COMPONENTS IDENTIFIED BY MARK ! OR DOTTED
LINE WITH MARK ! ON THE SCHEMATIC DIAGRAMS
AND IN THE PARTS LIST ARE CRITICAL TO SAFE
OPERATION. REPLACE THESE COMPONENTS WITH
SONY PARTS WHOSE PART NUMBERS APPEAR AS
SHOWN IN THIS MANUAL OR IN SUPPLEMENTS PUBLISHED BY SONY.
ATTENTION AU COMPOSANT AYANT RAPPORT
À LA SÉCURITÉ!
LES COMPOSANTS IDENTIFIÉS P AR UNE MARQUE !
SUR LES DIAGRAMMES SCHÉMATIQUES ET LA LISTE
DES PIÈCES SONT CRITIQUES POUR LA SÉCURITÉ
DE FONCTIONNEMENT. NE REMPLACER CES COMPOSANTS QUE PAR DES PIÈCES SONY DONT LES
NUMÉROS SONT DONNÉS DANS CE MANUEL OU
DANS LES SUPPLÉMENTS PUBLIÉS PAR SONY.
– 2 –
Page 3
SAFETY CHECK-OUT
(US Model only)
After correcting the original service problem, perform the following
safety checks before releasing the set to the customer:
1. Check the area of your repair for unsoldered or poorly-soldered connections. Check the entire board surface for solder
splashes and bridges.
2. Check the interboard wiring to ensure that no wires are
“pinched” or contact high-wattage resistors.
3. Look for unauthorized replacement parts, particularly transistors, that were installed during a previous repair. Point them
out to the customer and recommend their replacement.
4. Look for parts which, though functioning, show obvious signs
of deterioration. Point them out to the customer and recommend their replacement.
5. Check the line cord for cracks and abrasion. Recommend the
replacement of any such line cord to the customer.
6. Check the B+ voltage to see it is at the values specified.
7. Check the antenna terminals, metal trim, “metallized” knobs,
screws, and all other exposed metal parts for AC leakage.
Check leakage as described below.
To Exposed Metal
Parts on Set
LEAKAGE TEST
The AC leakage from any exposed metal part to earth ground
and from all exposed metal parts to any exposed metal part having
a return to chassis, must not exceed 0.5 mA (500 microamperes).
Leakage current can be measured by any one of three methods.
1. A commercial leakage tester, such as the Simpson 229 or RCA
WT -540A. Follow the manufacturers' instructions to use these
instruments.
2. A battery-operated A C milliammeter . The Data Precision 245
digital multimeter is suitable for this job.
3. Measuring the voltage drop across a resistor by means of a
VOM or battery-operated AC voltmeter. The “limit” indica-
tion is 0.75V, so analog meters must have an accurate low-
voltage scale. The Simpson 250 and Sanwa SH-63T rd are ex-
amples of a passive VOM that is suitable. Nearly all battery
operated digital multimeters that have a 2V A C range are suit-
able. (See Fig. A)
AC
0.15 µF
1.5 k
Ω
Earth Ground
Voltmeter
(0.75 V)
Fig. A Using AC voltmeter to check AC leakage
– 3 –
Page 4
SERVICE NOTE
• Note for Repair
Make sure that the flat cable and flexible board are not cracked or bent at the terminal.
Do not insert the cable insufficiently nor crookedly.
Cut and remove the part of gilt
which comes off at the point.
(Take care that there is some pieces of gilt left inside.)
– 4 –
Page 5
TABLE OF CONTENTS
SectionTitlePageSectionTitlePage
SERVICE NOTE .................................................................... 4
OSDSO S X/V, HI SCK, HI SO, HI SI, XCS MO, MORST, PB/XEE
OSD SCK, XCS UVIC, UVIC BUSY, UVIC SWIN, UVIC GATE, XCS OSD2
CM-56 BOARD
(SEE PAGE 4-127~130)
IC005
53274
ATF
33
ı
35
60
ı
62
11
25
27
17
19
CN003
ı
ı
C
59
IC421 (1/2)
SP CON
MO RST
96
X422
27MHz
6
FRAME PLL
77
ı
79
MO SI, SO, SCK
CN103
28
TRKD, FLTD
IC422 (1/2)
7–9
2 3 11 – 13 5 – 8 10 14 – 17 19 – 21 24 25 29
2
SGH, SCCK
3
CK135, SCOE
32
33
E
X421
20MHz
VA-106 BOARD
CN101
(SEE PAGE 3-5)
43
4
15
15
4
IC019
BUFFER
IC503
CAP
MOTOR
DRIVE
IC022
REEL
MOTOR
DRIVE
78
52
51
79
28
71
26
20
19
95
96
22
ı
25
IC008
57
6
56
58
44
45
49
29
72
33
ı
35
60
ı
62
18
50
5
11
12
5V~3V
LEVEL
CONV.
3212
5713
IC016
LPF
314
IC014
FG
13
AMP
IC003
MECHA CONTROL
IC011
9
1
10
6
FG, PG
AMP
13
14
10
IC012
DC/DC
7
CONV.
