Sony HCD-SR4W Service Manual

HCD-SR4W

Amplifier section

Stereo mode (rated) 65 W + 65 W (4 ohms at

1 kHz, DIN)

Surround mode Front:

114

W +

114

W (reference) (with SS-TS21) music power output Center*:

114

W (with SS-CT33) Surround*:

114

W +

114

(with SA-TS22W, Subwoofer*:

115

W × 2

(with SS-WS12)

*Depending on the sound field settings and the source

there may be no sound output.

Inputs VIDEO/TV/SAT:

Sensitivity: 250 mV/ 450 mV/450 mV

Impedance: 50 kilohms

Output SURROUND BACK

Voltage: 2V Impedance: 1 kilohms

Phones Accepts low-and high-

impedance headphones.

Super Audio CD/DVD system

Laser Semiconductor laser

(Super Audio CD/DVD: λ = 650 nm) (CD: λ = 780 nm) Emission duration: continuous

Signal format system PAL/NTSC Frequency response (at 2 CH STEREO mode)

DVD (PCM): 2 Hz to 22 kHz (±1.0 dB)

CD: 2 Hz to 20 kHz (±1.0 dB)

Harmonic distortion Less than 0.03 %

Tuner section

System PLL quartz-locked digital

synthesizer system FM tuner section Tuning range 87.5 – 108.0 MHz (50 kHz

step) Antenna (aerial) FM wire antenna (aerial) Antenna (aerial) terminals

75 ohms, unbalanced Intermediate frequency 10.7 MHz AM tuner section Tuning range European, Russian models:

531 – 1,602 kHz (with the

interval set at 9 kHz)

531 – 1,602 kHz (with the

interval set at 9 kHz)

531 – 1,602 kHz (with the

interval set at 9 kHz)

530 – 1,710 kHz (with the

interval set at 10 kHz ) Antenna (aerial) AM loop antenna (aerial) Intermediate frequency 450 kHz

Middle Easten models:

Other models:

European, Russian models:

Video section

Outputs

Video: 1 Vp-p 75 ohms V S video:

Y: 1 Vp-p 75 ohms C:0.286 Vp-p 75 ohms COMPONENT: Y: 1 Vp-p 75 ohms P

B/CB

, PR/CR: 0.7 Vp-p

75 ohms

ideo: Vp-p 75 ohmsOther models:

General

Power requirements European models: 230 V AC, 50/60 Hz Other models: 220 – 240 V AC,

50/60 Hz

Power consumption 90 W

0.3 W (at the Power Saving mode)

Dimensions (approx.) 430 × 60 × 385 mm

incl. projecting

parts

Mass (approx.) 4.7 kg

Design and specifications are subject to change without notice.

/h/d) (w

SS-TS21)

SERVICE MANUAL

Ver 1.0 2004.07

HCD-SR4W is the amplifier, DVD/ SACD and tuner section in DAV-SR4W.

SPECIFICATIONS

AEP Model

UK Model

E Model

Australian Model

Chinese Model

Model Name Using Similar Mechanism HCD-SR1 Mechanism T ype CDM80A-DVBU24 Optical Pick-up Name DBU-1

9-879-095-01

Sony Corporation

Audio Group Published by Sony Engineering Corporation

SACD/DVD RECEIVER

HCD-SR4W

Laser component in this product is capable of emitting radiation exceeding the limit for Class 1.

This appliance is classified as a CLASS 1 LASER product. The CLASS 1 LASER PRODUCT MARKING is located on the rear exterior.

CAUTION

Use of controls or adjustments or performance of procedures other than those specified herein may result in hazardous radiation exposure.

Notes on chip component replacement

• Never reuse a disconnected chip component.

• Notice that the minus side of a tantalum capacitor may be

damaged by heat.

Flexible Circuit Board Repairing

• Keep the temperature of the soldering iron around 270 °C during repairing.

• Do not touch the soldering iron on the same conductor of the circuit board (within 3 times).

• Be careful not to apply force on the conductor when soldering or unsoldering.

UNLEADED SOLDER

Boards requiring use of unleaded solder are printed with the leadfree mark (LF) indicating the solder contains no lead. (Caution: Some printed circuit boards may not come printed with

the lead free mark due to their particular size)

: LEAD FREE MARK

Unleaded solder has the following characteristics.

• Unleaded solder melts at a temperature about 40 °C higher than ordinary solder. Ordinary soldering irons can be used but the iron tip has to be applied to the solder joint for a slightly longer time. Soldering irons using a temperature regulator should be set to about 350 °C. Caution: The printed pattern (copper foil) may peel away if

the heated tip is applied for too long, so be careful!

• Strong viscosity Unleaded solder is more viscou-s (sticky, less prone to flow) than ordinary solder so use caution not to let solder bridges occur such as on IC pins, etc.

• Usable with ordinary solder It is best to use only unleaded solder but unleaded solder may also be added to ordinary solder.

SAFETY-RELATED COMPONENT WARNING!!

COMPONENTS IDENTIFIED BY MARK 0 OR DOTTED LINE WITH MARK 0 ON THE SCHEMATIC DIAGRAMS AND IN THE PARTS LIST ARE CRITICAL TO SAFE OPERATION. REPLACE THESE COMPONENTS WITH SONY PARTS WHOSE PART NUMBERS APPEAR AS SHOWN IN THIS MANUAL OR IN SUPPLEMENTS PUBLISHED BY SONY.

HCD-SR4W

1. SERVICING NOTE ................................................... 4

2. GENERAL ................................................................... 5

3. DISASSEMBLY

3-1. Disassembly Flow ........................................................... 8

3-2. Side Panel (R)(L), Front Panel Section ........................... 9

3-3. Fl Board........................................................................... 9

3-4. Mechanism Deck (CDM80A-DVBU24)......................... 10

3-5. AMP Board...................................................................... 10

3-6. Switching Regulator ........................................................ 11

3-7. Tuner Unit, IO Board ...................................................... 11

3-8. DMB08 Board ................................................................. 12

3-9. Chassis (Top) ................................................................... 12

3-10. Lever (Loading R/L)........................................................ 13

3-11. Disc Stop Lever, Disc Sensor Lever ................................ 14

3-12. DRIVER Board ............................................................... 14

3-13. RF Board ......................................................................... 15

3-14. Optical Pick-up (DBU-1) ................................................ 15

3-15. Base Unit ......................................................................... 16

3-16. Lever (BU Lock) ............................................................. 16

3-17. Close Lever...................................................................... 17

3-18. Dir Lever, Gear (IDL-B).................................................. 17

3-19. Gear (IDL-C).................................................................... 18

