Home Audio Company
Published by Sony Engineering Corporation
1
HCD-RV2/RV5/RV6
HCD-RV5/RV6:
MD/VIDEO (AUDIO) IN (phono jacks):
voltage 450/250 mV,
impedance 47 kilohms
GAME INPUT (VIDEO) (phono jack):
1 Vp-p, 75 ohms
GAME INPUT (AUDIO) (phono jack):
voltage 450 mV,
impedance 47 kilohms
MIC (phone jack):sensitivity 1 mV,
impedance 10 kilohms
Outputs
PHONES (stereo mini jack):
accepts headphones of
8 ohms or more
SPEAKER:accepts impedance of 6 to
16 ohms
SURROUND SPEAKER (HCD-RV6 only)
accepts impedance of 24
ohms
MD/VIDEO (AUDIO) OUT (phono jacks):
impedance 1 kilohms
VIDEO OUT (phono jack):
1 Vp-p,
impedance 75 ohms
Disc player section
SystemCompact disc and digital
audio and video system
LaserSemiconductor laser
(λ=780 nm)
Emission duration:
continuous
Frequency response2 Hz – 20 kHz (±0.5 dB)
Wavelength780 – 790 nm
Signal-to-noise ratioMore than 90 dB
Dynamic rangeMore than 90 dB
Video color system format
Tuning range87.5 – 108.0 MHz
AntennaFM lead antenna
Antenna terminals75 ohm unbalanced
Intermediate frequency 10.7 MHz
AM tuner section
Tuning range
Middle Eastern and Philippine models:
531 – 1,602 kHz (with the
interval set at 9 kHz)
Other models:531 – 1,602 kHz (with the
interval set at 9 kHz)
530 – 1,710 kHz (with the
interval set at 10 kHz)
AntennaAM loop antenna
Antenna terminalsExternal antenna terminal
Intermediate frequency 450 kHz
Front speaker SS-RV900 for HCD-RV6/RV5:
Speaker system3-way, 3-unit, bass-reflex
type
Speaker units
Sub Woofer:13 cm, cone type
Woofer:13 cm, cone type
Tweeter:5 cm, cone type
Nominal impedance6 ohms
Dimensions (w/h/d)Approx. 215 × 356 × 285 mm
MassApprox. 4.5 kg net per
speaker
Surround speaker SS-RSV6 for HCD-RV6:
Speaker system2-way, 2-unit, bass-reflex
type
Speaker units
Woofer:10 cm, cone type
Tweeter:5 cm, cone type
Nominal impedance24 ohms
Dimensions (w/h/d)Approx. 150 × 325 × 220 mm
MassApprox. 2.3 kg net per
speaker
General
Power requirements
Saudi Arabian model: 120 – 127 V, 220 V or
230 – 240 V AC,
50/60 Hz
Adjustable with voltage
selector
Thai model:220 V AC, 50/60 Hz
Other models:120 V, 220 V or 230 –
240 V AC, 50/60 Hz
Adjustable with voltage
selector
Power consumption
HCD-RV2:115 watts
HCD-RV5:200 watts
HCD-RV6:220 watts
Dimensions (w/h/d)
HCD-RV2:Approx. 280 × 325 × 412 mm
HCD-RV5/RV6:Approx. 280 × 325 × 421 mm
Mass
HCD-RV2:Approx. 9.0 kg
HCD-RV5:Approx. 10.0 kg
HCD-RV6:Approx. 10.5 kg
Supplied accessories:AM loop antenna (1)
Remote Commander (1)
Batteries (2)
FM lead antenna (1)
Speaker pads (8)
Video cable (1)
Design and specifications are subject to change without
notice.
Speaker
HCD-RV2:
Speaker system3-way, 3-unit,
bass-reflex type
Speaker units
Woofer:13 cm, cone type
Tweeter:5 cm, cone type
Super Tweeter:2 cm, dome type
Nominal impedance6 ohms
Dimensions (w/h/d)Approx. 200 × 325 × 237 mm
MassApprox. 3.6 kg net per
speaker
2
SAFETY-RELATED COMPONENT WARNING!!
