Page 1
FILE .NO
Service Manual
Portable Compact Disc
Player
CONTENTS
Specifications ...................................................................Top
Laser beam safety precaution.......................................... 1
Exploded view (cabinet and chassis) ...............................1
Parts list ...........................................................................2
IC block diagram and description..................................... 4
Schematic diagram ..........................................................8
Wiring diagram (Main A side)........................................... 10
Wiring diagram (Main B side)........................................... rear
CDP-M300 (CA)
(XE)
PRODUCT CODE No.
164 080 03 CDP-M300 (CA)
164 080 02 CDP-M300 (XE)
Specifications
(CD player Section)
Channels .............................. 2 channels
S/N ratio ............................... 60 dB
Wow & Flutter....................... Undetectable
Sampling frequency ............. 44.1kHz
Pickup light source ............... Semiconductor laser
Pickup wavelength ............... 790nm
Laser output ......................... Continuous wave max.
0.5mW
Decode format ..................... 32kbps ~ 224kbps firing bit rate
Terminal impedance ............ Phones : 16 - 32 ohms
Line out : 47 kohms
Power source ...................... DC : 4.6V (AC adaptor)
DC : 3V (R6 x 2)
Dimensions .......................... Approx. 130 x 32 x 145 mm(W x H x D)
Weight .................................. Approx. 260g (without batteries)
Specifications subject to change without notice.
REFERENCE No. SM5810243
Page 2
LASER BEAM SAFETY PRECAUTIONS
• Pickup that emits a laser beam is used on this CD section.
(XE)
EXPLODED VIEW
(XE)
(XE)
CAUTION – INVISIBLE LASER RADIATION WHEN OPEN AND
INTERLOCKS DEFEATED. AVOID EXPOSURE TO BEAM.
ADVARSEL – USYNLIG LASER STRÅLING VED ÅBNING, NÅR
SIKKERHEDSAFBRYDERE ER UDE AF FUNKTION, UNDGÅ UDS ÆTTELSE
FOR STRÅLING.
VARNING – OSYNLIG LASER STRÅLNING NÄR DENNA DEL ÄR ÖPPNAD
OCH SPÄRR ÄR URKOPPLAD. STRÅLEN ÄR FARLIG.
VORSICHT – UNSICHTBARE LASERSTRAHLUNG TRITT AUS, WENN
DECKEL GEÖFFNET UND WENN SICHERHEITSVERRIEGELUNG
ÜBERBRÜCKT IST. NICHT, DEM STRAHL AUSSETZEN.
VARO – AVATTAESSA JA SUOJALUKITUS OHITETTAESSA OLET ALTTIINA
NÄKYMÄTTÖMÄLLE LASERSÄTEILYLLE. ÄLÄ KATSO SÄTEESEEN.
1
2
4
7
24
8
3
11
12
5
6
Y03
Y01
13
Y03
Y03
23
15
Y03
72
18
19
21
Y02
Y02
- 1 -
Y04
Y05
22
Y04
Page 3
PARTS LIST
PRODUCT SAFETY NOTICE
EACH PRECAUTION IN THIS MANUAL SHOULD BE FOLLOWED DURING SERVICING. COMPONENTS IDENTIFIED WITH THE IEC
!!
SYMBOL
SPECIAL SIGNIFICANCE. WHEN REPLACING A COMPONENT IDENTIFIED BY
OR PARTS WITH THE SAME RATINGS OF RESISTANCE, WATTAGE OR VOLTAGE THAT ARE DESIGNATED IN THE PARTS LIST
IN THIS MANUAL. LEAKAGE-CURRENT OR RESISTANCE MEASUREMENTS MUST BE MADE TO DETERMINE THAT EXPOSED
PARTS ARE ACCEPTABLY INSULATED FROM THE SUPPLY CIRCUIT BEFORE RETURNING THE PRODUCT TO THE CUSTOMER.
CAUTION : Regular type resistors and capacitors are not listed. To know those values, refer to the schematic diagram.
!
IN THE PARTS LIST AND THE SCHEMATIC DIAGRAM DESIGNATED COMPONENTS IN WHICH SAFETY CAN BE OF
!!
!