4. TEST MODE ............................................................... 19

5. ELECTRICAL ADJUSTMENT ............................. 27

6. DIAGRAMS

6-1. Block Diagram – RF/SERVO Section – .......................... 30

6-2. Block Diagram – AUDIO (DSP) Section – ..................... 31

6-3. Block Diagram – AUDIO (OUT) Section – .................... 32

6-4. Block Diagram – VIDEO Section – ................................ 33

6-5. Block Diagram – DIAT TRANSMIT Section – .............. 34

6-6. Block Diagram – POWER Section –............................... 35

6-7. Printed Wiring Board – RF Board – ................................ 36

6-8. Schematic Diagram – RF Board –................................... 37

6-9. Printed Wiring Board – DRIVER Board – ...................... 38

6-10. Schematic Diagram – DRIVER Board –......................... 38

6-11. Printed Wiring Board – DMB08 Board (Side A) – ......... 39

6-12. Printed Wiring Board – DMB08 Board (Side B) – ......... 40

6-13. Schematic Diagram – DMB08 Board (1/10) –................ 41

6-14. Schematic Diagram – DMB08 Board (2/10) –................ 42

6-15. Schematic Diagram – DMB08 Board (3/10) –................ 43

6-16. Schematic Diagram – DMB08 Board (4/10) –................ 44

6-17. Schematic Diagram – DMB08 Board (5/10) –................ 45

6-18. Schematic Diagram – DMB08 Board (6/10) –................ 46

6-19. Schematic Diagram – DMB08 Board (7/10) –................ 47

6-20. Schematic Diagram – DMB08 Board (8/10) –................ 48

6-21. Schematic Diagram – DMB08 Board (9/10) –................ 49

6-22. Schematic Diagram – DMB08 Board (10/10) –.............. 50

6-23. Printed Wiring Board – AMP Board (Side A) – .............. 51

6-24. Printed Wiring Board – AMP Board (Side B) – .............. 52

6-25. Schematic Diagram – AMP Board (1/4) – ...................... 53

6-26. Schematic Diagram – AMP Board (2/4) – ...................... 54

6-27. Schematic Diagram – AMP Board (3/4) – ...................... 55

6-28. Schematic Diagram – AMP Board (4/4) – ...................... 56

6-29. Printed Wiring Board – IO Section – .............................. 57

6-30. Schematic Diagram – IO Section (1/2) – ........................ 58

6-31. Schematic Diagram – IO Section (2/2) – ........................ 59

6-32. Printed Wiring Board – DDCON Board –....................... 60

6-33. Schematic Diagram – DDCON Board – ......................... 61

6-34. Printed Wiring Board – DIAT TRANSMIT Board – ...... 62

6-35. Schematic Diagram – DIAT TRANSMIT Board – ........ 63

6-36. Printed Wiring Board – SPEAKER OUT Section –........ 64

6-37. Schematic Diagram – SPEAKER OUT Section – .......... 65

6-38. Printed Wiring Board – FL Board – ................................ 66

6-39. Schematic Diagram – FL Board – ................................... 67

6-40. Printed Wiring Board

– POWER/FRONT PANEL Section –............................. 68

6-41. Schematic Diagram

– POWER/FRONT PANEL Section –............................. 69

7. EXPLODED VIEWS

7-1. Case Section ................................................................... 103

7-2. Front Panel Section ........................................................ 104

7-3. Chassis Section............................................................... 105

7-4. Mechanism Deck Section-1 (CDM80A-DVBU24) ....... 106

7-5. Mechanism Deck Section-2 (CDM80A-DVBU24) ....... 107

7-6. Mechanism Deck Section-3 (CDM80A-DVBU24) ....... 108

7-7. Base Unit Section ........................................................... 109

8. ELECTRICAL PARTS LIST ................................. 110

HCD-SR4W

SECTION 1

SERVICING NOTE

NOTES ON HANDLING THE OPTICAL PICK-UP BLOCK OR BASE UNIT

The laser diode in the optical pick-up block may suffer electrostatic break-down because of the potential difference generated by the charged electrostatic load, etc. on clothing and the human body. During repair, pay attention to electrostatic break-down and also use the procedure in the printed matter which is included in the repair parts. The flexible board is easily damaged and should be handled with care.

NOTES ON LASER DIODE EMISSION CHECK

The laser beam on this model is concentrated so as to be focused on the disc reflective surface by the objective lens in the optical pickup block. Therefore, when checking the laser diode emission, observe from more than 30 cm away from the objective lens.

MODEL IDENTIFICATION

— BACK PANEL —

Part No.

Model Name Part No.

EA 2-109-513-0[] HK, SP, TW, KR, CH 2-109-513-1[] AEP, UK 4-253-896-7[] RU 4-253-896-8[] MX, AUS, E41 4-253-896-9[]

• Abbrevia tion AUS : Australian model CH : Chinese model E41 : 230 V AC area in E model EA : Saudi Arabia model HK : Hong Kong model KR : Korean model MX : Mexican model RU : Russian model SP : Singapore model TW : Taiwan model

Front Panel

SECTION 2

GENERAL

HCD-SR4W

This section is extracted from instruction manual.

A [/1 (power) switch/STANDBY indicator F VOLUME +/– B Disc slot C (remote sensor) D Front panel display E PHONES (on the side of the system)

jack

G ./> H x (stop) I (play/pause) J FUNCTION K

(eject)

HCD-SR4W

Rear Panel (European, Russian models)

SPEAKER

A SPEAKER jacks (14) B SURROUND BACK jack (16) C VIDEO AUDIO IN (L/R) jacks (21) D SAT OPTICAL DIGITAL IN jack (22) E AM terminals (19)

Rear Panel (Other models)

VIDEO

AUDIO IN

CENTER FRONT LFRONT R

DIR-T1

WOOFERWOOFER

SURROUND

BACK

AUDIO IN

EURO AV OUTPUT(TO TV)

SAT

OPTICAL DIGITAL IN

SAT

FM 75

COAXIAL

F FM 75 Ω COAXIAL jack (19) G EURO AV OUTPUT (TO TV) jacks (21) H SAT AUDIO IN (L/R) jacks (21) I DIR-T1 jack (14)

A SP EAKER jacks (14) B SURROUND BACK jack (16) C VIDEO AUDIO IN (L/R) jacks (21) D COMPONENT VIDEO OUT jacks (21) E SA T OPTICA L DIGITAL IN jack (22) F AM terminals (19)

SPEAKER

CENTER FRONT LFRONT R

VIDEO

AUDIO IN

DIR-T1

WOOFERWOOFER

SURROUND

BACK

AUDIO IN

B/CBPR/CR

COMPOMEMT VIDEO OUT

SAT

S VIDEO

(DVD ONLY)

VIDEO

MONITOR OUT

OPTICAL DIGITAL IN

SAT

FM 75

COAXIAL

G FM 75 Ω COAXIAL jack (19) H MONITOR OUT (VIDEO/S VIDEO) jacks

(21)

I SAT AUDIO IN (L/R) jacks (21) J DIR-T1 jack (14)

Remote

Open the cover.

Note

This remote control glows in the dark. However, before glowing, the remote must be exposed to light for awhile.

HCD-SR4W

AZ (eject) B DISPLAY C SLEEP D ./>, PRESET –/+ E H (play) F DVD TOP MENU/ALBUM– G C/X/x/c/ENTER H DVD DISPLAY I AUTO FORMAT DIRECT J DSGX K DVD SETUP L SUBTITLE M AUDIO N ANGLE O Number buttons P ENTER Q TUNER MENU R TV [/1 (on/standby) S "/1 (standby) T SONY TV DIRECT U TUNER/BAND V FUNCTION W m/M// SLOW, TUNING –/+ X x (stop) Y X (pause) Z MUTING

wj DVD MENU/ALBUM+ wk VOL +/– wl O RETURN e; MODE ea NIGHT MODE es PLAY MODE ed REPEAT ef TV eg TV/VIDEO eh TV CH +/– ej TV VOL +/– ek AMP MENU

el CLEAR r; FM MODE

HCD-SR4W

SECTION 3

DISASSEMBLY

•This is can be assemble according to the following sequence.

3-1. DISASSEMBLY FLOW

SET

3-2.

SIDE PANEL (R)(L),

FRONT PANEL SECTION

(Page 9)

MECHANISM DECK

3-4.

(CDM80A-DVBU24)

(Page 10)

3-9

. CHASSIS (TOP)

(Page 12)

. LEVER (LOADING R/L)

3-10

(Page 13)

3. FL BOARD

(Page 9)

. AMP BOARD

3-5

(Page 10)

. DRIVER BOARD

3-12

(Page 14)

3-11

. DISC STOP LEVER,

DISC SENSOR LEVER

(Page 14)

SWITCHING REGULATOR

3-6.

