Sony HCD-RV555 Service Manual

HCD-RV555
SERVICE MANUAL
Ver. 1.2 2008.02
• HCD-RV555 is the tuner, deck, CD and amplifier section in MHC-RV555.
CD Section
TAPE Section
E Model
Model Name Using Similar Mechanism HCD-RV55
CD Mechanism Type CDM74KS-KBD49
Base Unit Name BU-K4BD49
Optical Pick-up Name KSM-213DHAP
Model Name Using Similar Mechanism HCD-RV55
Tape Mechanism Type CWM43RR602
Amplifier section
The following measured at AC 120, 127, 220, 240 V 50/60 Hz DIN power output (rated): 120 + 120 watts
(6 ohms at 1 kHz, DIN)
Continuous RMS power output (reference):
150 + 150 watts (6 ohms at 1 kHz, 10% THD)
Inputs VIDEO/SAT IN (phono jacks):
voltage 450/250 mV, impedance 47 kilohms
GAME INPUT AUDIO L/R (phono jacks):
voltage 250 mV, impedance 47 kilohms
GAME INPUT VIDEO (phono jack):
1 Vp-p, 75ohms
MIC (phone jack): sensitivity 1 mV,
impedance 10 kilohms
SPECIFICATIONS
Outputs PHONES (stereo mini jack): accepts headphones of
8 ohms or more
VIDEO OUT (phono jack): max. output level 1 Vp-p,
unbalanced, Sync negative load impedance 75 ohms
VIDEO/SAT OUT (phono jacks)
impedance 1 kilohm
SPEAKER: accepts impedance of 6 to
16 ohms
CD player section
System Compact disc and digital
audio system
Laser Semiconductor laser
(λ=770 – 810 nm) Emission duration: continuous
Frequency response 2 Hz – 20 kHz (±0.5 dB) Signal-to-noise-ratio More than 90 dB Dynamic range More than 90 dB Video color system format NTSC, PAL
– Continued on next page –
9-887-231-03
2008B04-1 © 2008.02
MINI Hi-Fi COMPONENT SYSTEM
Sony Corporation
Audio Business Group Published by Sony Techno Create Corporation
HCD-RV555
Tape deck section
Recording system 4-track 2-channel, stereo Frequency response 50 – 13,000 Hz (±3 dB),
Tuner section
FM stereo, FM/AM superheterodyne tuner
FM tuner section
Tuning range 87.5 – 108.0 MHz
Antenna FM lead antenna Antenna terminals 75 ohms unbalanced Intermediate frequency 10.7 MHz
AM tuner section
Tuning range 530 – 1,710 kHz
Antenna AM loop antenna Antenna terminals External antenna terminal Intermediate frequency 450 kHz
using Sony TYPE I cassettes
(50 kHz step)
(with the tuning interval set at 10 kHz) 531 – 1,602 kHz (with the tuning interval set at 9 kHz)
General
Power requirements 120 V, 220 V or
Power consumption 155 watts Dimensions (w/h/d) incl.projecting parts and controls Amplifier/Tuner/Tape/CD Section:
Mass Approx. 10.6 kg
Supplied accessories: Remote Commander (1)
Design and specifications are subject to change without notice.
230 – 240 V AC, 50/60 Hz Adjustable with voltage selector
Approx. 280 × 327 × 425 mm
R6 (Size AA) batteries (2) AM loop antenna (1) FM lead antenna (1) Speaker pads (8) Video cable (1)
SAFETY-RELATED COMPONENT WARNING!!
COMPONENTS IDENTIFIED BY MARK 0 OR DOTTED LINE WITH MARK 0 ON THE SCHEMATIC DIAGRAMS AND IN THE PARTS LIST ARE CRITICAL TO SAFE OPERATION. REPLACE THESE COMPONENTS WITH SONY PARTS WHOSE PART NUMBERS APPEAR AS SHOWN IN THIS MANUAL OR IN SUPPLEMENTS PUBLISHED BY SONY.
2
HCD-RV555
Notes on Chip Component Replacement
•Never reuse a disconnected chip component.
• Notice that the minus side of a tantalum capacitor may be
damaged by heat.
Flexible Circuit Board Repairing
•Keep the temperature of soldering iron around 270°C during
repairing.
• Do not touch the soldering iron on the same conductor of the
circuit board (within 3 times).
• Be careful not to apply force on the conductor when soldering or
unsoldering.
UNLEADED SOLDER
Boards requiring use of unleaded solder are printed with the lead­free mark (LF) indicating the solder contains no lead. (Caution: Some printed circuit boards may not come printed with
the lead free mark due to their particular size.)
: LEAD FREE MARK
Unleaded solder has the following characteristics.
• Unleaded solder melts at a temperature about 40°C higher than
ordinary solder. Ordinary soldering irons can be used but the iron tip has to be applied to the solder joint for a slightly longer time. Soldering irons using a temperature regulator should be set to about 350°C. Caution: The printed pattern (copper foil) may peel away if the
heated tip is applied for too long, so be careful!
• Strong viscosity
Unleaded solder is more viscous (sticky, less prone to flow) than ordinary solder so use caution not to let solder bridges occur such as on IC pins, etc.
• Usable with ordinary solder
It is best to use only unleaded solder but unleaded solder may also be added to ordinary solder.
NOTES ON LASER DIODE EMISSION CHECK
The laser beam on this model is concentrated so as to be focused on the disc reflective surface by the objective lens in the optical pick­up block. Therefore, when checking the laser diode emission, observe from more than 30 cm away from the objective lens.
Laser component in this product is capable of emitting radiation exceeding the limit for Class 1.
This appliance is claassified as a CLASS 1 LASER product. This label is located on the rear exterior.
CAUTION
Use of controls or adjustments or performance of procedures other than those specified herein may result in hazardous radiation exposure.
NOTES ON HANDLING THE OPTICAL PICK-UP BLOCK OR BASE UNIT
The laser diode in the optical pick-up block may suffer electrostatic breakdown because of the potential difference generated by the charged electrostatic load, etc. on clothing and the human body. During repair, pay attention to electrostatic breakdown and also use the procedure in the printed matter which is included in the repair parts. The flexible board is easily damaged and should be handled with care.
3
HCD-RV555
MODEL IDENTIFICATION
– MODEL NUMBER LABEL –
Par t No.
MODEL PARTS No.
RV555: E3, E15 2-685-237-0s
RV555: SP 2-685-238-0s
•Abbreviation E3 : 240 V AC area in E model E15 : Iran model SP : Singapore model
PLAYABLE DISC
You can playback the following discs on this system. The other discs cannot be played back.
List of playable discs
Format of discs Disc logo
VIDEO CDs
Audio CDs
CD-R/CD-RW (audio data/MP3 files)
4