COMPONENTS IDENTIFIED BY MARK 0 OR DOTTED LINE
WITH MARK 0 ON THE SCHEMATIC DIAGRAMS AND IN
THE PARTS LIST ARE CRITICAL TO SAFE OPERATION.
REPLACE THESE COMPONENTS WITH SONY P ARTS WHOSE
PART NUMBERS APPEAR AS SHOWN IN THIS MANUAL OR
IN SUPPLEMENTS PUBLISHED BY SONY.
HCD-RV2/RV5/RV6
CAUTION
Use of controls or adjustments or performance of procedures
other than those specified herein may result in hazardous
radiation exposure.
Notes on Chip Component Replacement
• Never reuse a disconnected chip component.
• Notice that the minus side of a tantalum capacitor may be
damaged by heat.
Flexible Circuit Board Repairing
• Keep the temperature of soldering iron around 270°C during
repairing.
• Do not touch the soldering iron on the same conductor of the
circuit board (within 3 times).
• Be careful not to apply force on the conductor when soldering
or unsoldering.
NOTES ON HANDLING THE OPTICAL PICK-UP BLOCK
OR BASE UNIT
The laser diode in the optical pick-up block may suffer electrostatic
breakdown because of the potential difference generated by the
charged electrostatic load, etc. on clothing and the human body.
During repair, pay attention to electrostatic break-down and also
use the procedure in the printed matter which is included in the
repair parts.
The flexible board is easily damaged and should be handled with
care.
NOTES ON LASER DIODE EMISSION CHECK
The laser beam on this model is concentrated so as to be focused on
the disc reflective surface by the objective lens in the optical pickup block. Therefore, when checking the laser diode emission,
observe from more than 30 cm away from the objective lens.
• Abbreviation
E3: 240 V AC area in E model
EA: Saudi Arabia model
MY: Malaysia model
SP: Singapore model
TH: Thai model
JE: T ourist model
Laser component in this product is capable
of emitting radiation exceeding the limit for
Class 1.
SETTING AND RELEASING THE CD DISC TRAY LOCK
FUNCTION
This set has a disc tray lock function to prevent discs for
demonstration at shops from theft. While this lock function is set,
the tray will not be delivered out even when the OPEN/CLOSE
button is pressed.
Setting method:
Press the OPEN/CLOSE button while pressing the STOP button.
After a few seconds, the message “LOCKED” will appear on the
fluorescent indicator tube with the tray locked.
Releasing method:
Just as the lock is set, press the OPEN/CLOSE button while
pressing the STOP button.
After a few seconds, the message “UNLOCKED” will appear with
the lock released.
3
HCD-RV2/RV5/RV6
TABLE OF CONTENTS
1. SERVICE NOTE ................................................................ 5
2. GENERAL
Main Unit (HCD-RV2) ............................................................6
Remote Control (HCD-RV2)...................................................6
Main Unit (HCD-RV5/RV6) ................................................... 7
Remote Control (HCD-RV5/RV6) .......................................... 7
3. DISASSEMBLY
3-1. Case (Top) ........................................................................... 9
3-2. Video Board......................................................................... 9
3-3. CD (Door) ......................................................................... 10
3-4. Front Panel Section ........................................................... 11
6. ELECTRICAL PARTS LIST ........................................ 61
4
SECTION 1
d
SERVICE NOTE
REMOVING THE PANEL BOARD AND THE KEY BOARD
* The panel board and the key board only are connected to the front panel
by means of hot-melting the plastics.
2
PANEL board
HCD-RV2/RV5/RV6
4
KEY boar
1
Cut the fifteen melted-connection points
with a cutting plier.
Note for installing the panel board and the key board
PANEL board
(eleven screw holes)
3
Cut the seven melted-connection points
with a cutting plier.
KEY board
(six screw holes)
Screw hole
In order to re-install the panel board and the key board,
fix them by using the screws (+BVTP 2.6
Screw in to the respective screw holes.
