Snorkel X40RT User Manual

X40RT
Operator Manual
Please Note:
The UpRight X40 is sold in some regions as the Snorkel SR4084.
Therefore any reference to the Snokel SR4084 also applies to the UpRight X40.
UpRight Powered Access HQ Vigo Centre Birtley Road Washington Tyne & Wear NE38 9DA UK.
TEL: +44 (0) 845 1550 058 FAX: +44 (0) 195 2299 948
USA
TEL: +1 (785) 989 3000 FAX: +1 (785) 989 3070
www.upright.com
DANGER
ELECTRICAL HAZARD
An SR is an all-metal, NON-INSULATED, aerial work-platform. Do not operate it near ELECTRICAL conductors. Regard all conductors as being energized. Use the table and illustration below to determine safe clearance from electrical conductors. Table 1 and Figure 3 are reprinted courtesy of Scaffold Industry Association, ANSI/SIA A92.6, page 26.
P/N 569300
DANGER
ELECTRICAL HAZARD
SR ELEVATING WORK PLATFORMS ARE NOT
ELECTRICALLY INSULATED.
If the platform, scissors arm assembly, or any other conductive part of an SR contacts a high-voltage electrical conductor, the result can be
DEATH
or
Be sure to allow for sag and sway in the wires and the work platform.
If an SR comes in contact with a live electrical conductor, the entire machine can be charged. If that happens, you should remain on the machine and not contact any other structure or object within reach. That includes the ground, adjacent buildings, poles, and any object not a part of the SR. Such contact could make your body a conductor to the other object creating an electrical shock hazard resulting in SR until you are sure the electricity has been turned off.
for persons on or near the machine.
GO NO CLOSER THAN THE MINIMUM SAFE APPROACH
DISTANCES ON THE OPPOSITE PAGE.
SERIOUS INJURY
or
DEATH
. Do not attempt to enter or leave the
SERIOUS INJURY
If an SR is in contact with a live conductor, the platform operator others on the ground in the vicinity of the SR to since their bodies can also form a path for electricity to ground thus creating an electrical shock hazard with possible
Do not attempt to operate SR ground controls when the platform, scissors arm assembly, or any other conducting part of the SR is in contact with electrical wires or if there is an immediate danger of such contact.
Regard all conductors as energized.
Personnel working on or near an SR must be continuously aware of electrical hazards, recognizing that an electrical wire does occur.
SERIOUS INJURY
ELECTROCUTION
STAY AWAY
DEATH
or
and
can result if contact with
MUST
from the machine,
DEATH
warn
.
P/N
569300
i
TABLE OF CONTENTS
XX. CHAPTER TITLE
INTRODUCTION ....................................................iii
SIGNS .............................................................iii
QUALIFIED OPERATORS..............................iii
MAINTENANCE ..............................................iii
RESPONSIBILITIES OF PARTIES .................iv
ADDITIONAL INFORMATION.........................iv
1. SAFETY ............................................................. 1 - 1
SAFE OPERATION......................................... 1 - 1
Pre-start Inspection..................................... 1 - 1
Work Place Inspection and Practices ......... 1 - 1
Electrocution ............................................... 1 - 2
Tipover & Falling Hazards........................... 1 - 2
Crushing...................................................... 1 - 2
GENERAL SAFETY PRECAUTIONS.............. 1 - 3
Personnel Precautions................................ 1 - 3
Operator General Precautions .................... 1 - 3
Mounting & Dismounting Precautions......... 1 - 3
Starting and Stopping Precautions ............. 1 - 3
Operating Precautions ................................ 1 - 3
Operator Maintenance Precautions ............ 1 - 3
Fuel Handling Precautions.......................... 1 - 3
SAFETY DECALS & PLACARDS.................... 1 - 3
2. SAFETY DEVICES............................................. 2 - 1
EMERGENCY STOP SWITCHES................... 2 - 1
ALARMS.......................................................... 2 - 1
Level Sensor ............................................... 2 - 2
Lowering ..................................................... 2 - 2
High Temperature ....................................... 2 - 2
Low Oil Pressure......................................... 2 - 2
DRIVE (reverse).......................................... 2 - 2
DRIVE (forward).......................................... 2 - 2
GUARDRAILS ................................................. 2 - 2
SAFETY PROP ............................................... 2 - 2
SAFETY CHAIN .............................................. 2 - 2
SWINGING GATE (option).............................. 2 - 3
SAFETY CONTROL........................................ 2 - 3
BUBBLE LEVEL (outrigger machines only) .... 2 - 3
