Snorkel X33BE User Manual

Page 1
Operator Manual
This first section of the Operator manual is the English language version.
(EN) Manual part number 508401-003-EN for serial numbers 10131 to current.
June 08 ( Rev C )
VERSION II
Diesel Bi-Energy 24V DC
Page 2
Page 3
X-27-33-RT
o
o
o
Tanfield Engineering Systems Ltd. Vigo Centre, Washington, Tyne and Wear, UK.
Upright.
508764-001
Serial Numbers 10131 - Current
Please note:
The Upright X-27-33-RT/BE is also sold as the Snorkel SR Series in some regions. Therefore any reference to the Snorkel SR Series also applies to the UpRight X-27-33-RT/BE .
ENGLISH When contacting UpRight for service or parts information, be sure to include the MODEL and SE RIAL
NUMBERS from the equipment nameplate.
UNLOADED
UpRight Powered Access HQ Vigo Centre
POWERED ACCESS
www.upright.com
Birtley Road Washington Tyne & Wear NE38 9DA Tel: +44 (0) 845 1550 057 Fax: +44 (0) 845 1557 756
Page 4
Page 5
OPERATION MANUAL
Electrocution Hazard
Tip Over Hazard
Collision Hazard
Fall Hazard
This machine is not
insulated
NEVER elevate the platform or drive
the machine while elevated unless
the machine is on a firm, level surface
NEVER position the platform
without first checking for overhead
obstructions or other hazards
NEVER climb, stand or sit on
platform guardrails or midrail
WARNING
All per son nel shall care fully read, un der stand and fol low all safety rules and op er at ing
in struc tions be fore op er at ing or per form ing main te nance on any Up Right ae rial work plat form.
Safety Rules
USE OF THE AERIAL WORK PLATFORM: This ae rial work plat form is in tended to lift peo ple and their tools as well as the ma te rial used for the job. It is de signed for re pair and as sem bly jobs and as sign ments at over head workplaces (ceil ings, cranes, roof struc ­tures, build ings etc.). All other uses of the ae rial work plat form are pro hib ited!
THIS AERIAL WORK PLATFORM IS NOT INSULATED! For this rea son it is im per a tive to keep a safe dis tance from live parts of elec tri cal equip ment!
Ex ceed ing the spec i fied per mis si ble max i mum load is pro hib ited! See "Spe cial Lim i ta tions" on page 4 for de tails.
The use and op er a tion of the ae rial work plat form as a lift ing tool or a crane (lift ing of loads from be low up wards or from up high on down) is pro hib ited!
NEVER ex ceed the man ual force al lowed for this ma chine. See "Spe cial Lim i ta tions" on page 4 for de tails.
DISTRIBUTE all plat form loads evenly on the plat form.
NEVER op er ate the ma chine with out first sur vey ing the work area for sur face haz ards such as holes, drop-offs, bumps, curbs, or de -
bris; and avoid ing them.
OPERATE ma chine only on sur faces ca pa ble of sup port ing wheel loads.
NEVER op er ate the ma chine when wind speeds ex ceed this ma chine's wind rat ing. See "Beau fort Scale" on page 4 for de tails.
IN CASE OF EMERGENCY push EMERGENCY STOP switch to de ac ti vate all pow ered func tions.
IF ALARM SOUNDS while the plat form is el e vated, STOP, care fully lower the plat form. Move ma chine to a firm level sur face.
Climb ing up the rail ing of the plat form, stand ing on or step ping from the plat form onto build ings, steel or pre fab con crete struc tures, etc., is pro hib ited!
Dis man tling the swing gate or other rail ing com po nents is pro hib ited! Al ways make cer tain that the swing gate is closed and se ­curely locked!
It is pro hib ited to keep the swing gate in an open po si tion (held open with tie straps) when the plat form is raised!
To ex tend the height or range by plac ing lad ders, scaf folds or sim i lar de vices on the plat form is pro hib ited!
NEVER per form ser vice on the ma chine while the plat form is el e vated with out block ing the el e vat ing as sem bly.
INSPECT the ma chine thor oughly for cracked welds, loose or miss ing hard ware, hy drau lic leaks, loose wire con nec tions, and dam -
aged ca bles or hoses be fore us ing.
VERIFY that all la bels are in place and leg i ble be fore us ing.
NEVER use a ma chine that is dam aged, not func tion ing prop erly, or has dam aged or miss ing la bels.
To by pass any safety equip ment is pro hib ited and pres ents a dan ger for the per sons on the ae rial work plat form and in its work ing range.
NEVER charge bat ter ies near sparks or open flame. Charg ing bat ter ies emit ex plo sive hy dro gen gas. Mod i fi ca tions to the ae rial work plat form are pro hib ited or per mis si ble only at the ap proval by UpRight.
AFTER USE, se cure the work plat form from un au tho rized use by turn ing the keyswitch off and re mov ing the key.
Operation Manual Page I
Page 6
Page 7
Introduction
DANGER
WARNING
CAUTION
IMPORTANT
The most im por tant chap ter in this man ual is the safety chap ter - Chap ter 1. Take time, now, to study it closely.
The in for ma tion in Chap ter 1, might save your life, pre vent se ri ous in jury, or dam age to prop erty or the
X33RT / X27RT.
This in tro duc tion also con tains im por tant in for ma ­tion con cern ing the re spon si bil i ties of the owner of the ma chine.
Standard X33RT / X27RT Version 2
The stan dard X33RT / X27RT in cludes the fol ­low ing fea tures:
Fully proportional one handed joy stick control
Reliable diesel engine
Large 1200mm multi position extension deck
35% gradeability
4 wheel drive
Hour meter
Temperature & ammeter gauges
Easy access side trays for engine & hydraulics
Lockable hinged covers
Independently operated hydraulic stabilisers with auto level
Swinging gate
Independent articulating rear axles
Forklift pockets
Lifting lugs and tie down rings
Flashing light
Ad di tional cop ies of this man ual may be or dered from Snor kel. Sup ply the model and man ual part num ber from the front cover to as sure that the cor ­rect man ual will be supplied.
All in for ma tion in this man ual is based on the lat est prod uct in for ma tion at the time of pub li ca tion. Snor ­kel re serves the right to make prod uct changes at any time with out obligation.
Photographs
Pho to graphs are taken to rep re sent the ma chine and its com po nent parts as clearly as pos si ble. How ever, there may be mi nor dif fer ences be tween the pho to graphs and your ma chine. This rep re ­sents in di vid ual cus tomer pref er ences and Snor ­kel's on-go ing committment to prod uct de vel op ment.
Safety Alerts
A safety alert sym bol is used through out this man ­ual to in di cate dan ger, warn ing and cau tion in struc ­tions. Fol low these in struc tions to re duce the like li hood of per sonal in jury, prop erty dam age or dam age to the machine.
The terms dan ger, warn ing, and cau tion in di cate vary ing de grees of per sonal in jury or prop erty dam ­age that can re sult if the in struc tion is not followed.
Denotes an imminently hazardous situation which, if not avoided, will result in death or serious injury.
Options
The fol low ing op tions are avail able for the X33RT / X27RT:
No stabilisers
Non-marking tyres
110/240V power to platform
RCD/ELCB Outlet
Alternative power options
Gasoline engine
LPG engine
Combination LPG/Gasoline engine
Bi-Energy 24V DC / Diesel engine
Operation Manual
This man ual pro vides in for ma tion for safe and proper op er a tion of the ae rial plat form. Read and un der stand the in for ma tion in this Op er a tor’s man -
Denotes a potentially hazardous situation which, if not avoided, could result in death or serious injury.
Denotes a potentially hazardous situation which, if not avoided, may result in minor or moderate injury.
It may also be used to alert against unsafe practices or action which may result in damage to the RT.
Denotes important information pertaining to settings, capacities, conditions, which could, if ignored lead to machine damage or future hazardous situations.
ual be fore op er at ing this ma chine on a job site.
SR3370 & SR2770 – 13184A Rev A page - iii
Page 8
Introduction
WARNING
IMPORTANT
IMPORTANT
It is also used to alert the reader to pay careful attention to a particular passage of text in the manual.
Notes
Notes are used to provide special information or helpful hints to assist in aerial platform operation, but do not indicate a hazardous situation.
Operation
The RT ae rial plat form has built in safety fea tures and has been fac tory tested for com pli ance with Snor kel spec i fi ca tions and in dus try stan dards. How ever, any per son nel lift ing de vice can be po ­ten tially dan ger ous in the hands of un trained or careless operators.
Train ing is vi tally im por tant and must be per formed un der the di rec tion of a QUALIFIED per son. You must dis play pro fi ciency in knowl edge and ac tual op er a tion of the RT be fore us ing it on a job site.
Be fore op er a tion of the RT you must read and un ­der stand the op er at ing in struc tions in this man ual as well as the de cals, warn ings, and in struc tions on the ma chine it self.
Be fore op er at ing the RT you must be AUTHORIZED by the per son in charge to do so and the op er a tion of the RT must be within the scope of the ma chine spec i fi ca tions.
Do not mod ify this ma chine with out writ ten ap ­proval from the En gi neer ing De part ment of Snor ­kel. Mod i fi ca tion may void the war ranty, ad versely af fect sta bil ity, or af fect the op er a tional char ac ter ­is tics of the RT.
Responsibilities of parties
It is imperative that all owners and users of the RT read, understand, and conform to all applicable regulations. Ultimate compliance to OSHA regulations is the responsibility of the user and their employer.
It is imperative that all owners and users of the RT read, understand, and conform to all applicable regulations.
Ultimate compliance to OSHA regulations is the responsibility of the user and their employer.
ANSI Standard A92.6 clearly identifies requirements of all parties who might be involved with Self-Propelled Elevating Work Platforms. EN280:2001(E)
AUSTRALIAN / NZ STANDARD 2550-10 also identifies the requirements of all parties who might be involved with Boom-Supported Elevating Work Platforms.
The potential for an accident increases when the aerial platform is operated by personnel who are not trained and authorised. Death or serious injury can result from such accidents.
Read and understand the information in this manual and on the placards and decals on the machine before operating the RT on the job site.
Maintenance
Ev ery per son who main tains, in spects, tests, or re ­pairs these ma chines, and ev ery per son su per vis ­ing any of these func tions, must be prop erly trained and qual i fied to do so.
This Op er a tors Man ual pro vides a daily in spec tion pro ce dure that will help you keep your RT in good op er at ing con di tion.
Do not per form other main te nance un less you are a trained me chanic, qual i fied to work on the RT. Call qual i fied main te nance per son nel if you find prob ­lems or mal func tions.
Note - Standards
It is the responsibility of the owner to ensure that the person operating the X33RT / X27RT is provided with all the relevant information relating to standards and codes of practice applicable in their region.
In summary
Only trained and authorised operators should be permitted to operate the equipment.
All manufacturers operating instructions and safety rules and all employers safety rules and all OSHA and other government safety rules should be strictly adhered to.
Repairs and adjustments should be made only by qualified and trained maintenance personnel.
No modification should be made to the equipment without prior written consent of the UpRight Engineering Department.
Make a pre-start inspection of the RT at the beginning of each shift. A malfunctioning machine must not be used.
page - iv Rev A SR3370 & SR2770 – 13184A
Page 9
Make an inspection of the work place to locate possible hazards before operating the RT.