(Page 11)

. RF BOARD

3-13

(Page 15)

3-14

. OPTICAL PICK-UP

(DBU-1)

(Page 15)

3-7

. TUNER UNIT, IO BOARD

(Page 11)

. DMB08 BOARD

3-8

(Page 12)

. BASE UNIT

3-15

(Page 16)

3-16

. LEVER (BU LOCK)

(Page 16)

. CLOSE LEVER

3-17

(Page 17)

. DIR LEVER,

3-18

GEAR (IDL-B)

(Page 17)

. GEAR (IDL-C)

3-19

(Page 18)

3-2. SIDE PANEL (R)(L), FRONT PANEL SECTION

front panel section

four screws (+BV3)

wire (flat type) (17 core) (CN801)

two screws (+BV3)

side panel (L)

three screws (+BV3)

HCD-SR4W

3-3. FL BOARD

three screws (+BV3)

wire (flat type) (7 core) (CN812)

connector (5p) (CN811)

three screws (+BV3)

wire (flat type) (17 core) (CN803)

FL board

two screws (+BV3)

side panel (R)

cover

two screw (+BV3)

connector (2p)

connector (3p)

four screw (+BV3)

HCD-SR4W

3-4. MECHANISM DECK (CDM80A-DVBU24)

wire (flat type) (29 core)

mechanism deck

(CDM80A-DVBU24)

connector (7p) (CN701)

3-5. AMP BOARD

three screws (+BV3)

connector (4p) (CN4)

wire (flat type) (9 core) (CN302)

wire (flat type) (17 core) (CN301)

four screws (+BV3)

screw (+BVTP 3

16)

connector (2p) (CN7)

connector (5p) (CN306)

connector (6p) (CN313)

AMP board

connector (2p) (CN300)

3-6. SWITCHING REGULATOR

connector (4p) (CN4)

connector (12p) (CN8)

connector (2p) (CN3)

screw (+BV3)

power sheet (top)

connector (2p) (CN7)

connector (2p) (CN5)

three screws (+BV3)

switching regulator

power sheet

Remove the two solderings.

HCD-SR4W

3-7. TUNER UNIT, IO BOARD

tuner unit

wire (flat type) (11 core)

wire (flat type) (15 core) (CN201)

IO board

connector (10p) (CN205)

wire (flat type) (29 core) (CN601)

five screws (+BV3)

HCD-SR4W

)

3-8. DMB08 BOARD

wire (flat type) (17 core) (CN005)

wire (flat type) (29 core) (CN401)

wire (flat type) (15 core) (CN003)

wire (flat type) (29 core) (CN002)

bracket (DMB)

connector (7p) (CN007)

four screws (+BV3)

connector (13p) (CN008)

DMB08 board

wire (flat type) (17 core) (CN004)

wire (flat type) (9 core) (CN001

3-9. CHASSIS (TOP)

two screws (+P 2

chassis (top)

three screws (+BVTP 2.6

10)

screw (+BVTP 2.6

lever (CL UP2

3-10. LEVER (LOADING R/L)

HCD-SR4W

lever (loading R)

spr-T (loading L) spr-T (loading R)

two hooks

lever (loading L)

PRECAUTION DURING LEVER (LOADING R / L) INSTALLATION

Align the horizontal position.

lever (loading L)

Install the

both levers so that they move symmetrically.

lever (loading R)

HCD-SR4W

)

3-11. DISC STOP LEVER, DISC SENSOR LEVER

gear (cap)

gear (IDL L)

PRECAUTION DURING DISC STOP LEVER INSTALLATION

two hooks

disc stop lever

3-12. DRIVER BOARD

Remove soldering

from the two points.

two claws

disc sensor lever

hole

Install the disc stop lever so that the both holes are aligned.

three screws (+BVTP 2.6

DRIVER board

chassis (top)

disc stop lever

motor (pully) assy

belt (MOT)

3-13. RF BOARD

)

claw

RF board

HCD-SR4W

wire (flat type)

(CN001)

3-14. OPTICAL PICK-UP (DBU-1)

optical pick-up

(DBU-1)

step screw (M)

two insulators

wire (flat type)

(CN003)

claw

two step screws (M

insulator

HCD-SR4W

3-15. BASE UNIT

base unit

floating screw (+PTPWHM 2.6)

holder down spring

lever (CL UP2)

screw (+BVTP 2.6

3-16. LEVER (BU LOCK)

lever (BU lock)

gear (cap)

gear (BU lock)

floating screw (+PTPWHM 2.6)

three hooks

3-17. CLOSE LEVER

claw

close lever

washer (3-1-0.4)

shaft disc stop

HCD-SR4W

close lever spring

3-18. DIR LEVER, GEAR (IDL-B)

Loosen the screw.

claw

DIR lever

DIR spring

gear puley

gear (cap)

gear (IDL-A)

gear (IDL-B)

stopper

Hold the release lever

and change the direction.

HCD-SR4W

3-19. GEAR (IDL-C)

gear (IDL-D)

two claws

three hooks

gear (IDL-F)

gear (IDL-C)

claw

gear loading lever

SECTION 4

TEST MODE

HCD-SR4W

[Version Display Mode]

*The software version is displayed.

Procedure:

1. Press three buttons of [VOLUME -], [VOLUME +] and A simultaneously for two seconds.

2. The message “VERSION” is displayed. The version display mode is activated.

3. Press the > button. “IF ***” is displayed.

4. Each time the > button is pressed, the display changes in the order of DVD, AREA, VERSION and IF.

5. To exit from this mode, press the ?/1 button.

[Key T est Mode]

* Button check

Procedure:

1. Press three buttons of [VOLUME -], [VOLUME +] and [FUNCTION] simultaneously.

2. The message “KEY NUM 0” is displayed and “0” blinks.

3. Each time a button is pressed, “KEY NUM 0” value increases. However, once a button is pressed, it is no longer taken into account.

4. When all buttons are pressed, “KEY NUM 9” appears and the number blinking is stopped.

5. To exit from this mode, disconnect the power cord.

[Display T est Mode]

Procedure:

1. Press three buttons of [VOLUME -], . and A simulta- neously.

2. All segments are turned on.

TITLE TRK CHAP SLEEP NTSC TUNED ST MONO NIGHT

CD MULTIPBC

ALBM

DSGX kHz D

MHz PL II

DTS-ES NEO:6

ALL1DISC S PGM ALBM SHUF REP MP3 JPEG

3. When the > button is pressed, the display will light up as follows.

ALL1DISC S PGM ALBM SHUF REP MP3 JPEG

CD MULTIPBC

ALBM TITLE TRK CHAP SLEEP NTSC TUNED ST MONO NIGHT

DSGX

kHz D

MHz PL II

DTS-ES NEO:6

4. Press the > button and confirm the display.

[Cold Reset]

* The cold reset clears all data including preset data stored in

the RAM to initial conditions. Execute this mode when returning the set to the customers.

Procedure:

1. Press the ?/1 button to turn the power on.

2. Press three buttons of . , HX and A simultaneously.

3. When this button is operated, display as “COLD RESET” for a while and all of the settings are reset.

[Disc Slot Lock]

The disc slot lock function for the antitheft of an demonstration disc in the store is equipped.

Setting Procedure:

1. Turn the set on.

2. Press two buttons of x and A simultaneously for five sec- onds.

3. The message “LOCKED” is displayed and the slot is locked.

Releasing Procedure:

1. Press two buttons of x and A simultaneously for five sec- onds again.

2. The message “UNLOCKED” is displayed and the slot is unlocked.

Note : When “LOCKED” is displayed, the slot lock is not released by

turning power on/off with the ?/1 button.