TABLE OF CONTENTS

HCD-RV555
1. SERVICE NOTES
1-1. Service Position of CD Mechanism Deck ....................... 6
1-2. Service Position of Amp Board ....................................... 6
2. GENERAL
List of Button Locations and Reference Pages ............... 7
3. DISASSEMBLY
3-1. Case (Top) ....................................................................... 10
3-2. CD Door .......................................................................... 10
3-3. Front Panel Section ......................................................... 11
3-4. CD Mechanism Deck ...................................................... 11
3-5. Tape Mechanism Deck, Microphone Jack Board ............ 12
3-6. Panel Board ..................................................................... 12
3-7. Back Panel Section, Sub Transformer Board .................. 13
3-8. Transformer Board .......................................................... 13
3-9. Main Board ...................................................................... 14
3-10. Amp Board ...................................................................... 14
3-11. BD Board ......................................................................... 15
3-12. VCD Connect Board, VMP Board .................................. 15
3-13. Driver Board, SW Board ................................................. 16
3-14. Base Unit ......................................................................... 16
3-15. Sensor Board ................................................................... 17
3-16. Motor (TB) Board ........................................................... 17
3-17. Motor (LD) Board ........................................................... 18
4. TEST MODE ............................................................... 19
5. ELECTRICAL ADJUSTMENTS .......................... 23
6. DIAGRAMS
6-1. Block Diagram –CD Servo Section– ............................... 25
6-2. Block Diagram –Audio/Video CD Section– ................... 26
6-3. Block Diagram –Main Section– ...................................... 27
6-4. Block Diagram –Panel/Power Supply Section– .............. 28
6-5. Circuit Boards Location .................................................. 29
6-6. Printed Wiring Board –CD Mechanism Section (1/2)–... 32
6-7. Schematic Diagram –CD Mechanism Section (1/2)– ..... 33
6-8. Printed Wiring Boards –CD Mechanism Section (2/2)– .. 34
6-9. Schematic Diagram –CD Mechanism Section (2/2)– ..... 35
6-10. Printed Wiring Board –VCD Connect Section– .............. 36
6-11. Schematic Diagram –VCD Connect Section– ................. 36
6-12. Printed Wiring Board –VMP Section– ............................ 37
6-13. Schematic Diagram –VMP Section (1/2)– ...................... 38
6-14. Schematic Diagram –VMP Section (2/2)– ...................... 39
6-15. Schematic Diagram –Main Section (1/2)– ...................... 40
6-16. Schematic Diagram –Main Section (2/2)– ...................... 41
6-17. Printed Wiring Board –Main Section– ............................ 42
6-18. Printed Wiring Boards –Panel Section– .......................... 43
6-19. Schematic Diagram –Panel Section (1/2)– ...................... 44
6-20. Schematic Diagram –Panel Section (2/2)– ...................... 45
6-21. Printed Wiring Boards –Jack Section– ............................ 46
6-22. Schematic Diagram –Jack Section– ................................ 47
6-23. Printed Wiring Board –Power Section (1/2)– .................. 48
6-24. Printed Wiring Boards –Power Section (2/2)– ................ 49
6-25. Schematic Diagram –Power Section– ............................. 50
7. EXPLODED VIEWS
7-1. Main Section .................................................................... 61
7-2. Front Panel Section (1) .................................................... 62
7-3. Front Panel Section (2) .................................................... 63
7-4. Front Panel Section (3) .................................................... 64
7-5. Main Board Section ......................................................... 65
7-6. CD Mechanism Deck Section (1) .................................... 66
7-7. CD Mechanism Deck Section (2) .................................... 67
7-8. CD Mechanism Deck Section (3) .................................... 68
7-9. Base Unit Section ............................................................ 69
8. ELECTRICAL PARTS LIST .................................. 70
5
HCD-R555
k
SECTION 1

SERVICING NOTES

1-1. SERVICE POSITION OF CD MECHANISM DECK
Remove the CD mechanism deck and place it on top of the pedestal as shown. Inspect the BD board in this set up.
BD board
CD mechanism dec
1-2. SERVICE POSITION OF AMP BOARD
To inspect the POWER board, turn both of the front panel and the CD mechanism deck so that the left side of the product faces down.
CD mechanism deck
front panel
AMP board
6
SECTION 2
Illustrati
w
waw
w
w
w
w
w

