polychloroprene or other equivalent synthetic elastomer-sheathed cord (Code designation 60245 IEC 57) installed with the proper cord anchorage to relieve conductors from strain, including twisting, at the terminals and protect the insulation of the conductors from abrasion.
CAUTION: THIS EQUIPMENT MUST BE PROPERLY GROUNDED! FAILURE TO DO SO CAN RESULT IN SEVERE PERSONAL INJURY FROM ELECTRICAL SHOCK!
DO NOT operate this freezer with larger fuses than specified on the unit data label. Failure to follow this instruction may result in electrocution or damage to the machine.
This unit is provided with an equipotential grounding lug that is to be properly attached to the rear of the frame by the authorized installer. The installation location is marked by the equipotential bonding symbol (5021 of IEC 60417-1) on both the removable panel and the equipments frame.
If the supply cord is damaged, it must be replaced by an authorized Taylor service technician in order to avoid a hazard.
Beater Rotation
Beater rotation must be clockwise as viewed
looking into the freezing cylinder.
Note: The following procedures should be performed by a trained service technician.
To correct the rotation on a three- phase unit, interchange any two incoming power supply lines at freezer main terminal block only.
To correct rotation on a single- phase unit, change the leads inside the beater motor . (Follow the diagram printed on the motor.)
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Model C300 To the Installer
3
Initial Freezing Cylinder Cleaning
Due to the types of products used in FCB equipment, it is imperative that the freezing cylinder and the inlet tube be thoroughly brush cleaned, rinsed, and sanitized before running any product.
Prepare a cleaning solution, using 2 oz. of liquid detergent in 2 gallons of warm water. Using this solution, brush clean the freezing cylinder and the inlet tube. Rinse the freezing cylinder and the inlet tube with clean water and then sanitize, using the sanitizing procedures outlined in this Operator Manual, starting on page 23.
Refrigerant
In consideration of our environment, Taylor proudly uses only earth friendly HFC refrigerants. The HFC refrigerant used in this unit is R404A. This refrigerant is generally considered non-toxic and non-flammable, with an Ozone Depleting Potential (ODP) of zero (0).
However, any gas under pressure is potentially hazardous and must be handled with caution.
NEVER fill any refrigerant cylinder completely with liquid. Filling the cylinder to approximately 80% will allow for normal expansion.
Use only R404A refrigerant that conforms to the AHRI standard 700 specification. The use of any other refrigerant may expose users and operators to unexpected safety hazards.
Refrigerant liquid sprayed onto the skin may cause serious damage to tissue. Keep eyes and skin protected. If refrigerant burns should occur, flush immediately with cold water. If burns are severe, apply ice packs and contact a physician immediately.
Taylor reminds technicians to be aware of and in compliance with local government laws regarding refrigerant recovery , recycling, and reclaiming systems. For information regarding applicable local laws, please contact your local Taylor distributor.
WARNING: R404A refrigerants used in conjunction with polyolester oils are extremely moisture absorbent. When opening a refrigeration system, the maximum time the system is open must not exceed 15 minutes. Cap all open tubing to prevent humid air or water from being absorbed by the oil.
090219
4
Model C300To the Installer
Section 2 To the Operator
The freezer you have purchased has been carefully engineered and manufactured to give you dependable operation.
The Model C300, when properly operated and cared for, will produce a consistent quality product. Like all mechanical products, this machine will require cleaning and scheduled maintenance. A minimum amount of care and attention is necessary if the operating procedures outlined in this manual are followed closely.
This Operator’s Manual should be read before operating or performing any maintenance on your equipment.
Your freezer will NOT eventually compensate and correct for any errors during the set- up or filling operations. Thus, the initial assembly and priming procedures are of extreme importance. It is strongly recommended that all personnel responsible for the equipment’s operation study these procedures together in order to be properly trained and to make sure that no misunderstandings exist.
In the event you should require technical assistance, please contact your local authorized Taylor Distributor for service.