[Repeat Limit Release Mode]

Procedure:

1. Press three buttons of A , > and [VOLUME+] simulta- neously.

2. Repeat limit is released.

DEC

[CDM Ship Mode]

*This mode moves the optical pick-up to the position durable

to vibration. Use this mode when returning the set to the customer after repair.

Procedure:

1. Turn the set on.

DEC

2. Set the function to DVD.

3. Press three buttons of > , . and A simultaneously.

4. The message “MECHA LOCK” is displayed.

5. The CDM ship mode is set.

5. Press the > button, all segments are turned off.

6. Every pressing of the > button turns on each segments in the same order.

7. To exit from this mode, press the ?/1 button.

HCD-SR4W

[GENERAL DESCRIPTION]

The T est Mode allows you to make dia gnosis and adjustment easily using the remote commander and monitor TV. The instructions, diagnostic results, etc. are given on the on-screen display (OSD).

[TEST DISC LIST]

Use the following test disc on test mode. TDV-520CSO (DVD-SL) : PART No. J-2501-236-A LUV-P01 (CD) : PART No. 4-999-032-01 TDV-540C (DVD-DL) : PART No. J-2501-235-A

Note: Do not use exiting test disc for DVD.

[STARTING TEST MODE]

1. Press the @/1 button to turn the power on, and set the function to DVD.

2. Press three buttons of A , x and [VOLUME+] simultaneously to enter the test mode.

3. It displays “SERVICE IN” on the fluorescent indicator tube, and displays the Test Mode Menu on the monitor screen as follows. (At the bottom of the menu screen, the model name and revision number are displayed)

Test Mode Menu

0. Syscon Diagnosis

1. Drive Auto Adjustment

2. Drive Manual Operation

3. Mecha Aging

4. Emergency History

5. Mecha Error History

6. Version Information

7. Video Level Adjustment Exit: POWER Key

Model :DAV-xxx xx Revision :x.xx

4. To execute each function, select the desired menu and press its number on the remote commander (RM-SP320).

5. To release from test mode, press the @/1 button and turn the power off.

[OPERATING TEST MODE]

0. SYSCON DIAGNOSIS

The same contents as board detail check by serial interface can be checked from the remote commander operation. On the Test Mode Menu screen, press [0] key on the remote commander, and the following Check Menu will be displayed.

### Syscon Diagnosis ###

Check Menu

0. Quit

1. All

2. Version

3. EEPROM

4. GPIO

5. SD Bus

6. Video

0-0. Quit

Quit the Syscon Diagnosis and return to the Test Mode Menu.

0-1. All (All items continuous check)

This menu checks all diagnostic items continuously. Normally, all items are checked successively one after another automatically unless an error is found, but at a certain item that requires judgment through a visual check to the result, the following screen is displayed for the key entry.

• Example display

### Syscon Diagnosis ###

Diag All Check No.2 Version

2-2. Version

ROM Revision = x.xx

Press NEXT Key to Continue Press PREV Key to Repeat

For the ROM Check, the check sum calculated by the Syscon is output, and therefore you must compare it with the specified value for confirmation. Following the message, press the > button to go to the next item, or press the . button to repeat the same operation again. To quit the diagnosis and return to Check Menu screen, press the [RETURN] key on the remote commander to display Check Menu.

• Error occurred If an error occurred, the diagnosis is suspended and error is displayed. Press the [RETURN] key on the remote commander to quit the diagnosis, or press the . button to repeat the same check where an error occurred, or press the > button to continue the check from the item next to faulty item.

General Description of Checking Method

Selecting 2 and subsequent items calls the submenu screen of each item. And selecting 2 and subsequent items executes respective menus and outputs the results. For the contents of each submenu, see “Check Items List” as below .

Check Items List:

0-2. Version

0-2-1. All 0-2-2. Revision 0-2-3. ROM Check Sum 0-2-4. Model Type 0-2-5. Region

0-3. EEPROM Check

0-3-1. Sampling Check

0-3-2. Detail Check 0-4. GP I/O Check 0-5. SD Bus Check 0-6. Video Check

0-2. Version

0-2-2. Revision

The revision number of ROM (IC205) that the program

for the DVD system processor (IC206) is stored.

0-2-3. ROM Check Sum

Check sum is calculated. (4 digits hexadecimal number)

HCD-SR4W

0-2-4. Model Type

Model name is displayed. (DAV-SR4W)

0-2-5. Region

Model destination code is displayed. (2 digits number)

0-3. EEPROM Check

0-3-1. Sampling Check

EEPROM check at every 64 words. It compares read data with write data of each address. When there are discrepancies between two data, it displays error.

0-3-2. Detail Check

EEPROM check at every 1 word. It compares read data with write data of each address. When there are discrepancies between two data, it displays error.

0-4. GP I/O Check

Pull up/down setting check of the DVD system processor (IC206) pin 150, 151 and 154 (for clock setting port).

0-5. SD Bus Check

SD bus data check between DVD decoder (IC701) and D-RAM (IC706).

0-6. Video Check

Output the color bars for video level adjustment.

1. DRIVE AUTO ADJUSTMENT

On the Test Mode Menu screen, press the [1] key on the remote commander, and the Adjustment Menu will be displayed.

## Drive Auto Adjustment ##

Adjustment Menu

0. ALL

1. DVD-SL

2. CD

3. DVD-DL

1-1. DVD-SL (single layer)

Press the [1] key on the remote commander and insert a D VD single layer disc following the message. Then the adjustment will be made through the steps below, then adjusted values will be written to the EEPROM.

DVD Single Layer Disc Adjustment Steps:

1. Sled tilt reset

2. Disc check memory SL

3. Wait 300 msec

4. Set disc type SL

5. LD on

6. Spindle start

7. Wait 1 sec

8. Focus servo on 0

9. Auto track offset adjust

10. CLVA on

11. Wait 500 msec

12. Tracking on

13. Wait 1 sec

14. Sled on

15. Check CLV on

16. Auto LFO adjust

17. Auto focus offset adjust

18. Auto tilt position adjust

19. Auto focus gain adjust

20. Auto focus offset adjust

21. EQ boost adjust

22. Auto loop filter offset adjust

23. Auto track gain adjust Search Check

24. 32 track jump forward

25. 32 track jump reverse

26. 500 track jump forward

27. 500 track jump reverse

28. All servo stop

29. EEP copy loop filter offset

1-2. CD

Press the [2] key on the remote commander and insert a CD disc following the message. Then the adjustment will be made through the steps below , then adjusted values will be written to the EEPR OM.

Exit: RETURN

Normally, [0] is selected to adjust D VD (single layer), CD and DVD (dual layer) in this order. But, individual items can be adjusted for the case where adjustment is suspended due to an error. In this mode, the adjustment can be made easily through the operation following the message displayed on the screen. The disc used for adjustment must be the one specified for adjustment.

1-0. ALL

Press the [0] key on the remote commander, and the servo set data in EEPROM will be initialized. Then, 1. DVD-SL disc, 2. CD disc and 3. DVD-DL disc are adjusted in this order. Each time one disc was adjusted, it is ejected. Replace it with the specified disc following the message. Y ou can finish the adjustment by pressing the [RETURN] button on the remote commander.

Note: During adjustment of each disc, the measurement for disc type

judgment is made. As automatic adjustment does not judge the disc type unlike conventional models, take care not to insert wrong type discs. Also, do not give a shock during adjustment.