GENERAL

List of button locations and reference pages

HCD-RV555
This section is extracted from instruction manual.
How to use this page
Use this page to find the location of buttons and other parts of the system that are mentioned in the text.
Main unit
ALPHABETICAL ORDER
A — O P — Z
ALBUM + qk (12, 15, 22) ALBUM – wj (12, 15, 22) CD ej (9, 11, 14, 15, 19, 22, 23) CD SYNC wl (22) Deck A e; (21) Deck B qj (21, 22, 23, 27, 29) DISC 1 – 3 q; (12, 15, 39) DISC SKIP/EX-CHANGE qs
(11, 12, 15, 22)
Disc tray 9 (11) DISPLAY 2 (30, 31) Display window 5 ECHO LEVEL ws (27) EFFECT ON/OFF 8 (24, 25) ENTER qa (15, 18, 25) EQ BAND 7 (25) GAME ef (23, 25, 35) GAME INPUT AUDIO L/R jacks
wg (23, 34)
GAME INPUT VIDEO jack wh
(34)
GAME MIXING wk (26) GROOVE 8 (24) ILLUMINATION 3 (32) KARAOKE/MPX qh (26) MIC jack wf (26) MIC LEVEL wd (26) Operation Dial
(–
l L) 6 (
EQ +/
15, 22, 25)
12,
P FILE qd (25) PHONES jack ql PLAY MODE ea (12, 15, 21, 22,
23, 27, 39)
Power illuminator w; (32) PRESET EQ qd (24) REC PAUSE/ START wl (22, 23,
26, 27)
Remote sensor 4 SURROUND 8 (25) TAP E A /B eg (21, 22, 23, 27) TUNER/BAND eh (18, 19, 23) TUNING MODE ea (18, 19, 39) TUNING + qk (18, 19) TUNING – wj (1 VIDEO/SAT* ed (23, 35) VOLUME control wa
12345 6 78 9
ej eh eg ef ed
es ea e; wl
8, 19)
j
ALBUM
S
s
TUNING TUNING
on number
r
TA PE A / B eg (21, 22, 23, 27)
Name of button/part Reference page
RR
BUTTON DESCRIPTIONS
?/1 (on/standby) 1 (8, 19, 30,
35, 37, 39)
Z (eject) qf (11) PUSH Z (deck B) (eject) qg (21)
M (fast forward) qk (8, 12, 22) H or hH* (play) qk (12, 21,
22)
X (pause) wj (8, 12, 22) x (stop) wj (12, 22, 27, 39) m (rewind) wj (8, 12, 22) Z PUSH (deck A) (eject) es (21)
*MHC-RV555/RV55 only
q;
qa
J
ALBUM
H
h
qs qd qf qg qh qj qk
ql
46
wk
j
GB
g
d
h
f
;
s
7
HCD-RV555
Remote control
ALPHABETICAL ORDER
A — M
ALBUM +/– qa (12, 15) CD wa (11, 15) CLEAR qj (16) CLOCK/TIMER SELECT wh
(29, 30)
CLOCK/TIMER SET wh (10, 28,
29)
DISC SKIP q; (12, 15) DISPLAY 3 (30, 31) ENTER qs (10, 15, 18, 28, 29) EQ qh (24) FM MODE 2 (20) FUNCTION 4 (11, 14, 15, 18,
19)
KARAOKE/MPX qg (26)
N — Z
NEXT ql (14) Number buttons w; (13, 14, 16) ON SCREEN 6 (32) PLAY MODE wf (12, 15, 21) PREV ql (14) REPEAT 2 (15) SELECT 9 SLEEP wg (28) SPECIAL MENU 7 (16) TA PE ws TUNER BAND 5 (18, 19) TUNER MEMORY wd (18) TUNING MODE wf (18, 19) VOLUME +/– qf (28)
wh wg wf wd ws wa
BUTTON DESCRIPTIONS
?/1 (on/standby) 1 (8, 29) m/M (rewind/fast forward)
8 (12, 22)
N (play) 9 (12, 21) X (pause) 9 (12, 22) x (stop) 9 (12, 22)
KEY CONTROL RETURN O qk (14) +/– (tuning) ql (18) ./> (go back/go forward)
ql (10, 12, 22)
1 2 3
4 5
#/2
qd (27)
Additional Information
w;
ql
qk qj qh qg
6
7
8
9
q;
qa qs
qd
qf
47
GB
8
Note: Disassemble the unit in the order as shown below.
SET
3-1. CASE (TOP)
(Page 10)
3-2. CD DOOR
(Page 10)
3-3. FRONT PANEL SECTION
(Page 11)
HCD-RV555
SECTION 3

DISASSEMBLY

3-4. CD MECHANISM DECK
(Page 11)
3-12. VCD CONNECT BOARD,
VMP BOARD (Page 15)
3-13. DRIVER BOARD,
SW BOARD (Page 16)
3-7. BACK PANEL SECTION,
SUB TRANSFORMER BOARD (Page 13)
3-5. TAPE MECHANISM DECK,
MICROPHONE JACK BOARD
(Page 12)
3-11. BD BOARD
(Page 15)
3-14. BASE UNIT
(Page 16)
3-6. PANEL BOARD
(Page 12)
3-15. SENSOR BOARD
(Page 17)
3-16. MOTOR (TB) BOARD
(Page 17)
3-17. MOTOR (LD) BOARD
(Page 18)
3-8. TRANSFORMER BOARD
(Page 13)
3-9. MAIN BOARD
(Page 14)
3-10. AMP BOARD
(Page 14)
9
HCD-RV555
Note: Follow the disassembly procedure in the numerical order given.
3-1. CASE (TOP)
qf
qh
case
(top)
7
two
screws
(case 3 TP2)
qs
case (side-L)
9
screw
(+BVTP 3
×
qg
10)
qa
qd
two
screws
(+BVTP 3
qf
5
×
10)
6
case (side-R)
8
screw
(case 3 TP2)
3-2. CD DOOR
CD mechanism deck (CDM74)
1
Turn the pulley to the direction of the arrow.
pulley
0
screw
(+BVTP 3
×
10)
Front panel side
3
four claws
2
(case 3 TP2)
4

CD door

3
screw
(+BVTP 3
1
two
screws
(case 3 TP2)
4
screw
(+BVTP 3
screw
×
×
10)
10)
10
2
Pull-out the disc tray.
3-3. FRONT PANEL SECTION
qa
qg
CN301 (3P)
1
CN805 (2P)
3
wire (flat type) (11 core) (CN882)
8
screw (+BVTP 3
×
10)
4
screw (+BVTP 3
CN304 (8P)
qf
screw (+BV 3 (3-CR))
×
8)
5
screw (+BVTP 3
HCD-RV555
×
8)
9
qh

front panel section

3-4. CD MECHANISM DECK
qd
CN103 (8P)
0
CN309 (5P)
2
wire (flat type) (29 core) (CN302)
6
three
screws
(+BVTP 3
4

CD mechanism deck

×
qs
CN112 (3P)
7
screw (+BVTP 3
8)
×
10)
1
three
(+BVTP 3
screws
×
10)
MAIN board
MAIN board
3
CN883 (11P)
2
CN701 (12P)
11
HCD-RV555
)
)
3-5. TAPE MECHANISM DECK, MICROPHONE JACK BOARD
4
two MIC knobs
1
wire (flat type) (13 core)
jack bracket
3
tape mechanism deck
2
six
screws
(+BVTP 2.6 (3CR)
7
MICROPHONE JACK board
3-6. PANEL BOARD
4
seven
claws
6
two
screws
(+BVTP 2.6 (3CR))
6
CN604 (6P)
5
two
screws
(+BVTP 2.6 (3CR))
2
eight
screws
(+BVTP 2.6 (3CR)
12
5
7