OPERATOR HORN......................................... 2 - 3
OUTRIGGERS (option) ................................... 2 - 3
GFCI AC OUTLET (option).............................. 2 - 4
FLASHING LIGHT (option).............................. 2 - 4
LANYARD ANCHORAGE (option) .................. 2 - 4
3. SPECIFICATIONS ............................................. 3 - 1
GENERAL SPECIFICATIONS FOR
STANDARD MACHINES............................... 3 - 1
ENGINE DATA ................................................ 3 - 2
ENGINE OIL CHARTS .................................... 3 - 2
HYDRAULIC FLUID RECOMMENDED........... 3 - 2
NOMENCLATURE & SERIAL NUMBERS ......... 3 - 3
4. GAUGES............................................................ 4 - 1
WATER ........................................................... 4 - 1
AIR FILTER
AMPS .............................................................. 4 - 1
ENGINE OIL.................................................... 4 - 1
HOURS ........................................................... 4 - 2
FUEL LEVEL (option)...................................... 4 - 2
HYDRAULIC OIL LEVEL................................. 4 - 2
BUBBLE LEVEL (outrigger machines only) .... 4 - 2
COOLANT ....................................................... 4 - 2
5. AUTOMATIC SHUT-OFFS
& CIRCUIT BREAKERS .................................... 5 - 1
AUTOMATIC SHUT-OFFS.............................. 5 - 1
Level Sensor ............................................... 5 - 1
Engine Temperature ................................... 5 - 1
Engine Oil Pressure .................................... 5 - 1
Platform Height vs. Drive Speed................. 5 - 1
Parking Brakes............................................ 5 - 1
Dynamic Brakes.......................................... 5 - 1
Alternator Not Charging .............................. 5 - 2
Outriggers (option) ...................................... 5 - 2
Hydraulic Generator (option)....................... 5 - 2
.....................................................
4 - 1
CIRCUIT BREAKERS ..................................... 5 - 2
Main Breaker .............................................. 5 - 2
Hydraulic Generator Circuit Breaker (option).. 5 - 2
GFCI Outlet (option) ................................... 5 - 2
6. CONTROLS ....................................................... 6 - 1
HYDRAULIC COMPARTMENT....................... 6 - 2
BASE-CONTROL PANEL ............................... 6 - 2
PLATFORM-CONTROL BOX.......................... 6 - 4
7. OPERATION...................................................... 7 - 1
OPERATING FROM THE
BASE-CONTROL PANEL ............................ 7 - 1
Starting a Gasoline,
LP-only, or Dual-fuel Engine.................... 7 - 1
Starting a Diesel Engine ............................. 7 - 2
Raising the Platform ................................... 7 - 3
Warming the Hydraulic Oil.......................... 7 - 3
OPERATING FROM THE
PLATFORM-CONTROL BOX ...................... 7 - 4
Starting a Gasoline,
LP-only, or Dual-fuel Engine.................... 7 - 4
Starting a Diesel Engine ............................. 7 - 5
Driving......................................................... 7 - 6
Raising the Platform ................................... 7 - 7
SETTING THE OUTRIGGERS........................ 7 - 7
EXTENDING THE TWO-POSITION
PLATFORM................................................... 7 - 8
8. EMERGENCY OPERATION.............................. 8 - 1
EMERGENCY STOP ...................................... 8 - 1
EMERGENCY BLEED-DOWN........................ 8 - 1
PUSHING........................................................ 8 - 2
9. STOWING & TRANSPORTING......................... 9 - 1
STOWING....................................................... 9 - 1
TRANSPORTING............................................ 9 - 1
Trailering..................................................... 9 - 1
Securing to a Transport Vehicle ................. 9 - 3
Towing ........................................................ 9 - 3
Lifting .......................................................... 9 - 3
Pushing....................................................... 9 - 3
10. DAILY INSPECTION & MAINTENANCE......... 10 - 1
DAILY INSPECTION AND
MAINTENANCE TABLE................................ 10 - 1
PLACARDS AND DECALS
INSPECTION CHART...................................10 - 10
PLACARDS AND DECALS
INSPECTION DRAWING.............................. 10 - 11
11. TROUBLESHOOTING..................................... 11 - 1
12. OPTIONS ......................................................... 12 - 1
OPERATOR HORN.........................................12 - 1
OUTRIGGERS................................................ 12 - 1