18
IC021
1
DRUM
3
19
1
21
21
ı
23
21
ı
23
4
15
6
11
6
8
MOTOR
DRIVE
S
L
IC017
S
L
IC002
AND
IC009
LOADING
MOTOR
DRIVE
29
31
13
IC018
1
3
5
1
2
1
5
2
12
3
15
24
COMP
2
IC006
1
2
COMP
1310
CN008
8
DRUM U/V/W
ı
10
CN007
CN006
12
13
3
4
5
6
13
3
10
11
12
13
FG OUT
CAP
U/V/W
REEL
U/V/W
FG OUT
FG,PG
CAP
FG
M
M
REEL
FG
MD-64 BOARD
CN005
CC DOWN SW
2
S EL OUT
4
S T REEL FG
7
5
10
1
L T REEL FG
7
TOP SENS
9
CN002
8
6
9
3
1
MD-63 BOARD
CN001
CN008
S S REEL FG
3
L S REEL FG
1
16
8
4
13
11
10
14
15
6
7
2
ı
5
END SENS
TAPE LED
T EL OUT
REC PROOF
CHIME SDA
CHIME SCK
C IN
C OUT
LM LOARD
/UNLOAD
MODE SW
A-D
7
5
CN101
14
16
1
9
S ELETEN
13
4
6
7
3
2
CN202CN203
8
9
10
ı
13
MD-65 BOARD(1/2)
(SEE PAGE 4-136)
CN202CN201
5
ı
7
2
3
M902
CAPSTAN
MOTOR
M904
REEL
MOTOR
(SEE PAGE 4-135,136)
S002
(CC DOWN)
T ELETEN
S T REEL
L T REEL
S S REEL
L S REEL
IC005 IC006
IC003
FG
IC004
FG
Q101
TAPE END
SENSOR
(SEE PAGE 4-134,135)
IC102
FG
IC101
FG
Q102
TAPE END
SENSOR
IC103 IC105
S101
(C OUT)
MD-65 BOARD(2/2)
(SEE PAGE 4-136)
6
11
1
2
REC
PROOF
C IN
FP-406 BOARD
(SEE PAGE 4-135)
1
2
CN204
1
ı
4
U,V,W
ı
PG,FG
TAPE
LED
CN901
M
MODE
SW
DRUM
PG FG
M903
LOADING
MOTOR
M
(FOR CASSETTE MEMORY)
M901
DRUM
MOTOR
MO SI, SO, SCK
X PARSLEY MODE, X RESET, P FAIL, X LANC PWR ON, LANC P CONT, LANC OUT, LANC IN
SGH, SCCK, CK135, SCOE
Y CLP ERR, CR CLP ERR, CB CLP ERR
SP SI, SO, SCK
C IN
CHIME SDA
CHIME SCK
CN501
2
3
5
CHIME SDA
C IN
5 2 3
CN002
CHIME SCK
3-63-73-83-93-10
Page 26
3-3. OVERALL BLOCK DIAGRAM 3
DSR-40/40P
AC INLET
AC IN
F1
CN1
3.15A/250V
1
2
U-1 BOARD
(SEE PAGE 4-138~140)
FR-158 BOARD (SEE PAGE 4-105~107)
U-2 BOARD
L1
L2
D1
Q1
SWITCH
Z1
PWM
T1
POWER TRANS
Z2
Z3
PHOTO
COUPLER
M905
FAN
MOTOR
CN3
+14V
1
2
M
(SEE PAGE 4-142~144)
CN1
1
2
CN13
SW 12V
1
Z1
12
+14V REG
Z2
12
+6V REG
Z9
1
REG
Q1
12V REG
Z7
12
+12V REG
4
Z5
12
+3.1V REG
3
5
12
12
12
UNSW 14V
UNSW 6V
CN10CN11
23
Q2, Q4
SWITCH
5
Z8
+3.1V REG
Z6
+5V REG
4
4
Z4
+5V REG
Z10
–8V REG
14
13
15
Z4
POWER
CONTROL
Z11
23
–12V REG
Z12
23
–5V REG
1
ı
4
16
RF 5V
SW 5V
SW 3.1V
VIDEO 5V
AUDIO 5V
J 3.1V
UNSW 6V
UNSW 3.1V
VIDEO –5V
AUDIO –5V
962147313456
CN12
UNSW 14V
8
9
UNSW 6V
2
3
UNSW 3.1V
4
UNSW –8V
7
SW –12V
11
POWER CONT
1
SW 12V
VA-106 BOARD
(SEE PAGE 4-71~96)
CN855
8
9
2
3
4
7
11
1
B UP 5V, D5V
2
IC862
13
+5V REG
IC861
23
–5V REG
IC103
IC101
AND/BUFFER
IC106
IC104IC102
BUFFER/AND
IC1116
IC1115
AND
D/A CONVERTER
* IC416 : DSR-40P ONLY
IC1114IC1110IC1105
IC651
IC425
OSD
IC652
IC423
SYNC SEP
IC653
OSD SELECT
IC602
UVIC CONTROL
IC416
IC411IC407
VC AMP
IC212IC207IC204
IC403IC402
VC DELAY
IC211
Y/C SEP
IC213
C DECODE
IC210
OSC
IC219IC216
*DSR-40P ONLY
2
11
IC857
DC/DC
CONV.
IC854
HI CON
IC202
L.P.F
3
4
8
CN851
CN852CN1
CN401CN1
CN856
IC214
IC208IC206
VC AMP
IC205
IC203IC201
VIDEO/Y/C SWITCH
30
29
28
2
23
24
9
12
10
9
19
20
17
16
EEP ROM
FL+VDD
FL–VDD
FL–VEE
SW 5V
DIG 5V
+5V
AUDIO +5V
AUDIO –5V
AD VDD
SW+12V
SW–12V
UNSW–8V
UNSW+6V
IC856
CN104
1
2
3
29
7
8
FLUORESCENT INDICATOR TUBE
IC104
FL
DRIVER
RS-80 BOARD (SEE PAGE 4-99~101)
2
IC1
RS-422A
CONTROL
RE-33 BOARD (SEE PAGE 4-63~65)
15
17
HP-118 BOARD (SEE PAGE 4-119~122)
A+4V
A–4V
IC218IC215IC209
IC222
RV2
RV3
IC862
23
–5V REG
IC863
13
+5V REG
IC864
1
REG CONT
HP AMP
IC855
MULTI PLEXER
IC427 IC429–
IC0001
SIGNAL SELECT
IC220
SYNC SELECT
9
19
20
17
16
IC859
RESET
IC221
AMP
IC217
ND101
POWER/
STANDBY
D113
IC103
LED
DRIVER
IC2
CLOCK
DRIVER
L/R REC
LEVEL
IC1
VC AMPY BLANKING
IC0002
INTERFACE
IC1
AMP
IC860
LANC OUT
Y/R-Y/B-Y SWITCH
IC3
IC201
IC204
IC205
AUDIO
AMP
IC409
SET UP ADJ
IC404
IC701
IC704
IC707–
IC709
IC710
IC712 IC718–
BUFFER
IC702 IC703
IC711
AUDIO SELECTOR
IC708
AUDIO PROCESS
IC853
INVERTER
IC406–
IC851
SIRCS IN
IC412 IC414–
INVERT AMP
IC420
VC AMP
GL-10 BOARD (SEE PAGE 4-111~114)CM-56 BOARD (SEE PAGE 4-127~130)
IC426IC421IC418
SC PHASE ADJ
* IC1105, IC1143 :
DSR-40 ONLY
IC1105
IC1142
IC1124
IC1102
IC1136
+9V REG
2
2
IC1140
+5V REG
IC858
CLOCK GEN
IC401
YC MIX
IC422
C ENCODE
IC1138
0/180 LALT
IC1135
EX OR
IC1128
IC1143
IC1144
DELAY
IC1121
BUFFER
IC1141
SYNC GEN
IC1113
SC SWITCH
IC1109
GEN LOCK
IC1106
SC PROC
IC1101
SYNC SEP
3
1
3
1
IC430
CN1001
UNSW 6V
CN0001
IC415IC410IC408
IC419
IC417
MONITOR OUT DRIVER
IC424
INVERTER
IC654
B-Y/R-Y/Y/C/V/
IC1116
HD SHIFT
IC1122
IC1127
HD SHIFT
COURCE ADJ
IC1133
SC PHASE 90 SHIFT
IC1103
NOR
* IC1112 : DSR-40 ONLY
IC1104
IC1111
SHIFT REGISTOR
IC1115
IC1123
IC1131
TIMING DELAY
PULSE STRECH
IC1118
IC1119
3042628
SW 12V
VIDEO –5V
POWER CONT
12753
CN101
IC1125
IC1130
IC1107
IC1112
COUNTER
IC1117
IC1126
IC1134
IC1132
AMP
IC1137
AMP
Q1101, Q1102
FILTER
30
IC1108
IC1120
IC1129
IC1139
B. UP 5V
B. UP 5V
CN004
SW 3.1V
1
SW 5V
3
RF 5V
4
UNSW 6V
5
UNSW 14V
6
JC-19 BOARD
(SEE PAGE 4-19~60)
CN103
1
CN101
UNSW 6V
1
UNSW 3.1V
2
VIDEO 5V
3
J 3.1V
4
VIDEO –5V
6
AUDIO 5V
7
AUDIO –5V
9
IC012
DC/DC CONV.
