Structural Concepts DPI68R.4969 Installation Manual

4 (1)

READ AND SAVE THESE INSTRUCTIONS

INSTALLATION &

OPERATING MANUAL PN 5-2434

REFRIGERATED SELF-SERVICE SPECIALTY ISLANDS: ANTIPASTA / OLIVE-CHEESE / SEAFOOD

Model DPI68R.4969

[Front View]

Shown At Left

Model DPI68R.4969

[Rear View]

Shown At Right

Model

DPI716R.4874

Shown At Left

Model

DPI924R.4874A

Shown At Right

Important Note!

Seafood Cases

Require Special

Cleaning Procedures.

Model DPI716R.5602 Shown Above See Cleaning Model DPI924R.5602A Shown Above

Instructions Inside.

888 E. Porter Road · Muskegon, MI 49441 Phone: 231.798.8888 Fax: 231.798.4960 www.structuralconcepts.com

I:\Oper Manuals\CDR\DPI716R-4874_DPI924R-4874A_DPI168R-4969_DPI716R-5602_DPI924R-5602A_5-2434

Rev F Date: 5.2.2013

 

 

TABLE OF CONTENTS

 

OVERVIEW / NSF® TYPE / COMPLIANCE / WARNINGS / WIRING / GFCI BREAKER USE ….…...

 

3-4

 

 

 

 

 

 

 

START-UP: FIELD WIRING WITH ELECTRICAL CORD THRU TOP VS. UNDERSIDE OF CASE ...

 

5

 

 

 

START-UP, CONTINUED: TEMPERATURE SETTINGS ..………………………………………………..

 

6

 

 

 

DISPENSE-RITE CUP DISPENSER ADJUSTMENT INSTRUCTIONS ………………………………...

 

7

 

 

 

LIGHTING FUNDAMENTALS …………………………………………………………….…………………..

 

8

 

 

 

ADJUSTABLE SHELVING / BRACKETS [MODEL DPI68R.4969 ONLY] ……………………………….

 

9

 

 

 

REFRIGERATION FUNDAMENTALS [MODELS DPI68R.4969 & DPI716R.4874 ONLY] …………….

 

10

 

 

 

REFRIGERATION FUNDAMENTALS, CONT’D - [MODELS DPI716R.5602 & DPI924R.5602A

 

 

 

 

 

ONLY] …………………………………………………………………………………………………...

 

11

 

 

 

REFRIGERATION FUNDAMENTALS, CONTINUED …...…………………………………..……………..

 

12-15

 

 

 

REFRIGERATION FUNDAMENTALS, CONT’D - [MODELS DPI716R.5602 & DPI924R.5602A

 

 

 

 

 

ONLY] …………………………………………………………………………………………………..

 

16

 

 

 

HONEYCOMB AIR DIFFUSER PREVENTIVE MAINTENANCE [DPI68R.4969 ONLY] ……………….

 

17

 

 

 

SERIAL LABEL LOCATION & INFORMATION LISTED / TECH INFO & SERVICE…………………….

 

18

 

 

 

CLEANING SCHEDULE - DAILY & WEEKLY ……………………………...……….………….…………..

 

19

 

 

 

CLEANING SCHEDULE - MONTHLY & QUARTERLY ….………………...……….………….…………..

 

20

 

 

 

CARE & CLEANING OF FORMICA® SOLID SURFACING ……………………………………………….

 

21-22

 

 

 

TROUBLESHOOTING ..………………….…………………………………………….….…………………..

 

23

 

 

 

CAREL® TEMPERATURE CONTROLLER INFORMATION ……………...……………………………...

 

24-26

 

 

 

SCC TECHNICAL SERVICE CONTACT INFORMATION & WARRANTY INFORMATION ..………….

 

27

 

 

 

 

 

 

 

 

 

 

 

 

 

 

2

OVERVIEW / NSF® TYPE / COMPLIANCE / WARNINGS / WIRING / GFCI BREAKER USE - PG 1 of 2

OVERVIEW

COMPLIANCE

These Structural Concepts Impulse® self-service cases are designed to merchandise packaged products at a range of temperatures.

The refrigerated 40 °F [4 °C] or less product temperatures.