Additional information
For ad di tional in for ma tion, con tact your lo cal dealer or UpRight at:
UpRight Power Access HQ Vigo Centre, Birtley Road Washington Tyne & Wear, NE38 9DA
Tel : +44 (0) 845 1550 057 Fax : +44 (0) 845 1557 756
Introduction
SR3370 & SR2770 – 13184A Rev A page - v
Page 10
Table of Contents
Electrical Hazard
Electrical Hazard Warning . . . . . . . . . . . . . . . . . . i
Introduction
Standard X33RT / X27RT Version 2 . . . . . . . iii
Options. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . iii
Operation Manual. . . . . . . . . . . . . . . . . . . . . . . . iii
Photographs. . . . . . . . . . . . . . . . . . . . . . . . . . . . iii
Safety Alerts. . . . . . . . . . . . . . . . . . . . . . . . . . . . iii
Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . iv
Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . iv
Responsibilities of parties . . . . . . . . . . . . . . . . . iv
Additional information . . . . . . . . . . . . . . . . . . . . . v
1. Safety
Safe Operation . . . . . . . . . . . . . . . . . . . . . . . . 1-1
Electrocution Hazards . . . . . . . . . . . . . . . . . . . 1-1
Minimum safe approach distance . . . . . . . . . 1-1
Pre-start Inspection . . . . . . . . . . . . . . . . . . . . . 1-1
Work Place Inspection and Practices . . . . . . . 1-1
Operation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2
Tipover and Falling Hazards . . . . . . . . . . . . . . 1-3
General Safety Precautions . . . . . . . . . . . . . . 1-3
Hydraulic System Precautions . . . . . . . . . . . . 1-3
Fire Prevention . . . . . . . . . . . . . . . . . . . . . . . . 1-3
Engine and Fuel Handling Precautions. . . . . . 1-3
Batteries . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-4
Safety Decals and Placards . . . . . . . . . . . . . . 1-4
Safety Placards and Decals Location . . . . . . . 1-5
2. Safety Devices
Safety Device Information . . . . . . . . . . . . . . . . 2-1
Emergency Stop Switches . . . . . . . . . . . . . . . 2-1
At platform control box . . . . . . . . . . . . . . . . . 2-1
At ground control box . . . . . . . . . . . . . . . . . . 2-1
Alarms . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1
Level sensor . . . . . . . . . . . . . . . . . . . . . . . . . 2-2
Lowering . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2
High temperature . . . . . . . . . . . . . . . . . . . . . 2-2
Low oil pressure . . . . . . . . . . . . . . . . . . . . . . 2-2
Drive (reverse) . . . . . . . . . . . . . . . . . . . . . . . 2-2
Drive (forward) . . . . . . . . . . . . . . . . . . . . . . . 2-2
Guardrails . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2
Safety Prop . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2
Swinging Gate . . . . . . . . . . . . . . . . . . . . . . . . . 2-2
Safety Control . . . . . . . . . . . . . . . . . . . . . . . . . 2-3
Bubble Level . . . . . . . . . . . . . . . . . . . . . . . . . . 2-3
Operator Horn . . . . . . . . . . . . . . . . . . . . . . . . 2-3
Stabilisers (Option) . . . . . . . . . . . . . . . . . . . . . 2-3
RCD/ELCB AC Outlet (option) . . . . . . . . . . . . 2-3
Flashing Light (option). . . . . . . . . . . . . . . . . . . 2-4
Lanyard Anchor Points (option) . . . . . . . . . . . 2-4
3. Specifications
Specifications . . . . . . . . . . . . . . . . . . . . . . . . . 3-1
General Specifications, Standard Machine
X33RT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1
Recommended Hydraulic Oil. . . . . . . . . . . . . . 3-1
General Specifications, Standard Machine
X27RT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-2
Engine Oil Charts . . . . . . . . . . . . . . . . . . . . . . 3-3
Engine Data. . . . . . . . . . . . . . . . . . . . . . . . . . . 3-3
DF752 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-3
D902 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-3
Machine Component Identification . . . . . . . . . 3-4
4. Gauges
Water. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1
Amps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1
Engine Oil . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1
Hydraulic Oil Level . . . . . . . . . . . . . . . . . . . . . 4-1
Hours. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-2
Fuel Level (option). . . . . . . . . . . . . . . . . . . . . . 4-2
Bubble Level . . . . . . . . . . . . . . . . . . . . . . . . . . 4-2
5. Automatic Shut-offs and Circuit Breakers
Automatic Shut-offs . . . . . . . . . . . . . . . . . . . . 5-1
Level sensor . . . . . . . . . . . . . . . . . . . . . . . . . 5-1
Engine temperature . . . . . . . . . . . . . . . . . . . 5-1
Engine oil pressure . . . . . . . . . . . . . . . . . . . . 5-1
Platform height vs. drive speed. . . . . . . . . . . 5-1
Dynamic brakes . . . . . . . . . . . . . . . . . . . . . . 5-1
Alternator not charging . . . . . . . . . . . . . . . . . 5-1
Stabilisers . . . . . . . . . . . . . . . . . . . . . . . . . . 5-1
Circuit Breakers . . . . . . . . . . . . . . . . . . . . . . . 5-2
Main breaker . . . . . . . . . . . . . . . . . . . . . . . . . 5-2
RCD / ELCB outlet (option). . . . . . . . . . . . . . 5-2
6. Controls
Controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-1
Hydraulic Compartment. . . . . . . . . . . . . . . . . . 6-1
Ground Control Box. . . . . . . . . . . . . . . . . . . . . 6-1
Platform Control Box . . . . . . . . . . . . . . . . . . . . 6-2
7. Daily Inspection and Maintenance
Daily Inspection and Maintenance Table . . . . 7-1
Fuel Level . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-2
(LPG - Option) . . . . . . . . . . . . . . . . . . . . . . . 7-2
Fuel Filter (diesel engines only) . . . . . . . . . . . 7-2
Fuel Leaks. . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-2
Engine Oil . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-3
Engine Coolant . . . . . . . . . . . . . . . . . . . . . . . . 7-3
Radiator Cap . . . . . . . . . . . . . . . . . . . . . . . . . . 7-3
SR3370 & SR2770 – 13184A
Page 11
Table of Contents
Swinging Gate ........................7-3
Wiring Harnesses and Connectors .........7-3
Battery Terminals ......................7-4
Battery Fluid Level ....................7-4
Hydraulic Oil Tank ......................7-4
Hydraulic tank cap ....................7-4
Hydraulic oil level .....................7-4
Hydraulic Oil Leaks ....................7-4
Tires and Wheels ......................7-5
Bolts and Fasteners ....................7-5
Structural Damage & Welds ..............7-6
Guardrails ............................7-6
Bubble Level ..........................7-6
Guides, rollers, and slides................7-6
Charging System.......................7-7
Ground Controls .......................7-7
Flashing Light .........................7-7
Platform Controls.......................7-7
Emergency Lowering....................7-8
RCD / ELCB (Option) ...................7-8
Safety prop ...........................7-8
Lanyard Anchorages (Option) ............7-8
Non-Slip Tread Grip ....................7-8
Wrist Support..........................7-9
Operator Manual .......................7-9
Placards and Decals ...................7-10
Standard placards and decals ..........7-10
Inspection drawing ...................7-11
8. Operation
Operating Procedures ...................8-1
Control Stations........................8-1
Emergency Stopping ....................8-1
Operation Considerations ................8-1
Fuel type .............................8-2
Operating From The Ground Control Box ...8-2
Raising the platform ...................8-3
Operating From The Platform Control Box ...8-4
Driving ..............................8-6
Raising the Platform ...................8-7
Stabilisers ............................8-7
Operating The Stabilisers Manually ........8-8
To set the stabilisers ...................8-8
To raise the stabilisers: ................8-8
Operating The Auto Level System .........8-9
Setting the stabilisers automatically .......8-9
Raising the stabilisers automatically.......8-9
Extending The Multi-Position Platform ......8-9
Pushing / Towing.......................9-2
10. Stowing and Transporting
Stowing .............................10-1
Transporting .........................10-2
Trailering ...........................10-2
Securing to a Transport Vehicle .........10-2
Towing ............................10-3
Lifting / Lashing Down.................10-3
Pushing ...........................10-3
Winching Procedure ..................10-3
11. Options
Bi-En ergy Option ......................11-1
DC motor...........................11-1
DC motor operation...................11-1
Master battery isolater switches .........11-1
Steering in DC motor mode ............11-2
Batteries ...........................11-2
Battery charger ......................11-2
Batteries - General maintenance ........11-3
Batteries - Charging ..................11-3
RCD / ELCB Outlet ....................11-3
Flashing Light ........................11-3
Lanyard Anchor Points .................11-4
Electrical Outlet .......................11-4
Non-Marking Tyres ....................11-4
Alternative Power Options...............11-4
Stabilisers ...........................11-4
12. Fire Fighting and Chemical Containment
Hazardous Components ................12-1
Antifreeze (UN 1993) .................12-1
Battery, Lead/Acid (UN 2794) ...........12-1
Diesel Fuel (NA 1993).................12-1
Foam In Tires .......................12-2
Gasoline (UN 1203) ..................12-2
Hydraulic Oil (UN 1270) ...............12-3
Liquefied Petroleum Gas (UN 1075)......12-3
Motor Oil (UN 1270) ..................12-3
13. Operator's Troubleshooting
Troubleshooting.......................13-1
Operator Troubleshooting Chart .........13-1
Appendix A. Glossary
9. Emergency Operation
Emergency Operation Procedures .........9-1
Emergency Stop .......................9-1
Emergency Bleed-Down .................9-1
page - viii SR3370 & SR2770 – 13184A
Page 12
Denotes prohibited zone Caution:
- Diagrams shown are only for purposes of illustrating M.S.A.D. Work positions, not all work positions.
DANGER
No go zone
6.4
6.4
3
3
Spotter required zone
Variations in Sag
Personal
protection
barriers
Sag
FRONT VIEW SIDE VIEW
Distribution Lines Up to and Including 133kV
(Dimensions are in metres)
CLEARANCES FROM LIVE AERIAL CONDUCTORS
Safe Operation
Knowl edge of the in for ma tion in this man ual, and proper train ing, pro vide a ba sis for safely op er at ing the X33RT / X27RT. Know the lo ca tion of all the con trols and how they op er ate to act quickly and re ­spon si bly in an emergency.
Safety de vices re duce the like li hood of an ac ci ­dent. Never dis able, mod ify, or ig nore any safety de vice. Safety alerts in this man ual in di cate sit u a ­tions where ac ci dents may occur.
If any mal func tion, haz ard or po ten tially un safe con di tion re lat ing to ca pac ity, in tended use, or safe op er a tion is sus pected, stop the op er a tion of the RT and seek assistance.
The op er a tor bears ul ti mate re spon si bil ity for fol ­low ing all man u fac tur ers in struc tions and warn ­ings, reg u la tions and safety rules of their em ployer and/or any coun try or regional law.
1. Safety
The RT is not electrically insulated. Death or serious injury can result from contact with, or inadequate clearance from, an energised conductor. Do not go closer than the minimum safe approach distance as defined by ANSI.
ANSI pub li ca tions de fine min i mum dis tances that must be ob served when work ing near bus bars and energised power lines. Fig ure 1 and Ta ble 1 are re ­printed cour tesy of the Scaf fold in dus try As so ci a ­tion, ANSI/SIA A92.5.