, USE ONLY THE REPLACEMENT PARTS DESIGNATED,
Regular type resistors are less than 1/4W carbon and chip type and 0 ohm chip resistors.
Regular type capacitors are less than 50V and less than 1000µ F of Ceramic and chip type and Electrolytic type.
PACKING & ACCESSORIES
REF.NO. PART NO. DESCRIPTION
!!
!
645 036 6031 AC ADAPTOR CARD BOARD
!!
!
645 052 4424 AC ADAPTOR,
!!
!
645 052 4431 AC ADAPTOR,DPX 411409 L-TYPE(CA)
645 052 4462 BLISTER BOTTOM(CA)
645 052 4455 BLISTER TOP(CA)
645 040 5235 CARD BOARD INNER(CA)
645 052 4615 CARRYING CASE(CA)
645 052 4592 CARTON INNER(CA)
645 052 4608 CARTON INNER(XE)
645 052 4684 CARTON OUTER,1/6(CA)
645 052 4691 CARTON OUTER,1/6(XE)
645 042 1624 CD COMPARTMENT CARD,
645 033 2999 EPE FOAM BAG,MAIN UNIT(XE)
645 052 4561 INSTRUCTION MANUAL(CA)
645 052 4578 INSTRUCTION MANUAL(XE)
645 037 1066 POLY BAG,REMOTE CTL(XE)
645 031 1710 POLYBAG,AC ADAPTOR(XE)
645 031 1703 POLYBAG,I/B
645 052 4400 REMOCON(XE)
645 037 5149 ST EARPHONE,
645 040 5242 ST HEADPHONE,SANYO(CA)
645 040 5204 WARE HOUSE PACK,1/6(CA)
DEN 4120106 L-TYPE(XE)
CAUTION DISC
CBX-15A L-TYPE PLUG(XE)
CABINET & CHASSIS
REF.NO. PART NO. DESCRIPTION
1 645 052 4363 ASSY CD LID(CA)
1 645 052 4356 ASSY CD LID(XE)
2 645 050 0251 DOOR PIN,037DPM300670AA
3 645 050 0541 KNOB PLAY/STOP,8082DPM300900AA
4 645 052 4707 KNOB ESP,8082CDP300070AA
5 645 052 4714 KNOB P MODE/PROG
6 645 052 4721 KNOB SKIP/SEARCH
7 645 052 4547 DISPLAY LENS
8 645 050 0565 PCB BRACKET
11 645 050 0510 KNOB OPEN,8082DPM300570AA
12 645 050 0268 DOOR OPEN HOOK,037DPM300890AA
13 645 050 0374 OPEN KNOB SPRING,SUS 304
15 645 042 1532 CUSHION RUBBER,CD MECHA
18 645 050 0527 KNOB DBBS,8082DPM300750AA
19 645 050 0527 KNOB DBBS,8082DPM300750AA
21 645 052 4509 BATTERY LID,037DPM300080AA
22 645 052 4394 ASSY CABINET BOTTOM(CA)
22 645 052 4387 ASSY CABINET BOTTOM(XE)
23 645 050 0466 CD MECHA ASSY KSM-780AAA,KIT
24 645 050 0145 LCD BOARD ASSY,
JHD-131-9118-11 W/O T SW
FIXING PARTS
REF.NO. PART NO. DESCRIPTION
Y01 645 031 1451 TAPPING SCR 1.7X4,MAIN
Y02 645 036 5911 TAPPING SCR 1.7X4,
DISPLAY PCB BKT
Y03 645 031 3684 TAPPING SCR2X10,CAB BOTTOM
Y04 645 050 0329 TAPPING SCR 2X3,MAIN
Y05 645 050 0336 TAPPING SCR 2X8,BATTERY
ELECTRICAL-PARTS
REF.NO. PART NO. DESCRIPTION
645 042 1440 SW TACT,SMD
645 050 0589 16P FLEXIBLE WIRE,
CP401 TO MAIN CN601
CD MAIN P.W.BOARD ASSY
REF.NO. PART NO. DESCRIPTION
72 614 322 3146 ASSY,PWB,CD MAIN,