IC009
LOADING
MOTOR DRIVE
23
IC015
A/D CONVERTER
LEVEL CONV.
IC006
COMP
FG, PG AMP
IC510
+3V REG
IC012
RF DC GEN.
IC008
5V–3V
IC001
SWITCH
IC018
IC014
FG AMP
IC011
IC005
ATF
IC017–
IC013
IC501
12
+5V REG
IC002
SWITCH
MODE CONTROL
IC009
IC003
MECHA CONT
IC501
IC011
–
RF DC GEN.TIMING GEN.
IC014
FG AMP
36
IC019
BUFFER
IC016
L.P.F
IC017
SWITCH
IC022
REEL MOTOR
DRIVE
IC503
CAP MOTOR
DRIVE
IC021
DRUM
MOTOR DRIVE
IC018
Q504– Q506
REG. SWITCH
IC209
IC511
31
+5V REG
CN002
CN501
IC210
CN003
CN007
CN006
CN005
CN001
1
CHIME VDD
1
IC214
15
9
10
6
7
8
2
10
6
14
5
6
2
6
12
7
UNSW 3.1V
7
IC504
D/A CONV.
FG/HE VCC
HE/FG VCC
EL 5V
REEL LED
REEL LED
EL 5V
CHIME VDD
IC207
13
+3V REG
EEP ROM
PB RF PSV
RP 3.1V
RF 5V
5V
M
M
M902
CAPSTAN MOTOR
M904
REEL MOTOR
MD-64 BOARD (SEE PAGE 4-135,136)
CN002
5
4
MD-63 BOARD
(SEE PAGE 4-134,135)
CN101
15
11
5
CN901
(FOR CASSETTE MEMORY)
IC211
IC213–
TIMING GEN
IC502
INVERTER
IC005
T ELETEN
IC003
T REEL FG
IC101
IC103
FP-406 BOARD
(SEE PAGE 4-135)
IC205
IC503
IC006
IC004
S REEL FG
S ELETEN
CLOCK GEN
IC102
IC105
IC206
IC422
FRAME PLL
IC200
I/O INTERFACE
IC403
IC402
V RAM
IC019
31
+2.1V REG
16
21
22
24
25
23
RP-228 BOARD (SEE PAGE 4-9~12)
CN103
IC702
DV INTERFACE
IC703
DV CONTROL
IC701
DV SIGNAL
PROCESS
IC401
BLANKING
IC411
AV MIX
Q772, 773
Q774, 775
IC771
EVR
IC770
EEP ROM
IC791
+3.1V REG
IC421
SP CON
IC807
IC903
IC909
AD/DA CONV.
IC908
AND
IC906
IC916
AUDIO CLK
IC805
IC841
COMP
IC907
IC777
REC/PB
AMP
IC775
RF EQ
IC773
IC772
A/D CONV.
IC774
CHANNEL
CODING
PLL
IC410
4M DRAM
IC901
IC904
FS CON
IC902
D-FFS
3-113-12
3-13
IC836
IC838
BUFFER
IC840
IC801
TIMING CONT
IC804
AND
IC914
COMP
IC915
IC802
REG CONT
IC911IC837
AUDIO CLOCK GENAD/DA CONV.
3-14 E
IC831
–
BUFFER
IC833
IC835
Page 27
PRINTED WIRING BOARDS AND SCHEMATIC DIAGRAMS
4-1. FRAME SCHEMATIC DIAGRAM
DSR-40/40P
SECTION 4
4-1
4-24-3
FRAME
4-4
Page 28
DSR-40/40P
4-2. PRINTED WIRING BOARDS AND SCHEMATIC DIAGRAMS
THIS NOTE IS COMMON FOR PRINTED WIRING
BOARDS AND SCHEMATIC DIAGRAMS.
(In addition to this, the necessary note is printed
in each block)
For printed wiring boards:
• b : Pattern from the side which enables seeing.
(The other layers’ pattern are not indicated)
• Circled numbers refer to waveforms.
• Through hole is omitted.
• There are few cases that the part printed on diagram isn’t
mounted in this model.
• Chip parts.
TransistorDiode
5
5246
31
654
123
10
W unless otherwise noted.
22U
TA A
C
EB
For schematic Diagram:
• All capacitors are in µF unless otherwise noted. pF : µµF
50V or less are not indicated except for electrolytics and
tantalums.
• Chip resistors are 1/
kΩ : 1000Ω, MΩ : 1000kΩ.
• Caution when replacing chip parts.
New parts must be attached after removal of chip.
Be careful not to heat the minus side of tantalum capacitor,
because it is damaged by the heat.
• Constants of resistors, capasitors, ICs and etc with XX indicate that they are not used. In such cases, the unused circuits may be indicated.
• Parts with ★ differ according to the model/destination. Refer to the mount table for each function.
• All variable and adjustable resistors have characteristic curve
B, unless otherwise noted.
• Signal name
XEDIT → EDITPB/XREC → PB/REC
• 2 : nonflammable resistor.
• 1 : fusible resistor.
• C : panel designation.
• A : B+ Line.*
• B : B– Line.*
•J: IN/OUT direction of B line (+, –).*
• C : adjustment for repair.*
• Circled numbers refer to waveforms.*
Measuring conditions voltege and waveform:
• Voltages and waveforms are measured between the measurement points and graound when color bar signal
input.They are reference v alues and reference wav eforms.*
(VOM of DC 10 M Ω input impedance is used)
• Voltage values change depending upon input impedance
of VOM used.
* Indicated by the color red.
Note:
The components identified by mark ! or dotted
line with mark ! are critical for safety.
Replace only with part
number specified.
When indicating parts by reference
number, please include the board
name.
Note:
Les composants identifiés par
une marque ! sont critiques
pour la sécurité.
Ne les remplacer que par une
piéce portant le numéro
spécifié.
The reference pages of phase adjustment are appeared
on the top of the right in each page.
SECTION 5
ADJUSTMENTS
5-1. MECHANICAL SECTION ADJUSTMENTS
5-1-1. INFORMATION
1-1. HOW TO SEARCH REFERENCE PAGES FOR REMOVAL
• To facilitate finding the required pages on how to removing and attaching parts, reference pages are listed in the remarks of the
exploded views (6-4 to 6-9 pages) in the 5-1. Mechanical Section Adjustment.
702A-7092-647-A SLOAT BLOCK ASSY, C(5-41)709
7033-967-604-01 SPRING (DB), TENSION(A:5-40/B:5-41)710
7043-967-655-01 DOOR, C(5-40)
7053-967-613-01 SPRING (HS), TENSION COIL(5-41)711
1-2. PHASE ADJUSTMENT MARK “ PH- ”
Numerous phase adjustments must be performed for removing and attaching parts (replacing parts) of the E mechanism. When remo ving and attaching parts, be sure to check the phase adjustment of corresponding parts. Parts that need phase adjustment are indicated
with PH- mark. When replacing parts indicated with PH- mark, check their positions and phases so that the parts are attached
smoothly in later.