GFCI OUTLET ................................................12 - 1
BIG PAW TIRES .............................................12 - 1
FLASHING LIGHT...........................................12 - 2
ELECTRICAL OUTLET................................... 12 - 2
SWINGING GATE........................................... 12 - 2
SPARK ARRESTOR ....................................... 12 - 3
LANYARD ANCHOR POINTS ........................12 - 3
AC GENERATOR ...........................................12 - 3
13. FIRE FIGHTING & HAZARDOUS
CHEMICAL CONTAINMENT...........................13 - 1
ANTI-FREEZE.................................................13 - 1
BATTERY, LEAD/ACID................................... 13 - 1
DIESEL FUEL .................................................13 - 1
FOAM IN TIRES..............................................13 - 1
GASOLINE...................................................... 13 - 2
HYDRAULIC OIL............................................. 13 - 2
LIQUEFIED PETROLEUM GAS .....................13 - 2
MOTOR OIL.................................................... 13 - 2
INDEX .......................................................................I - 1
WARRANTY................................. (inside back cover)
ii
P/N 569300
X. CHAPTER NAME
INTRODUCTION
The most important chapter in this manual is “1. SAFETY.” Take time, now, to study it closely. The information in that chapter might save your life or prevent serious injury.
SIGNS
T
The following two conventions are used throughout this manual.
1. This sign
DANGER
means:
is involved
2. This sign
Attention! Become alert! Your safety
.
CAUTION
means one of two things: (1) an action, about to be performed, is potentially hazardous and might result in minor personal injury if not done correctly, or (2) an action, about to be performed, can harm the SR if not done correctly.
QUALIFIED OPERATORS
T
SR aerial platforms have built-in safety features and have been factory tested for compliance with Snorkel specifications and industry standards. However, any personnel-lifting device can be potentially dangerous in the hands of untrained or careless operators.
Training is essential and must be performed by a QUALIFIED person. Become proficient in knowledge and actual operation before using the SR on the job. You must be trained and authorized to perform any functions of the SR. Operation of the SR must be within the scope of the machine specifications.
Before operating an SR you must read and understand the operating instructions in this manual as well as the decals, warnings, and instructions on the machine itself.
Before operating an SR you must be AUTHORIZED by the person in charge to do so.
The following rules will help ensure the safety of personnel and help prevent
needless downtime because of damaged equipment.
1. Only TRAINED and AUTHORIZED operators shall be permitted to operate the equipment.
2. All manufacturers operating instructions and safety rules and all employers safety rules and all OSHA and other government safety rules must be strictly adhered to.
3. Repairs and adjustments shall be made only by QUALIFIED TRAINED maintenance personnel.
4. No modification shall be made to the equipment without prior written consent of the Snorkel Engineering Department.
5. You must make a prestart inspection of the SR at the beginning of each shift. A malfunctioning machine must not be used.
6. You must make an inspection of the work place to locate possible hazards before operating an SR.
DANGER
Misuse of this machine can result in DEATH or SERIOUS INJURY.
Do not operate this equipment unless you are TRAINED and AUTHORIZED and have read and thoroughly understand all information given in this Operator’s Manual and on all DANGER and CAUTION signs on the machine.
MAINTENANCE
T
Every person who maintains, inspects, tests, or repairs these machines, and every person supervising any of these functions, must be properly trained.
This Operators Manual provides a daily inspection procedure that will help you keep your SR in good operating condition. Do not perform other maintenance unless you are a TRAINED mechanic, QUALIFIED to work on SRs. Call QUALIFIED maintenance personnel if you find problems or malfunctions.
P/N 569300
iii
INTRODUCTION
Information contained in this manual concerns only current SR models, and the right is reserved to make changes at any time without obligation.
RESPONSIBILITIES OF PARTIES
It is imperative that all owners and users of an SR read, understand, and conform to all applicable regulations. Ultimate compliance to OSHA regulations is the responsibility of the employer using the equipment.
ANSI Standard A92.6 identifies requirements of all parties who might be involved with Self­Propelled Elevating Work Platforms.