DOUBLE SIDE(Only initial)(CA)
72 614 322 3139 ASSY,PWB,CD MAIN,
DOUBLE SIDE(Only initial)(XE)
CN201 645 042 1761 HEADER 6P,B6B-ZR TO MOTOR
CN301 645 050 0473 HEADER 16P,LWR CONTT TO PICK UP
CN601 645 050 0480 HEADER 16P,
FCC CONNECTOR ST TYPE
or 645 050 0497 HEADER 16P,
FCC CONNECTOR ST TYPE
D0101 645 036 5546 DIODE RB100A,
SCHOTTKY BARRIER DIODE
or 645 042 1426 DIODE 1N5818,
SCHOTTKY BARRIER DIODE
D0202 645 036 5546 DIODE RB100A,
SCHOTTKY BARRIER DIODE
or 645 042 1426 DIODE 1N5818,
SCHOTTKY BARRIER DIODE
D0501 645 037 0946 DIODE RB441Q-40,
SCHOTTKY BARRIER DIODE(XE)
D0601 645 037 0946 DIODE RB441Q-40,
SCHOTTKY BARRIER DIODE
D0602 645 037 0946 DIODE RB441Q-40,
SCHOTTKY BARRIER DIODE(XE)
IC201 645 036 5836 IC AN8789FB,
4CH DRIVER+DC/DC CONVERT
IC301 645 042 1402 IC AN8838SB,CD HEAD AMP
IC401 645 037 0915 IC GM71V17400CT 60,
DRAM 16M TSOP 3.3V
or 645 037 0922 IC GM71V17403CT 60,
DRAM 16M SOJ 3.3V
or 645 037 0908 IC HY51V17404BT-60,
DRAM 16M TSOP 3.3V
or 645 037 0939 IC KM44V4100AK 60,
DRAM 16M SOJ 3.3V
IC403 645 046 1521 IC MN35530,
SERVO SIGNAL PROCESSOR
IC501 645 049 2914 IC AK4352,DAC
- 2 -
Page 4
PARTS LIST
REF.NO. PART NO. DESCRIPTION
IC502 645 031 1055 IC LA4533M,
IC503 645 036 5782 IC BA4510F,OPERATIONAL AMP
IC601 645 049 2938 IC MN101C38C CB5,
IC701 645 049 2907 IC SPCA752A-03A,
IC703 645 049 2921 IC IS61LV6416 10T,
IC705 645 049 2945 IC SIIX01,SIIXMP3 ASIC
IC706 645 049 2952 IC SN74CBTLV1G125,MULTY MPEG
or 645 050 0176 IC NC7SZ125P5,MULTY MPEG
J0101 645 052 4448 DC PWR JACK,DC-005
J0501 645 031 1239 JACK LINE OUT,TC38-071-01
J0502 645 031 1246 JACK HEADPHONE,TC38-071-02(CA)
J0502 645 037 0984 JACK REMOCON,
L0101 645 031 1024 FIXED COIL 10UH,
L0201 645 036 5515 CHOKE COIL 39UH,RL5050-390K
or 645 042 1372 CHOKE COIL 39UH,CW55-842660-390K
Q0101 645 050 0183 TR 2SC4115SR,NPN
Q0103 645 050 0183 TR 2SC4115SR,NPN
Q0201 645 031 1154 TR KRA 107M,PNP(XE)
Q0202 645 031 1178 TR KTD 1303,NPN(XE)
Q0203 645 036 5560 TR 2SA1585SR,PNP
Q0204 645 031 1178 TR KTD 1303,NPN(XE)
Q0301 645 050 0190 TR KRC107S,NPN SMD SOT-23
Q0302 645 050 0190 TR KRC107S,NPN SMD SOT-23
Q0303 645 050 0190 TR KRC107S,NPN SMD SOT-23
Q0304 645 050 0190 TR KRC107S,NPN SMD SOT-23
Q0305 645 050 0190 TR KRC107S,NPN SMD SOT-23
Q0306 645 050 0190 TR KRC107S,NPN SMD SOT-23
Q0309 645 031 1185 TR 2SA933ASR,PNP
Q0310 645 031 1185 TR 2SA933ASR,PNP
Q0501 645 050 0190 TR KRC107S,NPN SMD SOT-23
