Structural Concepts MI3R.5429 Installation Manual

4 (1)
PN 54423
READ AND SAVE THESE INSTRUCTIONS
Rev i Date: 4.13.2012
INSTALLATION &
OPERATING MANUAL
I:\Oper Manual\Oasis\MI3R.5429_MI4R_MI4R-4763_MI4R-5132_MI5R_MI6R_54423.pub
Model MI3R.5429*….…………...…..36 1/2”L x 35”D x 37”H
Model MI4R……………………...….49 1/2”L x 48 1/4”D x 37”H
Model MI5R……………………...….61 3/4”L x 48 1/4”D x 37”H
Model MI6R……………………...….74 3/4”L x 48 1/4”D x 37”H
* MI3R.5429 Length and Depth Dimensions Are Without Bumpers
M O B I L E S E R I E S
SELF-SERVICE MULTI-PURPOSE REFRIGERATED ISLAND DISPLAY CASE
888 E. Porter Road · Muskegon, MI 49441 Phone: 231.798.8888 Fax: 231.798.4960 www.structuralconcepts.com
Model MI4R
Model MI6R
Model MI4R.4763
Model MI3R.5429
[Shown Without Bumpers]
2
TABLE OF CONTENTS
OVERVIEW / TYPE / COMPLIANCE / WARNINGS / PRECAUTIONS / WIRING / PLUGS ............…..
SHIPMENT CONDITION / DELIVERY DAMAGE / SHORTAGES ……………..…………………….…...
CASE REMOVAL FROM SKID (CASTERS, LEVELERS OR FRAME SUPPORT RAILS) ……………..
POSITIONING-LEVELING UNIT / START-UP / TEMPERATURE CONTROL ACCESS
41 °F & 38 °F SWITCH ….……………………………………………………………………………..
ACRYLIC AIRFLOW PIECE SETUP - PAGE 1 of 2 ………...……………………...………………….…...
VERIFICATION THAT UNIT IS RUNNING PROPERLY ……………………………………….…………..
LOAD LIMIT (LOAD LINE) GUIDELINES / CASE FRONT & REAR DESIGNATIONS …………….…...
REFRIGERATION FUNDAMENTALS ….………...…………………………..………………….…………..
REFRIGERATION SLIDE-OUT EXPLODED PICTORIAL …………………………………………...…….
SERIAL LABEL LOCATION & INFORMATION LISTED / TECH INFO & SERVICE …………..………..
CLEANING SECHEDULE …………….………………….……………………………….……… ………..
TROUBLESHOOTING ...…………….………………….………………………………….……….………….
TROUBLESHOOTING - CONDENSING SYSTEM (QUALIFIED SERVICE TECHNICIANS) ………….
TROUBLESHOOTING - EVAPORATOR SYSTEM (QUALIFIED SERVICE TECHNICIANS) ………….
PREVENTIVE MAINTENANCE (PERFORMED BY TRAINED SERVICE PROVIDER) ………………...
CAREL® CONTROLLER: Programming The Instrument …….…………………………………………….
CAREL® CONTROLLER: User Interface - Display / Summary Table of Alarm and Signals: Display,
Buzzer and Relay ………………………………………………………………………………………….…….
CAREL® CONTROLLER: Summary Table of Operating Parameters ……………………………..……...
CAREL® CONTROLLER: Changing “Red Meat” and “Produce” Set points Using The Thermostat
Controller ……………………………………………………….……………………………………...………...
TECHNICAL SERVICE CONTACT INFORMATION & WARRANTY INFORMATION ...……………..…
3-4
5
6
7-8
8-9
10
11
12
13
14
15
16-17
18
19
20
21
22
23
24
25
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OVERVIEW
 These Structural Concepts merchandisers are
designed to merchandise packaged products at 41 °F
[5 °C] or less product temperatures.
 Cases should be installed and operated according to
this operating manual’s instructions to insure proper
performance.
 Improper use will void warranty.
CASE TYPE
This unit is designed for the display of products in ambient
store conditions where temperatures and humidity are
maintained within a specific range.
 For Type 1 Conditions (most cases): ambient
conditions are to be at 55% maximum humidity and
maximum temperatures of 75 °F [24 °C].
 For Type 2 Conditions: ambient conditions are to be
at 60% maximum humidity and maximum
temperatures of 80 °F [27 °C].