CD Adjustment Steps

1. Sled tilt rest

2. Disc check memory CD

3. Wait 500 msec

4. Set disc type CD

5. LD on

6. Spindle start

7. Wait 500 msec

8. Focus servo on 0

9. Auto track offset adjust

10. CLVA on

11. Wait 500 msec

12. Tracking on

13. (TC display start)

14. Wait 1 sec

15. Jitter display start

16. Sled ON

17. Check CLV on

18. Auto loop filter offset adjust

19. Auto focus offset adjust

20. Auto focus gain adjust

21. Auto focus offset adjust

22. EQ boost adjust

23. Auto LFO Adjust

HCD-SR4W

24. Auto track gain adjust Search Check

25. 32Tj forward

26. 32Tj reverse

27. 500Tj forward

28. 500Tj reverse

29. All servo stop

1-3. DVD-DL (dual layer)

Press the [3] key on the remote commander and insert a DVD dual layer disc following the message. Then the adjustment will be made through the steps below, then adjusted values will be written to the EEPROM.

DVD Dual Layer Disc Adjustment Steps:

1. Sled tilt reset

2. Disc check memory DL

3. Wait 500 msec

4. Set disc type DL

5. LD on

6. Spindle start

7. Wait 1 sec

Layer 1 Adjust

8. Focus servo on 0

9. Auto track offset adjust

10. CLVA on

11. Wait 500 msec

12. Tracking on

13. Wait 500 msec

14. Sled on

15. Check CLV lock

16. Auto loop filter offset adjust, Auto focus adjust

17. Auto focus gain adjust

18. Auto focus offset adjust

19. EQ boost adjust

20. Auto loop filter offset adjust

21. Auto Track Gain Adjust Search Check

22. 32 track jump forward

23. 32 track jump reverse

24. 500 track jump forward

25. 500 track jump reverse

Layer 0 Adjust

26. Focus jump (L1 t L0)

27. Auto track offset adjust L0

28. CLVA on

29. Wait 500 msec

30. Tracking on

31. Wait 500 msec

32. Sled on

33. Check CLV lock

34. Auto focus filter offset adjust

35. Auto Focus Adjust

36. Auto focus gain adjust

37. Auto focus offset adjust

38. EQ boost adjust

39. Auto Loop Filter Offset

40. Auto track gain adjust

Search Check

41. 32 track jump forward

42. 32 track jump reverse

43. 500 track jump forward

44. 500 track jump reverse

Layer Jump Check

45. Layer jump (L0 t L1)

46. Layer jump (L1 t L0)

47. All servo stop

2. DRIVE MANUAL OPERATION

Note: This mode is used for design, and not used in service fundamentally.

On the Test Mode Menu screen, press the [2] key on the remote commander, and the Operation Menu will be displayed. For the manual operation, each servo on/off control and adjustment can be executed manually.

## Drive Manual Operation ##

Operation Menu

1. Disc Type

2. Servo Control

3. Track/Layer Jump

4. Non EEPROM Write Adjust

5. EEPROM Write Adjust

6. Memory Check

7. Disc Check Memory

8. Error Rate Display

9. SACD Water Mark

Exit: RETURN

In using the manual operation menu, take care of the following points. These commands do not provide protection, thus requiring correct operation. The sector address or time code field is displayed when a disc is loaded.

Note:

1. Set correctly the disc type to be used on the Disc Type screen.

2. In case of an alarm, immediately press the x button to stop the servo oper ation, and press the +/1 but ton to turn the power off.

Basic operation:

(controllable from front panel or remote commander)

@/1 :Power OFF (release the Test Mode) x : Servo stop

Z : Stop and eject

[RETURN] : Return to Operation Menu or T est Mode Menu

. , > :Transition between sub modes of menu

[1] to [9], [0] : Selection of menu items

Cursor o/

: Increase/Decrease in manually adjusted value

HCD-SR4W

Servo Control

1.LD off R.Sled FWD

2.Focus off L.Sled REV

3.SPDL off U.Sled Reset

4.CLVA off D.Sled Limit

5.Trk. off

6.Sled off

7.Fcs.Srch off

0.All Servo Off

Exit: RETURN

2-1. Disc Type

Disc Type

Disc Type Select

1. Disc Type Auto Check

2. Set Disc Type DVD

3. Set Disc Type CD

4. Set Disc Type Hybrid

Exit: RETURN

2-1-1. Disc Type Auto Check

1) Press the [1] key on the remote commander to display the Disc Type Auto Check screen.

2) Insert a disc and press the [ENTER] key on the remote com- mander.

3) It judges the type of inserted disc automatically and displays the disc type and so on as below.

Disc Type Auto Check

2-1-3. Disc Type CD

It sets up so that it may judge as a disc type of specification of the disc with which the set was inserted.

[1]: CD disc (normal speed, 12 cm) [2]: CD disc (double speed, 12 cm) [3]: CD disc (normal speed, 8 cm) [4]: CD disc (double speed, 8 cm) [5]: CD-RW disc (normal speed, 12 cm) [6]: CD-RW disc (double speed, 12 cm) [7]: CD-RW disc (normal speed, 8 cm) [8]: CD-RW disc (double speed, 8 cm)

2-1-4. Disc Type Hybrid

It sets up so that it may judge as a disc type of specification of the disc with which the set was inserted.

[1]: SACD Hybrid disc (SACD layer, 12 cm) [2]: SACD Hybrid disc (CD layer, normal speed, 12 cm) [3]: SACD Hybrid disc (CD layer, double speed, 12 cm) [4]: SACD Hybrid disc (SACD layer, 8 cm) [5]: SACD Hybrid disc (CD layer, normal speed, 8 cm) [6]: SACD Hybrid disc (CD layer, double speed, 8 cm)

2-2. Servo Control

Note: Be sure to perform the disc type setup befor eperforming this item.

Disc Type xx Layer xx Mirr Time xx Mirr Count xx FZC Count xx PI Reference xx PI Peak xx

ENTER.Execute

Disc Type : CD, DVD or Hybrid (SACD) Layer : SINGLE, DUAL or HYBRID Mirr Time : Mirror time of between disc surface and record

surface when disc type judgment. (hexadecimal number)

Mirr Count : The number of times which mirror counts between

disc surface and record surface when disc type judging. (hexadecimal number)

FZC Count : The number of times which focus zero cross points

of each layer when lens down. (hexadecimal

number) PI Reference : The average of PI reference voltage. (hexadecimal number) PI Peak : PI peak level voltage. It performs only when disc

type judgment is successful. (hexadecimal number)

2-1-2. Disc Type DVD

It sets up so that it may judge as a disc type of specification of the disc with which the set was inserted.

[1]: DVD single layer disc (12 cm) [2]: DVD dual layer disc (0 layer, 12 cm) [3]: DVD dual layer disc (1 layer, 12 cm) [4]: DVD-RW disc (12 cm) [5]: DVD single layer disc (8 cm) [6]: DVD dual layer disc (0 layer, 8 cm) [7]: DVD dual layer disc (1 layer, 8 cm)

Exit: RETURN

On this screen, the servo on/off control necessary for replay is executed. Normally, turn on each servo from 1 sequentially and when CLVA is turned on, the usual trace mode becomes active. In the trace mode, DVD sector address or CD time code is displayed. This is not displayed where the spindle is not locked. The spindle could run overriding the control if the spindle system is faulty or RF is not present. In such a case, do not operate CLVA.

[1] LD : Turn on/off the laser. [2] Focus : Search the focus and turn on the focus. [3] SPDL : Turn on/off the spindle. [4] CLVA : Turn on/off normal servo of spindle servo. [5] Trk. : Turn on/off the tracking servo. [6] Sled : Turn on/off the sled servo. [7] FCS. Srch : Turn on/off the focus search. [8] FCS. OppL : Turn on/of f the focus search to another layer

of designated layer in Disc Type setting. (dual layer disc only)

[0] : All servo off.

p Sled FWD (right cursor) : Move the sled forward. P Sled REV (left cursor) : Move the sled reverse. O Sled FWD (up cursor) : Reset the sled. o Sled REV (down cursor) : Limit in the sled.