PANEL board

CN605 (5P)
1
wire (flat type) (13 core)
3
two
screws
(+BVTP 2.6 (3CR))
3-7. BACK PANEL SECTION, SUB TRANSFORMER BOARD
)
qa
SUB TRANSFORMER board
3
CN901 (2P)
0
two
screws
×
10)
9
5
CN308 (3P)
CN906 (3P)
2
1
CN904 (4P)
(+BVTP 3
qs
back panel section
7
two
(+BVTP 3
8
6
HCD-RV555
screws
×
screw (+BVTP 3
two
(+BVTP 3
×
screws
×
10)
10)
10
3-8. TRANSFORMER BOARD
6

TRANSFORMER board

1
CN905 (5P)
4
wire (flat type) (11 core) (CN101)
5
four
(screw)
3
(+BV 3 (3-CR))
screws
screw
2
4
earth wire
CN907 (10P)
13
HCD-RV555
d
3-9. MAIN BOARD
1
CN907 (10P)
4
MAIN boar

MAIN board

3-10. AMP BOARD
4
screw (+BV 3 (3
6
two
(transistor)
8
AMP
screws
board
-
CR))
3
screw (+BVTP 3
×
14)
3
2
two
(+BVTP 3
CN441
screws
5
×
8)
2
two
screws
×
(+BVTT 4
7
heat sink
8)
14
1
CN905 (5P)
3-11. BD BOARD
)
5
Remove the four solders.
1
wire (flat type) (29 core) (CN101)
3
screw (+BVTP 2.6
6
BD
4
gap tube
board
× 8
)
2
wire (flat type) (16 core (CN102)
HCD-RV555
3-12. VCD CONNECT BOARD, VMP BOARD
1
wire (flat type) (19 core) (CN881)
2
two
screws
(+BVTP 2.6 (3CR))
3
VCD CONNECT
board
4
wire (flat type) (29 core) (CN101)
5
two
(+BVTP 2.6
screws
6
(3CR)
VMP
)
board
15
HCD-RV555
3-13. DRIVER BOARD, SW BOARD
1
two
(+BTTP (M2.6))
4
DRIVER
2
wire (flat type) (5 core) (CN702)
screws
board
3
CN703 (4P)
5
screw (+BTTP (M2.6))
6
SW board
3-14. BASE UNIT
7

base unit

(BU-K4BD49)
6
three
insulators
5
three
(insulator)
coil springs
3
insulator
2
coil spring
(insulator)
1
floating
(+PTPWH M2.6)
screw
16
4
three floating
(+PTPWH M2.6)
screws
3-15. SENSOR BOARD
2
t
ray
1
floating
(+PTPWH M2.6)
6
floating
(+PTPWH M2.6)
7
g
screw
8
(+BTTP (M2.6))
screw
ear (geneva)
s
crew
0

SENSOR board

9
CN731 (3P)
3
b
elt (table)
4
floating
(+PTPWH M2.6)
5
screw
p
ulley (table)
HCD-RV555
3-16. MOTOR (TB) BOARD
table assy
2
stopper
4
stopper
1
7
t
able motor assy (M741)
3
wire (flat type) (5 core) (CN742)
8

MOTOR (TB) board

6
Remove the two solders of motor.
5
two
screws
(+BTTP (M2.6))
17
HCD-RV555
3-17. MOTOR (LD) BOARD
4
Remove the two solders of motor.
5
l
oading motor assy (M751)
2
two
screws
(+BTTP (M2.6))
3

