Structural Concepts FSE45R Installation Manual

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Structural Concepts FSE45R Installation  Manual

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INSTALLATION & OPERATING MANUAL PN 54306

MULTI-PURPOSE SELF-SERVICE REFRIGERATED END CAP MERCHANDISER

Model FSE45R…..……..…37”L* x 52 1/16”D* x 61 9/16”H**

*Includes Bumpers

** With levelers extended 1 5/8” below base frame

888 E. Porter Road · Muskegon, MI 49441 Phone: 231.798.8888 Fax: 231.798.4960 www.structuralconcepts.com

Oper Manuals\Oasis CDR\FSE45R_54306.pub

 

Rev E Date: 2.06.2012

 

 

 

TABLE OF CONTENTS

 

OVERVIEW / NSF® TYPE / COMPLIANCE / WARNINGS / PRECAUTIONS / WIRING ..........……...

 

3-4

 

 

 

 

 

 

 

INSTALLATION ……………………………………………...……………………………………..…………..

 

5

 

 

 

START-UP…………………………………………………. …………………………….………………….....

 

6

 

 

 

MAINTENANCE - FRONT SHELF ASSEMBLY …………………...….……...…………..……………..…

 

7

 

 

 

MAINTENANCE - SIDE SHELF ASSEMBLY / THERMOMETERS ………………....…..…………….…

 

8

 

 

 

MAINTENANCE - LIGHT FIXTURES (LED LIGHT FIXTURES) ….……………….……………………...

 

9

 

 

 

MAINTENANCE FUNDAMENTALS - LED DRIVERS / THERMOSTAT CONTROLLER ….……….….

 

10

 

 

 

REFRIGERATION FUNDAMENTALS ….………...…………………………..……………….…………....

 

11

 

 

 

SERIAL LABEL LOCATION & INFORMATION LISTED / TECH INFO & SERVICE……………….…...

 

12

 

 

 

GENERAL CLEANING [TO BE PERFORMED BY STORE PERSONNEL] ………………………...…..

 

13

 

 

 

TROUBLESHOOTING [TO BE PERFORMED BY STORE PERSONNEL] ..………………..……….….

 

14

 

 

 

GENERAL CLEANING [BY TRAINED SERVICE PROVIDERS ONLY] …………….…………………...

 

15

 

 

 

TROUBLESHOOTING [TO BE PERFORMED BY TRAINED SERVICE PROVIDERS ONLY] ……….

 

16-17

 

 

 

TROUBLESHOOTING [BY TRAINED SERVICE PROVIDERS ONLY] - CONDENSING SYSTEM ....

 

18

 

 

 

TROUBLESHOOTING [BY TRAINED SERVICE PROVIDERS ONLY] - EVAPORATOR SYSTEM ....

 

19

 

 

 

PREVENTIVE MAINTENANCE [TO BE PERFORMED BY TRAINED SERVICE PROVIDER] ……...

 

20

 

 

 

MAINTENANCE FUNDAMENTALS - HONEYCOMB AIR DIFFUSERS [TO BE PERFORMED BY

 

21

 

 

 

SERVICE TECHNICIANS ONLY] …………………………………………………………………………....

 

 

 

 

CAREL® CONTROLLER OPERATING INSTRUCTIONS…………………………….……………….....

 

22-24

 

 

 

TECHNICAL SERVICE CONTACT INFORMATION & WARRANTY INFORMATION …………..….…

 

25

 

 

 

 

 

 

 

 

 

 

 

 

 

 

2

OVERVIEW / NSF® TYPE / COMPLIANCE / WARNINGS / PRECAUTIONS / WIRING - PAGE 1 of 2

OVERVIEW

COMPLIANCE

These Structural Concepts merchandisers are designed to merchandise packaged products at 41 °F [5 °C] or less product temperatures.

Cases should be installed and operated according to this operating manual’s instructions to insure proper performance.

Improper use will void warranty.

NSF® TYPE

This unit is designed for the display of products in ambient store conditions where temperatures and humidity are maintained within a specific range.

For NSF® Type 1 Conditions (this case): ambient conditions are to be at 55% maximum humidity and maximum temperatures of 75 °F [24 °C].

Performance issues when in violation of applicable NEC, federal, state and local electrical and plumbing codes are not covered by warranty.

See below compliance guideline.

WARNINGS

This page contains important warnings to prevent injury or death.

Please read carefully!

PRECAUTIONS and WIRING DIAGRAMS

See next page for PRECAUTIONS and WIRING DIAGRAM information.

COMPLIANCE

WARNING

ELECTRICAL

HAZARD

WARNING

KEEP

HANDS

CLEAR

WARNING

HOT

SURFACE

This equipment MUST be installed in compliance with all applicable NEC, federal, state and local

electrical and plumbing codes.

WARNING

Risk of electric shock. Disconnect power before servicing unit. CAUTION! More than one source of electrical supply is employed with units that have separate circuits.

Disconnect ALL ELECTRICAL SOURCES before servicing.