Voltage Range
(Phase to Phase
0 to 300V
Minimum Safe Approach
Distance
Feet Metres
Avoid Contact
Electrocution Hazards
The RT is an all metal ae rial work plat form and is not elec tri cally in su lated. Do not op er ate it near elec tri cal con duc tors. Re gard all con duc tors as be ­ing en er gized. Do not op er ate out side dur ing a thunderstorm.
Minimum safe approach distance
Min i mum safe ap proach dis tances to energised power lines and their as so ci ated parts must be ob ­served wile op er at ing the RT.
Over 300V to 50kV
Over 50kV to 200kV
Over 200kV to 350kV
Over 350kV to 500kV
Over 500kV to 750kV
Over 750kV to 1000kV
10 3.05
15 4.60
20 6.10
25 7.62
35 10.7
45 13.72
Table 1. - Minimum Safe Approach Distance
Aus tra lian Stan dard AS 2550.10 de fines min i mum dis tances that must be ob served when work ing near live ae rial con duc tors up to and in clud ing 133kV (see Fig ure 2).
Figure 1. - Minimum Safe Approach Distance
SR3370 & SR2770 – 13184A Rev C page 1 - 1
Figure 2 - Minimum Safe Approach Distance
AS 2550.10
Page 13
1. Safety
DANGER
WARNING
Pre-start Inspection
At the start of each work shift, the X33RT / X27RT shall be given a vi sual in spec tion and
func tion test. See the Daily In spec tion and Main te ­nance chap ter , in this man ual for a list of items to in spect and test.
DO NOT operate the X33RT / X27RT unless you are trained and authorized, understand the operation characteristics of theX33RT / X27RT, and have inspected and tested all functions to be sure they are in proper working order.
Work Place Inspection and Practices
Do not use the X33RT / X27RT as a ground for weld ing. Ground to the work piece.
Be fore the X33RT / X27RT is used, and dur ing use, check the area in which the X33RT / X27RT is to be used for pos si ble haz ards such as, but not lim ited to:
Drop-offs or holes.
Side slopes.
Bumps and floor obstructions.
Debris.
Overhead obstructions and electrical conductors.
Hazardous locations.
Inadequate surface and support to withstand all load forces imposed by the aerial platform in all operating configurations.
Wind and weather conditions.
Presence of unauthorized persons.
Other possible unsafe conditions.
Be fore the X33RT / X27RT is used, de ter mine the haz ard clas si fi ca tion of any par tic u lar at mo ­sphere or lo ca tion ac cord ing to ANSI/NFPA 505-1987.
Any X33RT / X27RT op er ated in a haz ard ous lo ­ca tion must be ap proved and of the type re quired by ANSI/NFPA 505-1987.
While op er at ing the RT a rec om mended safety prac tice is to have trained and qual i fied per son nel in the im me di ate work area of the X33RT / X27RT to:
Help in case of an emergency.
Operate emergency controls as required.
Watch for loss of control by platform operator.
Warn the operator of any obstructions or hazards that may not be obvious to them.
Watch for soft terrain, sloping surfaces, drop-offs, etc., where stability could be jeopardized.
Watch for bystanders and never allow anyone to be under, or to reach through the booms while operating the aerial platform.
Pinch points may exist between moving
components. Death or serious injury can
result from becoming trapped between
components, buildings, structures, or other
obstacles. Make sure there is sufficient
clearance around the machine before
moving the chassis, booms, or platform.
Allow sufficient room and time to stop
movement to avoid contact with structures
or other hazards.
Keep ground per son nel from un der the plat form when the plat form is raised.
Se cure all ac ces so ries, con tain ers, tools, and other ma te ri als in the plat form to pre vent them from ac ci den tally fall ing or be ing kicked off the platform.
Al ways look in the di rec tion of travel. Drive with care and at speeds com pat i ble with the work-place con di tions. Use cau tion when driv ing over rough ground, on slopes, and when turning.
Do not en gage in any form of horse play or stunt driv ing while op er at ing the X33RT / X27RT.
Do not per mit rid ers on the ma chine any place other than on the plat form.
Re move all loose ob jects stored in or on the ma ­chine, par tic u larly in the plat form. Re move all ob ­jects which do not be long in or on the machine.
Never steady the plat form by po si tion ing it against an other plat form.
Do not op er ate an X33RT / X27RT that is dam ­aged or not func tion ing prop erly. Do not use the RT un til the ma chine has been re paired by a qual i fied main te nance person.
Do not op er ate a X33RT / X27RT that does not have all its de cals and plac ards at tached and leg i ­ble.
Watch for by stand ers and never al low any one to be un der, or to reach through, the ma chine and its equip ment while op er at ing.
page 1 - 2 Rev C SR3370 & SR2770 – 13184A
Page 14
1. Safety
DANGER
DANGER
Use the rec om mended trans port de vice when load ing the ma chine.
Operation
If you en coun ter any sus pected mal func tion of the ae rial plat form, or any haz ard or po ten tially un safe con di tion re lat ing to ca pac ity, in tended use, or safe op er a tion, cease op er a tion im me di ately and seek as sis tance from management.
Use three points of sup port when get ting on or off the plat form (two hands and one foot or a sim i lar set of points). Keep the plat form clean.
Main tain a firm foot ing on the plat form floor. Op er ­ate the con trols slowly and de lib er ately to avoid jerky and er ratic op er a tion. Al ways stop the con ­trols in neu tral be fore go ing in the op po site direction.
Do not dis mount while the plat form is in mo tion or jump off the ma chine.
Do not start un til all per son nel are clearly away from the ma chine.
Never cover the floor grat ing or oth er wise ob struct your view be low. Make sure the area be low the plat form is free of per son nel be fore low er ing.
Tipover and Falling Hazards
Op er ate the RT only on a firm, flat, level sur face ca ­pa ble of with stand ing all load forces im posed by the X33RT / X27RT in all op er at ing con di tions.
vice versa, un less that is the saf est way to do the job. Each sit u a tion must be judged sep a rately tak ing the work en vi ron ment into ac count. The fol low ing guidelines apply:
1. Where possible, place the work platform over a roof or walking structure to do the transfer.
2. Transfer your anchorage from one structure to another before you step across.
3. Remember, you might be departing the work platform to a structure where fall arrest is required.
4. Do not climb over or through the guardrails. Use the platform entrance.
All plat form oc cu pants MUST wear and use fall re ­straint. At tach fall re straints to the plat form lan yard an chor points.
Do not ex ceed the un re stricted plat form ca pac ity as in di cated on the ca pac ity plac ard at the en ­trance to the plat form. Do not carry loads from any point out side of the platform.
Make sure that all pro tec tive guards, cowl ings, and doors are in place and se cure. Be sure the guard ­rail sys tem, in clud ing the gate, is in place and se ­cure.
Do not climb on the guard rails or use lad ders, planks, or other de vices to ex tend or in crease your work po si tion from the plat form.
Do not use the RT as a crane, hoist, or jack,or for any other pur pose other than to po si tion per son nel, their tools, and ma te ri als.
The RT can tip over if it becomes unstable. Death or serious injury can result from a tip-over accident. Do not drive or position the RT platform for elevated use near any drop-off, hole, slope, soft or uneven ground, or other tip-over hazard.
Do not op er ate the X33RT / X27RT from a po si ­tion on trucks, trail ers, rail way cars, float ing ves ­sels, scaf folds, or sim i lar equip ment un less the ap pli ca tion is ap proved in writ ing by Snorkel.
Care shall be taken to pre vent rope, elec tric cords, and hoses, etc., from be com ing en tan gled in the ae rial plat form. If the plat form or el e vat ing as sem ­bly be comes caught, snagged, or oth er wise pre ­vented from nor mal mo tion by an ad ja cent struc ture or other ob sta cle such that con trol re ver ­sal does not free the plat form, re move all per son nel from the plat form be fore at tempts are made to free the platform using ground controls.
Un der nor mal work ing con di tions it is best not to trans fer from the plat form to an other struc ture or
Do not op er ate the X33RT / X27RT in winds, or wind gusts, of 28 mph, 45kph 12.5 m/s) or more and do not add any thing to the X33RT / X27RT that will in crease the wind load ing (ban ners, flags, etc.).
General Safety Precautions
Do not mod ify the X33RT / X27RT in any way.
When parts or com po nents are re placed, they shall be iden ti cal or equiv a lent to orig i nal Snor kel parts or com po nents.
Do not over ride any of the safety fea tures of the X33RT / X27RT.
Hydraulic System Precautions
The hy drau lic sys tem con tains hoses with hy drau ­lic fluid un der pres sure.
Hydraulic fluid escaping under pressure can have enough force to inject fluid into the
SR3370 & SR2770 – 13184A Rev C page 1 - 3
Page 15
1. Safety
WARNING
CAUTION
WARNING
CAUTION
DANGER
flesh. Serious infection or reaction can result if medical treatment is not given immediately. In case of injury by escaping hydraulic fluid, seek medical attention at once.
DO NOT place your hand or any part of your body in front of es cap ing hy drau lic fluid. Use a piece of card board or wood to search for hy drau lic leaks.
Do not at tempt re pairs to hy drau lic sys tems un less you are trained. Re fer to ex pe ri enced re pair per ­son nel for help.
Fire Prevention
Never op er ate your RT near a flame or spark. Hy ­drau lic oil and gas o line are flam ma ble and can ex ­plode.
Engine and Fuel Handling Precautions
Engine exhaust contains carbon monoxide, a poisonous gas that is invisible and odorless. Breathing engine exhaust fumes can cause death or serious illness. Do not run the engine in an enclosed area or indoors without adequate ventilation.
Only re fuel your RT out doors in a clear area void of gas fumes or spilled gas.
Never re move the fuel cap or re fuel a gas o line en ­gine while the en gine is run ning or hot. ALWAYS al ­low the en gine to cool be fore re fu el ing. Never al low fuel to spill on hot ma chine components.
DO NOT smoke or permit open flames while fueling or near fueling operations.
Main tain con trol of the fuel filler noz zle when fill ing the tank.
Tighten the fuel tank cap se curely. If the fuel cap is lost, re place it with an ap proved cap from Snor kel. Use of a non-ap proved cap with out proper vent ing may re sult in pres sur iza tion of the tank.
Never use fuel for clean ing pur poses.
For die sel en gines, use the cor rect fuel grade for the op er at ing sea son.
Batteries
Charge bat ter ies in a well ven ti lated area free of flame, sparks, or other haz ards that might cause fire or ex plo sion.
Batteries give off hydrogen and oxygen that can combine explosively. Death or serious injury can result from a chemical explosion. Do not smoke or permit open flames or sparks when checking batteries.
Battery acid can damage the skin and eyes. Serious infection or reaction can result if medical treatment is not given immediately. Wear face and eye protection when working near batteries.
Bat ter ies con tain sul fu ric acid that can dam age your eyes or skin on con tact. Wear a face shield, rub ber gloves, and pro tec tive cloth ing when work ­ing around bat ter ies. If acid con tacts your eyes, flush im me di ately with clear wa ter and get med i cal at ten tion. If acid con tacts your skin, wash off im me ­di ately with clear water.
Safety Decals and Placards
There are sev eral safety de cals and plac ards on the X33RT / X27RT. Their lo ca tions and de scrip ­tions are shown in this sec tion. Take time to study them.
Be sure that all the safety decals and
ENSURE you use an approved fuel container with appropriate fuel filler nozzle
Do not fill the fuel tank to ca pac ity. Al low room for ex pan sion.