Example
Stopper washer (1.5)
PH-E M slider
#
Stopper washer (1.5)
PH-B M slider arm
712
#
In case of the above figure, refer to B and E of “5-1-3. PHASE
ADJUSTMENTS”
5-1
Page 66
5-1-2. PREPARATION FOR MECHANICAL CHECK, ADJUSTMENT AND MAINTENANCE
2-1. FL BLOCK ASSEMBLY
• Removing/Attaching
• For removal of mcechanism deck, refer to 2-5. Removal of MD BLOCK ASSEMBLY.
Two screws (PS2 × 6)
2-2. CASSETTE POSITIONS
S reel
T reel
Two
holes
Same as the
left side.
Fixing torque: 0.2942 N•m (3.0 kg•cm)
: [S cassette] position
: [S/L cassette] position
: [L cassette] position
Move the rack (LC) direction
of arrow.
[S cassette] position
[S/L cassette] position
[L cassette] position
Place the [S/L cassette] so that it can be seen from the
right and left holes.
5-2
Page 67
2-3. LOADING/UNLOADING
DOWN. (While pushing the lever in the arrow 1 direction, push C slider (L) and (R) simultaneously in the arrow 3 direction)
UP. (Push C slider (L) and (R) simultaneously in the arrow 3 direction)
3
3
1
2
2
Lever
C slider (L)
C slider (R)
If the above operation cannot be performed
smoothly, check the phase as shown in the
figure below. (Cassette compantment is UP)
C slider (L)C slider (R)
[Using the DC power supply] : With a loading motor
Note: Be sure to disconnect the connector of the loading motor
before servicing.
: loading
: unloading
White
Gray
[DC power supply]
(9V)
[Manual] : Without a loading motor
Note: If the LM worm wheel is rotated in the state shown in
figure A (not eng aged with the relay gear), the phases of
the pinch drive system and the loading driv e system will
shift. (Refer to phase adjustment G on page 5-7 for details of phase adjustment)
Note: Adjust if at the UNLOADING position unless otherwise specified.
PHASE ADJUSTMENT NPHASE ADJUSTMENT P
S reel plate assembly
Insert it into the long hole
at the part.
Plate link assembly
Insert it into the long hole
at the part.
Plate link assembly
PHASE ADJUSTMENT QPHASE ADJUSTMENT R
T reel plate assembly
S brake
M slider
The shaft should be here.
T ratchet
Insert it into the groove
at the part.
T cam gear
5-10
Page 75
PHASE ADJUSTMENT SPHASE ADJUSTMENT T
Insert it into the groove
at the part.
Main cam
TG2 selection arm
Insert it into the groove
at the part.
TG7 load arm assembly
TG7 cam gear
TC arm assembly
Insert it into the groove
at the part.
TC gear
PHASE ADJUSTMENT UPHASE ADJUSTMENT V
TG2 load arm assembly
Insert it into the groove
at the part.
Main cam
PHASE ADJUSTMENT WPHASE ADJUSTMENT X
TG2 arm assembly
TG2 load arm assembly
TG7 arm assembly
TG7 load arm assembly
5-11
Page 76
5-1-4. PERIODIC CHECK AND MAINTENANCE
• Carry out the following maintenance and periodic checks not
only to fully display the functions and performance of the set,
4-2. CLEANING OF TAPE PATH SYSTEM
(See Fig. 1.)
but also for the equipment and tape. After r epairing, service the
set as follows, regardless of the length of use.
1) In the EJECT mode, clean the tape path systems (TG-1, 2, 3,
4, 5, 6, 7, 8, capstan) and the lower drum using a superfine
4-1. CLEANING OF ROTARY DRUM ASSEMBLY
applicator (Ref No. J-3) moistened with cleaning fluid.
Note 1: Make sure that no oil or grease of the link mechanisms
1) Press a wiping cloth (Ref No. J-2) moistened with cleaning
fluid (Ref No. J-1) against the rotary drum assembly gently,
and clean it while rotating the upper rotary drum assembly
slowly with your finger in the counterclockwise direction.
Note 2: Do not use a applicator moistened with alcohol to the
sticks to the superfine applicator. (Ref No. J-3)
other guide cleaning. But clean the pinch roller using alcohol.
Note: Do not rotate the motor on power or rotate the upper ro-
tary drum assembly in the clockwise direction with your
finger. The head tip will also be damaged if the wiping
cloth is moved perpendicularly against it.
Therefore, be sure to follow the above instructions when
cleaning the rotary drum assembly.
Note: When cleaning the tape path system, be sure to set it to the LOADING position. (Refer to page 5-3)
TG3TG4TG5TG6
Capstan
Drum assembly
TG2
TG1
Pinch roller
TG7
TG8
Fig. 1.
5-12
Page 77
4-3. PERIODIC CHECKS
Location of MaintenanceHours of Use (H)
and Check50010001500 20002500 300035004000 45005000
Cleaning of tape path surface®®®®®®®®®®
Cleaning and degaussing of
rotary drum assembly
Capstan shaft (Bearing)–✩–✩–✩–✩–✩gets on the tape path
System
Driving
Loading motor–✩–✩–✩–✩–✩A-7026-007-A
Abnormal noise✩✩✩✩✩✩✩✩✩✩
Back tension measurement–✩–✩–✩–✩–✩
Brake system–✩–✩–✩–✩–✩
FWD
Performance
Confirmation
Torque measurement–✩–✩–✩–✩–✩
RVS
®®®®®®®®®®
Take care not to
adhere the oil.
Make sure that no oil
surface.
®: Cleaning ✩: Confirmation
Note: When overhauling, refer to the checks above and replace
parts.
Note: Grease
• Be sure to use the specified the grease. (The SG-055G
is used all in the E mechanism)
Check the quantity of grease when installing the parts
which is needed to apply the grease.
• FLOIL (SG-055G): Part No. 7-651-000-09
Remarks
5-13
Page 78
5-1-5. MECHANISM SECTION CHECKS AND REPLACEMENTS
5-1. TAPE STOPPER, MOTOR FPC ASSEMBLY AND ELASTIC CONNECTOR
• Removing/Attaching
• Removing: 1 → 2 → 3 → 4 → 5 → 6
• Attaching : 6 → 5 → 4 → 3 → 2 → 1 → Adjust them according to the flowchart (START-3) on page 5-43.
• Attaching : 6 → 5 → 4 → 3 → 2 → 1 → Adjust them according to the flowchart (START-3) on page 5-43.
5 Screw (M2 × 5)
2
Refer to 5-1.
4 Drum assembly
6 Drum base
3 Three of drum fitting screw assembly
Fixing torque 3: 0.0294 N•m (0.3 kg•cm)
5: 0.0686 N•m (0.7 kg•cm)
5-14
Page 79
5-3. LM COVER, LM WORM WHEEL, LM HOLDER AND LM MOTOR ASSEMBLY
• Removing/Attaching
• Removing: 1 → 2 → 3 → 4 → 5 → 6
• Attaching : 6 → 5 → 4 → 3 → 2 → 1
6 LM cover
3 Two screws (TTP2 × 4.5)
4 LM motor block assembly
PH-G : Page 5-7
PH-S : Page 5-11
1 Flexible board
5 PH-G LM worm wheel
2 Connector 2P
Two screws (PS3 × 4)
LM holder
LM motor
assembly
Grease:
12 mm dia.