 If unsure if unit is designed for Type 1 or 2, see tag
next to serial label. See SERIAL LABEL LOCATION
& INFORMATION LISTED / TECH INFO & SERVICE
section in this manual for sample serial labels.
COMPLIANCE
 Performance issues when in violation of applicable
NEC, federal, state and local electrical and plumbing
codes are not covered by warranty.
 See below compliance guideline.
WARNINGS
 This sheet contains important warnings to prevent
injury or death.
 Please read carefully!
PRECAUTIONS, CORD/PLUG & WIRING DIAGRAMS
 See next page for PRECAUTIONS, CORD/PLUG
and WIRING DIAGRAM information.
WARNING
Hazardous moving parts. Do not operate unit with covers removed.
Fan blades may be exposed when deck panel is removed.
Disconnect power before removing deck panel.
WARNING
Risk of electric shock. Disconnect power before servicing unit.
CAUTION! More than one source of electrical supply is
employed with units that have separate circuits.
Disconnect ALL ELECTRICAL SOURCES before servicing.
WARNING
Condensate Pan is Hot!
Disconnect and allow to cool
before cleaning or removing from case.
WARNING
ELECTRICAL
HAZARD
WARNING
KEEP
HANDS
CLEAR
WARNING
HOT
SURFACE
COMPLIANCE
This equipment MUST be installed in compliance with
all applicable NEC, federal, state and local
electrical and plumbing codes.
OVERVIEW / TYPE / COMPLIANCE / WARNINGS / PRECAUTIONS / WIRING / PLUGS - PAGE 1 of 2
4
OVERVIEW / TYPE / COMPLIANCE / WARNINGS / PRECAUTIONS / WIRING / PLUGS - PAGE 2 of 2
CAUTION! GFCI BREAKER USE RECOMMENDATION
If N.E.C. (National Electric Code) or your local code
requires GFCI (Ground Fault Circuit Interrupter) protection,
the use of a GFCI breaker
is strongly recommended.
CAUTION! ADVERSE CONDITIONS / SPACING ISSUES
 Performance issues caused by adverse conditions are NOT covered
by warranty.
 Unit must be kept at least 15-feet from exterior doors, overhead HVAC
vents or any air curtain disruption to maintain proper temperatures.
 Unit must not be exposed to direct sunlight or any heat source (ovens,
fryers, etc.).
 Tile floors, low ceilings or small rooms will increase noise level.
Whisper Cool compressor blanket or remote unit may resolve noise
level issues.
CAUTION
CAUTION! LAMP REPLACEMENT GUIDELINES
LED lamps reflect specific size, shape and overall design.
Any replacements must meet factory specifications.
Fluorescent lamps have been treated to resist breakage and
must be replaced with similarly treated lamps.
CAUTION
PRECAUTIONS
 This sheet contains important precautions to prevent
damage to unit or merchandise.
 Please read carefully!
 See previous page for specifics on OVERVIEW,
TYPE, COMPLIANCE and WARNINGS.
WIRING DIAGRAM
 Each case has its own wiring diagram folded and in
its own packet.
 Wiring diagram placement may vary; it may be
placed near ballast box, field wiring box, raceway
cover, or other related location.
CAUTION! CHECK EVAPORATOR PAN POSITION AND PLUG
Water on flooring can cause extensive damage!
Before powering up unit, check the following:
 Evaporator pan MUST BE positioned directly under condensate drain.
 Evaporator pan plug MUST BE securely plugged into receptacle.
CAUTION! POWER CORD AND PLUG MAINTENANCE
Risk of electric shock. If cord or plug becomes damaged,
replace only with cord and plug of same type.
5
SHIPMENT CONDITION / DAMAGE DISCOVERED DURING DELIVERY or UNCR ATING / SHORTAGES
1.Shipment Condition
 Before and during unloading check all equipment for damage.
2.Damage Discovered During Delivery
 3rd Party Carrier: Describe damage on freight bill and obtain
signature of driver. Carrier will supply necessary claim forms.
If these steps are not taken, carrier may refuse your claim.
 Prepaid and Add: Contact carrier (and follow same procedure
as with 3rd party carrier). Also contact Structural Concepts at
1-800-433-9489.