Q0502 645 031 1154 TR KRA 107M,PNP
Q0503 645 050 0190 TR KRC107S,NPN SMD SOT-23
Q0504 645 031 1147 TR KRC 111M,NPN
Q0505 645 031 1147 TR KRC 111M,NPN
Q0601 645 050 0190 TR KRC107S,NPN SMD SOT-23
S0501 645 031 1222 SW SLIDE,SK22NIOF02 DBBS
or 645 031 1192 SW SLIDE,SK00220822 DBBS
S0601 645 031 1208 SW PUSH,SPPB51 CD DOOR LEAF SW
S0602 645 031 1222 SW SLIDE,SK22NIOF02 HOLD
or 645 031 1192 SW SLIDE,SK00220822 HOLD
T0101 645 036 5522 CHOKE COIL 95UH,CY68-836522
VR501 645 031 1130 ROTARY VOL,R1001G2
X0601 645 031 1048 CERAMIC RESONATOR,CSA33.86MXZ
X0701 645 050 0220 CRYSTAL,ATS-49US
645 050 0343 BATTERY CONTACT PLAT
645 050 0350 BATTERY SPRING -
STEREO HEADPHONE AMP
MICROCONTROLLER
MPEG AUDIO DECODER
HIGH SPEED COMS STATIC R
HSJ1637-010512 MINIATURE(XE)
AL0305-100K-S RESISTOR T
- 3 -
Page 5
IC BLOCK DIAGRAM & DESCRIPTION
IC201 AN8789FB(4ch. Driver+DC/DC Coverter)
TR=
TR+
TB
37
36
FO=
FO+
27
25 24
26
SP+
SP=
29
30
SEN
TV=
TV+
28
32
31
RESE
MRST
34 3
V
EMP
35
STAR
39 9 12
CT
CC1
PV
44
PWMG
I
OUT
PV
CC2
I
CONT
DRV
CC
42
41
33
15
PWM
Max. value
Quick
charge
circuit
43
BTL BTL BTL BTL
value
Absolute
17 16
FO
REF
IN
V
Absolute
18
TR
IN
value
19
LDON
Absolute
20
SP
IN
value
IC502 LA4533M(Stereo Headphone AMP)
POWER
SWITCH
IN 1
1
2
POWER
SWITCH
Amp1
MUTE
CIRCUIT
21
PC
10
9
Absolute
22
TV
IN
MUTE
SWITCH
OUT 1
Starter
Therml
shut-down
value
Ripple
filter
23
TRVSTOP
11
14
DD
AV
CRIP
7
12
IN
CC
SV
6
FB
Starter Switching
Initial Setting
8
SPRO
Power
Off
41 0
DED
Triangular
wave
circuit
Switching
AREF
38
40
5
CLK
POWER
OUT
IC703 IS61LV6416(CMOS Static RAM)
A0-A15
DECODER
64K x 16
MEMORY ARRAY
PRE GND
IN 2
REF
VCC
3
4
5
BIAS
Amp2
8
POWER GND
OUT 2
7
VCC
6
I/O0-I/O7
Lower Byte
I/O8-I/O15
Upper Byte
GND
CE
OE
WE
UB
11
12
I/O
DATA
CIRCUIT
6
41
17
40
39
LB
CONTROL
CIRCUIT
COLUMN I/O
- 4 -
Page 6
IC BLOCK DIAGRAM & DESCRIPTION
IC501 AK4352(2V & Low Power Multi Bit)
DID07DIF1
6
LRCK
BICK
SDATA
VDD
VSS
5
3
4
10
9
PD
2
No.
10
11
12
13
14
15
16
Pin Name
1
MCLK
2
PD
3
BICK
4
SDATA
5
LRCK
6
DIF0
7
DIF1
8
DEM
9
VSS
VDD
VREF
VCMR
AOUTR
AOUTL
VCML
CKS
Note: All input pins should not be left floating.
Serial Input
Interface
De-emphasis
Control
8
DEM
I/O
I
I
I
I
I
I
I
I
-
I
O
O
O
O
I
Function
Master Clock Pin
Power-Down Pin
When at "L", the AK4352 is power-down mode and is held in reset.
The AK4352 should always be reset upon power-up.
Serial Bit Input Clock Pin
This clock is used to latch audio data.