If gas o line is spilled, clean up spilled fuel im me di ­ately, push/tow the RT away from the area of the spill and avoid cre at ing any source of ig ni tion un til the spilled fuel has evap o rated.
page 1 - 4 Rev C SR3370 & SR2770 – 13184A
placards on the X33RT / X27RT are legible. Clean or replace them if you cannot read the words or see the pictures. Clean with soap & water and a soft cloth. Do not use solvents.
You MUST replace a decal or placard if it is damaged, missing, or cannot be read. If it is on a part that is replaced, make sure a new decal or placard is installed on the replaced part. See your Snorkel dealer for new decals and placards.
Page 16
LEFT HAND SIDE OF THE RT
On Fuel Tank Inside Cabinet & Outside Of Cabinet Door
0372061
TORQUE
·
90-100 Ft. Lbs.122-135 N m
Lug Bolts/Nuts
Check Every 30 Days
Safety Placards and Decals Location
1. Safety
SR3370 & SR2770 – 13184A Rev A page 1 - 5
Page 17
1. Safety
RIGHT-HAND SIDE OF SR
STORAGE POSITION
PROPER POSITION FOR USE
SAFETY BAR
24”
YOU MUST NOT OPERATE THIS DEVICE UNLESS:
AN UNTRAINED OPERATOR SUBJECTS HIMSELF AND OTHERS TO
DEATH OR SERIOUS INJURY.
0323897
1.
2.
YOU HAVE BEEN TRAINED IN THE SAFE OPERATION OF THIS DEVICE AND HHHH
YOU KNOW AND FOLLOW THE SAFETY AND OPERATING RECOMMENDATIONS CONTAINED IN THE MANUFACTURER'S MANUALS, YOUR EMPLOYER'S WORK RULES, AND APPLI­CABLE GOVERNMENTAL REGULATIONS. HHHHHHHH
DANGER
DANGER
300700
SHEARING HAZARD/CRUSHING HAZARD
Death or serious injury might result from having body parts sheared or crushed as the platform descends. Keep away from closing scissor arms and keep out from under the platform as the platform comes down.
0372061
TORQUE
·
90-100 Ft. Lbs.122-135 N m
Lug Bolts/Nuts
Check Every 30 Days
0372061
TORQUE
·
90-100 Ft. Lbs.122-135 N m
Lug Bolts/Nuts
Check Every 30 Days
EMERGENCY OPERATION
1. EMERGENCY LOWERING
In the event of total power failure pull the emergency lowering handle mounted at the front of the chassis until the platform starts to descend. Once the platform is lowered the handle can be released.
In order to push or tow the SR the following steps MUST be taken.
A runaway SR can cause Death or serious injury. Do not proceed unless the SR is on a level surface or is attached to an object that can hold the SR on a slope.
The SR Drive motors will be ruined if the SR is pushed or towed faster than 3.2 kph (2 mph).
2. TOWING OR PUSHING THE SR
Freewheel the Drive Motors
DANGER
CAUTION
Turn the FREEWHEEL knob [A] Counterclockwise fully.
Release the Brakes
Pump the hand pump [B] 5 to 10 times or until the Brakes are released.
To re-set the Brakes pull knob [C] until it is fully open.
To re-set the Drive Motors turn the FREEWHEEL knob [A] clockwise until it is fully closed.
After the SR has been pushed or towed the Brakes and the Drive Motors MUST be re-set.
A
B
C
Pull To Reset
Brakes
12816
Freewheel
Valve
Hand Pump
13193
page 1 - 6 Rev C SR3370 & SR2770 – 13184A
Page 18
FRONT END OF RT
DEATH OR SERIOUS INJURY CAN RESULT FROM TIPPING OVER.
TO KEEP FROM TIPPING THIS MACHINE OVER FOLLOW THESE RULES.
OTHER ACTIONS CAN ALSO CAUSE THIS MACHINE TO TIP OVER
NOTE: STUDY THE OPERATOR'S MANUAL BEFORE OPERATING THIS MACHINE.
12574
DO NOT override safety devices.
DO NOT overload the machine.
DO NOT stand or sit on guardrails.
DO NOT attach ropes or chains to guardrails.
DO NOT carry loads outside the railing or use
as a crane.
DO NOT use this machine without the railings and the
entry gate in place. You could fall out and hurt or kill yourself.
DO NOT use this machine if it is not operating correctly,
or if any part of it is damaged, worn, or missing. An accident could cause injury or death.
DO NOT let an untrained or unauthorized person use this machine.
When you leave the machine unattended, remove the key, or turn off the battery switch on the base of the machine and lock the battery switch in the off position.
DO NOT replace components critical to machine stability, such as
batteries and wheel equipment, with lighter
DO NOT ride platform while machine is on a truck, fork
lift or other device.
DO NOT use ladder, scaffold, or other means to
increase size or platform height.
DO NOT use with improperly inflated or damaged tires
or wheels.
DO NOT RAISE OR DRIVE AN ELEVATED
PLATFORM ON
SOFT OR UNEVEN
SURFACES
DO NOT RAISE OR DRIVE AN ELEVATED
PLATFORM ON A
SLOPE
GO NO CLOSER THAN 4 feet (1.2m)
to ANY DROP OFF
OR HOLE
4 FT/1.2M
OK
1.
3.2.
TWO-TONE ALARM MEANS TIPOVER DANGER!
LOWER PLATFORM IMMEDIATELY
TO AVOID
TIPOVER HAZARDS
USE ON FLAT, LEVEL, AND SOLID SURFACES
ONLY
OK
DO NOT RAISE A PLATFORM
IN WIND ABOVE 28 MPH (12.5 M/S)
4 FT/1.2M
DANGER
BEWARE OF ELECTRICAL HAZARDS
REGULATION 133A OF THE
CONSTRUCTION SAFETY ACT 1912 REQUIRES
(a) Minimum approach of an appliance
(b) Inspection of the work site for
(c) Constant vigilance and an observer required
to live electrical apparatus.
electrical hazards before commencing to use the appliance.
whilst working or travelling the appliance in the vicinity of live electrical apparatus.
3m. for voltages up to 132,000 6m. for voltages above 132,000 and up to 330,000 8m. for voltages above 330,000
WARNING
KEEP LINESCLEAR POWEROF
Unless the Electrical Supply Authority has advised
in writing otherwise;
the clearance between any live overhead
power line and any part of this machine or
load carried is required by law to be
AT LEAST 4 METRES
This is a requirement of regulation 93 of the
Electrical Supply Regulations 1984
in the interests of safe working.
EMERGENCY BLEED
DOWN VALVE
12753
Australia Only
New Zealand Only
ALL DECALS ON REVERSE SIDE
On Top Of Chassis Member
1. Safety
SR3370 & SR2770 – 13184A Rev A page 1 - 7
Page 19
1. Safety
REAR END OF RT
X27RT PLATFORM RATINGS
UNIFORMLY DISTRIBUTED
RATED NUMBER OF OCCUPANTS: 2 PERSONS
12699
450kg
RATED WORK LOAD
RATED WORK LOAD
MAIN DECK
EXTENSION
DECK
MAIN DECK
990lb
120kg
264lb
330kg
726lb
EXTENSION DECK RETRACTED
EXTENSION DECK EXTENDED
X27RT PLATFORM RATINGS
UNIFORMLY DISTRIBUTED
RATED NUMBER OF OCCUPANTS: 5 PERSONS
11346-1
580kg
RATED WORK LOAD
RATED WORK LOAD
MAIN DECK
EXTENSION
DECK
MAIN DECK
1280lb
120kg
264lb
460kg
1015lb
EXTENSION DECK RETRACTED
EXTENSION DECK EXTENDED
X33RT
X27RT
page 1 - 8 Rev A SR3370 & SR2770 – 13184A
Page 20
WARNING
Safety Device Information
For emer gency op er a tion con trols and pro ce dures see the Emer gency Op er a tion chap ter 9, in this manual.
The de vices listed in this chap ter are safety de ­vices.
They are on an RT to in crease safety in the work place for both the op er a tor and other peo ple near the ma chine.
Do not by-pass, disable, modify, or ignore any of these devices. Check them carefully at the start of each work shift to see that they are in working order (see Daily Inspection & Maintenance chapter 7). If any is found to be defective, remove the RT from service immediately until a qualified service technician can make repairs.
Emergency Stop Switches
2. Safety Devices
At ground control box
Figure 2.2 - Ground Control Box Emergency
Stop Switch
Press the red EMERGENCY STOP switch cover down, at any time, un der any con di tions, and the en tire ma chine stops, the en gine turns off, and noth ing moves. the EMERGENCY STOP switch must be up for any thing on the RT to work.
At platform control box
Figure 2.1 - Platform Control Box Emergency
Stop Switch
Press the large red EMERGENCY STOP but ton in and the en tire ma chine stops, the en gine turns off, and noth ing moves. This switch must be out (on) to con trol the RT from the plat form (pull the switch and it will pop out).
Alarms
There are two alarms on an RT. One is lo cated in the plat form con trol box, the other is lo cated in the ground con trol box.
The alarms are con nected in par al lel, they both emit the same pat tern of sound at the same time. The dif fer ent alarm sound pat terns are shown in the ta ble im me di ately be low and dis cussed be low the table.
Figure 2.3 - Alarm Sound Patterns
The high-tem per a ture, low oil-pres sure, and al ter ­na tor not-charg ing alarms are each a con tin u ous tone.
SR3370 & SR2770 – 13184A Rev A page 2 - 1
Page 21
2. Safety Devices
The DRIVE (forward) and the platform-lowering alarms beep at one beep per second. DRIVE (re­verse) beeps at two beeps per second. The level sensor alarm is a high-low warbling sound.
The LOAD SENSING alarm also emits a high-low warbling sound, as does the alarm that sounds when the scissor stack stops descending at 1 metre from stowed position
Load sensing system
The load sensing system sounds an alarm and illuminates a lamp to warn the operator that the platform is overloaded.
The alarm will sound and the overload light (see figure 2.3) will illuminate as soon as the overload point is reached.
1
NOTE 2:
The joystick must be released and then reapplied once the preset time period has elapsed before the platform will continue to descend.
High temperature
The high-temperature alarm warns you that the en­gine is overheating. When the alarm sounds you should immediately lower the platform completely down then turn the engine off until the condition that caused the overheating has been corrected. (See Automatic Shut-Offs & Circuit Breakers chap­ter 5 for more information.)
Low oil pressure
The low pressure alarm warns you that the engine oil pressure is near the lowerlimit for safe operation of the engine. When the alarm sounds you should immediately lower the platform completely down then turn the engine off until the condition that caused the low oil pressure has been corrected. (See Automatic Shut-Offs & Circuit Breakers chap­ter 5 for more information.)
Figure 2.3 - Platform Overload Light
NOTE: When the alarm sounds all platform movement
[drive forward / reverse and lift up / down is prevented. The alarm and function interlock will be active until the load is reduced.
Lowering
The lowering alarm warns people near an RT that the platform is coming down and the scissor arm assembly is closing.
When the plat form is ap proximately 1 metre from the stowed po sition the plat form will stop low ering and a warn ing alarm will sound. This alarm will con ­tinue to sound un til the joy stick is re leased and the preset time pe riod has elapsed.
NOTE 1:
This is intended to prompt, and allow time for the operator to check that no person has any appendage in the scissor arm mechanism.