MOTOR (LD) board

1
b
elt (loading)
18
SECTION 4

TEST MODE

HCD-RV555
MC COLD RESET
The cold reset clears all data including preset data stored in the RAM to initial conditions. Execute this mode when returning the set to the customer.
Procedure:
1. Press the I/1 button to turn the power ON.
2. Press three buttons of x , [PLAY MODE/TUNING MODE] and [DISC 1] simultaneously.
3. The message “COLD RESET” is displayed on the fluorescent indicator tube momentarily, then becomes standby states.
AM TUNING INTERVAL CHANGE-OVER
A step of AM tuning interval can be changed over between 9 kHz and 10 kHz.
Procedure:
1. Press the I/1 button to turn the power on.
2. Press the [TUNER/BAND] button to select “AM”.
3. Press the I/1 button to turn the power off.
4. Press two buttons of [PLAY MODE/TUNING MODE] and I/1 simultaneously.
5. The message “AM 9K STEP” or “AM 10K STEP” is displayed on the fluorescent indicator tube, and thus the channel step is changed over.
CD SHIP (LOCK) MODE
This mode moves the optical pick-up to the position durable to vibration. Use this mode when returning the set to the customer after repair.
Procedure:
1. Press the I/1 button to turn the power on.
2. Press the [CD] button to select “CD”.
3. Press two buttons of [CD] and I/1 simultaneously.
4. The message “LOCK” is displayed on the fluorescent indicator tube, and the CD ship mode is set.
CD SHIP (LOCK) MODE & COLD RESET
This mode is used to perform CD chip (lock) mode and cold reset simultaneously.
Procedure:
1. Press the I/1 button to turn the power on.
2. Press the [CD] button to select “CD”.
3. Press three buttons of x , [CD] and I/1 simultaneously.
4. The message “COLD RESET” is displayed on the fluorescent indicator tube momentarily, then becomes standby states.
CHANGE-OVER FUNCTION OF SAT/VIDEO
This mode is used to enable function of external input to change over between SAT and VIDEO.
Procedure:
1. Press the I/1 button to turn the power on.
2. Press two buttons of VIDEO/SAT and I/1 simultaneously.
3. The message “SAT” or “VIDEO” is displayed on the fluorescent indicator tube, and the function of external input is changed over.
CD TRAY LOCK MODE
This mode is used to unable to take sample disc out of tray in the shop.
Procedure:
1. Press the
2. Press the [CD] button to select “CD”.
3. Set disc on the CD tray, press two buttons of seconds.
4. The message “LOCKED” is displayed on the fluorescent indicator tube and the CD tray is locked. (Even if pressing the Z button, the message “LOCKED” is displayed on the fluorescent indicator tube and the CD tray is locked)
5. To release from this mode, press two buttons of x and Z for 5 seconds.
6. The message “UNLOCKED” is displayed on the fluorescent indicator tube and the CD tray is unlocked.
I/1 button to turn the power on.
x and Z for 5
AMP TEST MODE
This mode is used to display the parameter of amplifier IC and display the VACS status.
Procedure:
1. Press the I/1 button to turn the power on.
2. Press three buttons of x , [PRESET EQ] and [PLAY MODE/ TUNING MODE] simultaneously.
3. When the AMP test mode is activated, the message “AMP TEST IN” is displayed on the fluorescent indicator tube momentarily, then amplifier adjustment mode is displayed on the fluorescent indicator tube.
4. Press the [DISPLAY] button to changed over between VACS status display mode and the amplifier IC parameter display mode.
5. In the amplifier IC parameter display mode, press the [GROOVE] button to changed over DBFB on/off, and when it is on, the character “D” is displayed on the fluorescent indicator tube.
6. In the amplifier IC parameter display mode, press the [SURROUND] button to changed over surround on/off, and when it is on, the character “S” is displayed on the fluorescent indicator tube.
7. In the amplifier IC parameter display mode, turn each knob of
. >
[ -- EQ + ] causes respective parameters to be changed, as well as change-over of the display on the fluorescent indicator tube.
CD SERVICE MODE
This mode can run the CD sled motor freely. Use this mode, for instance, when cleaning the optical pick-up.
Procedure:
1. Press the I/1 button to turn the power on.
2. Press the [CD] button to select “CD”.
3. Press three buttons of x , [PLAY MODE/TUNING MODE] and Z simultaneously.
4. When the CD service mode is activated, the message “MPEG AV TEST” is displayed on the fluorescent indicator tube.
5. Press the M/ALBUM + button, optical pick-up move to outside track and the message “SLED OUT” is displayed on the fluorescent indicator tube.
6. Press the m/ALBUM – button, optical pick-up move to inside track and the message “SLED IN” is displayed on the fluorescent indicator tube.
7. Press the [ENTER] button, traverse on/off is changed over.
8. Press the [EQ BAND] button when MPEG AV Test mode is activated, the massage “SERVICE MODE” is displayed on the fluorescent indicator tube and AV Test mode is activated.
19
HCD-RV555
AGING MODE
This mode can be used for operation check of CD section and tape deck section. CD section and tape deck section work in parallel.
If an error occurred:
The aging operation stops only an error occurred sections and display then status.
If no error occurs:
The aging operation continues repeatedly.
Procedure:
1. Press the I/1 button to turn the power on.
2. Press the [CD] button to select “CD”.
3. Set disc on the CD tray and set tape into the deck.
4. Press three buttons of x , [PLAY MODE/TUNING MODE] and [DISC SKIP/EX-CHANGE] simultaneously.
5. Aging operations of CD and tape are started at the same time.
6. To release from this mode, press the I/1 button to turn the power off and press the function buttons.
1. Display at the Aging Mode
Display operating state of CD section and tape deck section alternately. If an error occurred, stop display which that section.
2. CD Section
The sequence during the aging mode is following as below. Display at the aging mode is the same as the normal operation.
Aging mode sequence (CD section) :
3. Tape Deck Section
The sequence during the aging mode is following as below. If an error occurred, stop display that step.
Aging mode sequence (tape deck section) :
Rewind the tape A and B
“TAPE AAG-1 or TAPE BAG-2”
Shut off
FWD play the tape A
“TAPE AAG-3”
2 minutes
Rewind the tape A
“TAPE AAG-6”
Shut off
FWD play the tape B
“TAPE BAG-3”
2 minutes
Rewind the tape B
“TAPE BAG-6”
Shut off
Start (from disc 1)
Disc chucking
TOC read
Play first track for 2 seconds
Play last track for 2 seconds
EX-change open/close
Open the disc tray
Disc skip
Close the tray
Change the next disc.
Note: “TAPE *AG-*” is display of each step.
PANEL TEST MODE
This mode is used to check the fluorescent indicator tube, LEDs and buttons.
Procedure:
1. Press the I/1 button to turn the power on.
2. Press three buttons of x , [PLAY MODE/TUNING MODE] and [ENTER] simultaneously.
3. Fluorescent indicator tube and LEDs are all turned on.
4. Press two buttons of X and [ENTER] simultaneously, mode is changed over.
5. In the key check mode, press each key, the defined key number of every each key list is displayed on the fluorescent indicator tube.
6. In the key count check mode, “KEYCNT 0” is displayed on the fluorescent indicator tube. Each time a key is pressed, “K” value increases. However, once a key is pressed, it is no longer taken into account.
7. In the headphone input check mode, connect the headphone, the message “H_P ON” is displayed on the fluorescent indicator tube, and disconnect the headphone, the message “H_P OFF” is displayed on the fluorescent indicator tube.
8. In the volume check mode, “VOLUME FLAT” is displayed on the fluorescent indicator tube. Turn the [VOLUME] knob clockwise, the message “VOLUME UP” is displayed on the fluorescent indicator tube momentarily and turn the [VOLUME] knob counterclockwise, the message “VOLUME DOWN” is displayed on the fluorescent indicator tube momentarily.
20
HCD-RV555
MC TEST MODE
This mode is used to check operations of microprocessor.
Procedure:
1. Press the I/1 button to turn the power on.
2. Press three buttons of
x , [PLAY MODE/TUNING MODE] and
[DISC 3] simultaneously.
3. When the MC test mode is activated, VACS level is displayed on the fluorescent indicator tube momentarily.
4. Turn the [ -- EQ + ] knob clockwise, the message “ALL
. >
EQ MAX” is displayed on the fluorescent indicator tube momentarily and turn the [ -- EQ + ] knob counterclock-
. >