3.Damage Discovered After Uncrating
 3rd Party Carrier: Contact carrier within 10 days of delivery for
their procures; retain all packaging. If these steps are not
taken, carrier may refuse your claim.
 Prepaid and Add: Contact carrier (and follow same procedure
as with 3rd party carrier). Also contact Structural Concepts at
1-800-433-9489 within 10 days of delivery.
4.Shortages
 If a shortage exists (and it is the responsibility of Structural
Concepts) call 1-800-433-9489. Structural Concepts will
acknowledge shortages within 10 days from receipt of
equipment.
 If a shortage involves the carrier, notify carrier immediately and
request an inspection.
6 6
CASE REMOVAL FROM SKID (CASTERS, LEVELERS OR FRAME SUPPORT RAILS)
Various Types Of
Case Shipping
Brackets
1. Removing Case Shipping Brackets That Are Attached To Skid
 Remove screws holding Case Shipping Brackets to skid.
 Remove Case Shipping Brackets from Skid.
 See illustrations below. Note: Shipping Brackets will vary in size, shape, material and location depending
upon case type and model.
2. Remove Case (With Casters) From Skid
A. Place ramp up against skid (to allow case to smoothly slide off from skid).
B. Maintain support of case at all times or center of gravity may cause case to fall.
C. Unlock Casters. Slide unit to rear of skid. Slide down ramp and off from skid.
Note: Illustration reflect general outline of sample case being lowered down ramp.
Support case
while sliding
down ramp.
Ramp
POSITIONING-LEVELING UNIT / START-UP / TEMPERATURE CONTROL / 41 °F & 38 °F SWITCH
7
Temperature
Controller
Controls Side
Panel
Opposite Side Panel
41 °F To 38 °F
Temperature Control Switch.
Note
: See information above on
raising or lowering temperature
setpoints BEYOND preset values.
Adjustable
Wrench
Note: Illustrations on
this sheet may not
exactly reflect every
feature or layout of
your particular model.
Main Power
Switch
Controller
Cover
1. Position and Level Unit
 Position Unit. Remove either controls side or
opposite side grille to access levelers (see
below). Grilles may be simply lifted up and off.
 Level unit by either hand-cranking or using
adjustable wrench (see below). Return grilles.
2. Dipslay Case Start-Up
 Lift up controls cover on control side of unit
(see illustrations below).
 Turn on main power switch.
 Main power switch will start evaporator coil
fans, and the compressor motor.
3. Temperature Control Access
 Lift up controls cover on control side of unit.
 See the temperature controller section of this
manual for instructions and details on proper
temperature controller settings.
4. 41 °F / 38 °F Temperature Control Switch
 “O” (Open Position Switch Setting): Controller
maintains the preset value for “Red Meat”.
 “I” (Closed Position Switch Setting): Controller
modifies the set point, adding the value of the
parameter (r4). For example, when ‘r4’ = 3 °F (as a
preset value), switching to “I” (closed position) will
INCREASE the setpoint by 3.0 °F for “Produce”.
 To raise or lower temperature setpoints BEYOND the
preset values, see CAREL CONTROLLER:
Changing “Red Meat” and “Produce” Set points
Using The Thermostat Controller section in manual
.
ACRYLIC AIRFLOW PIECE SETUP - PAGE 1 of 2 [CORRESPONDS TO SCC P/N 5-9151]
8
Acrylic Airflow Piece Setup
Due to unique airflow needs, multiple acrylic pieces are to be
carefully placed at specific places on the case.
 Illustrations below reflects this layout.
 Caution! Improper acrylic airflow piece setup can
result in fogging or improper temperature variance.
 Make certain that the inner and outer curved airflow
pieces BOTH are inserted in the appropriate bracket
(as illustrated).
 Make certain that the flat air shield is inserted in the flat air
shield bracket (as illustrated).
 See next page for exploded pictorial of acrylic airflow
pieces.
Flat Air Shield
Inner Curved
Airflow Piece
Outer Curved
Airflow Piece
Inner Air Flow
Pieces
Flat Air Shield
Bracket
Inner Air
Flow
Piece
Brackets
Inner Air Flow
Piece End Caps
View With Outer Acrylic Retainer Removed
Outer Acrylic
Retainer
Enlarged View With
Outer Acrylic Retainer Intact
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