Cases should be installed and operated according to this operating manual’s instructions to insure proper performance. Improper use will void warranty.

NSF® TYPE

This unit is designed for the display of products in ambient store conditions where temperatures and humidity are maintained within a specific range.

For NSF® Type 1 Conditions (most cases): ambient conditions are to be at 55% maximum humidity and maximum temperatures of 75 °F [24 °C].

See SERIAL LABEL LOCATION & INFORMATION LISTED / TECH INFO & SERVICE section in this manual for sample serial labels).

Performance issues when in violation of applicable NEC, federal, state and local electrical and plumbing codes are not covered by warranty.

See below compliance guideline.

WARNINGS

This page contains important warnings to prevent injury or death.

Please read carefully!

WIRING DIAGRAM INFO / GFCI BREAKER USE RECOMMENDATION / CORD & PLUG MAINTENANCE and HEATED WELL PRECAUTIONS

See next page for WIRING DIAGRAM INFORMATION,

GFCI BREAKER USE RECOMMENDATION, CORD/PLUG MAINTENANCE and HEATED WELL PRECAUTIONS.

COMPLIANCE

WARNING

ELECTRICAL

HAZARD

WARNING

KEEP

HANDS

CLEAR

WARNING

HOT

SURFACE

This equipment MUST be installed in compliance with all applicable NEC, federal, state and local

electrical and plumbing codes.

WARNING

Risk of electric shock. Disconnect power before servicing unit. CAUTION! More than one source of electrical supply is Employed with units that have separate circuits.

Disconnect ALL ELECTRICAL SOURCES before servicing.

WARNING

Hazardous moving parts. If fan blades are exposed, turn off case and allow fan blades to stop before cleaning or servicing.

WARNING

Condenser Pan / Evaporator Tray is Hot!

Disconnect and allow to cool before cleaning or removing from case.

3

OVERVIEW / NSF® TYPE / COMPLIANCE / WARNINGS / WIRING / GFCI BREAKER USE - PG 2 of 2

WIRING DIAGRAM

Each case has its own wiring diagram folded and in its own packet.

Wiring diagram placement may vary; it may be placed near ballast box, field wiring box, raceway cover, or other related location.

POWER CORD AND PLUG MAINTENANCE

Caution! Risk of electric shock.

If cord or plug becomes damaged, replace only with cord and plug of same type.

CAUTION! GFCI BREAKER USE REQUIREMENT

N.E.C. (National Electric Code) or your local code may require GFCI (Ground Fault Circuit Interrupter) protection. In such cases, you MUST use a GFCI breaker in lieu of a GFCI receptacle.

the use of a GFCI breaker is mandatory.

OVERVIEW, NSF TYPE, COMPLIANCE and WARNINGS

See previous page for specifics on OVERVIEW, NSF TYPE, COMPLIANCE and WARNINGS.

CAUTION

WIRING DIAGRAM FORMAT & LOCATION

Each case has its own wiring diagram folded and in its own packet.Wiring diagram placement may vary; it may be placed near ballast box, field wiring box, raceway cover, or other related location.

CAUTION! LAMP REPLACEMENT GUIDELINES

Fluorescent lamps have been treated to resist breakage and must be replaced with similarly treated lamps.

CAUTION! GFCI BREAKER USE REQUIREMENT

If N.E.C. (National Electric Code) or your local code requires GFCI (Ground Fault Circuit Interrupter) protection, you MUST use a GFCI breaker in lieu of a GFCI receptacle.

CAUTION! POWER CORD AND PLUG MAINTENANCE

Risk of electric shock. If cord or plug becomes damaged, replace only with cord and plug of same type.

CAUTION! ADVERSE CONDITIONS / SPACING ISSUES

Performance issues caused by adverse conditions are NOT covered by warranty.

Unit must be kept at least 15-feet from exterior doors, overhead HVAC vents or any air curtain disruption to maintain proper temperatures.

Unit must not be exposed to direct sunlight or any heat source

(ovens, fryers, etc.).

4

START-UP: FIELD WIRING WITH ELECTRICAL CORD THROUGH TOP VS. UNDERSIDE OF CASE

1. Case Start-Up: Field Wiring With Electrical Cord Through Top of Case

When case has cord routed to upper location (through top of case), switch is to be in the “ON / UPPER” position.