A reprint of the “Manual of Responsibilities for Dealers, Owners, Users, Operators, Lessors and Lessees of ANSI/SIA A92.6-1999 Self-Propelled Elevating Work Platforms” is available from Snorkel dealers or from the factory upon request.
Copies are also available from:
Scaffold Industry Association, Inc. P. O. Box 20574 Phoenix, AZ 85036-0574 USA
ADDITIONAL INFORMATION
For additional information, contact your local dealer or write:
Snorkel International, Inc. P.O. Box 1160 St. Joseph, MO 64502-1160 USA 1-800-255-0317
http://www.snorkelusa.com
iv
P/N 569300
SAFE OPERATION
T
The following safety information is vitally important for safe operation of an SR. Failure to follow these instructions can result in personal injury or DEATH.
Pre-start Inspection
Prior to each shift, the SR shall be given a visual inspection and function test. (See the “DAILY INSPECTION & MAINTENANCE” chapter in this manual for a list of items to inspect and test.)
Do not operate an SR unless you are trained and authorized, understand the operating characteristics of the SR, and have inspected and tested all functions to be sure they are in proper working order. (See the “DAILY INSPECTION & MAINTENANCE” chapter.)
Work Place Inspection and Practices
Do not use an SR as a ground for welding. Ground to the work piece.
Before an SR is used, and during use, check the area in which it is to be used for possible hazards such as, but not limited to:
drop-offs or holes,
side slopes,
bumps and floor obstructions,
debris,
overhead obstructions and electrical
conductors,
hazardous locations,
inadequate surface and support to withstand
all load forces imposed by the aerial platform in all operating configurations,
wind and weather conditions,
presence of unauthorized persons,
other possible unsafe conditions.
Before using the aerial platform in any hazardous (classified) location, make certain it is approved and of the type required by ANSI/NFPA 505 for use in that particular location.
A recommended safety practice is to have ground personnel, who are trained in the operation of SR emergency controls, working in the immediate vicinity of an elevated SR. In the event of an emergency, they can assist the platform operator.
1. SAFETY
1. SAFETY
1. SAFETY
When moving the platform, check the clearance around the SR to avoid contact with structures or other hazards. Always look in the direction of motion.
Keep ground personnel from under the platform when the platform is raised.
Secure all accessories, containers, tools, and other materials in the platform to prevent them from accidentally falling or being kicked off the platform.
Do not engage in any form of “horseplay” or stunt driving while operating an SR.
Do not permit riders on the machine anyplace other than on the platform.
Remove all loose objects stored in or on the machine, particularly in the platform. Remove all objects which do not belong in or on the machine.
When other moving equipment is in the area, take special precautions to comply with local regulations regarding warnings.
Never steady the platform by positioning it against another platform.
Do not operate an SR that is not functioning properly, or has been damaged, until the machine has been repaired by a qualified maintenance person.
Do not operate an SR that does not have all its decals and placards attached and legible.
Drive the machine with care and at speeds compatible with conditions. Use extra caution when driving over rough ground, on slopes, and when turning.
Know and understand the job site traffic-flow patterns and obey the flagmen, road signs, and signals.
Watch for bystanders and never allow anyone to be under, or to reach through, the machine and its equipment while operating.
P/N 569300
1 - 1
1. SAFETY
Electrocution
SRs are all-metal, NON-INSULATED, aerial work-platforms. Do not operate an SR near ELECTRICAL conductors. Regard all conductors as being energized.
Do not operate outside during a thunderstorm.
platform before attempts are made to free the platform using ground controls.
Do not exceed the platform capacity nor the platform-extension capacity shown on the capacity placards located at the entrance to the platform and on the toeboard of the platform extension.
Tipover & Falling Hazards
On scissor lifts, like the SR, personal fall protection is not required by ANSI, Federal OSHA, nor Snorkel. However, fall restraint might be required by work regulations. If so, the user is responsible for fitness and method of use.
The guardrail system is your fall protection. Make sure the guardrail system is properly installed and that all gates and fasteners are in place.
It is best not to transfer from the platform to another structure or from the structure to the platform, unless that is the safest way to do the job. Judge each situation separately taking the work environment into account. If it is necessary to transfer from the platform to another structure the following guidelines apply:
Where possible, place the work platform
next to a roof or walking structure to do the transfer.