Drive (reverse)
The DRIVE (reverse) alarm alerts people that the
RT is traveling backward along the ground. This
a larm beeps twice as fast as the DRIVE (forward)
Drive (forward)
The DRIVE (forward) alarm alerts people that the RT is traveling forward along the ground. This alarm beeps half as fast as the DRIVE (reverse) alarm.
Guardrails
Figure 2.4 - Guardrails
The guardrails help protect you from falling off the platform. Be sure the guardrails are properly in­stalled and that the gate is in place.
Figure 2.6 - Swinging Gate
page 2 - 2 Rev A SR3370 & SR2770 – 13184A
Page 22
Safety Prop
Figure 2.5 - Safety Prop
Always raise the safety prop then lower the scis ­sor-arm as sembly onto the safety prop be fore reaching into the scis sor-arm as sembly for any reason.
Swinging Gate
2. Safety Devices
Bubble Level
Figure 2.8 - Bubble Level
See the Gauges chapter 4 for a discussion of the
elbbub level.
Operator Horn
Figure 2.6 - Swinging Gate
The swinging gate should be closed at all times ex­cept when someone is entering or leaving the plat­form.
Safety Control
Figure 2.9 - Operator Horn
The operator horn is usedprimarily to get the atten­tion of people on the ground when you are working aloft. For the horn to work the following switches, on the ground control box, must be set as indi­cated:
MAIN POWER........................ON
EMERGENCY STOP..............ON (up)
SELECTOR............................PLATFORM
Stabilisers (Option)
Figure 2.10 - Stabilisers
Figure 2.7 - Joystick Safety Control
The safety control must be squeezed and held to activate the joystick. The safety control prevents the joystick from moving the platform if something accidentally pushes the joystick. Donot disable the safety control in any way.
SR3370 & SR2770 – 13184A Rev A page 2 - 3
The stabiliser controls are on the upper left side of the platform controlbox. The stabilisers are usedto level the RT (for complete stabiliser operating pro-
c edures see the Operation chapter 8).
Page 23
2. Safety Devices
RCD
Power Input Connector
Power Outlet
At Platform
NOTE
The RT must be on a firm surface capable of
w ithstanding all load forces imposed by the aerial
platform in all operation conditions before the stabilisers are used.
RCD/ELCB AC Outlet (option)
Figure 2.11 - RCD/ELCB AC Outlet
vice technician.
Flashing Light (option)
The flash ing light alerts peo ple that the RT is pres -
is run ning. There is no ON/OFF switch for the flash ­ing light, it can not be turned off while the RT is run ­ning.
Lanyard Anchor Points (option)
one at the front of the roll-out deck, one at the back
form.
NOTE
These anchors are not for lifting or tying down the machine.
ta detac ol si )eciv eD tner ruC lau dis eR( DCR ehT
ot stiuc ric trohs tsniaga tcet orp lliw dna dnuorg eht
lliw DCR eht tiuc ric trohs a si ereht nehW .htrae tuo mrof talp eht ot rewop CA v032 eht nwod tuhs ­loot rewop eht tcen noc sid tel tuo eht tes er oT .tel
eht ta DCR eht tes er dna xob mrof talp eht morf dael
res deniart a llac stsis rep mel borp eht fI .dnuorg -
ta sehsalf thgil ehT .gni vom si RS eht taht dna tne
enig ne RS eht emit yna dno ces rep hsalf eno tuoba
,mrof talp eht fo roolf eht no srohc na ruof era erehT
talp eht fo edis hcae no eno dna ,mrof talp eht fo -
na eht ot noit cet orp llaf ruoy hcat ta dluohs uoY -
page 2 - 4 Rev A SR3370 & SR2770 – 13184A
.ti eriuq er selur krow fi srohc
Page 24
3. Specifications
Specifications
The X33RT /X27RT se ries ma chines are scis sor-supported el evating work plat forms built to con form to the fol low ing stan dards.
OSHA Paragraph 1910.67 Ti tle 29, C.F.R., Vehicle-Mounted El evating and Ro tating Work Plat forms - La­bour.OSHA Para graph 1926.556 Ti tle 29, C.F.R., Aerial Lifts - Con struction.Australian Stan dard AS1418-10(Int) 2004 Elevating Work Platforms. EN280:2001(E)
NOTE:
For further details regarding lubricants, maintenance schedules and service please refer to the Maintenance and Repair Parts Manual for this machine.
General Specifications, Standard Machine X33RT
SPECIFICATIONS X33RT
Nominal working height Roll out deck size Drive speed (below 2.4m) Drive speed (above 2.4m) Safe working load - Main deck
(Roll out deck not extended) Safe working load - Main deck
Roll out deck extended - Roll out deck
Platform size Stowed height Stowed height (hand rails folded down) Overall length Overall width Gradeability Lift time
12.12m 39' 2”
1200mm 48”
0 to 4.5kph 0 to 2.8mph
0 to 0.35kph 0 to 0.22mph
450kg 990lbs
330kg 120kg
2.73 x 1.65m 8’ 11” x 5’ 5”
2.7m 8' 10"
2.0m 6' 6"
3.36m 11’ 0”
1.77m 5' 9" 35%
50 seconds
726lbs 264lbs
Turning radius (inner) Turning radius (outer) Maximum wind speed (12.5m/s) Insulation rating Tyres - Poly filled loader lug Overall weight Ground clearance Maximum sound level at platform
Recommended Hydraulic Oil
Shell Tellus 32 or Castrol AWS 32 or sim ilar.
SR3370 & SR2770 – 13184A Rev A page 3 - 1
2.38m 7’ 8”
4.75m 15’ 6”
45km/h 28mph
Nil
27" x 10.5" x 15" 3620kg 7964lbs 350mm 13.8”
86db
Page 25
3. Specifications
General Specifications, Standard Machine X27RT
SPECIFICATIONS X27RT
Nominal working height
Roll out deck size
Drive speed (below 2.4m)
Drive speed (above 2.4m)
Safe working load - Main deck (Roll out deck not extended)
Safe working load - Main deck Roll out deck extended - Roll out deck
Platform size
Stowed height
Stowed height (hand rails folded down)
Overall length
Overall width
Gradeability
Lift time
10.28m 33' 9”
1200mm 48”
0 to 4.5kph 0 to 2.8mph
0 to 0.9kph 0 to 0.6mph
580kg 1280lbs
460kg 120kg
2.73 x 1.65m 8’ 11” x 5’ 5”
2.5m 8' 2"
1.7m 5' 8"
3.36m 11’ 0”
1.7m 5' 8"
35%
26 seconds
1015lbs
265lbs
Turning radius (inner)
Turning radius (outer)
Maximum wind speed (12.5m/s)
Insulation rating
Tyres - Poly filled loader lug
Overall weight
Ground clearance
Maximum sound level at platform
2.83m 9’ 3”
4.6m 15’ 1”
45km/h 28mph
Nil
27" x 10.5" x 15"
2800kg 6272lbs
350mm 13.8”
86db
page 3 - 2 Rev A SR3370 & SR2770 – 13184A
Page 26
Engine Data
Engine Make Kubota
Model DF752 D902
Fuel gasoline LPG Diesel
3. Specifications
Fuel grade Unleaded
85 octane (motor method
Do not use gasoline blended with methyl alcohol.
Coolant 50% water + 50% ethylene glycol
Maximum temperature
Oil Capacity 3.7L
Oil grade API: Quality better than CD
Oil weight See chart below
Engine Oil Charts
110oC
HD5
Gas Processors Association Standard 2140
Category: special duty propane
ASTM Grade 2-D S5000
Tier 4 Compliance:
Low Sulpher ASTM Grade 2-D S500
Centane number >44
(For operating temp. Below 32oF (0oC) use “winterized” number 2-D.)
DF752
Ambient temperature Engine oil weight
Above 77oF (25oC) SAE30 or 10W30
32oF to 77oF (0oC) to (25oC)
0oF to 32oF (-17oC) to (0oC)
SR3370 & SR2770 – 13184A Rev A page 3 - 3
SAE20 or 10W30
SAE10W or 10W30
D902
Ambient temperature Engine oil weight
Above 77oF (25oC) SAE30 or 10W30
10W40
32oF to 77oF (0oC) to (25oC)
Below 32oF (0oC) SAE10W or 10W30
SAE20 or 10W30 10W40
10W40
Page 27
3. Specifications
Machine Component Identification
1. Base control panel
2. Serial number plate
3. Engine & fuel compartments
1. Extendable platform
2. Entry gate
3. Hydraulic compartment
4. Front end
5. Rear end
6. Guard rails
7. Steering (front) wheels
8. Rear Wheels
9. Scissor arms
10. Platform
11. Platform control box
12. Stabilisers / outriggers (Option)
page 3 - 4 Rev A SR3370 & SR2770 – 13184A
Page 28
4. Gauges
Water
Figure 4.1 - Water Temperature Gauge
The wa ter gauge is lo cated on the ground con trol box. It shows the tem perature of the wa ter-anti­freeze mix ture in the en gine block. The typ ical op ­er at ing-tem per a ture range for Kubota en gines is 180°F to 205°F (82°C to 96°C), both die sel and gasoline. (See the Au tomatic Shut-Offs & Cir cuit Breakers chap ter 5 for more information.)
Amps
The oil dipstick is the only way to accurately gauge if the engine oil level is correct.
Engine oil level should always be between the lines on the dipstick - never above the top line or below the bottom line.
Gas o line Die sel
Figure 4.3 - Oil Dipstick Levels for Gasoline
and Diesel Engines
Hydraulic Oil Level
Figure 4.4 - Hydraulic Oil Level
The hy draulic-oil level gauge is on the side of the hydraulic oil tank. It shows the ac tual level of oil in -
Figure 4.2 - Ammeter Gauge
The AMPS gauge shows the elec tric cur rent from the al ternator to the bat tery. When the en gine is running, the nee dle in the AMPS gauge should not be to the left of 0. Un der nor mal op erating con di­tions, af ter the en gine has been run ning for a few minutes, the AMPS gauge should read 0.
Engine Oil
Engine oil level is mea sured with a dip stick. Oil ca ­pac i ties given in the Spec i fi ca tions chap ter 3 are approximate. True val ues will vary from ma chine to ma chine due to slight vari a tions or mod i fi ca tions during production.
SR3370 & SR2770 – 13184A Rev A page 4 - 1
side the tank. Read it only when the plat form is completely down. Oth erwise, the lift cyl inders be ­come large res ervoirs for hy draulic oil and the oil level in the tank will be low. The oil level should be within ( 0.25 inches, 6.4 mm) of the line.
Page 29
4. Gauges
Hours
Figure 4.5 - Hour Gauge
The HOURS gauge is ba sically an elec tric clock. It accumulates time only when the en gine is run ning. The HOURS gauge cannot be reset. An RT-quali­fied ser vice tech nician uses it to tell when it is time for the pe riodic main tenance listed in the Main te­nance Manual.
Bubble Level
Figure 4.7 - Bubble Level
A bub ble level is lo cated on the plat form side rail, below the plat form con trol box. Watch the bub ble level while you set the sta bilisers man ually. Lower the sta bilisers, one at a time, just enough to cen ter the bub ble in the cir cle on top of the gauge. When the bub ble is cen tered the plat form is level and can safely be raised.