wise, the message “ALL EQ MIN” is displayed on the fluorescent indicator tube momentarily.
5. Press the [PRESET EQ] button, the message “ALL EQ FLAT” is displayed on the fluorescent indicator tube momentarily.
6. Turn the [VOLUME] knob clockwise, the message “VOLUME MAX” is displayed on the fluorescent indicator tube momentarily and turn the [VOLUME] knob counterclockwise, the message “VOLUME MIN” is displayed on the fluorescent indicator tube momentarily.
7. Press the [GROOVE] button to changed over VACS on/off.
8. When the [REC PAUSE/START] button is pressed twice with a tape set in the deck-B, the function is switched “MD” or “VIDEO” and recording starts. When the
M/ALBUM + button is pressed during recording, the tape is
m/ALBUM – or
rewound back to the beginning of recording, the function is switched to “TAPE B”, then playback starts.
9. When the [CD SYNC] key is pressed with the test tape (AMS- 100, AMS-110A) in the deck, number of space between tunes is counted, then if AMS-110A is set, “OK” is displayed on the fluorescent indicator tube and if AMS-100 is set, “NG” is displayed on the fluorescent indicator tube.
10. Press the
I/1 button to release from this mode, then cold reset
is performed.
VERSION DISPLAY MODE
This mode is used to check the model, destination and software version.
Procedure:
1. Press the I/1 button to turn the power on.
2. Press three buttons of x , [PLAY MODE/TUNING MODE] and [DISC 2] simultaneously.
3. When this mode is activated, model and destination is displayed on the fluorescent indicator tube.
4. Press the [DISPLAY] button to changed over between software version and year, month, day of the software creation display mode and model and destination display mode.
5. To release from this mode, press three buttons of x , [PLAY MODE/TUNING MODE] and [DISC 2] simultaneously.
CD ERROR CODE DISPLAY MODE
This mode can be used for error code display of CD section.
Procedure:
1. Press the I/1 button to turn the power on.
2. Press the [CD] key to select “CD”.
3. Press three buttons of x , [CD] and [DISC 1] simultaneously.
4. When this mode is activated, mechanism deck error code is displayed on the fluorescent indicator tube.
5. Press the [GROOVE] button to changed over between optical pick-up error code display mode and mechanism deck error code mode.
6. Turn the [ -- EQ + ] knob to change over display of error history.
. >
1. Mechanism Deck Error Code Mode
When this mode is entered, mechanism deck error code is displayed with the 10-character format on the fluorescent indicator tube.
The first digit from the left indicates:
The first digit from the left indicates which mode the error history is. In the mechanism deck error code mode, “M” is displayed on the fluorescent indicator tube.
The second digit from the left indicates:
(Error history No. display) The second digit from the left indicates which order the error history is. “1” indicates the latest error history, and each time the number increases by one, the error history goes back to one-previous error.
The third and 4th digit from the left indicates: (Error status display)
The third and 4th digit from the left indicates which error status is indicated.
Display Status
00 No error
08 Tab le operation time-out (Table does not move to the target
position within the specified time)
16 In the chucking down operation, the operation was retried
by the maximum number of times but the operation could
not be completed
17 In the chucking up and down operation, the reverse
recovery processing was attempted but it could not be
recovered
18 In the chucking up operation, the operation was retried by
the maximum number of times but the operation could not
be completed
20 Loading operation time-out (Table does not move to the
target position within the specified time)
22 As the chuck was in the ex-open status at the initialization,
the closing was attempted but could not be completed
The 5th and 6th digit from the left indicates: (Present status display)
The 5th and 6th digit from the left indicates which operating status when an error occurred is indicated.
Display Status
01 Open completion status
02 From open status, the movement to chucking down position
is under way
03 From chucking down position, the open operation is under
way
04 Chucking down completion status
10 The chucking down operation is under way
11 The chucking up operation is under way
12 Close completion status
13 From close status, the ex-open operation is under way
14 From ex-open status, the close operation is under way
18 Ex-pen completion status
21
HCD-RV555
The 7th and 8th digit from the left indicates: (Motor status display)
The 7th and 8th digit from the left indicates which motor output status when an error occurred is indicated.
Display Status
× 0 No table motor output
× 1Table motor forward output
× 2Table motor backward output
× 3Table motor break output
0 × No loading motor output
1 × Loading motor forward output
2 × Loading motor backward output
3 × Loading motor break output
The 9th and 10th digit from the left indicates: (Tray status display)
The 9th and 10th digit from the left indicates which target processing when an error occurred is indicated.
Display Status
01 Open operation
12 Close operation
18 Ex-open operation
2. Optical Pick-up Error Code Mode
When this mode is entered, optical pick-up error code is displayed with the 8-character format on the fluorescent indicator tube.
The first digit from the left indicates:
The first digit from the left indicates which mode the error history is. In the optical pick-up error code mode, “D” is displayed on the fluorescent indicator tube.
The second digit from the left indicates: (Error history No. display)
The second digit from the left indicates which order the error history is. “1” indicates the latest error history, and each time the number increases by one, the error history goes back to one-previous error.
The third and 4th digit from the left indicates: (Error status display)
The third and 4th digit from the left indicates which error status is indicated.
Display Status
01 Not focused (TOC read without a disc)
02 GFS NG (TOC read with a disc chucked)
03 Start operation time-over
04 Defocused continuously (Defocused during TOC reading)
05 Q code not entered for specified time
06 Tracking not turned ON
07 Blank disc (Blank disc TOC read)
The 5th and 6th digit from the left indicates: (Error step display)
The 5th and 6th digit from the left indicates which processing when a trouble occurred
Display Contents
01 Power OFF in progress
02 Initialize in progress
03 Oscillation stopping
04 From oscillation stop, oscillation starting
05 Stopping
06 Stop operation is under way
07 Start operation in progress
08 TOC read in progress
09 Search operation is under way
0A Playback operation is under way
0B Pause operation is under way
0C Playback manual search operation is under way
0D Pause manual search operation is under way
0E
The 7th and 8th digit from the left indicates:
The 7th and 8th digit from the left indicates which operation in progress when a trouble occurred. (Step of each processing of the 5th and 6th digits is indicated)
5 REPEAT LIMIT CANCEL MODE
Number of repeat for CD playback is 5 times when the repeat mode is “REPEAT”. This mode is used to enables CD to repeat playback for limitless times.
Procedure:
1. Press the
I/1 button to turn the power on.
2. Press the [CD] button to select “CD”.
3. Press three buttons of x , [CD] and [ENTER] simultaneously.
4. The message “LIMIT OFF” is displayed on the fluorescent indicator tube momentarily, CD repeat 5 limit is cancelled.
VCD COLOR SYSTEM MODE
This mode is used to change over color system.
Procedure:
1. Set to the standby state.
2. Press two buttons of m/ALBUM – and I/1 simultaneously to change the color system to PAL, and the message “COLOR PA L” is displayed on the fluorescent indicator tube.
3. Press two buttons of X and I/1 simultaneously to change the color system to AUTO, and the message “COLOR AUTO” is displayed on the fluorescent indicator tube.
4. Press two buttons of M/ALBUM + and I/1 simultaneously to change the color system to NTSC, and the message “COLOR NTSC” is displayed on the fluorescent indicator tube.
22
SECTION 5
)
TP2 (TE)
TP10 (VC)
BD board
+ –
oscilloscope
RF signal waveform
VOLT/DIV : 200mV TIME/DIV : 500ns
level : 0.75
±
0.1Vp-p (RFDC)
1.05
±
0.3Vp-p (RFAC)
p