Transfer your anchorage from one
structure to another before you step across.
Remember that you might be transferring
to a structure where
personal fall arrest
is required.
Do not raise the platform if the SR is on soft ground. Raise the platform only on a firm surface capable of withstanding all load forces imposed by the aerial platform in all operating conditions.
Do not allow wires, cables, hoses, rope, or other materials to trail down from the platform or be entangled in the platform.
If you have to level an SR, that does not have outriggers, be sure the shoring you use is strong enough to support the weight of the SR and that the SR wheels are chocked so that the SR cannot be driven.
Do not jerk the controls. Move the controls slowly and deliberately to avoid jerky and erratic operation. Always stop the controls in the neutral, off, position before going in the opposite direction.
Do not use the platform for any purpose other than to position personnel, their tools and materials.
Do not use an SR as a crane, hoist, or jack.
Do not operate an SR in winds, or wind gusts, of 28 mph (12.5 m/s) or more.
Do not add anything to an SR that will increase the wind loading (billboards, banners, flags, etc.).
Use the platform entrance, do not climb
over the guard rails.
Maintain a firm footing on the platform floor. Climbing on the guardrails is prohibited.
Do not use ladders, planks, or other devices to extend or increase your work position from the platform.
Do not operate an SR from a position on trucks, trailers, railway cars, floating vessels, scaffolds, or similar equipment unless the application is approved in writing by Snorkel.
If the platform or elevating assembly becomes caught, snagged, or otherwise prevented from normal motion by an adjacent structure, or other obstacles, such that control reversal does not free the platform, remove all personnel from the
1 - 2
Crushing
Always look in the direction of travel. Avoid overhead obstructions.
Make sure the area below the platform is free of personnel before lowering.
P/N 569300
GENERAL SAFETY PRECAUTIONS
T
Personnel Precautions
If you encounter any suspected malfunction of the aerial platform, or any hazard or potentially unsafe condition relating to capacity, intended use, or safe operation, cease operation and seek assistance from management.
Operator General Precautions
Make sure that all protective guards, cowlings, and doors are in place and secure.
Mounting & Dismounting Precautions
Use three points of support when getting on or off the platform. Keep the platform clean.
Do not jump off the machine.
Do not dismount while the machine is in motion.
1. SAFETY
Do not attempt repairs unless you are trained. Refer to manuals and experienced repair personnel for help.
Charge batteries in a well-ventilated area free of flame, sparks, or other hazards that might cause fire or explosion.
Use extreme caution when removing radiator caps. Park the machine and let it cool down before opening a pressurized compartment.
Fuel Handling Precautions
Do not smoke or permit open flames while fueling or near fueling operations.
Maintain control of the fuel filler nozzle when filling the tank.
Do not fill the fuel tank to capacity. Allow room for expansion.
Starting and Stopping Precautions
Do not start until all personnel are clearly away from the machine.
Before leaving the operators station, place the machine in the stowed position.
Remove the starter key from the set the the machine parked or unattended.
Do not modify an SR in any way.
Do not override any of the safety features of an SR.
Do not exceed the side-pull forces listed on the capacity placards located at the entrance to the platform and on the toeboard of the platform extension.
Limit travel speeds according to conditions. Take into account: grade, surface, congestion, visibility, side slope, location of personnel, and other hazards.
Do not use your hand to search for hydraulic oil leaks. High pressure hydraulic oil can easily cut and penetrate your skin a very serious injury that requires immediate attention by a medical specialist trained in that type of injury. Use a piece of cardboard or wood to search for hydraulic oil leaks.
BATTERY
Operating Precautions
Operator Maintenance Precautions
switch to OFF when leaving
KEY
switch and
Clean up spilled fuel immediately.
Tighten the fuel tank cap securely. If the fuel cap is lost, replace it with an approved cap from Snorkel. Use of a non-approved cap without proper venting may result in pressurization of the tank.
Never use fuel for cleaning purposes.
For diesel engines, use the correct fuel grade for the operating season.
SAFETY DECALS & PLACARDS
T
There are several safety decals and placards on an SR. Their locations and descriptions are shown in this section. Take time to study them.
Be sure that all the safety decals and placards on the SR are legible. Clean or replace them if you cannot read the words or see the pictures. Clean with soap & water and a soft cloth. Do not use solvents.