Note: Your Taylor warranty is valid only if the parts are authorized Taylor parts, purchased from the local authorized Taylor Distributor, and only if all required service work is provided by an authorized Taylor service technician. Taylor reserves the right to deny warranty claims on units or parts if non- Taylor approved parts or incorrect refrigerant were installed in the unit, system modifications were performed beyond factory recommendations, or it is determined that the failure was caused by abuse, misuse, neglect, or failure to follow all operating instructions. For full details of your Taylor Warranty , please see the Limited Warranty section in this manual.
Note: Constant research results in steady improvements; therefore, information in this manual is subject to change without notice.
If the crossed out wheeled bin symbol is affixed to this product, it signifies that this product is compliant with the EU Directive as well as other
similar legislation in effect after August 13, 2005. Therefore, it must be collected separately after its use is completed, and cannot be disposed as unsorted municipal waste.
The user is responsible for returning the product to the appropriate collection facility, as specified by your local code.
For additional information regarding applicable local laws, please contact the municipal facility and/or local distributor.
Compressor Warranty Disclaimer
The refrigeration compressor(s) on this unit are warranted for the term stated in the Limited Warranty section in this manual. However, due to the Montreal Protocol and the U.S. Clean Air Act Amendments of 1990, many new refrigerants are being tested and developed, thus seeking their way into the service industry. Some of these new refrigerants are being advertised as drop- in replacements for numerous applications. It should be noted that in the event of ordinary service to this unit’s refrigeration system, only the refrigerant
specified on the affixed data label should be used. The unauthorized use of alternate refrigerants
will void your Taylor compressor warranty. It is the unit owner’s responsibility to make this fact known to any technician he employs.
It should also be noted that Taylor does not warrant the refrigerant used in its equipment. For example, if the refrigerant is lost during the course of ordinary service to this machine, Taylor has no obligation to either supply or provide its replacement either at billable or unbillable terms. Taylor does have the obligation to recommend a suitable replacement if the original refrigerant is banned, obsoleted, or no longer available during the five year warranty of the compressor.
Taylor will continue to monitor the industry and test new alternates as they are being developed. Should a new alternate prove, through our testing, that it would be accepted as a drop- in replacement, then the above disclaimer would become null and void. To find out the current status of an alternate refrigerant as it relates to your compressor warranty, call the local T aylor Distributor or the Taylor Factory. Be prepared to provide the Model/Serial Number of the unit in question.
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Model C300 To the Operator
5
Section 3 Safety
We at Taylor are concerned about the safety of the operator when he or she comes in contact with the freezer and its parts. Taylor has gone to extreme efforts to design and manufacture built- in safety features to protect both you and the service technician. As an example, warning labels have been attached to the freezer to further point out safety precautions to the operator.
IMPORTANT - Failure to adhere to the following safety precautions may result in severe personal injury or death. Failure to comply with these warnings may damage the machine and its components. Component damage will result in part replacement expense and service repair expense.
DO NOT operate the freezer without reading
this Operator Manual. Failure to follow this instruction may result in equipment damage, poor freezer performance, health hazards, or personal injury.
This unit is to be used only by trained personnel. It is not intended for use by children or people with reduced physical, sensory, or mental capabilities, or lack of experience and knowledge. Where limited equipment operation is allowed for public use, such as a self- serve application, supervision or instruction concerning the use of the appliance by a person responsible for their safety is required. Children should be supervised to ensure that they do not play with the appliance.
This unit is provided with an equipotential grounding lug that is to be properly attached to the rear of the frame by the authorized installer. The installation location is marked by the equipotential bonding symbol (5021 of IEC 60417-1) on both the removable panel and the equipments frame.
S DO NOT operate the freezer unless it is
properly grounded.
S DO NOT operate the freezer with larger
fuses than specified on the freezer data label.
S All repairs must be performed by an
authorized Taylor service technician. The main power supplies to the machine must be disconnected prior to performing any repairs.
S Cord Connected Units: Only Taylor
authorized service technicians may install a plug on this unit.
S Stationary appliances which are not
equipped with a power cord and a plug or another device to disconnect the appliance from the power source must have an all-pole disconnecting device with a contact gap of at least 3 mm installed in the external installation.