WARNING

Hazardous moving parts. Do not operate unit with covers removed. Fan blades may be exposed when deck panel is removed.

Disconnect power before removing deck panel.

WARNING

Condenser Pan is Hot! Disconnect and allow to cool

before cleaning or removing from case.

3

OVERVIEW / NSF® TYPE / COMPLIANCE / WARNINGS / PRECAUTIONS / WIRING - PAGE 2 of 2

PRECAUTIONS

WIRING DIAGRAM

 

Following are important precautions to prevent

Each case has its own wiring diagram folded and in

 

damage to unit or merchandise.

its own packet.

 

Please read carefully!

Wiring diagram placement may vary; it may be

 

See previous page for specifics on OVERVIEW, NSF

placed near ballast box, field wiring box, raceway

 

TYPE, COMPLIANCE and WARNINGS.

cover, or other related location.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

CAUTION

CAUTION! LAMP REPLACEMENT GUIDELINES

Fluorescent lamps have been treated to resist breakage and must be replaced with similarly treated lamps.

CAUTION! GFCI BREAKER USE RECOMMENDATION

If N.E.C. (National Electric Code) or your local code

requires GFCI (Ground Fault Circuit Interrupter) protection,

the use of a GFCI breaker is strongly recommended.

CAUTION

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

CAUTION! ADVERSE CONDITIONS / SPACING ISSUES

 

 

Performance issues caused by adverse conditions are NOT covered by warranty.

End panels must be tightly joined or kept at least 6-inches away from any structure to prevent condensation.

Unit must be kept at least 15-feet from exterior doors, overhead HVAC vents or any air curtain disruption to maintain proper temperatures.

Unit must not be exposed to direct sunlight or any heat source (ovens, fryers, etc.).

Tile floors, low ceilings or small rooms will increase noise level.

Whisper Cool compressor blanket or remote unit may resolve noise level issues.

CAUTION! CHECK EVAPORATOR PAN POSITION AND PLUG Water on flooring can cause extensive damage!

Before powering up unit, check the following:

Evaporator pan MUST BE positioned directly under condensate drain.Evaporator pan plug MUST BE securely plugged into receptacle.

WIRING DIAGRAM FORMAT & LOCATION

Each case has its own wiring diagram folded and in its own packet.Wiring diagram placement may vary; it may be placed near ballast box, field wiring box, raceway cover, or other related location.

4

INSTALLATION

1. Remove Unit From Skid

For your safety, the equipment is furnished with a properly grounded cord connector. Do not attempt to defeat the grounded connector.

Remove case from skid and place in proper location.

Plug cord into certified electrical outlet with a ground.

2. Position and Level Unit

Position Unit. Level unit by either hand-cranking or using adjustable wrench. (See below right)

3. Merchandiser Start-Up

Lift off exhaust grill on customer right side of unit. No screw removal required. Simply lift up and off.

Turn on Main Power Switch at right rear side of case.

Main Power Switch will start evaporator coil fans, and the compressor motor.

See illustration below.

Provide support while removing from skid

Carefully slide skid out from under unit

Leveler

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Pry

Bar

 

Block

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Thermostat

 

Main Power

Controller

Ballasts

Switch

 

 

Side Panel

 

 

Slots

 

5

 

START-UP

Merchandiser Start-Up

Evaporator Coil Fans

After power has been supplied, evaporator coil fans and compressor motor will be operational.

To verify fans are operational, lift up deck pans; check to see that the coil fans are all functioning properly.

See illustration at top-right.

Light Switch Location

Light switch is located inside on the plenum top toward back of the unit.

See illustration below.

Note: Light Switch is located inside on plenum top customer right side.

Note: All lights should come on at the same time.

First time lighting may require a short warm up period for the bulbs. Slightly dim or a flickering of new bulbs is normal. If lights do not turn on, check all of the plug connections.

Note: Illustrations shown may not exactly reflect every feature or option of your particular case.

Deck

Pan

Deck Pan Intact

Intact

Deck Pan Being

Raised

View of deck pan being lifted and coil fans being checked.

Evaporator

Fans

6

MAINTENANCE - FRONT SHELF ASSEMBLY

Front Shelf Assembly Removal

Shelving is removable as well as vertically adjustable on 1” centers.

Shelves may be lifted up & out.

Illustrations show shelf assembly hooks and their accompanying slots.

7

MAINTENANCE - SIDE SHELF ASSEMBLY / THERMOMETERS

1. Side Shelf Assembly Removal (Typical on

2. Thermometer

Both Sides of Case)

Thermometers are located in the refrigerated

Shelves may be lifted up & out.

compartment are for monitoring warmest air

Shelving is also vertically adjustable on 1” centers.

temperature.

There are bulbs on all side shelves AND at top of

Thermometers are located on BOTH refrigerated

case.

sides of case.

See illustrations below.

 

 

 

Bracket Hooks for

Shelf Adjustment

Thermometer (One at Each

Refrigerated Side of Case)

8

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