You must replace a decal or placard if it is damaged, missing, or cannot be read. If it is on a part that is replaced, make sure a new decal or placard is installed on the replaced part. See your Snorkel dealer for new decals and placards.
Refer to the PLACARDS AND DECALS INSPECTION CHART and DRAWING in the DAILY INSPECTION AND MAINTENANCE chapter for part numbers, location, and required quantities of all placards and decals.
P/N 569300
1 - 3
1. SAFETY
Refer to the PLACARDS AND DECALS INSPECTION CHART and DRAWING in the “DAILY INSPECTION AND MAINTENANCE” chapter for part numbers, locations, and required quantities of all placards and decals.
1 - 4
P/N 569300
1. SAFETY
P/N 569300
1 - 5
1. SAFETY
1 - 6
P/N 569300
2. SAFETY DEVICES
2. SAFETY DEVICES
The devices listed in this chapter are safety devices. They are on an SR to increase safety in the work place for both the operator and other people near the machine. Do not by-pass, disable, modify, or ignore any of these devices. Check them carefully at the start of each work shift to see that they are in working order (see “DAILY INSPECTION & MAINTENANCE” chapter). If any is found to be defective, remove the SR from service immediately until a qualified service technician can make repairs.
EMERGENCY STOP SWITCHES
T
T
ALARMS
There are two alarms on an SR. One is located in the platform-control box,
At the platform-control box:
red
EMERGENCY STOP
machine stops, the engine turns off, and nothing moves. This switch must be out (on) to control the SR from the platform (turn the switch clockwise and it will pop out.
At the base-control panel: EMERGENCY STOP
time, under any conditions, and the entire machine stops, the engine turns off, and nothing moves. The up for anything on the SR to work.
EMERGENCY STOP
switch cover down, at any
Press the large
button in and the entire
Press the red
switch must be
the other is located in the base-control box. The alarms are connected in parallel, they both emit the same pattern of sound at the same time. The different alarm sound patterns are shown in the table immediately below and discussed below the table.
The high-temperature, low oil-pressure, and alternator not-charging alarms are each a continuous tone. The platform-lowering alarms beep at one beep per second. second. The level sensor alarm is a high-low warbling sound.
DRIVE
DRIVE
(reverse) beeps at two beeps per
(forward) and the
P/N 569300
2 - 1
2. SAFETY DEVICES
Level Sensor
The level sensor alarm warns the SR operator that the SR is not level. If the tilt continues to increase, the SR will eventually tip over. When you hear this alarm, immediately lower the platform completely down. When the platform is completely down, determine and correct the cause of the tilt before raising the platform again.
NOTE: While the alarm is sounding it is not possible to drive the SR nor raise the platform.
T
GUARDRAILS
Lowering
The lowering alarm warns people near an SR that the platform is coming down and the scissor arm assembly is closing.
High Temperature
The high-temperature alarm warns you that the engine is overheating. When the alarm sounds you should immediately lower the platform completely down then turn the engine off until the condition that caused the overheating has been corrected. (See AUTOMATIC SHUT-OFFS & CIRCUIT BREAKERS chapter for more information.)
Low Oil Pressure
The low pressure alarm warns you that the engine oil pressure is near the lower limit for safe operation of the engine. When the alarm sounds you should immediately lower the platform completely down then turn the engine off until the condition that caused the low oil pressure has been corrected. (See AUTOMATIC SHUT-OFFS & CIRCUIT BREAKERS chapter for more information.)
The guardrails help protect you from falling off the platform. Be sure the guardrails are properly installed and that the safety chain (or gate) and fasteners are in place.
T
SAFETY PROP
Always raise the safety prop then lower the scissor-arm assembly onto the safety prop before reaching into the scissor-arm assembly for any reason.
T
SAFETY CHAIN
DRIVE (reverse)
The
DRIVE
SR is traveling backward along the ground. This alarm beeps twice as fast as the (forward) alarm.
DRIVE (forward)
The
DRIVE
SR is traveling forward along the ground. This alarm beeps half as fast as the alarm.
2 - 2
(reverse) alarm alerts people that the
DRIVE
(forward) alarm alerts people that the
DRIVE
(reverse)
The safety chain should be closed at all times except when someone is entering or leaving the platform.