Do not tighten the screws excessively.
×
8 ) respectively.
Hot melt
5
HCD-RV2/RV5/RV6
SECTION 2
GENERAL
This section is extracted
from instruction manual.
(HCD-RV2)
(HCD-RV2)
6
HCD-RV2/RV5/RV6
(HCD-RV5/RV6)
(HCD-RV5/RV6)
7
HCD-RV2/RV5/RV6
Note : Disassemble the unit in the order as shown below.
SET
3-1.CASE (TOP)
(Page 9)
3-2.VIDEO BOARD
(Page 9)
3-3.CD (DOOR)
(Page 10)
3-4.FRONT PANEL SECTION
(Page 11)
SECTION 3
DISASSEMBLY
3-5.TAPE MECHANISM DECK
(Page 12)
3-6.PANEL BOARD
(Page 12)
3-7.KEY BOARD
(Page 13)
3-8.SENSOR BOARD
3-10. BASE UNIT
(Page 14)
DC FAN (FAN961)
(Page 13)
3-11. DRIVER BOARD,
MOTOR BOARD,
SENSOR (CD) BOARD
(Page 15)
3-9.MAIN BOARD,
POWER AMP BOARD
(Page 14)
8
Note : Follow the disassembly procedure in the numerical order given.
)
HCD-RV2/RV5/RV6
3-1. CASE (TOP)
two screws (case 3 TP2)
7
8
screw (case 3 TP2)
qs
0
screw
(+BVTT 3
qg
case (side-L)
9
(+BVTP 3
×
8)
case (top)
screw
qd
four screws (+BVTP 3
qf
×
10)
qa
5
×
10)
6
case (side-R)
1
(case 3 TP2)
3
screw
(+BVTP 3
two screws
×
10
3-2. VIDEO BOARD
5
VIDEO board
2
3
CN101
CN201
(flat type)
(flat type)
4
(+BVTT 3
2
screw (case 3 TP2)
screw
×
8)
1
CN301
4
two screws (+BVTP 3
×
10)
9
HCD-RV2/RV5/RV6
3-3. CD (DOOR)
CD mechanism deck (CDM58F)
1
Turn the pulley to the direction of arrow.
Front panel side
4
CD door
pulley
2
Pull-out the disc tray.
3
10
3-4. FRONT PANEL SECTION
qf
CD mechanism deck (CDM58E)
6
screw
(+BVTP 3
×
10)
qs
5
screw
(+BVTP 3
2
×
10)
qd
CN103
CN671
(flat type)
1
HCD-RV2/RV5/RV6
CN685
9
8
three screws (+BVTP 3
×6
0
3
qa
front panel section
)
7
(+BVTP 3
connector 6p
screw
×
10)
4
connector 3p
11
HCD-RV2/RV5/RV6
)
3-5. TAPE MECHANISM DECK
2
tape mechanism deck
1
six
screws
(+BVTP 2.6
×
8
3-6. PANEL BOARD
claws
2
CN704
6
PANEL board
7
CN712
claws
3
three
(+BVTP 2.6
screws
×
8)
4
(+BVTP 2.6
5
(+BVTP 2.6
six
two
screws
screws
×
8)
×
8)
12
1
volume knob
3-7. KEY BOARD
claw
3
two
screws
(+BVTP 2.6
2
(+BVTP 2.6
4
KEY board
×
8)
two
screws
1
two
screws
(+BVTP 2.6
HCD-RV2/RV5/RV6
×
8)
×
8)
3-8. SENSOR BOARD, DC FAN (FAN961)
8
cover (duct)
0
SENSOR board
9
screw
(+BVTP 2.6
×
4
8)
CN504
1
CN901
3
CN903
5
2
CN304
CN2
qd
6
CN305
7
two screws
(+BVTP 3
qs
(+BVTP 3
qf
×
10)
six screws
qg
(+BVTP 3
qa
(+BVTT 3
panel back
two screws
two screws
×
10)
×
16)
×
6)
qh
DC fan (FAN961)
13
HCD-RV2/RV5/RV6
3-9. MAIN BOARD, POWER AMP BOARD
4
three
(+BVTP 3
6
POWER AMP board
5
two
screws
×
(+BVTP 3
16)
1
CN915
screws
×
10)
MAIN board
3
MAIN board