HCD-SR4W

2-3. Track/Layer Jump

Track/Layer Jump

1. 1Tj FWD R.Lj L0>L1

2. 1Tj REV L.Lj L1>L0

3.500Tj Fine FWD U.Fj L0>L1

4.500Tj Fine REV D.Fj L1>L0

5.10kTj Dirc FWD

6.10kTj Dirc REV

7.20kTj Dirc FWD

8.20kTj Dirc REV

0. All Servo Off

Exit: RETURN

On this screen, track jump, etc. can be performed. Only for the DVD dual layer disc, the focus jump and layer jump are displayed in the right field

[1] 1Tj FWD : 1 track jump forward. [2] 1Tj REV : 1 track jump reverse. [3] 500Tj FWD : 500 track jump (fine search)forward. [4] 500Tj REV : 500 track jump (fine search) reverse. [5] 10kTj FWD : 10k track jump (direct search) forward. [6] 10kTj REV : 10k track jump (direct search) reverse. [7] 20kTj FWD : 20k track jump (direct search) forward. [8] 20kTj REV : 20k track jump (direct search) reverse. [0] : All servo off.

2-4. Non EEPROM Write Adjust

2-5. EEPROM Write Adjust

EEPROM Write Adjust

1. Focus Offset

2. Focus Gain

3. Trk. Offset Coarse

4. ——————

5. Trk. Gain

6. EQ Boost

0.All Servo Off

Exit: RETURN

On this screen, each item can be adjusted automatically. Select the desired number [1] to [0] from the remote commander, and selected item is adjusted automatically.

[1] Focus Offset : Adjusts focus offset. [2] Focus Gain : Adjusts focus gain. [3] TRK. Offset : Adjusts tracking offset of the RF amp

(IC001) side.

[5] TRK. Gain : Adjusts track gain. [6] EQ Boost : Adjusts amount of boost of equalizer. [0] : All servo off.

2-6. Memory Check

Display images are shown as follows, and all two screens are able to switch by the O key (UP) or o key (DW).

Non EEPROM Write Adjust

1. Focus Offset

2. Focus Gain

3. Trk. Offset Coarse

4. Trk. Offset Fine

5. Trk. Gain

6. EQ Boost

0.All Servo Off

Exit: RETURN

On this screen, each item can be adjusted manually. Select the desired number [1] to [0] from the remote commander, and current setting for the selected item will be displayed, then increase or decrease numeric value with the O key or o key. This value is stored in the EEPROM. If CLV has been applied, the jitter is displayed for reference for the adjustment.

[1] Focus Offset : Adjusts focus offset. [2] Focus Gain : Adjusts focus gain. [3] TRK. Offset : Adjusts tracking offset of the RF amp

(IC001) side.

[4] TRK. Offset : Adjusts tracking offset of the DSP

(IC401) side.

[5] TRK. Gain : Adjusts track gain. [6] EQ Boost : Adjusts amount of boost of equalizer. [0] : All servo off.

EEPROM Data 1/2 CD SL L0 L1 Focus Gain xx xx xx xx Trk. Gain xx xx xx xx Focus Offset xx xx xx xx Trk. Offset xx xx xx xx EQ. Boost xx xx xx xx PI Level xx xx -- -Fcs. Balance -- xx -- -Jitter xx xx xx xx Mirror Time xx xx xx -FE Level -- xx -- -Traverse Lv1. -- xx -- -Next:DW Default:CLR Exit:RET

EEPROM Data 2/2 CDRW DVDRW Focus Gain xx xx Trk. Gain xx xx Focus Offset xx xx Trk. Offset xx xx EQ. Boost xx xx

Prev:UP Default:CLR Exit:RET

On this screen, current servo adjusted data stored in the EEPROM are displayed. The adjusted data are initialized by pressing the [CLEAR] key, but be careful that they are not recoverable after initialization. Before clearing the adjusted data, make a note of the set data. This screen will also appear if [0]-All is selected in the Drive Auto Adjustment. In this case, default setting cannot be made.

HCD-SR4W

### EMG. History ###

Laser Hours CD xxxxhxxm DVD xxxxhxxm

a. bb xx xx xx xx xx xx xx xx xx xx xx xx xx xx xx

Select:1-9 Scroll:UP/DOWN (1.Latest EMG.) Exit: RETURN

2-7. Disc Check Memory

Disc Check Memory

1. SL Disc check

2. CD Disc check

3. DL Disc check

On this screen, measure the mirror time of chucked disc, and write to the EEPROM.

2-8. Error Rate Display

Error Rate Display

UC CR Address

PI1 Err Now xx xxxx xxxxxxxx

Max xx xxxx xxxxxxxx Avg xx xxxx

PI2 Err Now xx xxxx xxxxxxxx

Max xx xxxx xxxxxxxx Avg xx xxxx

PO Err Now xx xxxx xxxxxxxx

Max xx xxxx xxxxxxxx Avg xx xxxx

Start: ENTER Exit: RETURN

On this screen, measure and display the error rate.

UC : Incorrect value CR : Correct value

2-9. SACD Water Mark Check

SACD Water Mark Check

PSP AMP PSN

Start: ENTER Exit: RETURN

On this screen, measure the PSP AMP v alue and PSN value of SACD water mark.

3. EMERGENCY HISTORY

On the Test Mode Menu screen, selecting [4] displays the information such as servo emergency history. The history information from last 1 up to 10 can be scrolled with the O key or o key. Also, specific information can be displayed by directly entering that number with ten keys.

Exit: RETURN

xxxxhxxm : The laser on total hours. Data below minutes are omitted. a. : Error number. bb : Error code. xx : Not used.

• Clearing History Information

Clearing laser hours:

Press the [DVD DISPLAY] and [CLEAR] keys in this order. Then both CD and DVD data are cleared.

Clearing emergency history:

Press the [DVD TOP MENU] and [CLEAR] keys in this order.

Initializing set up data:

Press [DVD MENU] and [CLEAR] keys in this order. The data have been initialized when “EEPROM Initialize Finished.”. messa ge is displayed. The EMG. History screen will be restored soon.

• Code list of Emergency History 10: Communication to RF AMP (IC001) failed. 11: Each servo for focus, tracking, and spindle is unlocked. 12: Check sum error of EEPROM (IC203). 14: Communication to servo DSP (IC401) failed, or servo DSP

(IC401) is faulty.

15: Communication to DVD decoder (IC701) failed, or DVD

decoder (IC701) is faulty.

16: Communication to DSD decoder (IC801) failed, or DSD

decoder (IC801) is faulty.

20: Initialization of sled servo failed. It is not placed in the initial

position. 23: Sled servo operation error. 24: Made a request to move the sled servo to wrong position. 30: Tracking balance adjustment error. 31: Tracking gain adjustment error. 33: Focus bias adjustment error. 34: Focus gain adjustment error. 35: Equalizer adjustment error. 40: Focus servo does not operate. 41: With a DVD dual layer disc, focus jump failed. 50: CLV (spindle) servo does not operate. 51: Spindle does not stop. 60: Made a request to seek nonexistent address. 61: Seek error of retry more than regulated times. 70: Control data could not be read. 80: Disc reading failed.