P/N 569300
2. SAFETY DEVICES
SWINGING GATE
T
The swinging gate should be closed at all times except when someone is entering or leaving the platform.
SAFETY CONTROL
T
(option)
OPERATOR HORN
T
The operator horn is used primarily to get the attention of people on the ground when you are working aloft. For the horn to work the following switches, on the base-control panel, must be set as indicated:
MAIN POWER EMERGENCY STOP SELECTOR
OUTRIGGERS
T
.................ON
......................PLATFORM
(option)
.......on (up)
(option)
The safety control must be squeezed and held to activate the joystick. The safety control prevents the joystick from moving the platform if something accidentally pushes the joystick. Do not disable the safety control in any way.
BUBBLE LEVEL
T
(outrigger machines
only)
See the “GAUGES” chapter for a discussion of the bubble level.
The outrigger controls are on the upper left side of the platform-control box.
The outriggers are used to level the SR (for complete outrigger operating procedures see the OPERATION chapter).
NOTE: The SR must be on a firm surface capable of withstanding all load forces imposed by the aerial platform in all operation conditions before the outriggers are used.
P/N 569300
2 - 3
2. SAFETY DEVICES
GFCI AC OUTLET
T
The GFCI (ground fault circuit interrupt) is located under the platform-control box. To use the outlet set the
NOTE: If the SR does not have the ac generator option, connect a source of power to the GFCI plug at the base-control panel.
The GFCI will protect against short circuits to ground. When there is a short to ground the GFCI will shut off power to the outlet.
To reset the outlet:
Unplug the equipment being used. Press the
This should restore power to the outlet. If it does not, set the refer the problem to a trained service technician.
RESET
AC OUTLET SWITCH
(option)
AC OUTLET SWITCH
button on the GFCI outlet.
to off (O) and
to on (-).
FLASHING LIGHT
T
The flashing light alerts people that the SR is present and that the SR is moving. The light flashes at about one flash per second any time the SR engine is running. There is no ON/OFF switch for the flashing light, it cannot be turned off while the SR is running.
LANYARD ANCHOR POINTS
T
There are four anchors on the floor of the platform, one at the front of the roll-out deck, one at the back of the platform, and one on each side of the platform.
NOTE: These anchors are not for lifting or tying down the machine.
You should attach your fall protection to the anchors if work rules require it.
(option)
(option)
2 - 4
P/N 569300
3. SPECIFICATIONS
3. SPECIFICATIONS
Snorkelift SR series machines are scissor­supported elevating work-platforms built to conform to the following standards:
OSHA Paragraph 1910.67 Title 29, C.F.R.Vehicle-Mounted Elevating and Rotating Work Platforms - Labor.
GENERAL SPECIFICATIONS FOR STANDARD MACHINES
T
OSHA Paragraph 1926.556 Title 29, C.F.R., Aerial Lifts - Construction. ANSI Standard A92.6, Self-Propelled Elevating Work Platforms.
CSA Standard CAN 3-B354.3-M82, Self Propelled Elevating Work Platforms for use as “Off Slab” Units.
SR: SR2584 SR3284 SR4084
Weight
Max. single wheel load Ground pressure (max) Width
Length
Height: working
6280 lbs. (2855 kg) 3332 lbs.
1511 kg
34 psi
2.4 kg/cm 84 in.
(213 cm)
137 in.
(348 cm)
31 ft.
(9.4 m)
7650 lbs.
(3477 kg)
3560 lbs.
1615 kg
2
39 psi
2.7 kg/cm 84 in.
(213 cm)
137 in.
(348 cm)
38 ft.
(11.6 m)
2
8720 lbs.
(3964 kg)
3788 lbs.
1718 kg
45 psi
3.2 kg/cm 84 in.
(213 cm)
149 in.
(378 cm)
46 ft.
(14 m)
2
raised
lowered
Platform: driveable ht.
size* in. (cm)
capacity
Drive wheels
Rear axle
Tires in. (cm) Speed: Max. drive
25 ft.
(7.6 m)
47 in.
(119 cm)
FULL
72x120
(183x305)
1750 lbs.
795 kg)
444
Driven
Articulated
26x12
66x30.5
2.2 mph
(1 km/h)
32 ft.
(9.8 m)
53.5 in.
(136 cm)
FULL
72x120
(183x305)
1250 lbs.