3-10. BASE UNIT
8
two insulators
6
two
coil springs (insulator)
5
two stoppers (BU)
7
base unit
9
two insulators
3
two
coil springs (insulator)
2
two
screws (+PTPWH M2.6)
2
two
screws
(+BVTP 3
×
10)
14
4
two screws (+BVTP 2.6
1
×
8)
screw (DIA. 12)
3-11. DRIVER BOARD, MOTOR BOARD, SENSOR (CD) BOARD
qs
qd
tray
3
CN702 (flat type)
2
DRIVER board
1
screw
(+BVTP 2.6
×
8)
4
screw (+BVTP 2.6
5
stopper (tray)
screw (+PTPWH 2.6
0
qf
screw
(+BVTP 2.6
×
8)
×
8)
MOTOR board
×
8)
HCD-RV2/RV5/RV6
6
two screws (+BVTP 2.6
8
CN721(flat type)
7
Remove the two solderings of motor.
9
CN722
qg
SENSOR (CD) board
×
8)
qa
Pull-out the disc tray.
15
HCD-RV2/RV5/RV6
)
4-1. CIRCUIT BOARDS LOCATION
SECTION 4
DIAGRAMS
VIDEO board
TRANS board
PANEL board
REMOTE board
MIC board
KEY board
SENSOR (CD) board
DRIVER board
MOTOR board
VIDEO OUT board
SENSOR board
(HCD-RV5/RV6)
BD board
SUB TRANS board
SURROUND board
(HCD-RV6
MAIN board
POWER AMP board
16
HCD-RV2/RV5/RV6
THIS NOTE IS COMMON FOR PRINTED WIRING
BOARDS AND SCHEMATIC DIAGRAMS.
(In addition to this, the necessary note is
printed in each block.)
for schematic diagram:
• All capacitors are in µF unless otherwise noted. pF: µµF
50 WV or less are not indicated except for electrolytics
and tantalums.
• All resistors are in Ω and 1/
specified.
•%: indicates tolerance.
f
•
• C : panel designation.
Note: The components identified by mark 0 or dotted line
• A : B+ Line.
• B : B– Line.
• H : adjustment for repair.
•Voltage and waveforms are dc with respect to ground
•Voltages are taken with a VOM (Input impedance 10 MΩ).
• BD section
• VIDEO (1/2), (2/2), MAIN (1/4), (2/4), (3/4), (4/4), P ANEL,
•Waveforms are taken with a oscilloscope.
• Circled numbers refer to waveforms.
• Signal path.
• Abbreviation
: internal component.
with mark 0 are critical for safety.
Replace only with part number specified.
under no-signal (detuned) conditions.
Voltage variations may be noted due to normal produc-
tion tolerances.
no mark : CD
POWER sections.
no mark : FM
(): CD
[]: TAPE
Voltage variations may be noted due to normal production tolerances.
F: FM
f: AM
E: PB (DECK A)
d: PB (DECK B)
G : REC (DECK B)
J: CD
L : VIDEO
E3: 240 V AC area in E model
EA: Saudi Arabia model
MY: Malaysia model
SP: Singapore model
TH: Thai model
4
W or less unless otherwise
•Waveforms
– BD Board –
1
IC103
6
2
IC103
7
3
IC103
qg
4
IC103
wk
Approx.
160mVp-p
(A), 8 (C)
Approx.
160mVp-p
(B), 9 (D)
Approx.
1Vp-p
(RFAC)
Approx.