Fixing torque: 0.2942 N•m (3.0 kg•cm)
Fixing torque 3: 0.1961 N•m (2.0 kg•cm)
5-4. TG3/4 CATCHER BLOCK ASSEMBLY, PINCH DRIVING GEAR AND TC ARM ASSEMBLY
• Removing/Attaching
• Removing: After removing the LM motor assembly (Refer to 5-3.), remove each part.
• Attaching : After attaching each part and the LM motor block assembly, adjust them according to the flowchart (START-3) on page
5-43. (Only when the TG3/4 catcher block assembly is removed)
PH-G Pinch driving gear
Claw
Screw (M1.4 × 2.5)
Never turn this screw as
it has been adjusted.
TG3/4 catcher block assembly
PH-S TC arm assembly
Claw
Fixing torque: 0.0686 N•m (0.7 kg•cm)
5-15
Page 80
PH-G : Pa ge 5-7
5-5. PINCH ARM ASSEMBLY, PINCH LIMITER
AND TENSION COIL SPRING (PINCH)
1. Removing
1. Set the UNLOADING position. (Refer to page 5-3)
2. Pinch arm block assembly.
PH-G Pinch arm
block assembly
Claw
Note: After check the phase adjustment PH-G , attach the pinch
arm block assembly.
3. Pinch arm assembly and pinch limiter.
3. Flexible board.
Flexible board
CN201 (MD-65 board)
4. HC arm, HC roller assembly and pinch retainer.
HC arm
Tension coil spring (Pinch)
Pinch arm assembly
Pinch limiter
2. Attaching
1. Attach the parts in the order of 1 → 3 → 2.
2. Adjust them according to the flowchart (START-3) on page
5-43.
5-6. HC ARM, HC ROLLER ASSEMBLY, PINCH
RETAINER, PINCH CAM GEAR AND TG5/6
CATCHER BLOCK ASSEMBLY
1. Removing
1. Set the UNLOADING position. (Refer to page 5-3)
Claw
Pinch retainer
Fixing torque: 0.0686 N•m (0.7 kg•cm)
Screw (M1.4 × 2.5)
5. Pinch cam gear and TG5/6 catcher block assembly.
Screw (M1.4 × 2.5)
Never turn this screw
PH-G Pinch cam gear
TG5/6 catcher block assembly
as it has been adjusted.
2. Pinch arm block assembly. (Refer to 5-5)
Fixing torque: 0.0686 N•m (0.7 kg•cm)
2. Attaching
1. Attach the parts in the order of 1 → 5 → 4 → 3 → 2.
2. Adjust them according to the flowchart (START-3) on page
5-43.
5-16
Page 81
5-7. RL ARM AND RL LINK
• Removing/Attaching ( L cassette position. (Refer to page 5-2))
• Removing: 1 → 2 → 3
• Attaching : 3 → 2 → 1
2 RL arm
1 RL press spring
Claw
3 RL link
5-8. GOOSENECK GUARD AND GOOSENECK ARM ASSEMBLY
• Removing/Attaching ( L cassette position. (Refer to page 5-2))
• Removing: 1 Remove the RL arm. (Refer to 4-7) → 2 → 3 → 4 → 5
• Attaching : 5 → 4 → 3 → 2 → 1
2 Push switch
Gooseneck guard
4
3 Claw
Gooseneck guard
5 Gooseneck arm assembly
Note:When attaching, slide it in
the right or left direction.
Running the flexible board.
Note for installation
Gooseneck arm assembly
5-17
Page 82
PH-T : Page 5-11
5-9. TENSION COIL SPRING (TG2), SPRING
ADJUSTOR, TG2 SPRING HOOK, TG2
SELECTION ARM AND DAMPER SHEET
1. Removing
1. Set the UNLOADING position. (Refer to page 5-3)
2. Tension coil spring (TG2) and spring adjustor.
Pay attention to the direction.
NG OK NG
Tension coil spring (TG2)
Spring adjustor
Claw
TG2 spring hook
Bow
The bow of the spring
should be faced inwards.
Damper sheet
2. Attaching
1. Attach the parts in the order of 1 → 4 → 2 → 3.
2. Adjust them according to the flowchart (START-2) on page
5-43.
5-10. TENSION COIL SPRING (TG7), SPRING
ADJUSTOR AND TG7 SPRING HOOK
1. Removing
1. Set the UNLOADING position. (Refer to page 5-3)
2. Tension coil spring (TG7) and spring adjustor.
Tension coil spring (TG7)
Bow
The bow of the
spring should be
faced inwards.
Spring adjustor
Claw
3. LM motor block assembly.
• Removing: 1 → 2 → 3 → 4
• Attaching : 4 → 3 → 2 → 1
3 Two screws
1 Flexible board
4 LM motor block
2 Connector 2P
Fixing torque: 0.1961 N•m (2.0 kg•cm)
4. TG2 spring hook and TG2 selection arm.
TG2 spring hook
Claw
Claw
TG7 spring hook
3. TG7 spring hook.
(TTP2 × 4.5)
Claw
assembly
TG7 spring hook
2. Attaching
1. Attach the parts in the order of 1 → 3 → 2.
2. Adjust them according to the flowchart (START-2) on page
5-43.
PH-T TG2 selection arm
5-18
Page 83
5-11. TG2 RETAINER, TG2 ARM ASSEMBLY (TG2 PLATE SPRING AND ET MAGNET),
S TENSION REGULATOR BAND ASSEMBLY AND TG2 LOAD ARM ASSEMBLY
PH-U , PH-W : Page 5-11
1. Removing
1. Tension coil spring (TG2), spring adjustor, LM motor block
assembly and TG2 spring hook. (Refer to 5-9)
2. TG2 retainer.
Claw
TG2 retainer
3. Set the LOADING position. (Refer to page 5-3)
4. TG2 arm assembly and S tension regulator band assembly.
Claw
PH-W
TG2 arm assembly
S tension regulator
band assembly
6. TG2 load arm assembly.
Claw
PH-U TG2 load arm assembly
2. Attaching
1. Set the UNLOADING position. (Refer to page 5-3)
2. Attach the parts in the order of 6 → 3 → 5 → 4 → 2 →
1.
3. Operation check: LOADING / UNLOADING . (Refer to page
5-3)
4. Adjust them according to the flowchart (START-2) on page
5-43.
S reel table
5. S tension regulator band assembly, TG2 plate spring and ET
magnet.
S tension regulator band assembly
ET magnet
Special head screw
(M1.4 × 2.5)
TG2 plate spring
5-19
Page 84
5-12. TG7 RETAINER, TG7 ARM ASSEMBLY (TG7 PLATE SPRING AND ET MAGNET),
T TENSION REGULATOR BAND ASSEMBLY AND TG7 LOAD ARM ASSEMBLY
1. Removing
1. Tension coil spring (TG7), spring adjustor.
5. TG7 plate spring, ET magnet and T tension regulator band
assembly.