Fuel Level (option)
Figure 4.6 - Fuel Level Gauge
LPG tanks have two fuel gauges on top. One mea­sures cor rectly when the tank is stand ing on end (VERTICAL) the other measures cor rectly when the tank is lay ing down (HORIZONTAL) read in frac tions-of-a-full-tank. (see Fig ure 4.6).
NOTE:
LPG fuel installations are usually fitted post production and may vary from machine to machine. It is the operator’s responsibility therefore, to be aware of how the system is installed on their individual machine and know which gauge, (horizontal or vertical) to read.
page 4 - 2 Rev A SR3370 & SR2770 – 13184A
Page 30
5. Automatic Shut-offs and Circuit Breakers
Automatic Shut-offs
Level sensor
When the level sen sor alarm sounds, au to matic in ­ter locks make it im pos si ble to drive the RT or raise the plat form. For more com plete in for ma tion see the Level Sen sor sub sec tion of the Safety De vices 2 chapter.
Engine temperature
engine shuts off. The engine will restart with low pressure but it will only run a few seconds before it automatically shuts off again.
Platform height vs. drive speed
When the plat form is over 1.7m (5 6") above the ground the drive speed is lim ited to its slow est speed and the en gine revs are also au to mat i cally low ered.
Dynamic brakes
When you drive an RT down a slope, if the RT be ­gins to coast (out run the drive mo tors) the hy drau lic sys tem senses the coast ing con di tion. The hy drau ­lic drive mo tors then be come hy drau lic brakes and the RT is slowed. This ac tion pre vents SRs from speed ing down grades.
Alternator not charging
Figure 5.1 - Engine Temperature Sensor
There is a tem per a ture sen sor in the en gine. It mea sures the tem per a ture of the an ti freeze-wa ter mix ture as the mix ture leaves the top of the ra di a tor and en ters the top of the en gine. If the tem per a ture reaches 210(F (99(C) an alarm sounds. If the tem ­per a ture con tin ues to rise, the en gine shuts off when the tem per a ture reaches 230(F (110(C). The en gine will not re start un til the tem per a ture drops below 210(F (99(C).
Engine oil pressure
Figure 5.3 - Alternator Output Shutdown
When the fan belt breaks, or the al ter na tor out put falls be low a safe level for other rea sons, the en ­gine au to mat i cally shuts off and an alarm sounds. As long as the RT bat tery is charged you can lower the plat form, in the usual way, from the plat form con trol box or the ground con trol box with out the en gine running.
Stabilisers
The RT can not be driven un less the sta bi lis ers are com pletely up. If you have just raised the sta bi lis ­ers but the RT will not drive, dou ble check to be sure all four sta bi lis ers are com pletely up.
Figure 5.2 - Engine Oil Pressure Sensor
There is an oil pressure sensor in the engine. It measures the engine oil pressure at the oil filter. If the pressure falls below a safe operating value the
SR3370 & SR2770 – 13184A Rev A page 5 - 1
Page 31
5. Automatic Shut-offs and Circuit Breakers
Load sensing system
The load sens ing sys tem sounds an alarm to warn the op er a tor that the plat form is over loaded.
NOTE:
When the alarm sounds all plat form move ment [drive for ward / re verse and lift up / down is pre ­vented]. The alarm and func tion in ter lock will be ac tive un til the load is reduced.
Lowering
The low er ing warn ing alarm will ac ti vate and plat ­form de scent will stop ap prox i mately 1 metre from the stowed po si tion. This alarm will con tinue to sound and no fur ther plat form move ment will oc cur un til the joy stick has been re leased for the pre set pe riod of time.
Circuit Breakers
Main breaker
RCD / ELCB outlet (option)
Figure 5.5 - RCD/ELCB Outlet
The RCD (Re sid ual Cur rent De vice) is lo cated at the ground and will pro tect against short cir cuits to earth. When there is a short cir cuit the RCD will shut down the 230v AC power to the plat form out let.
To re set the out let dis con nect the power tool lead from the plat form box and re set the RCD at the ground.
Figure 5.4 - Main Circuit Breaker
There is only one cir cuit breaker, on a stan dard ,
that is ac ces si ble to the op er a tor. Its pur pose is to
pro tect the elec tri cal cir cuits from elec tri cal over ­loads. When the cir cuit breaker trips (pops out) push it back in then at tempt to use the RT.
If the cir cuit breaker trips a sec ond time, take the RT out of ser vice and re fer the prob lem to a qual i ­fied trained ser vice tech ni cian for repair.
If the prob lem per sists call a trained ser vice tech ni ­cian.
page 5 - 2 SR3370 & SR2770 – 12884A
Page 32
6. Controls
Controls
This chap ter ex plains what each con trol does.
This chap ter does not ex plain how to use the con ­trols to pro duce use ful work, re fer to the Op er a tion chap ter 8 for that, af ter you have read this chapter.
For op tional-equip ment con trols, see the Op tions chap ter 11 .
See the Emer gency Op er a tion chap ter 9 for the lo ­ca tion of the emer gency bleed down con trol and for cor rect emer gency bleed down pro ce dures.
The main op er at ing func tions of an RT can be con ­trolled from the ground con trol box (1) or the plat ­form con trol box (2).
Hydraulic Compartment
Figure 6.2 - Battery Switch
1.
Battery Switch: This must be ON for the engine to start. When the battery switch is OFF the positive side of the RT battery is disconnected from the electrical system. Lock this switch OFF when the RT is left unattended.
Ground Control Box
Con trols for op er at ing an RT from the ground are lo cated on the right side of the ma chine on the rear of the hy drau lic com part ment.
Figure 6.1.1 - Control Box Location, Ground
Position
Figure 6.1.2 - Control Box Location, Platform
Position
NOTE 1
The number of each control corresponds to Figure 6.3.
NOTE 2
Some switches and indicators are either not used, or may serve a different purpose depending on the configuration of your machine.
Figure 6.3 - Ground Control Box Controls
SR3370 & SR2770 – 13184A Rev A page 6 - 1
Page 33
6. Controls
1.
Emergency Stop: Press the red switch-cover down, at any time, under any conditions, and the entire machine stops ­the engine turns off and nothing moves. This switch must be up for anything on the machine to work.
2.
Key Switch: This switch works like an automobile ignition switch. Hold the key at the start symbol (extreme clockwise position) until the engine starts then release it to the on position (bar symbol).Turn the key to off (O) if the platform is to stay in one position for a long time. That will turn the engine off and save fuel.
3.
Choke Indicator Light: (gasoline engines only): This light will be lit while you choke the engine (see CHOKE below).
3.
Glow-Plug Indicator Light: (diesel engines only): This light will be on while the glow plugs are on. Wait, about 30 seconds for the light to go out before you try to start a diesel.
4.
Choke: (gasoline engines only): Hold the choke switch up anytime you start a gasoline engine that is at ambient air temperature (a cold engine).
4.
Glow Plug: (diesel engines only): This is a momentary contact switch. Press it up then release it just before you start a diesel engine that is at ambient air temperature (a cold engine). This action automatically causes glow plugs to come on for 30 seconds to warm the inside top of each cylinder, thus aiding combustion.
5.
Lift Indicator Light: The platform can be raised only when this light is lit. When this light is not lit the platform will not rise because: the platform is not level, or the stabilisers are not properly set.
6.
Platform Lift/Lower: Holding this switch up causes the platform to rise. Pushing this switch down causes the platform to lower.
7.
Fuel (option): Before starting a dual-fuel engine set the FUEL switch to gasoline (up) or LP gas (down) depending on which you want to use. If you select LP gas, be sure to open the valve on top the LP gas tank.
8.
Ground/Platform Selector: Must be down for the ground control box to work. Must be up for the platform control box to work.
Figure 6.3 Ground Control Box Controls
Platform Control Box
Con trols for op er at ing an RT from the plat form are lo cated on the plat form con trol box.
NOTE
The number of each control corresponds to Figure 6.4.
Figure 6.4 - Platform Control Box Controls
1.
Emergency Stop: Press the red button in at any time, under any conditions, and the entire machine stops - the engine turns off and nothing moves. This switch must be out (on) to start and run the RT from the platform control box, pull the switch and it will pop out (on). Press the switch in (off) if the platform is to stay in one position for a long time. That will turn the engine off and save fuel.
page 6 - 2 Rev A SR3370 & SR2770 – 13184A
Page 34
NOTE
The EMERGENCY STOP switch on the ground control box overrides the one on the platform control box. If the one on the ground control box is off the RT will not start or run, it does not make any difference whether the one on the platform control box is on or off.
2.
Start: Turn and hold the switch to the right to start the engine. As soon as the engine starts, release the switch.
3.
Choke: (gasoline engines only): Press and hold the switch in anytime you start a gasoline engine that is at ambient air temperature (a cold engine).
3.
Glow-Plug: (diesel engines only): This is a momentary contact switch. Press it up then release it just before you start a diesel engine that is at ambient air temperature (a cold engine). This action automatically causes glow plugs to come on for 30 seconds to warm the inside top of each cylinder, thus aiding combustion.
4.
Choke Indicator Light: (gasoline engines only): This light will be lit while you choke the engine.
4.
Glow-Plug Indicator Light: (diesel engines only): This light will be on while the glow plugs are on. Wait for the light to go out before you try to start a diesel.
5.
Safety Control: The SAFETY CONTROL must be squeezed against the JOYSTICK CONTROLLER to activate the joystick controller. If the safety control is not squeezed the joystick controller is inoperative.
6.
Joystick Controller: If the LIFT/DRIVE SELECTOR is set to the left (lift function), pulling the joystick controller backward causes the platform to rise, pushing the joystick controller forward causes the platform to lower. If the LIFT/DRIVE SELECTOR is set to the right (drive function), pushing the joystick controller forward causes the RT to move forward, pulling the joystick controller backward causes the RT to move backward. The further you push or pull the controller the faster the motion (except lowering-it occurs at one speed only).
6. Controls
7.
Steering: The rocker switch on top of the JOYSTICK CONTROLLER turns the front wheels left or right depending upon which side of the switch you press.
NOTE
The wheels do not return to straight ahead, after a turn, the way automobile wheels do. You must use the STEERING switch to straighten the wheels after a turn.
8.
Lift/Drive Selector: When this switch is set to the left the JOYSTICK CONTROLLER becomes a lift/lower controller to raise or lower the platform. When this switch is set to the right the JOYSTICK CONTROLLER becomes a drive controller to drive the RT forward or backward. The RT will not drive and lift at the same time.
9.
Speed: Set the switch to turtle (slow) when you are working in close quarters or if you are new to the machine. Setting the switch to rabbit (fast) doubles the top speed of the RT.
10.
Lift Indicator Light: The platform can be raised only when this light is lit. When this light is not lit the platform will not rise because: the platform is not level, or the stabilisers are not properly set.
11.
Drive Indicator Light: The platform can be driven when this light is lit. When it is not lit the platform will not drive because with the platform raised the base is not level or with the platform raised the axle switches are not set.
12.
Sta bi liser Man ual Switches: Each switch cor re sponds to one of the sta bi lis ers (if sta bi lis ers are fit ted). Pull a switch back ward to lower a sta bi liser, push it for ward to raise the stabiliser.
13
Auto Level / Stow Switch: Select either auto level or auto stow, to raise or lower the stabilisers automatically (if stabilisers are fitted).
14
Horn Switch: Press this switch to operate the horn.
15.
Oil Pressure Warning Light: This indicator light should go off when the engine is started. Stop the engine immediately if this light comes on when the engine is running.