0.6Vp-p
(RFDCO)
– VIDEO Board –
1
33.8688MHz
IC505
(XTAO)
<zb/>
2
29MHz
IC505
(CLKA)
<x/n>
1.1Vp-p
0.6Vp-p
– MAIN Board –
1
4.5MHz
1
(XIN)
IC102
2
32.768kHz
IC601
(XCOUT)
qa
3
16MHz
IC601
(XOUT)
qd
– PANEL Board –
1
5MHz
IC701
3
1.8Vp-p
2.8Vp-p
0.6Vp-p
3Vp-p
(X1)
for printed wiring boards:
• X : parts extracted from the component side.
• Y : parts extracted from the conductor side.
•x: parts mounted on the conductor side.
•: Pattern from the side which enables seeing.
(The other layer’s patterns are not indicated.)
Caution:
Pattern face side: Parts on the pattern face side seen from the
(Side B)pattern face are indicated.
Parts face side: Parts on the parts face side seen from the
(Side A)parts face are indicated.
• Abbreviation
E3: 240 V AC area in E model
EA: Saudi Arabia model
MY: Malaysia model
SP: Singapore model
TH: Thai model
1717
HCD-RV2/RV5/RV6
4-2. PRINTED WIRING BOARD — BD SECTION — • Refer to page 16 for Circuit Boards Location.
A
B
C
D
E
F
1
234567891011121314
M101
C163
C182
C166
C164
C165
C153
R228
C101
R227
R126
C102
R229
C104
C109
C112
C103
R117
C120
C111
C115
C108
C117
R113
R109
R102
R105
R111
Q102
C110
R103
R118
R114
R179
R176
R104
C107
R120
R112
IC103
C213
R226
R152
C151
R235
IC102
R151
R236
R231
CN101
(Page 22)
G
H
R125
C114
I
• Semiconductor
C119
C113
R122
R123
Q101
R124
R234
C118
CN102
M102
Location
Ref. No.Location
IC102C-12
IC103F-9
Q101G-9
Q102C-9
1818
• Refer to page 17 for Waveforms.
4-3. SCHEMATIC DIAGRAM — BD SECTION — • Refer to page 52 for IC Block Diagrams.
TP49
C213
R105
R102
C104C101
C102
R103
R104
C103
(Page 24)
CN101
TP56
TP57
TP58
TP59
TP60
TP61
TP62
TP63
TP64
TP65
TP66
TP67
TP69
TP70
TP71
TP72
TP73
TP74
TP75
TP76
TP77
TP78
TP79
TP80
TP55
TP68
R234
R226
R236
R235
TP17
TP18
TP21
TP19
R227
R113
R229
C115
R109
Q102
C117
C165
R111
R118
TP27
C107
C153
R120
R112
R114
R117
IC B/D
R179
IC103
R231
IC B/D
TP24
C110
R228
R126
R125
C112
C109
TP23
C108
IC102
C120
C111
C166
R122
C182
C114
C113
Q101
R124
R123
C118
C119
TP22
TP26
TP25
TP54
TP16
TP53
TP52
TP15
TP14
HCD-RV2/RV5/RV6
CN102
TP51
TP50
TP13
M102
R152
R151
C151
R176
1919
TP100
C163
C164
M101
HCD-RV2/RV5/RV6
4-4. PRINTED WIRING BOARDS — CD SECTION — • Refer to page 16 for Circuit Boards Location.
A
B
C
12
MOTOR BOARD
3456
SENSOR (CD) BOARD
IC711
4
14
14
• Semiconductor
Location
Ref. No.Location
D701F-1
IC701E-1
IC711B-5
D
E
14
14
DRIVER BOARD
IC701
F
G
C
CN103
14
14
(Page 30)
2020
4-5. SCHEMATIC DIAGRAM — CD SECTION — • Refer to page 52 for IC Block Diagram.
HCD-RV2/RV5/RV6
IC B/D
IC701
R702
R712
IC711
R711R713
C712
S711
CN711
CN722
S701
M721
C721
CN721
CN702
D701
R701
CN701
C702
(Page 29)
2121
HCD-RV2/RV5/RV6
4-6. PRINTED WIRING BOARD — VIDEO SECTION — • Refer to page 16 for Circuit Boards Location.