S Appliances that are permanently connected
to fixed wiring and for which leakage currents may exceed 10 mA, particularly when disconnected or not used for long periods, or during initial installation, shall have protective devices such as a GFI, to protect against the leakage of current, installed by the authorized personnel to the local codes.
S Supply cords used with this unit shall be
oil-resistant, sheathed flexible cable not lighter than ordinary polychloroprene or other equivalent synthetic elastomer-sheathed cord (Code designation 60245 IEC 57) installed with the proper cord anchorage to relieve conductors from strain, including twisting, at the terminals and protect the insulation of the conductors from abrasion.
If the supply cord is damaged, it must be replaced by an authorized Taylor service technician in order to avoid a hazard.
DO NOT use a water jet to clean or rinse the freezer. Failure to follow these instructions may result in serious electrical shock.
131210
Failure to follow these instructions may result in electrocution. Contact your local authorized Taylor Distributor for service.
6
Model C300Safety
S DO NOT allow untrained personnel to
operate this machine.
S DO NOT operate the freezer unless all
service panels and access doors are
restrained with screws.
S DO NOT remove any internal operating
parts (example: freezer door, beater,
scraper blades, etc.) unless all control
switches are in the OFF position. Failure to follow these instructions may result in contaminated product or severe personal injury to fingers or hands from hazardous moving parts.
This unit has many sharp edges that can
cause severe injuries.
S DO NOT put objects or fingers in the door
spout. This may contaminate the product
and cause severe personal injury from blade
contact.
S USE EXTREME CAUTION when removing
the beater asssembly. The scraper blades
are very sharp.
This freezer must be placed on a level surface. Failure to comply may result in personal injury or equipment damage.
Access to the service area of the unit must be restricted to persons having knowledge and practical experience with the unit, in particular as far as safety and hygiene are concerned.
Cleaning and sanitizing schedules are governed by your state or local regulatory agencies and must be followed accordingly. Please refer to the cleaning section of this manual for the proper procedure to clean this unit.
CAUTION: This unit is pressurized when
in operation. The control switch must be in the OFF
position until the unit is completely assembled. No part should ever be removed from the machine while it is in operation. No part should be removed until the control switch has been turned to the OFF position and all pressure has been relieved by opening the draw valve.
Failure to follow these instructions may result in severe personal injury from hazardous moving parts or from the impact of propelled parts.
This unit is designed to maintain product temperature under 41_F(5_C). Any product being added to this unit must be below 41_F(5_C). Failure to follow this instruction may result in health hazards and poor freezer performance.
DO NOT obstruct air intake and discharge openings: Air cooled units require a minimum of 3” (76 mm) of air space on one side, 3” (76 mm) at the rear, and 12” (305 mm) on the top of the unit. This is required to allow for adequate air flow through the con­denser(s). Failure to follow this instruction may cause poor freezer performance and damage to the machine.
For Indoor Use Only: This unit is designed to operate indoors, under normal ambient temperatures of 70_-75_F(21_-24_C). The freezer has successfully performed in high ambient temperatures of 104_(40_C) at reduced capacities.
DO NOT run the unit without product. Failure to follow this instruction can result in damage to the unit.
NOISE LEVEL: Airborne noise emission does not exceed 78 dB(A) when measured at a distance of
1.0 meter from the surface of the machine and at a height of 1.6 meters from the floor.
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Model C300 Safety
7
Section 4 Operator Parts Identification
ITEM DESCRIPTION PART NO.
1 PANEL A.-SIDE-LEFT C300 X54676-SER 2 PANEL-REAR 054672 3 PANEL-SIDE-RIGHT 054671 4 DISPLAY-LIGHTED 054683-27 5 PANEL-FRONT-UPPER 054669 6 PANEL-FRONT-SHELL 054668
090417
Figure 2
8
ITEM DESCRIPTION PART NO.