NOTE
Squeeze the SAFETY CONTROL anytime you use the JOYSTICK CONTROLLER.
SR3370 & SR2770 – 13184A Rev A page 6 - 3
Page 35
Page 36
7. Daily Inspection and Maintenance
DANGER
At the start of each work day (or 8 hour shift), an RT qual i fied op er a tor must per form the Daily In spec ­tion and main te nance (or Pre-Op er a tion In spec tion
De fec tive parts and/or equip ment mal func tions jeop ar dize the safety of the op er a tor and other per -
son nel, and can cause dam age to the ma chine. as it is some times re ferred to), as listed in the ta ble be low.
The pur pose of the Daily In spec tion and Main te ­nance is to keep the RT in proper work ing con di tion
DO NOT operate an RT that is known to be damaged or malfunctioning.
and to de tect signs of mal func tion at the ear li est pos si ble time.
Repair all equipment damage or malfunctions, before placing the RT into
Set the Key Switch to OFF be fore you be gin this in -
service
spec tion.
Daily Inspection and Maintenance Table
Item Service Required
Fuel level Visually inspect Fuel filter (diesel engines only) Visually inspect (condition) Fuel leaks Visually inspect (hoses and connections etc) Engine oil Check oil level (between dipstick lines) Engine coolant Check fluid level and radiator hoses Radiator cap Visually inspect installation) Swinging gate Visually inspect (installation, operation) Wiring harnesses and connectors Visually inspect (installation, operation) Battery terminals Visually inspect (no corrosion) Battery fluid level Visually inspect (covers plates) Hydraulic tank cap Visually inspect installation) Hydraulic oil level Check fluid level (at line on side of tank) Hydraulic oil leaks Visually inspect (hoses,tubes) Tires and wheels Visually inspect (condition) Bolts and fasteners Visually inspect (looseness) Structural damage and welds Visually inspect (welds, cracks, dents) Guardrails Visually inspect (condition) Lanyard anchorages (option) Visually inspect (condition) Bubble level on platform Visually inspect (condition) Guides, rollers and slides Visually inspect (condition) Non slip tread grip Visually inspect (condition) Wrist support Visually inspect (condition) Operator manual Visually inspect (that the manual is in the holder) Placards, decals, and Operators Manual Visually inspect (installation and condition)
START THE ENGINE FROM THE GROUND CONTROL BOX
Charging system Check condition (gauge) Ground controls Actuate and visually inspect for operation Emergency lowering Check operation (causes correct motion) Platform controls Actuate and visually inspect for operation Flashing light Visually check (operation) RCD / ELCB (option) Check operation Air filter Check condition Safety prop Check operation Parking brakes Check operation
SR3370 & SR2770 – 13184A Rev A page 7 - 1
Page 37
7. Daily Inspection and Maintenance
A
B
The rest of this chap ter shows how to per form the in spec tion and main te nance re quired for each item in the daily in spec tion and main te nance table.
Fuel Level
Figure 7.1 - Fuel Level
Re move the fuel tank cap. Vi su ally Check to see that the gas o line or die sel tank is full. Re place the tank cap and tighten.
Fuel Filter (diesel engines only)
Figure 7.3 - Fuel Filter
The D902 has, in ad di tion to the fil ter (B), a pre-fil ter unit (A). Vi su ally check to see that the pre-fil ter is not full of con tam i nants and that there is no wa ter in the bot tom of the main fil ter (B).
Fuel Leaks
(LPG - Option)
To check the fuel read the fuel me ter ‚ on top (see Fig ure 7.2).
Figure 7.2 - LPG Fuel Tank Replacement
To re place an LPG tank: Close the valve (see Fig ure 7.2). Man u ally dis con nect the fuel hose at the knurled ring . Man u ally lift the tank out.
Figure 7.4 - Fuel Leaks at Tank
NOTE:
LPG fuel tank installations are usually fitted post production and may vary from machine to machine.
Figure 7.5 - Fuel Leaks in Hoses & Joints
Vi su ally in spect the en tire length of the fuel line, from the en gine to the fuel tank, for leaks.
page 7 - 2 Rev A SR3370 & SR2770 – 13184A
Page 38
7. Daily Inspection and Maintenance
Engine Oil
Figure 7.6 - Engine Oil Level
Keep the oil level be tween the marks on the dip ­stick  (see Fig ure 7.6).
The dis tance be tween the top and bot tom dip stick marks cor re sponds to about 1 qt. (one li ter). Add oil, if needed at the cap (see Fig ure 7.6), there is an al ter na tive filler cap on top of the en gine.
See the Spec i fi ca tions chap ter for the cor rect en ­gine oil grade and weight.
Radiator Cap
Figure 7.8 - Radiator Cap
Vi su ally check to see that the cap is in place and
tight.
Swinging Gate
Engine Coolant
Figure 7.7 - Engine Coolant Level
The Kubota en gine is liq uid cooled. The cool ant should be be tween the FULL level and the LOW level (see Fig ure 7.7).
The cool ant is half wa ter and half eth yl ene gly col.
To add cool ant:
Turn the engine OFF at the ground control box box KEY SWITCH. Remove the cap (see Figure 7.7) from the coolant reservoir. Add coolant and replace cap.
Figure 7.9 - Swinging Gate
In spect the gate to see that it swings freely, latches
se curely, and is not de formed in any way.
Wiring Harnesses and Connectors
In spect all the wir ing har nesses, on the ma chine,
for loose con nec tions, bro ken wires, and frayed in -
su la tion.
Figure 7.10 - Wiring Harnesses and
Connectors
SR3370 & SR2770 – 13184A Rev A page 7 - 3
Page 39
7. Daily Inspection and Maintenance
DANGER
DANGER
Figure 7.11 - Wiring Harness in the Scissor
Stack
Remove the caps from the battery and visually check to see that the battery fluid is 1/4 (6 mm) below the bottom of the filler neck inside each hole
Hydraulic Oil Tank
Pay par tic u lar at ten tion to the wir ing har nesses that are at tached to the scis sor stack. Note that the wire har ness runs with the main hose bundle.
Battery Terminals
Figure 7.12 - Battery Terminals
Bat tery ter mi nals should be clean and free of cor ro ­sion and the bat tery leads firmly at tached.
Figure 7.13 - Hydraulic Oil Tank
Hydraulic tank cap
Check to see that the cap is in place and is tight (see Fig ure 7.13).
Hydraulic oil level
To check the hy drau lic oil level:
Com pletely lower the plat form. The hy drau lic oil level should be at the full level ac cord ing to the gauge  (see Fig ure 7.13) . If nec es sary, add hy - drau lic oil at the Hy drau lic oil tank cap. See the Spec i fi ca tions chap ter for type and grade of hy ­drau lic oil.
Hydraulic Oil Leaks
Leaking hydraulic oil can cause burns, fires, falls (slipping), cuts, and puncture wounds (if under high pressure). Do not tolerate hydraulic oil leaks. They are dangerous.
Battery Fluid Level
Batteries emit hydrogen and oxygen, elements that can combine explosively. Death or serious injury can result from a chemical explosion.
DO NOT smoke or per mit open flames or sparks
when check ing bat ter ies.
Note
Units manufactured in New Zealand are typically fit ted with a "main te nance free" bat tery.
If your unit is not fit ted with sucha bat tery you will need to do the fol low ing.
page 7 - 4 Rev A SR3370 & SR2770 – 13184A
Do not search for leaks with your hand, use a piece of card board or wood. Hy drau lic oil leaks are eas ily vis i ble and can show up any place. Vi su ally in spect the en tire ma chine for hy drau lic oil. Check the ground un der the ma chine for leaked oil.
Figure 7.14 - Check Fittings at Valve
Page 40
Check all fit tings and hoses for leaks. In spect
0372061
TORQUE
·
90-100 Ft. Lbs.122-135 N m
Lug Bolts/Nuts
Check Every 30 Days
CAUTION
IMPORTANT
hoses for signs of dam age from chaff ing or rub bing against pro tru sions on the chas sis or scis sor stack.
Figure 7.15 - Check Hydraulic Cylinders
Pay par tic u lar at ten tion to the cyl in ders, check to see that there is no oil leak ing from the seal, also check all hoses that run to the cyl in ders.
7. Daily Inspection and Maintenance
Figure 7.17 - Critical Pin Retainer Bolts
Crit i cal pin re tainer bolts have lock tab wash ers fit -
ted, they should all be pres ent and not dam aged in
any way.
Have a qual i fied trained main te nance per son re ­pair all hy drau lic fluid leaks be fore you op er ate an RT.
Tires and Wheels
RT tires are foam filled. Punc tures of the type caused by bolts, screws, or nails are not a prob lem.
Look for large holes or long cuts com pletely through the tire body: holes or cuts where foam is be ing forced or eroded out of the tire.
Also look for large im bed ded ob jects, such as an ­gle iron, that can rip a tire body open un der some con di tions.
Bolts and Fasteners
Figure 7.18 - Wheel Nuts
Pay par tic u lar at ten tion to all of the wheel nuts.
None should be vis i bly loose, miss ing, or de -
formed.
A de cal is at tached to each wheel rim giv ing the
cor rect torque set tings for the wheel nuts, see yel -
low ar row.
The correct torque setting for the SR3370 / SR2770 wheel nuts is 90 - 100 lb ft or 122 - 135 Nm. Do not tighten beyond these settings.
Do not over tighten wheel nuts. Over tightened wheel nuts can damage or deform the wheel rim. This could lead to stability problems.
Figure 7.16 - Bolts and Fasteners
Vi su ally in spect all fas ten ers to see that none are miss ing or ob vi ously loose.
SR3370 & SR2770 – 13184A Rev A page 7 - 5
Page 41
7. Daily Inspection and Maintenance
Structural Damage & Welds
Figure 7.19 - Structural Damage and Welds
Bubble Level
Figure 7.22 - Bubble Level
Vi su ally check to see that the bub ble level is not dam aged, that it is full of fluid, that the bub ble does not ex ceed the di am e ter of the cen ter black cir cle, and the sur face on which the bub ble level is mounted is not de formed or bent out of level.
Guides, rollers, and slides
Figure 7.20 - Structural Damage and Welds
Vi su ally in spect all welds for cracks, all struc tural mem bers for de for mity, and all sheet metal for dents that could in ter fere with ma chine op er a tion.
Guardrails
Figure 7.21 - Guardrails
Pay par tic u lar at ten tion to the guard rails. Make sure the guard rails are prop erly in stalled, that all the fas ten ers are in place, and that the swing ing gate is in place and works properly.
Figure 7.23 - Guides Rollers and Slides
Vi su ally check slides and roll ers for wear or dam age. Be sure that the guides are free of de ­bris and al low the slides and roll ers to move smoothly.
page 7 - 6 Rev A SR3370 & SR2770 – 13184A
Page 42
7. Daily Inspection and Maintenance
Charging System
Figure 7.24 - Ammeter Gauge
With the en gine idling, the nee dle in the AMPS gauge should not be to the left of 0" (left of 0" is dis ­charg ing).
NOTE
Leave the engine running for the next step
Flashing Light
Figure 7.27 - Flashing Light
Check to see that the light flashes ap prox i mately
once a sec ond when the RT en gine is run ning.
Platform Controls
Ground Controls
Figure 7.26 - Ground Controls
Check the Plat form Lift/Lower switch (see Fig ­ure 7.26) to see that it is func tion ing prop erly by hold ing the switch up to rise plat form and push ing the switch down to lower the plat form.