Tension coil spring (TG7)
Bow
The bow of the
spring should be
faced inwards.
Spring adjustor
Claw
Special head screw
(M1.4 × 2.5)
T tension regulator band assembly
PH-V , PH-X : Page 5-11
TG7 spring hook
2. TG7 spring hook.
Claw
TG7 spring hook
3. Set the LOADING position. (Refer to page 5-3)
4. TG7 arm assembly and T tension regulator band assembly.
Claw
T tension regulator
band assembly
PH-X TG7 arm
assembly
TG7 plate spring
ET magnet
6. TG7 load arm assembly.
PH-V TG7 load
arm assembly
Claw
TG7 spring hook
TG7 cam gear
2. Attaching
1. Set the UNLOADING position. (Refer to page 5-3)
2. Attach the parts in the order of 6 → 3 → 5 →4 → 2 →
1.
3. Operation check: LOADING / UNLOADING . (Refer to
page 5-3.)
4. Adjust them according to the flowchart (START-2) on page
5-43.
T reel table
TG7 load arm assembly
5-20
Page 85
5-13. S REEL TABLE BLOCK ASSEMBLY
2
TG2 arm assembly
S tension regulator
band assembly
S band adjustor
1 Claw
3 Avoid
1. Removing
1. Set the L cassette position. (Refer to page 5-2)
2. RL arm
RL arm
4. S band adjustor.
RL press
spring
3. Gooseneck guard.
• Removing: 1 → 2 → 3 → 4
• Attaching : 4 → 3 → 2 → 1
1 Push switch
Claw
5. S reel table block assembly.
S reel table block
assembly
Gooseneck guard
2 Claw
Note for installation
Gooseneck guard
Running the flexible board.
Grease
: 0.5 mm dia.
3
S reel plate assembly
2. Attaching
1. Attach the parts in the order of 1 → 5 → 4 → 3 → 2.
2. Adjust them according to the flowchart (START-1) on page
5-43.
4 Gooseneck arm assembly
5-21
Page 86
1
2
S brake
Hook the spring onto
the part
3 PH-Q S brake
S brake spring
PH-Q : Page 5-10
5-14. T REEL HOLDER AND T REEL TABLE
BLOCK ASSEMBLY
1. Removing
1. Set the L cassette position. (Refer to page 5-2)
2. T band adjustor.
T band adjustor
2
3 Avoid
TG7 arm assembly
T tension regulator band
assembly
1
5-15. S REEL PLATE ASSEMBLY
1. Removing
1. Set the L cassette position. (Refer to page 5-2)
2. S band adjustor.
S band adjustor
1 Claw
Claw
2
3 Avoid
TG2 arm assembly
S tension regulator
band assembly
3. T reel holder and T reel table block assembly.
T reel holder
Claw
T reel table
block assembly
Grease
: 0.5 mm dia.
T reel plate assembly
2. Attaching
1. Attach the parts in the order of 1 → 3 → 2.
2. Adjust them according to the flowchart (START-1) on page
5-43.
3. Set the LOADING position. (Refer to page 5-3)
4. S brake.
• Removing: 1 → 2 → 3
• Attaching : 3 → 2 → 1
5-22
Page 87
PH-N : Page 5-10
5. RL arm and RL link.
1 RL press spring
• Removing: 1 → 2 → 3
• Attaching : 3 → 2 → 1
2 RL arm
Claw
7. Plate spring
PH-N S reel plate assembly
3 RL link
Plate spring
8. S reel plate assembly.
S reel table block
assembly
6. Gooseneck guard.
• Removing: 1 → 2 → 3 → 4
• Attaching : 4 → 3 → 2 → 1
1 Push switch
Gooseneck guard
2 Claw
Note for installation
3
4 Gooseneck arm assembly
Apply the grease
(0.5 mm dia.)
Grease
: 0.5 mm dia.
S reel plate assembly
2. Attaching
1. Attach the parts in the order of 1 →8→7→4→ 3 →
2 → 6 → 5.
2. Adjust them according to the flowchart (START-1) on page
5-43.
Gooseneck guard
Running the flexible board.
5-23
Page 88
PH-P , PH-R : Page 5-10
5-16. T REEL PLATE ASSEMBLY
1. Removing
1. Set the L cassette position. (Refer to page 5-2)
2. T band adjustor.
T band adjustor
2
Avoid
3
TG7 arm assembly
T tension regulator band
assembly
1
5. Plate spring.
PH-P T reel plate assembly
Claw
Plate spring
Pay attention to
the direction.
Note: Pay attention to the direction of plate spring.
6. T reel plate assembly.
T reel table block assembly
Claw
3. Set the LOADING position. (Refer to page 5-3)
4. T ratchet.
Hook the spring onto
the part.
1
T ratchet spring
T ratchet
2
3 PH-R T ratchet
T reel holder
Apply the grease
(0.5 mm dia.)
T reel plate assembly
part: Apply the grease (0.5 mm dia.)
2. Attaching
1. Attach the parts in the order of 1 →6→5→ 3 →4→
2.
2. Adjust them according to the flowchart (START-1) on page
5-43.
5-24
Page 89
5-17. TG1/8 BASE ASSEMBLY, S BRAKE AND T RATCHET
1. Removing
1. Set the LOADING / L cassette positions. (Refer to pages 5-2 to 5-3)
2. TG1/8 base assembly.
• Removing: 1 → 2 → 3 → 4 → 5 → 6
• Attaching : 5 → 6 → 4 → 3 → 2 → 1
S and T band adjustor
1 Claw
PH-Q S breke
2
PH-Q , PH-R : Page 5-10
6 TG1/8 base assembly
4 Three screws
(M1.4 × 2.5)
PH-R T ratchet
TG2 arm
assembly
S tension regulator
band assembly
3. S brake and T ratchet.
Hook the spring onto
the part.
S brake spring
3 PH-Q S brake
3 Avoid
1
2
TG7 arm
assembly
T tension regulator
band assembly
S brake
5
T ratchet
5
Fixing torque: 0.0686 N•m (0.7 kg•cm)
Hook the spring onto
the part.
1
T ratchet spring
2
• Removing: 1 → 2 → 3
• Attaching : 3 → 2 → 1
2. Attaching
1. Attach the parts in the order of 1 → 3 → 2.
2. Adjust them according to the flowchart (START-2) on page 5-43.
5-25
3 PH-R T ratchet
Page 90
5-18. TG3/6 ROLLER ASSEMBLY AND TG3/6 LOCK SPRING
• Removing/Attaching
Note: UNLOADING position. (Refer to page 5-3)
TG3 roller assembly
(No. 3 guide)
TG3 lock spring
TG6 roller assembly
(No. 6 guide)
TG6 lock spring
Preset the height as shown in the figure.
Note: After attaching each part, adjust them according to the flowchart (START-3) on page 5-43.