(568 kg)
Driven
Articulated
26x12
66x30.5
2.2 mph
(1 km/h)
40 ft.
(12.2 m)
60 in.
(152 cm)
32 ft.
(9.8 m)
72x120
(183x305)
750 lbs.
(341 kg)
Driven
Articulated
26x12
66x30.5
2.2 mph (1 km/h)
Max. raise
Lower
Gradeability
22 sec
25 sec
32% 32% 30%
* Four foot (1.8 m) platform-extension retracted.
P/N 569300
30 sec
40 sec
45 sec
40 sec
3 - 1
3. SPECIFICATIONS
ENGINE DATA
T
ENGINE MAKE KUBOTA
MODEL WG750-G D905-B V800-B
FUEL gasoline LPG diesel no. 2-D
FUEL GRADE
COOLANT 50% water + 50% ethylene glycol
unleaded 85 octane (motor method)
Do not use gasoline blended with methyl alcohol
.
HD5 Gas Processors
Association Standard 2140
Category: special duty propane
ASTM no. 2-D ASTM D975 cetane no. > 44
(For operating temp. below 32°F (0°C) use winterized no. 2-D.)
OPERATING TEMPERATURE
OIL CAPACITY 3.5 qt USA
OIL GRADE API: SF, SF/CD API:CC/CD/CE
OIL WEIGHT see chart below
RUNNING TIME (one tank of fuel)
ENGINE OIL CHARTS
T
WG750-G
Ambient temperature
above 77°F (25°C)
32°F to 77°F (0°C) to (25°C) 0°F to 32°F (-17°C) to (0°C)
180°F - 205°F(82°C - 96°C)
5.2 qt USA
(3.25 liters)
A full tank of gasoline, or diesel, will last an entire eight hour shift, under normal working conditions. It normally takes two tanks of LPG per eight hour shift.
D905-B and V800-B
Engine oil weight
SAE30 or 10W30
SAE20 or 10W30
SAE10W or 10W30
Ambient temperature
above 77°F (25°C)
32°F to 77°F (0°C) to (25°C)
below 32°F (0°C)
(5.1 liters)
Engine oil weight
SAE30 or 10W30 10W40 SAE20 or 10W30 10W40 SAE10W or 10W30 10W40
4.2 qt USA (4.0 liters)
HYDRAULIC FLUID RECOMMENDED
T
Above 10°F (13°C) use Mobil DTE-13M (ISO VG32)
Below 10°F (13°C) use Mobil DTE-11 (ISO VG15)
3 - 2
P/N 569300
NOMENCLATURE & SERIAL-NUMBERS
)
T
3. SPECIFICATIONS
P/N 569300
3 - 3 (3 - 4 blank
3 - 3
WATER
T
T
AMPS
4. GAUGES
4. GAUGES
The
WATER
control panel. It shows the temperature of the water-antifreeze mixture in the engine block. The typical operating-temperature range for Kubota engines is 180°F to 205°F (82°C to 96°C), both diesel and gasoline. (See the “AUTOMATIC SHUT-OFFS & CIRCUIT BREAKERS “ chapter for more information.)
T
AIR FILTER
The air filter gauge is located between the air filter and the intake manifold. The gauge measures the vacuum (air pressure) between the intake manifold and the air filter. As the filter clogs, the vacuum increases (pressure drops). As the vacuum increases, a red indicator raises toward the clear area of the gauge. When you can see the indicator in the clear area of the gauge, it’s time to change the air filter.
The indicator stays at its highest setting, it does not go to the bottom of the gauge when the engine is turned off or the filter changed. After the filter is changed, press the small reset button to reset the indicator to the bottom of the gauge.
gauge is located on the base-
The
AMPS
from the alternator to the battery. When the engine is running, the needle in the should not be to the left of “0.” Under normal operating conditions, after the engine has been running for a few minutes, the should read “0.”
T
ENGINE OIL
GASOLINE DIESEL Engine oil level is measured with a dipstick. Oil
capacities given in the “SPECIFICATIONS”
chapter are approximate. True values will vary from machine to machine due to slight variations or modifications during production. The oil dipstick is the only way to accurately gauge if the engine oil level is correct. Engine oil level should
gauge shows the electric current
AMPS
AMPS
gauge
gauge
P/N 569300
4 - 1
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