7 PANEL-FRONT-LOWER 054670 8 SHELF-DRIP TRAY 057938
9 TRAY-DRIP 057738 10 SHIELD-SPLASH 057939 11 SWITCH-ROCKER-OFF-ON 078418 12 FILTER-AIR15.88L X 15.88H 052779-5
Model C300Operator Parts Identification
Beater Door Assembly
ITEM
1 DOOR A.- FREEZER- SLUSH X80599
2 CAP- SPOUT- DOOR- FCB 046191- BLA
3 SPRING- COMP.480X.072X3.0 039320
4 VALVE- DRAW- DOOR- SLUSH 039324
*5 O- RING- 9/16 OD X .103W 016369
6 SPOUT-DOOR-FCB-BLACK 046190- BLA
7 HANDLE- DRAW- FCB- BLACK 046192- BLA
8 PIN - PIVOT- SPOUT- DOOR 039321
9 SLIDE - HANDLE- DOOR- FCB 046193- BLA
10 SCREW- 10- 32X3/8 PHIL 053869
*11 O- RING- 9/32 OD X 1/16 WALL 029751
12 PLUG - PRIME- SLUSH 039568
*13 O- RING- 1.129 ODX.989ID 039219
14 NUT - SPOUT- DOOR- SLUSH 039323
DESCRIPTION PART NO.
Figure 3
ITEM DESCRIPTION PART NO.
*15 O- RING- 5- 1/4O.D. X .210W 017003
16 PIN- HANDLE- ADA- FCB 068601
17 ADAPTOR- MOUNTING- ADA 068579
18 HANDLE - ADA- FCB 068580
19 SCREW- 10/32X1” PHIL 069069
20 NUT - STUD 043666
21 BUSHING- BEATER
SHAFT/BOOT SEAL
22 BEARING- FRONT- SLUSH 039349
23 BEATER- PLASTIC- FCB 041182
24 BLADE - SCRAPER- FCB 16L 041103
25 SHAFT - BEATER- SLUSH 039337
26 SEAL - DRIVE SHAFT 032560
27 O- RING- 7 /8 OD X .139W 025307
*O- RINGS COME 25 TO A BAG
042278
140509
Model C300 Operator Parts Identification
9
Accessories
ITEM DESCRIPTION PART NO.
1 PAIL-10QT 013163 2 BRUSH A.-PACKAGE X64275 2a BRUSH-MIX PUMP BODY-3”X7” 023316 2b BRUSH-DOUBLE ENDED 013072 2c BRUSH-REARBRG 1”DX2“L 013071
Figure 4
ITEM DESCRIPTION PART NO.
2d BRUSH-DRAW VALVE 1-1/2”OD 014753 3 KIT A.-TUNE UP X39699 4 LUBRICANT-TAYLORHI PERF 048232 5 SANITIZERKAY-5 125 PACKETS 041082
140804
10
Model C300Operator Parts Identification
Section 5 Important: To the Operator
Figure 5
ITEM
1 Product Light - Left Side 2 Control Switch 3 Keypad - Left Side 4 Liquid Crystal Display 5 Keypad - Right Side 6 Product Light - Right Side
DESCRIPTION
Control Switch
The control switch is located at the top left corner of the control channel. When placed in the ON position, allows SLUSHTECH operation.
Liquid Crystal Display
The Liquid Crystal Display (LCD) is located on the front control panel. The LCD is used to show the current operating mode of the freezing cylinders. The LCD also indicates whether there is enough syrup, CO2, and water being supplied to the freezer. If an error in the machine operation occurs, a warning tone will sound and the word “FAULT” will flash on the third line of the display.
Operational Mode Display
The displays below illustrate the Operational Mode Displays. This information appears on the LCD during normal operation.
When the unit is plugged into the wall receptacle and the control switch is in the ON position, this screen appears.
SAFETY TIMEOUT
ANY KEY ABORT
This display will remain on the LCD for 60 seconds unless a key is pressed. When any key is pressed (or 60 seconds passes), the next screen appears.
OFF MODE OFF OK SYRUP OK
CO2- OK WATER- OK
Note: Syrup, CO2and water are satisfied.
Model C300 Important: To the Operator
11
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