5-19. FL JOINT GEAR, TG5/6 RETAINER AND CAPSTAN MOTOR
5-20. FL SELECTION ARM, FL RELAY GEAR AND FL JOINT ARM ASSEMBLY
• Removing/Attaching
Note: First, remove the FL joint gear. (Refer to 5-19)
Stopper washer (1.5)
FL relay gear
PH-A : Page 5-6
PH-D , PH-G : Page 5-7
Claw
PH-D FL selection arm
5-21. ROTARY SWITCH, TC GEAR AND RELAY GEAR
1. Removing
1. Set the UNLOADING position. (Refer to page 5-3)
2. Rotary switch, TC gear and relay gear.
Relay gear
Claw
FL joint arm assembly
Grease: 1.5 to 3 mm dia.
2. Attaching
1. Remove the LM motor block assembly and LM worm wheel.
(T o synchronize phase of the pinch driving system (front side)
and the loading driving system (back side))
• Removing: 1 → 2 → 3 → 4 → 5
• Attaching : 5 → 4 → 3 → 2 → 1
3 Two screws (TTP2 × 4.5)
1 Flexible board
PH-A TC gear
4 LM motor block
assembly
PH-A
Rotary switch
5 PH-G
LM worm wheel
2 Connector 2P
Fixing torque: 0.1961 N•m (2.0 kg•cm)
2. Attach the TC gear, relay gear and rotary switch.
3. Attach the LM worm wheel and LM motor block assembly.
5-27
Page 92
PH-B : Page 5-6PH-R : Page 5-10
PH-D , PH-E , PH-F : Page 5-7PH-V : Page 5-11
5-22. GL ARM RETAINER AND GL ARM
• Removing/Attaching ( UNLOADING position. (Refer to
page 5-3))
Screw
(M1.4 × 2.5)
GL arm retainer
PH-F GL arm
Fixing torque: 0.0686 N•m (0.7 kg•cm)
5-24. TG7 SELECTION ARM, TG7 CAM GEAR AND
T CAM GEAR
1. Removing
1. Set the UNLOADING position. (Refer to page 5-3)
2. GL arm retainer and GL arm. (Refer to 5-22)
3. M slider and M slider arm. (Refer to 5-23)
4. TG7 selection arm, TG7 cam gear and T cam gear.
• Removing: 1 → 2 → 3 → 4 → 5 → 6
• Attaching : 6 → 5 → 4 → 3 → 2 → 1
1 Stopper washer (1.5)
2 FL joint gear
3 PH-D FL selection arm
5 PH-D, V
TG7 cam gear
4 TG7 selection arm
Claw
6 PH-D, R
T cam gear
5-23. M SLIDER AND M SLIDER ARM
1. Removing
1. Set the UNLOADING position. (Refer to page 5-3)
2. GL arm retainer and GL arm. (Refer to 5-22)
3. M slider and M slider arm.
Stopper washer (1.5)
PH-E M slider
Stopper washer (1.5)
PH-B M slider arm
Grease: 1.5 to 3 mm dia.
2. Attaching
1. Attach the parts in the order of 1 → 4 → 3 → 2.
Cam groove on the T cam gear.
Apply the grease (3 mm dia) to of
cam groove ( part).
T cam gear
(T ratchet driving side)
2.Attaching
• Attach the parts in the order of 1 → 3 → 2.
5-28
Page 93
PH-A, T, U Main cam
TG2 SL arm assembly
Tension coil spring
(TG2 SL)
)
PH-A : Page 5-6
PH-G : Page 5-7
PH-T , PH-U : Page 5-11
5-25. MAIN CAM, TG2 SL ARM ASSEMBLY AND TENSION COIL SPRING (TG2 SL)
The two grooves on one side of the main cam drive the TG2 selection arm and the TG2 load arm assembly.
Since it is difficult to attach the main cam, fix the TG2 selection arm and the TG2 load arm assembly with the main cam’s phase adjusted
correctly (Nearly unloading position (See 3-1. Phase Adjustment A: page 5-6)), so that later mounting wor k can be performed smoothl y.
If fixed parts are shifted, follow “3-3. Phase Adjustment T, U: page 5-11”.
1. Removing
1. Set the UNLOADING position. (Refer to page 5-3)
2. LM motor block assembly and LM worm wheel.
• Removing: 1 → 2 → 3 → 4 → 5
• Attaching : 5 → 4 → 3 → 2 → 1
3 Two screws (TTP2 × 4.5)
1 Flexible board
4 LM motor block
assembly
5 PH-G
LM worm wheel
2 Connector 2P
6. Main cam, TG2 SL arm assembly and tension coil spring (TG2
SL).
Fixing torque: 0.1961 N•m (2.0 kg•cm)
3. GL arm retainer and GL arm. (Refer to 5-22)
4. M slider and M slider arm. (Refer to 5-23)
5. TG2 spring hook.
MECHANISM DECK
(Front side)
Claw
TG2 spring hook
PH-T TG2 selection arm
Fix it with adhesive tape.
PH-U TG2 load arm assembly
2. Attaching
1. Attach the parts in the order of 1 → 6 → 5 → 4 → 3 →
2.
2. Adjust them according to the flowchart (START-2) on page
5-43.
Cam groove on the main cam.
Apply the grease (12 mm dia.) to each
two of cam groove ( part).
Main cam (rear side
5-29
Page 94
PH-A : Page 5-6
PH-F , PH-G : Page 5-7
5-26. TG3/4 ARM BLOCK ASSEMBLY (TG3/4 ARM ASSEMBLY, TG3/4 LIMITER SPRING AND TG3/4 GEAR),
TG3/4 BASE BLOCK ASSEMBLY (TG3/4 BASE ASSEMBLY)
1. Removing
1. Set the UNLOADING position. (Refer to page 5-3)
2. LM motor block assembly and LM worm wheel.
• Removing: 1 → 2 → 3 → 4 → 5
• Attaching : 5 → 4 → 3 → 2 → 1
3 Two screws (TTP2 × 4.5)
1 Flexible board
4 LM motor block
assembly
5 PH-G
LM worm wheel
2 Connector 2P
4. TG3/4, TG5/6 catcher block assembly and pinch cam gear.
Two screws
(M1.4 × 2.5)
TG5/6 catcher
block assembly
PH-G Pinch
cam gear
Fixing torque: 0.0686 N•m (0.7 kg•cm)
Never turn this
screw as it has
been adjusted.
TG3/4 catcher
block assembly
5. GL arm retainer and GL arm.
Screw
(M1.4 × 2.5)
Fixing torque: 0.1961 N•m (2.0 kg•cm)
3. Pinch arm block assembly and pinch retainer.
• Removing: 1 → 2 → 3 → 4
• Attaching : 4 → 3 → PH-G → 2 → 1
2 Pinch arm block
assembly
3 Screw (M1.4 × 2.5)
4 Pinch retainer
1 Flexible board
1 Flexible board
Fixing torque: 0.0686 N•m (0.7 kg•cm)
GL arm retainer
PH-F GL arm
Fixing torque: 0.0686 N•m (0.7 kg•cm)
6. Rotary switch, TC gear and TG5/6 retainer.
Claw
TG5/6 retainer
TC
gear
PH-A Rotary switch
Screw
(M1.4 × 2.5)
Main cam
5-30
Fixing torque: 0.0686 N•m (0.7 kg•cm)
Page 95
PH-C : Page 5-7
TG3/4 arm assembly
TG3/6 roller assembly
TG3/4 limiter spring
TG3 lock spring
TG3/4 base assembly
TG3/4 gear
Short
Long
1
1
22
3
In this state, rotate the main cam
to the UNLOADING position.