ELECTRICAL ADJUSTMENTS

HCD-RV555

CD SECTION

Note:
1. CD Block is basically designed to operate without adjustment. Therefore, check each item in order given.
2. Use LUV-P01 (Part No. 4-999-032-01) unless otherwise indicated.
3. Use an oscilloscope with more than 10 MW impedance.
4. Clean the object lens by an applicator with neutral detergent when the signal level is low than specified value with the following checks.
S-CURVE CHECK
oscilloscope
BD board
TP4 (FE)
TP10 (VC)
Procedure:
1. Connect an oscilloscope to TP4 (FE) and TP10 (VC) on the BD board.
2. Press the I/1 button to turn the power on.
3. Load the disc (LUV-P01) and actuate the focus search. (In consequence of open and close the disc tray, actuate the focus search)
4. Confirm that the oscilloscope waveform (S-curve) is symmetrical between A and B. And confirm peak to peak level within 2 ± 0.5 Vp-p.
S-curve waveform
+ –
symmetry
A
within 2
B
±
0.5Vp-
Note: Clear RF signal waveform means that the shape “ ◊ ” can be clearly
distinguished at the center of the waveform.
TRAVERSE LEVEL CHECK
Procedure:
1. Connect an oscilloscope to TP2 (TE) and TP10 (VC) on the BD board.
2. Press the I/1 button to turn the power on.
3. Load the disc (LUV-P01) and playback the number nine track.
4. Press the hH button. (Becomes the 1 track jump mode.)
5. Confirm that the level B and A (DC voltage) on the oscilloscope waveform.
1 track jump waveform
B
VC
center of waveform
A (DC voltage
Note: • Try to measure several times to make sure than the ratio
of A : B or B : A is more than 10 : 7.
Ta ke sweep time as long as possible and light up the
brightness to obtain best waveform.
RF LEVEL CHECK
BD board
TP6 (RFDC)
TP5 (RFAC)
TP10 (VC)
Procedure:
1. Connect an oscilloscope CH1 to TP6 (RFDC), CH2 to TP5 (RFAC) and TP10 (VC) on the BD board.
2. Press the I/1 button to turn the power on.
3. Load the disc (LUV-P01) and playback the number nine track.
4. Confirm that oscilloscope waveform is clear and check if RF signal level is correct or not.
oscilloscope
+ –
level=1.2 ±0.55Vp-p
Connecting Location:
– BD BOARD (SIDE B) –
TP6
(RFDC)
TP5 (RFAC)
symmetry
TP4 (FE)
TP2 (TE)
TP10 (VC)
23
HCD-RV555
r
r