HCD-SR4W

4. MECHA ERROR HISTORY

On the Test Mode Menu screen, selecting [5] displays the information of mechanism deck error history. The history information from last 1 up to 8 can be scrolled with the

O key or o key. Also, specific information can be displayed by

directly entering that number with ten keys.

### Mecha Error History ###

1. aa bb cc dd xx xx xx xx

2. aa bb cc dd xx xx xx xx

3. aa bb cc dd xx xx xx xx

4. aa bb cc dd xx xx xx xx

5. aa bb cc dd xx xx xx xx

6. aa bb cc dd xx xx xx xx

7. aa bb cc dd xx xx xx xx

8. aa bb cc dd xx xx xx xx

Scroll:UP/DOWN

(1.Latest Err.) Exit: RETURN

aa : The error in the midst of initializing the mechanism deck. bb : The error in the midst of loading operation. cc : The error in the midst of up/down the stocker. dd : The error in the midst of switching the mechanism deck

mode.

xx : Not used.

• Error code (bb) 00 : Initializing the mechanism deck. 10 : Retry over of eject and loading. 30 : Open operation in no disc status. 60 : Retry over of eject and loading. 70 : Disc is chucking position. 81 : Retry failed of disc movement from chucking position to

stocker.

83 : Retry pr eparation failed of disc movement from chucking

position to stocker. 90 : Disc is stored in the stocker. A1 : Retry failed of disc movement from stocker to chucking

position. A3 : Retry preparation failed of disc movement from stocker to

chucking position. B0 : Just before the release operation. B1 : Retry failed of the release operation.

• Error code (cc) 10 : Under a stop. 22 : Retry preparation failed. 23 : Retry failed.

• Error code (dd) 10 : Under a stop. 22 : Retry preparation failed. 23 : Retry failed.

• Error code (aa) FF : Complete the initializing. (normal operation) 11 : Stocker movement (to chucking position) failing in the midst

of initializing the mechanism deck.

12 : Stocker movement (to chucking position) failing in the midst

of initializing the mechanism deck. 1x : Initializing the mechanism deck. 2x : Initializing the mechanism deck. 3x : Initializing the mechanism deck. 41 : Disc eject failing in the midst of initializing the mechanism

deck. 4x : Initializing the mechanism deck. 50 : Disc eject failing in the midst of initializing the mechanism

deck. 5x : Initializing the mechanism deck. A2 : Disc eject failing in the midst of initializing the mechanism

deck. Ax : Initializing the mechanism deck. D3 : Disc eject failing in the midst of initializing the mechanism

deck. Dx : Initializing the mechanism deck. Ex : Initializing the mechanism deck.

5. VERSION INFORMATION

On the Test Mode Menu screen, selecting [6] displays the ROM version and region code. The parenthesized hexadecimal number in version field is checksum value of ROM.

## Version Information ##

IF con. Ver.x. xx

SYScon. Ver.x. xx (xxxx) Model DAV-xxx Region Config xxxxxxxx

Front End Ver.x.xx

IF con. : The version of system controller (IC901). SYScon. : The version of DVD system processor (IC206). Front End : The version of mechanism controller (IC301).

6. VIDEO LEVEL ADJUSTMENT

On the T est Mode Menu screen, selecting [7] displays color bars for video level adjustment. During display of color bars, OSD disappears but the menu screen will be restored if pressing the [RETURN] key.

Exit: RETURN

SECTION 5

ELECTRICAL ADJUSTMENT

HCD-SR4W

[TEST DISC LIST]

Use the following test disc on test mode. TDV-520CSO (DVD-SL) : PART No. J-2501-236-A LUV-P01 (CD) : PART No. 4-999-032-01 TDV-540C (DVD-DL) : PART No. J-2501-235-A

Note: Do not use exiting test disc for DVD.

AUTO SERVO ADJUSTMENT

After parts related to the servo circuit (RF amplifier (IC001), DSP (IC401), motor driver (IC501), EEPR OM (IC302) so on) and optical pick-up (DBU-1) are replaced, re-adjusting the servo circuit is necessary. Select “ALL” at “1. DRIVE AUTO ADJUSTMENT” (Refer to page 25 in TEST MODE) and adjust DVD-SL (single layer), CD and DVD-DL (dual layer).

DIAT SIGNAL RF LEVEL ADJUSTMENT

This adjustment is performed in order to adjust the transmission distance of RF signal for DIAT communication.

Connection:

DIA T TRANSMIT board

TP815 (RF AMP OUT)

Procedure:

1. Connect the oscilloscope to TP815 (RF AMP OUT) and GND on the DIAT TRANSMIT board.

2. Connect DIR-T1 to DIR-T1 jack (J301).

3. Adjust RV801 on the DIAT TRANSMIT board so that the center of waveform becomes 1.0 Vp-p.

4. Confirm trigger is locked.

5. Adjust RV801 on the DIAT TRANSMIT board so that the center of waveform becomes 2.2 to 2.4 Vp-p.

oscilloscope

Adjustment Location:

– DIAT TRANSMIT Board (SIDE A) –

IC804

(RF AMP OUT)

IC805

TP815

RF Signal Reference Waveform

VOLT/DIV : 500 mV TIME/DIV : 500 ns

level : 2.2 to 2.4 Vp-

HCD-SR4W

• Circuit Boards Location

SONY LAMP board

PW KEY board

RF board

SECTION 6

DIAGRAMS

DRIVER board

DIA T TRANSMIT board

FL board

DMB08 board

LF board

DDCON board

CONTROL KEY board

TUNER UNIT

SWITCHING REGLATOR

DIAT PW board

HP board

IO board

SCART board (only for AEP, UK and Russian models)

DIAT SPK board

AMP board

HCD-SR4W

THIS NOTE IS COMMON FOR PRINTED WIRING BOARDS AND SCHEMATIC DIAGRAMS. (In addition to this, the necessary note is printed in each block.)

For Schematic Diagrams. Note:

• All capacitors are in µF unless otherwise noted. (p: pF) 50 WV or less are not indicated except f or electrolytics and tantalums.

• All resistors are in Ω and 1/ specified.

• f : internal component.

• C : panel designation.

Note:

The components identified by mark 0 or dotted line with mark 0 are critical for safety. Replace only with part number specified.

• A : B+ Line.

• B : B– Line.

• H : adjustment for repair.

•Voltages and wavef orms are dc with respect to ground under no-signal (detuned) conditions.

•Voltages and wavefor ms are dc with respect to ground in service mode.

•Voltages are taken with a VOM (Input impedance 10 MΩ). Voltage variations may be noted due to normal production tolerances.

•Waveforms are taken with a oscilloscope. Voltage variations may be noted due to normal production tolerances. no mark : DVD STOP

• Circled numbers refer to waveforms.

• Signal path.

F : AUDIO J : CD PLAY c : DVD PLAY d : TUNER L : VIDEO i : OPTICAL DIGITAL IN a : CHROMA E : Y r : COMPONENT VIDEO e : AUX IN I : SACD PLAY q : R, G, B

•Abbreviation AUS: Australian model CH : Chinese model E41 : 230 V AC area in E model HK : Hong Kong model KR : Korean model MX : Mexican model RU : Russian model SP : Singapore model TW : Taiwan model

W or less unless otherwise

For Printed Wiring Boards. Note:

• X : parts extracted from the component side.

• a : Through hole.

• : Pattern from the side which enables seeing. (The other layers' patterns are not indicated.)

Caution: Pattern face side: Parts on the pattern face side seen from (Side A) the pattern face are indicated. Parts face side: Parts on the parts face side seen from (Side B) the parts face are indicated.