Audio Data Input Pin
L/R Clock Pin
This input determines which audio channel is currently being input on
SDATA
pin.
Digital Input Format Pin
These pins select one of four input modes.
De-emphasis Enable Pin
When at "H", de-emphasis of fs=44.1kHz is enabled.
Ground Pin
Power Supply Pin
Reference Voltage Input Pin
Normally connected to VDD.
Rch Comrnon Voltage Pin
Rch Analog Output Pin
Lch Analog Output Pin
Lch Common Voltage Pin
Master Clock Select Pin
"L": 256fs "H": 384fs
8X
Interpolator
8X
Interpolator
Clock Divider
1
MCLK16CKS
LPF
LPF
11
VREF
15 VCML
14 AOUTL
13 AOUTR
12 VCMR
- 5 -
Page 7
IC BLOCK DIAGRAM & DESCRIPTION
OUT1
1
-IN1
2
+IN1
3
V
EE
4
V
CC
8
OUT2
7
-IN2
6
+IN2
5
1ch
2ch
IC503 BA4510F(OP AMP.)
IC706 NC7SZ125(Buffer with 3-State Output)
Connection Diagram
DE
GND
1
A
2
3
54Vcc
Y
(T op Vie w)
Function Table
IC706 SN74CBTLV1G125
(Low Voltage Single FET Bus Switch)
OE
1
A
2
SW
GND
34
IC301 AN8838SB(CD HEAD AMP)
5
RF
6
V
CC
B
RF8RFIN
7
RF
detection
RFDET
15
Inputs Output
DE
L
L
H
H = HIGH Logic Level
L = LOW Logic Level
X = HIGH or LOW Logic Level
Z = HIGH Impedence Slam
CSBRT
BDO
13 11
BDO
detection
OFTR
detection
In A
L
H
X
OFTR
17 12 19
Out Y
L
H
Z
CEA ENV
3T-ENVE.
PDA
PDC
PDB
PDD
PDE
PDF
27
28
2
3
4
5
A
B
E
F
A-ch
VCBA
B-ch
E-ch
VCBA
F-ch
Subtruction
Subtruction
22
23
TBAL
FBAL PDOWN
24
TEN
TEOUT
25
Band
Gap
16
9
10
LPD LD
- 6 -
21
20
1
26
14
18
FEN
FEOUT
CC
V
REF
V
GND
LDON
Page 8
IC BLOCK DIAGRAM & DESCRIPTION
IC701 SPCA752A-03A(MPEG AUDIO DECODER)
TFS1
RFS1
SCLK1
FCEB2
FCEB1
DR1
DT1
OSCOUT
OSCIN
SPLCLK
AIP
AIN
ATO
VM
CD_LRCK
CD_BCK
CD_C2P0
CD_DATA
PLL
Clock Synthesizer
ADC
CDDSP
External Memory Controller
FRDB
FALE
FWRB
WIRING CONNECTION
FCLE
SRAM ROM
RDB
WRB
MDATA[7:0]
Host Interface
MPEG Audio Decoder
Voice Encoder/Decoder
DMSB
DMA[13:0]
DMD[15:0]
CONT1
(16P)
PCM
Buffer
TADCEB
TADSEL1
TADSEL0
TADD[7:0]
RESETB
AUD_LRCK
AUD_BCK
AUD_DATA
AUD_XCK
CD MECHANISM
MODE
PROG
ESP
TRACK
DIR
DISPLAY
ENTER
LCD P.W.B
BATTERY
DC 3V
PLAY
BATT+
SKIP+
STOP
BATT-
SKIP-
CN301
(16P)
DC 4.5V
CN601
(16P)
CN201
(6P)
J101
S601
S602
HOLD
OFF
ON
J501
LINE OUT
J502
PHONES
VR501
VOLUME
S501
DBBS
CD MAIN P.W.B
- 7 -
Page 9
SCHEMATIC DIAGRAM
This is a basic schematic diagram.
- 8 -
- 9 -
Page 10
WIRING DIAGRAM (MAIN A SIDE)
- 10 -
Page 11
WIRING DIAGRAM (MAIN B SIDE)
Oct. / '01/ BB Printed in Japan
SANYO Electric Co., Ltd.
Osaka, Japan