VIDEO SECTION

AUDIO LEVEL, VIDEO CLOCK, AUDIO SERVO CLOCK CHECK
VMP board
TP415 (L-OUT)
TP413 (R-OUT)
VMP board
TP70 (54 MHz)
TP182 (4.2336 MHz)
Procedure:
1. Connect an oscilloscope to TP308 (V-OUT) on the VMP board.
2. Connect a level meter to TP415 (L-OUT) and TP413 (R-OUT) on the VMP board.
3. Connect a frequency counter to TP70 (54 MHz) and TP182 (4.2336 MHz) on the VMP board.
4. Press the I/1 button to turn the power on.
5. Set a test disc (HLV-402 (Part No. 8-909-870-00))
6. Set to the MPEG AV TEST mode. (Refer to the CD SERVICE MODE (See page 19))
7. The message “MPEG AV” is displayed on the fluorescent indicator tube. Color bar signal outputs and sine-wave (1 kHz 0 dB) appears.
8. Confirm that the value of level meter is 2.5 ± 2.0 dBs. (If audio output disappear, press the [PRESET EQ] button, and the message “SERVICE MODE” is displayed on the fluorescent indicator tube)
9. Confirm that the value of frequency counter is 54 MHz ± 400 Hz.
10. Confirm that the value of frequency counter is 4,2336 MHz.
11. Change disc to a MP3 test disc (MP3 1 kHz 0 dB sine-wave is recorded)
12. Confirm that the value of level meter is 2.4 ± 2.0 dBs.
level mete
+ –
frequency counte
+ –
– VMP BOARD (SIDE A) –
TP70
(54 MHz)
TP182
(4.2336 MHz)
TP415
(L-OUT)
TP413
(R-OUT)
24
SECTION 6 DIAGRAMS
6-1. BLOCK DIAGRAM — CD SERVO SECTION —
FOCUS/TRACKING ERROR AMP
DETECTOR
OPTICAL PICK-UP
BLOCK
LASER DIODE
PD
M102
M
(SPINDLE)
M101
M
(SLED)
2-AXIS DEVICE
(TRACKING)
(FOCUS)
A
B
C
D
E
F
LD
LD
PD
SP+
SP-
SD+
SD-
T+
T-
F+
F-
6
7
8
9
11
10
AUTOMATIC
POWER
CONTROL
Q101
A
B
C
D
F
E
16
15
14
13
12
11
18
17
F I-V AMP
E I-V AMP
LD
1
SP+
SP–
SD+
SD–
TD+
TD–
FD+
FD–
RF
SUMMING
AMP
FOCUS
ERROR AMP
RF DC
AMP
TRACKING
ERROR AMP
APC LD
AMP
FOCUS/TRACKING COIL DRIVE,
SPINDLE/SLED MOTOR DRIVE
IC150
MOTOR
DRIVE
MOTOR
DRIVE
COIL
DRIVE
COIL
DRIVE
SFDR
SRDR
TFDR
TRDR
FFDR
FRDR
MUTE
20
AC
SUM
FEI
RFDCO
RFDCI
TE_BAL
DVC
SW
24
26
4
5
6
7
22
23
RF AMP,
IC103
FE
TE
PD
HCD-RV555
FREQUENCY
SELECT SWITCH
Q102
FILTER
189
MDP
133
24
XTSL
GPIO9
SFDR
SRDR
137 138 140
12
DI
11
CLK
10
LD
171
168 170
FILO
DIGITAL SIGNAL PROCESSOR,
DIGITAL SERVO PROCESSOR
TFDR
TRDR
FFDR
141
142
DATA
CLK
LD
PCO
IC505 (1/2)
FRDR
143
169
CLTV
81
FILI
SYSRST
IC701
IC712
INV.
Q731
ROTARY
ENCODER
RE701
TO IC505 (2/2)
AUDIO/VIDEO
SECTION
LM-F
7FIN
LM-R
9RIN
TM-F
7FIN
TM-R
9RIN
TABLE
E-3 E-2 E-1
O/C
91
PCMD
93
BCK
88
LRCK
124
C2PO
102
DATA
111
CLOK
109
XLAT
113
SENS
126
SCOR
96
SQSO
98
L SQCK
114
L SCLK
121
GFS
131
L FOK
105
L CDXRST
SSTP
135
When the optical
ON :
S101
(LIMIT)
pick-up is inner position
M751
(LOADING)
M741
(TABLE)
L CDDATA
90 92
L CDBCK
87
L CDLRCK
123
L CDC2PO
103
L DDAT
110
L DCLK
108
L XLAT
112
L SENS
125
L SCOR
95
L SQSO
99
SQCK
115
SCLK
120
L GFS
132
FOK
106
XRST
M
M
TABLE
SENSOR
IC731
DISC TRAY
ADDRESS DETECT
S751
(OPEN)
LOADING MOTOR DRIVE
4 OUT1
2 OUT2
TABLE MOTOR DRIVE
4 OUT1
2 OUT2
OPEN
CLOSE
26
EQ IN
4
16
17
28
29
18
19
14
12
2
27
3
RFAC
LD ON (D/A4)
2
VCA
D/A1
D/A3
FEBAL
D/A2
RFC
RFAC
EQ
D/A1 D/A2 D/A3 LD ON (D/A4)
FEBAL
15
173
RFAC
164
FE
160
RFDC
162
TE
163
SE
161
CE
165
VC
D/A
CONVERTER
IC506
3
AO3
5
AO4 AO5
6 9
AO6
2
AO2
RST
4
• SIGNAL PATH
: CD PLAY
LM-F LM-R TM-F
TM-R
TABLE TRAY
O/C
DATA CLK
LD
SYS RST
MAIN
A
SECTION
(Page 27)
AUDIO/VIDEO
B
(Page 26)
AUDIO/VIDEO
C
(Page 26)
AUDIO/VIDEO
D
(Page 26)
CD
SECTION
CD
SECTION
CD
SECTION
HCD-RV555
25 25
HCD-RV555
6-2. BLOCK DIAGRAM — AUDIO/VIDEO CD SECTION —
NVOEL
74
24
OE
D0 – D7
13 – 15, 17 – 21
DQ0 – DQ7
XTAO
150 149
X501
33.8688MHz
12 – 5, 27, 26, 31
A0 – A9, A18
PROGRAM ROM
IC508
XTAI
A0 – A10
CLKB
207 206
X502
27MHz
CLKA
D11, D12, D15
28, 29, 30
A13, A14, A17
ADDRESS BUS
DATA BUS
MPEG VIDEO/AUDIO DECODER,
VIDEO SIGNAL ENCODER
DRDAT0 – DRDAT15
D0 – D15
2, 4, 5, 7, 8, 10, 11, 13, 42,
44, 45, 47, 48, 50, 51, 53
DQ0 – DQ15
IC505 (2/2)
DRADR0 – DRADR10
34 – 37, 39 – 4549 – 56, 59 – 66
D0 – D15
A0 – A10
23 – 26, 29 – 34, 22
A0 – A10
A0 – A10
D-RAM
IC507
FROM IC505 (1/2)
DRCAS
DRRAS
DRCK
DRWEL
73 72 68
70 76 77 78
18
16 17 20
38 15
WE
CLK
CAS
RAS
CD SERVO
SECTION
DRDQM0
DRBS
39
BA0
LDQM
DRDQM1
UDQM
GPIO1
GPIO0
13 14
99
98
I-SYS-IN
O-SYS-OUT
GPIO5
GPIO2
15 19 18 16
96
95
100
0-CD-DATA
O-MP3-CLK
O-VIDEO-MUTE
AUDDTO0
AUDBCK
AUDLRCK
AUDXCLKO
GPIO3
GPIO4
97
I-SENS
O-CD-CLK
GPIO14 GPIO13 GPIO11 GPIO12
CPSIG
+3.3V
REGULATOR
Q581
5
VDD
201 203 204
205
30 29 26 28
6
DATA
2 1
BCK
3
LRCK
16
MLCK
DATA
13 14
CLK
15
LAT
DIGITAL FILTER, D/A CONVERTER
IC504
6
VOUTL
VOUTR
VCC
CD +5V
7
8
LOW-PASS
FILER IC102
R-CH
MUTING
Q306
MUTE CONTROL Q304, 305
R-CH
CD L
CD MUTING
MAIN
E
SECTION
(Page 27)
MAIN
F
SECTION
(Page 27)
LD
CLK
DATA
DATA
CLK LD
VIDEO AMP
IC307
B.P.F.
7
SYNC BUFFER
Q301
3
CONTROL SWITCH
OUT
IN
OUTSAG
STBY
2
VIDEO MUTING
Q370
6 5
VIDEO SELECTOR
IC803
1
3
2
7
J805 (1/2)
VIDEO SW
J803
VIDEO
OUT
VIDEO
CD SERVO
C
SECTION
(Page 25)
GAME INPUT
PANEL/POWER
G
(Page 28)
SECTION
HCD-RV555
• R-ch is omitted due to same as L-ch.
• SIGNAL PATH
: CD PLAY (AUDIO)
: CD PLAY (VIDEO)
: MIC
CD SERVO
SECTION
(Page 25)
CD SERVO
SECTION
(Page 25)
SYSTEM CONTROLLER
IC601 (1/3)
JK802
MIC
MIC +10V
MIC AMP
IC801 (1/2)
VR801
MIC LEVEL
MIC AMP
IC801 (2/2)
MIC
H
MAIN
SECTION
(Page 27)
TABLE
B
TRAY
O/C
SYS RST
D
TABLE TRAY O/C
73 I-CD NUM SENSOR 20 I-CD ENCODER 21 I-CD OPEN/CLOSE
93 O-XRES (RESET)
WFR/HP/MIC-IN
MUTING
Q802
MIC DETECT
Q372
19
+
MIC AGC
Q801
ECHO AMP
IC802
VR802
ECHO LEVEL
HP CTL
MAIN
I
SECTION
(Page 27)
2626
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