• Indication of transistor

CEB

These are omitte

MEMO

HCD-SR4W

2929

HCD-SR4W

6-1. BLOCK DIAGRAM — RF/SERVO SECTION —

OPTICAL PICK-UP

BLOCK

DETECTOR

LASER

CD LD

DIODE

(FOR CD)

LASER

DVD LD

DIODE

(FOR DVD)

INLIM

FCS+ FCS–

2AXIS DEVICE FOCUS/

COIL

TRK+ TRK–

TRACKING

A B C D

F E

AUTOMATIC POWER

CONTROL (FOR CD)

AUTOMATIC POWER

CONTROL (FOR DVD)

LASER DIODE

(SPINDLE)

Q301

SELECT

(SLED)

Q002

Q001

CBA

3 4 5 6

18 17

24 23

FOCUS/TRACKING COIL DRIVER, SPINDLE, SLED MOTOR DRIVER

36 48 37 1

34 3 35 4

32 31 30 29

27 28

47 46

RFSIN

A2 B2 C2 D2

CD E CD F

A B C D

CD A CD B CD C CD D

CDLD

CDPD DVDPD

DVDLD

V125

ATON

IC501

BUFFER

FOCUS COIL

DRIVE

TRACKING COIL

DRIVE

SLED MOTOR

DRIVE

SLED MOTOR

DRIVE

SPINDLE MOTOR

DRIVE

BUFFER

ATOP

DVDRFP

FNP

62 61

AIP

FNN

AIN

IC001

CD/DVD/SACD RF AMP,

FOCUS/TRACKING ERROR AMP

4042

MUTE12

MUTE34

MUTE5

TSD-M

535254

AVC

(1.65V)

WARFI

CDDOUT

117

RFIN

DOUT

DIP

DIN

RFAC

SDATA

SCLK

SDEN

MIRR

LDON

FF FR

47 46 48

42MNTR

FCS_JMP_1

FCS_JMP_2

SLED_B

SLED_A

MUTE_2D

SP_ON

TSD-M

76 31

LDON

LDSEL

SLED

DATA_RF

CLK_RF

SDEN

MIRR

INLIM

FE PI

CLK_RF

DATA_RF

SDCLK RF

SDATA RF

IC402 (1/2)

AMP

SDEN

RFAC

IC401

DIGITAL SIGNAL PROCESSOR,

DIGITAL SERVO PROCESSOR

SSTP

SE FE

39 43

RFDC

FFDR

FRDR

TFDR

TRDR

SFDR

SRDR

MIRR

67PI66

IC301 (1/2)

MECHANISM

CONTROLLER

PCMD

BCLK LRCK C2PO

WDCK

WFCK

SBSO EXCK

XTAI

MDP

SCOR

XTSL

MD2

DATA CLOK

XLAT SENS SQSO SQCK

LOCK

GFS

MUTE

XRST

COUT SCLK

FOK

MIRR

BCLK

LRCK

C2PO

GSCOR

WFCK

SBSO

EXCK

SCOR

IC303

CLOCK

GENERATOR

10 3

49 50 27

9 52 54

75 71 59

30 72 74 29

IC703 (2/2)

SCOR

CDSP2

DOCTRL/ ISBTEST

DATA_CD CLOK_CD LAT_CD SENS_CD SQSO SQCK

LOCK_CD GFS_CD MUTE_CD

XDRST

COUT_CD SCLK_CD FOK_CD MIRR

4 6 5

7 76 77

24 13

8 22 20

7 8

XTI

SO2

MO1

13 9

27M

BUFFER

SDOUT_DSD

X302

27MHz

XTO

SO3

SO1

768FS

XRD

XWR

XCS_DVD INIT0_DVD INIT1_DVD

GFS_DVD

XRST_DVD

XRST_DSD

JIT OFFSET

SACD/DVD

EEP_RDY

EEP_SI

EEP_CLK

EEP_CS

SDIN_DSD

SCK_DSD

XMSLAT

READY_DSD

MUTE_DSD

JIT

14-21

D0 – D7

89-96

A0 – A7

85 84 12 22 23

100

47 46 24 51 48 53

BCLK LRCK C2PO GSCOR

WFCK SBSO EXCK SCOR

IC703 (1/2)

COMPARATOR

SDA

SCL

MSDATO

MSDATI

MSCK

XMSLAT SHRRDY SHRMUT

160

MDAT

158

BCK

163

LRCK

155

C2PO

146

GSCOR

151

WFCK

148

SBIN

147

EXCK

150

SCOR

DVD DECODER

167

XTA1

169

XTA2

170

XTAL

137

MDIN2

135

SPO

D0 – D7

172-176, 1, 2, 4

A0 – A7

5, 7, 9-14

XRD

XWR

XCS

XINT0

XINT1

107

GFS

164

XRST

IC302

EEPROM

IC701

AEP0

109

HDB0 – HDB7

XHWR

XDRQ HDB8 XHRD

MNT2

MDB0 – MDB9,

MDBA – MDBF

MA0 – MA9

XMWE

XMOE

XRAS XCAS

XHAC

MNT1

44, 41, 39, 35,

48 46 26 49

66-69, 71, 73-75, 96, 97,

79, 80, 82-87,

76 94 78 95

AV DATA BUS

32, 30, 27, 24

XDCK XSAK

SDEF

XSHD

2-5, 7-10,

41-44, 46-49

99, 101, 102, 104-106

89, 91

27-32

21-24,

RAS

UCAS

LCAS

IC814

SACD/DVD

SELECT

XMSLAT, SHRRDY, SHRMUT

• SIGNAL PATH

I/O0 – I/O15A0 – A9

IC706 16Mbit D-RAM

MSDATO, MSDATI, MSCK,

: CD

SD0 – SD7

(for AUDIO SYSTEM)

SD0 – SD7

(for VIDEO SYSTEM)

XDCK, XSAK, SDEF, XSHD

(for AUDIO SYSTEM)

XDCK, XSAK, SDEF

(for VIDEO SYSTEM)

768FS

27M

XRST_DSD

XSRQ

XSRQ-ZIVA

: DVD

WCK

A B

K L

AUDIO(DSP)

SECTION

AUDIO(DSP)

SECTION

AUDIO(DSP)

SECTION

VIDEO

SECTION

AUDIO(DSP)

SECTION

VIDEO

SECTION

AUDIO(DSP)

SECTION

AUDIO(DSP)

SECTION

VIDEO

SECTION

AUDIO(DSP)

SECTION

AUDIO(DSP)

SECTION

VIDEO

SECTION

AUDIO(DSP)

SECTION

: AUDIO : VIDEO

: SACD

HCD-SR4W

3030

+ 100 hidden pages

Sony HCD-SR4W Service Manual

TABLE OF CONTENTS

SERVICING NOTE

GENERAL

DISASSEMBLY

3-1. DISASSEMBLY FLOW

3-2. SIDE PANEL (R)(L), FRONT PANEL SECTION

3-3. FL BOARD

3-4. MECHANISM DECK (CDM80A-DVBU24)

3-5. AMP BOARD

3-6. SWITCHING REGULATOR

3-7. TUNER UNIT, IO BOARD

3-8. DMB08 BOARD

3-9. CHASSIS (TOP)

3-10. LEVER (LOADING R/L)

3-11. DISC STOP LEVER, DISC SENSOR LEVER

3-12. DRIVER BOARD

3-13. RF BOARD

3-14. OPTICAL PICK-UP (DBU-1)

3-15. BASE UNIT

3-16. LEVER (BU LOCK)

3-17. CLOSE LEVER

3-18. DIR LEVER, GEAR (IDL-B)

3-19. GEAR (IDL-C)

TEST MODE

ELECTRICAL ADJUSTMENT

DIAGRAMS

6-1. BLOCK DIAGRAM — RF/SERVO SECTION —