TG3/4 arm block assembly
TG5/6 arm block assembly
7. Set the LOADING position. (Refer to page 5-3)
8. TG3/4 arm block assembly.
• Removing: 1 → 2 → 3
2
Cannot be removed.
Can be removed
or attached.
TG3/4 arm block assembly
1
3 PH-C TG3/4 arm block assembly
!º. TG3/4 arm assembly, TG3/4 limiter spring, TG3/4 gear, TG3/
6 roller assembly, TG3 loc k spring and TG3/4 base assembly.
2. Attaching
1. Set the LOADING position. (Refer to page 5-3)
2. TG3/4 arm assembly, TG3/4 limiter spring, TG3/4 gear, TG3/
6 roller assembly, TG3 loc k spring and TG3/4 base assembly.
3. TG3/4 base block assembly.
4. TG3/4 arm block assembly.
9. TG3/4 base block assembly.
TG3/4 base block
assembly
5. Attach the parts in the order of 6 → 5 → 4 → 3 → 2.
6. Adjust them according to the flowchart (START-3) on page
5-43.
5-31
Page 96
PH-F , PH-G : Page 5-7
5-27. TG5/6 ARM BLOCK ASSEMBLY (TG5/6 ARM ASSEMBLY, TG5/6 LIMITER SPRING AND TG5/6 GEAR),
TG5/6 BASE BLOCK ASSEMBLY (TG5/6 BASE ASSEMBLY)
1. Removing
1. Set the UNLOADING position. (Refer to page 5-3)
2. LM motor block assembly and LM worm wheel.
• Removing: 1 → 2 → 3 → 4 → 5
• Attaching : 5 → 4 → 3 → 2 → 1
3 Two screws (TTP2 × 4.5)
1 Flexible board
4 LM motor block
assembly
5 PH-G
LM worm wheel
2 Connector 2P
4. TG3/4, TG5/6 catcher block assembly, screw of capstan mo-
tor and pinch cam gear.
TG5/6 catcher
block assembly
B Screw
(PS2 × 4)
PH-G Pinch
cam gear
A Two screws
(M1.4 × 2.5)
Fixing torque A: 0.0686 N•m (0.7 kg•cm)
B: 0.1961 N•m (2.0 kg•cm)
Never turn this
screw as it has
been adjusted.
TG3/4 catcher
block assembly
5. GL arm retainer and GL arm.
Screw
(M1.4 × 2.5)
Fixing torque: 0.1961 N•m (2.0 kg•cm)
3. Pinch arm block assembly and pinch retainer.
• Removing: 1 → 2 → 3 → 4
• Attaching : 4 → 3 → PH-G → 2 → 1
2 Pinch arm block
assembly
3 Screw (M1.4 × 2.5)
4 Pinch retainer
1 Flexible board
1 Flexible board
Fixing torque: 0.0686 N•m (0.7 kg•cm)
GL arm retainer
PH-F GL arm
Main cam
Fixing torque: 0.0686 N•m (0.7 kg•cm)
6. FL joint gear, capstan motor and TG5/6 retainer.
1 Stopper
Washer
(1.5)
2 FL joint gear
5 Capstan motor
4 TG5/6
retainer
3 Screw (M1.4 × 2.5)
Fixing torque: 0.0686 N•m (0.7 kg•cm)
• Removing: 1 → 2 → 3 → 4 → 5
• Attaching : 5 → 4 → 3 → 2 → 1
5-32
Page 97
PH-C : Page 5-7
TG5/6 arm assembly
TG3/6 roller assembly
TG6 lock spring
TG5/6 base assembly
TG5/6 gear
TG5/6 limiter spring
Long
Short
7. Set the LOADING position. (Refer to page 5-3)
8. TG3/4 arm block assembly and TG5/6 arm block assembly.
• Removing: 1 → 2 → 3 → 4
2
Cannot be removed.
Can be removed
or attached.
TG5/6 arm block
assembly
1
4
PH-C TG5/6 arm block
assembly
3
TG3/4 arm block
assembly
1
PH-C TG3/4 arm block
assembly
!º. TG5/6 arm assembly, TG5/6 limiter spring, TG5/6 gear, TG3/
6 roller assembly, TG6 loc k spring and TG5/6 base assembly.
2. Attaching
1. Set the LOADING position. (Refer to page 5-3)
2. TG5/6 arm assembly, TG5/6 limiter spring, TG5/6 gear, TG3/
6 roller assembly, TG6 loc k spring and TG5/6 base assembly.
3. TG5/6 base block assembly.
4. TG3/4 arm block assembly and TG5/6 arm block assembly.
1
22
1
9. TG5/6 base block assembly.
TG5/6 base block assembly
3
TG5/6 arm block assembly
In this state, rotate the main cam
to the UNLOADING position.
TG3/4 arm block assebmly
5. Attach the parts in the order of 6 → 5 → 4 → 3 → 2.
6. Adjust them according to the flowchart (START-3) on page
5-43.
5-33
Page 98
PH-K , PH-L , PH-M : Page 5-9
5-28. REEL MOTOR
• Removing/Attaching
Three screws (M1.4 × 2.5)
Reel motor
Fixing torque: 0.0686 N•m (0.7 kg•cm)
5-29. RS ARM ASSEMBLY
5-30. RS GEAR ASSEMBLY, MIC PRESS SPRING
AND MIC LEVER
1. Removing
1. Set the S/L cassette position. (Refer to page 5-2)
2. RS arm assembly. (Refer to 5-29)
3. RS gear assembly.
PH-L RS gear assembly
Claw
1. Removing
1. Set the S/L cassette position. (Refer to page 5-2)
2. RS arm assembly.
PH-M RS arm assembly
Special head screw (M2 × 3)
Tension coil spring
RS gear assembly
Fixing torque: 0.1961 N•m (2.0 kg•cm)
2. Attaching
• Attach the parts in the order of 1 → 2.
4. Mic press spring and Mic lever.
• Removing: 1 → 2 → 3
• Attaching : 3 → 2 → 1
1
2
Mic press spring
3
PH-K Mic lever
2. Attaching
• Attach the parts in the order of 1 → 4 → 3 → 2.
5-34
Page 99
5-31. RACK JOINT GEAR, RACK HOLDER, MIC HOLDER, RACK (LC) AND RACK (SC)
Screw (B1.4 × 3)
Push switch
Push switch
Claw
Claw
Connector (4P)
Connector (4P)
PH-K Mic holder
Mic holder
PH-D : Page 5-7
PH-J : Page 5-8
PH-K : Page 5-9
1. Removing
1. FL joint gear, TG7 selection arm.
• Removing: 1 → 2 → 3
• Attaching : 3 → 2 → 1
1 Stopper washer (1.5)
2 FL joint gear
Claw
3 PH-D
FL selection arm
2. Set the S/L cassette position. (Refer to page 5-2)
3. RS arm assembly. (Refer to 5-29)
4. RS gear assembly, Mic press spring and Mic lever. (Refer to