Below-left illustration reflects switch position of units wired into ceiling outlet (or hardwired into ceiling junction box).

Switch is shown in the “ON / UPPER” position.

See Field Access Box Location below.

Power Cord / Wiring Route

Through Top of Case

Field Access

Box

Switch

Switch

Design

Design

#2

#1

 

2. Case Start-Up: Field Wiring With Electrical Cord Through Underside of Case

When case has cord routed to lower location (through underside of case), switch is to be in the “LOWER / ON” position.

Below-right Illustration reflects switch position of units plugged into floor or wall outlet (or hardwired into junction box).

Switch is shown in the “LOWER / ON” position.

See Field Access Box Location below.

Note:

Illustrations

Shown May Not

Exactly Reflect

Every Feature

or Option of

Your Particular

Case.

Switch

Switch

Design

Design

#2

#1

 

When case has cord routed to upper location (through top of case), flip switch to “ON / UPPER” position. [Note: Switch Design May Vary]

When case has cord routed to lower location (through underside of case), flip switch to the “LOWER ON” position. [Note: Switch Design May Vary]

5

START-UP, CONTINUED: TEMPERATURE SETTINGS

Temperature Settings

This case has been tested to maintain a temperature at or below 4° Celsius / 40° Fahrenheit.

Temperature controller is located next to the main power switch behind the louvered refrigeration package access door. See photo at top right of this sheet.

Open the louvered refrigeration package access door. See illustration at mid-right.

When Main Power Switch is at “ON” position, evaporator coil fans and compressor motor should turn on.

Note: See Previous Page for Main Power

Switch Settings.

Remove several food pans to check that air is circulating through air return column louvers (along inside edge of food bar). See lower-left illustration.

If a temperature setting change is required, refer to the instructions for the Temperature Control Programming operating section of this manual

When the merchandiser is in start-up mode or has been idle for a long period of time, the unit will require a 30 minute time frame to pull-down to proper temperature.

Note:

Illustrations Shown May Not Exactly Reflect Every Feature or Option of Your Particular Case.

Note: Condensate Pans are ONLY on Models DPI716R.4874 and DPI924R.4874A

[Not on Seafood Units With Ice Trays]

Air Return

Column Louvers

(Shown After

Food Pan

Removal)

Refrigeration

Assembly

Removed and

Rotated (For

Illustrative

Purposes)

6

Structural Concepts DPI68R.4969 Installation  Manual

DISPENSE-RITE CUP DISPENSER ADJUSTMENT INSTRUCTIONS

DISPENSE-RITE® ADJ-1, ADJ-2 & ADJ-3 SERIES

ADJUSTMENT INSTRUCTIONS

FOLLOW THESE INSTRUCTIONS

7

LIGHTING FUNDAMENTALS

1. Standard Fluorescent Style Light Fixtures

When unit is plugged in properly (and main power

 

Fluorescent

Fluorescent Light

Light Switch

switch is turned on), turn on light switch under

 

 

 

canopy. See illustration at right.

 

 

2. Lights Will Turn On

The lights should illuminate immediately. However, first time lighting may require a short warm-up period for the bulbs.

Slightly dim or a flickering of new bulbs is normal.

3. Lamp Removal / Lamp Installation

Removal of lamps:

Grasp lamp firmly and carefully pull downward and out from socket.

See photos at mid-right.

Installation of lamp:

Align pins with slot.

Insert pins into socket and push upward into place.

See photos below.

8

ADJUSTABLE SHELVING / BRACKETS [MODEL DPI68R.4969 ONLY]

Shelf Bracket Adjustment

Brackets are adjustable to allow greater visibility of product.To adjust, lift upward on brackets and rotate front downward.Each notch the bracket is adjusted will change angle by 5°.

See Shelf Bracket Assembly and Shelf Bracket Assembly Side View illustrations below.

 

 

Shelf Bracket

 

 

Shelf Bracket

 

 

 

 

Assembly

 

5° Gradient

Assembly

 

Side View

 

(To Adjust)

 

 

 

 

 

 

 

 

 

 

 

 

 

Upper & Lower

Shelves and

Adjustable Brackets

9

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