Pay par tic u lar at ten tion to the Emer gency Stop switch (see Fig ure 7.26) to see that it turns the RT en gine off when struck.
Figure 7.28 - Platform Controls
Check all of the lift •, drive , steer , and sta bi -
liser func tions from the plat form con trol box to
see that they cause the RT to move the way it
should (see Fig ure 7.28). (for cor rect op er at ing
pro ce dures see the Op er a tion chap ter ).
Lis ten for the low er ing alarm while the plat form is
go ing down. Lis ten for the mo tion alarm while the
RT is be ing driven for ward. Lis ten for the back-up
alarm while the RT is back ing up.
Press the op er a tor horn (see Fig ure 7.28) to see
that it works.
Pay par tic u lar at ten tion to the Emer gency Stop
switch to see that it turns the en gine off when
struck (see Fig ure 7.28).
Pay par tic u lar at ten tion to the Safety Con trol to
see that it de ac ti vates the Joy stick Con trol ler
when the safety con trol is re leased (see Fig ure
7.28).
SR3370 & SR2770 – 13184A Rev A page 7 - 7
Page 43
7. Daily Inspection and Maintenance
Emergency Lowering
Figure 7.29 - Emergency Lowering
To check the emer gency low er ing: Raise the plat ­form and turn the en gine OFF at the ground con trol box KEY SWITCH.
Op er ate the emer gency lower by pull ing on the ca ­ble (see Fig ure 7.29) lo cated at the front of the chas sis. When the plat form is fully low ered re lease the ca ble.
RCD / ELCB (Option)
Safety prop
Figure 7.31 - Safety Prop
In spect the safety prop(s) to see that it is pres ent and moves freely.
Lanyard Anchorages (Option)
Check all four lan yard an chor ages on the floor of the plat form to see that they are pres ent, not de ­formed, that they move freely, and that they are se ­curely at tached to the plat form.
Figure 7.30 - RCD / ELCB
The RCD (Re sid ual Cur rent De vice) is lo cated at the ground and will pro tect against short cir cuits to earth. When there is a short cir cuit the RCD will shut down the 230v AC power to the plat form outlet.
To re set the out let dis con nect the power tool lead from the plat form box and re set the RCD at the ground.
If the prob lem per sists call a trained ser vice tech ni ­cian.
Non-Slip Tread Grip
Figure 7.32 - Non-Slip Grip Strip
Check that the non-slip pro tec tive strip is in place and in good con di tion
page 7 - 8 Rev A SR3370 & SR2770 – 13184A
Page 44
Wrist Support
Figure 7.33 - Wrist Support
Check the con di tion of the rub ber on the up per con ­trol box wrist sup port. Re place it if it is worn or dam ­aged.
7. Daily Inspection and Maintenance
Operator Manual
Figure 7.34 - Operator Manual Holder
Check that the op er a tion man ual is in the holder.
SR3370 & SR2770 – 13184A Rev A page 7 - 9
Page 45
7. Daily Inspection and Maintenance
Placards and Decals
Look to see that all plac ards and de cals are in place and leg i ble. Re place any miss ing or il leg i ble plac ards or de cals be fore plac ing the RT into ser vice for the daily work shift.
De cal and plac ard kits for the RT are avail able from Snor kel deal ers.
Standard placards and decals
See page 7 - 11 for the following items:
No Part No Description Req
1 1843
9428
2 9208
3 96924-9
4 0070901E
5 9751
6 12671
11345-1
7 12699
11346-1
8 0073298
9 451986
10 476706
11 12574
Decal - Warning, N.Z. only
Decal - Electrical hazard, Australia only
Decal - Water
Decal - Warning stripes yellow/black
Decal - Serial number
Decal - N.Z. made
Decal - X33RT
Decal - X27RT
Decal - Rated load, X33RT
Decal - Rated load, X27RT
Decal - Foam tyres
Decal - Interlocks
Decal - Explosive fumes
Decal - Danger with alarm
1
1
1
4m
1
1
2
2
1
1
1
2
2
1
No Part No Description Req
25 300700
26 12816
27 0083427
28 12815-4
29 12815-2
30 562426
31 0372061
32 13182
Decal - Shearing hazard
Decal - Emergency operation, emergency lowering & emergency pushing
Decal - Lifting/tie down
Decal - Hydraulic circuit, RT
Decal - Electrical circuit, RT
Decal - Operators manual enclosed
Decal - Torque wheel nuts
Decal - www.snorkellift.com
1
1
4
1
1
1
4
2
12 569295
13 560240
14 12689
15 560272
16 605726
17 12753
18 12814
19 58365-6
20 9223-3
21 300699
22 0323897
23 621486
24 302950
page 7 - 10 Rev A SR3370 & SR2770 – 13184A
Decal - Snorkel logo
Decal - Lower control box
Decal - Upper control box
Decal - Emergency stop upper box
Decal - Diesel fuel
Decal - Emergency bleed down
Decal - Hydraulic fluid
Decal - Safety prop
Decal - Chevron
Decal - Operators checklist
Decal - Must not operate
Decal - Forklift
Decal - Hydraulic oil level
5
1
1
1
1
1
1
1
4
1
1
4
1
Page 46
LEFT HAND SIDE
16
10
10
20
20
12
6
3
2
23
23
17
12
31
31
32
12
12
18
19
24
RIGHT HAND SIDE
3
6
9
20
20
23
26
22
25
23
29
28
31
31
32
14
3
3
20
20
27
12
FRONT END
27
REAR END
27
11
1
15
20
9
8
30
5
20
27
13
21
4
7
Inspection drawing
7. Daily Inspection and Maintenance
SR3370 & SR2770 – 13184A Rev A page 7 - 11
Page 47
Page 48
8. Operation
IMPORTANT
DANGER
Operating Procedures
This chap ter ex plains how to start and run an RT that has ei ther a gas o line or die sel en gine. Start ing a gas o line en gine that is set up to burn LP-only or dual-fuel is also dis cussed in this chap ter. Read and un der stand all the pre vi ous chap ters be fore you be gin to operate an RT
Control Stations
An RT can be started and op er ated from the ground con trol box or from the plat form con trol box.
The ground control box can override the platform control box at any time. If a person operating the machine from the platform becomes incapacitated, a person on the ground can always take over machine control.
The RT is not Electrically insulated.
Death or Serious Injury to operating personnel, can occur if the machine should come into contact with energized electrical wires during operation.
Emergency Stopping
To stop an RT, push ei ther Emer gency Stop
switch, at any time on ei ther the ground con trol box
or the plat form con trol box and the en tire ma chine
stops and noth ing moves.
Figure 8.1 - Emergency Stop Switch at
Ground Control Box
Ground con trol box Emer gency Stop switch lo ca -
tion.
DO NOT attempt to operate the RT ground controls if the platform, scissor assembly or any other conducting part of an RT is in contact with energized electrical wires or if there is an immediate danger of such contact.
NOTE
See the Electrical Hazard section, in this manual for a complete explanation of the hazards concerning electricity.
Figure 8.2 - Emergency Stop Switch at
Platform Control Box
Plat form con trol box Emer gency Stop switch lo ca -
tion.
NOTE
For a complete discussion of the Emergency
Stop switches, see , Controls chapter , and
Emergency Operation chapter 1, in this manual.
Operation Considerations
To use this chap ter, first de cide whether you will be
start ing and op er at ing the RT from the ground con -
trol box or the plat form con trol box.
Be gin at the sec tion en ti tled Op er at ing From The
Ground con trol Box if you in tend to start and run the
RT from the ground con trol box.
Be gin at the sec tion en ti tled Op er at ing From The
Plat form Con trol Box if you in tend to start and run
the RT from the plat form.
SR3370 & SR2770 – 13184A Rev A page 8 - 1
Page 49
8. Operation
Fuel type
Af ter you have made the ground con trol / plat form con trol de ci sion you need to know whether the RT has a gas o line or die sel en gine. If it has a gas o line en gine you fur ther need to know whether it is set up to burn LP-only, or dual-fuel (LP or gas o line). If it is set up to burn dual-fuel you have to de cide whether to burn gas o line or LP. The sim plest way to tell what kind of en gine set up you have is to look in the fuel com part ment on the left side of the RT open both fuel compartment doors.
If the only fuel source you see there is a tank labeled GASOLINE FUEL, the RT has a gasoline engine set up to burn gasoline.
If the only fuel source you see is a tank labeled DIESEL FUEL, the RT has a diesel engine.
If the only fuel source you see is one or more LP tanks, the RT has a special gasoline engine set up to burn LP-only.
Figure 8.3
1.
Set the Battery switch (see Figure 8.3) to on.
If you see a GASOLINE FUEL tank and one or more LP tanks, the RT has a special gasoline engine set up to burn either gasoline or LP.
Once you have de ter mined the type of en gine in ­stalled and the type of fuel you will burn you should go to the cor re spond ing sub sec tion that ex plains how to start that type en gine. Read the Ta ble Of Con tents at the front of this man ual to see how the dif fer ent sec tions and sub sec tions of this chap ter are arranged.
Operating From The Ground Control Box
Be fore you be gin to op er ate the RT from the ground con trol box, a qual i fied op er a tor must per ­form the Daily In spec tion and Main te nance as de ­scribed in chap ter 7, of this manual
Starting a gasoline, LP-only, or
dual-fuel engine
To start a gas o line, LP-only, or dual-fuel (LP & gas ­o line) en gine from the ground con trol box do the fol low ing:
Figure 8.4
2.
Set the Emergency Stop switch to on (up).
3.
Set the Ground/Platform Selector switch to ground (down) (see Figure 8.4).
Figure 8.5
page 8 - 2 Rev A SR3370 & SR2770 – 13184A
Page 50
8. Operation
CAUTION
CAUTION
4.
For LP operation: Completely open the valve (see Figure
8.5) on top of the LP tank (unscrew counterclockwise until it stops).
Figure 8.6
5.
For a dual-fuel engine: Set the Fuel switch to LP fuel or gasoline fuel , depending on which you want to use (see Figure 8.6).
6. If the engine is cold, press and hold the
Choke switch (see Figure 8.6) during the next step.
7.
Turn the key to start and hold it there until the engine starts or for 20 seconds, whichever comes first. When the engine starts, release both the key and the choke switch (see Figure 8.6)
If the engine does not start in 20 seconds, turn the key to off and release the Choke switch  then wait 60 seconds before trying to start the engine again.
1.
Set the Battery switch to on (see Figure
8.7).
Figure 8.8
2.
Set the Emergency Stop switch to on (up) (see Figure 8.8).
3.
Set the Ground/Platform Selector switch to ground (see Figure 8.8).
4.
Turn the key to on do not turn the key to start (see Figure 8.8).
5. If the engine is at ambient temperature,
momentarily press the Glow-Plug switch . This action will automatically turn the glow-plugs, in the engine, on for 10 seconds. A light will automatically come on to indicate that the glow-plugs are on (see Figure 8.8).
6.
When the light goes out, turn the key to start and hold it there until the engine starts or for 20 seconds, whichever comes first. When the engine starts, release the key (see Figure 8.8).
Starting a diesel engine
To start a die sel en gine from the ground con trol box do the fol low ing:
Figure 8.7
SR3370 & SR2770 – 13184A Rev A page 8 - 3
If the engine does not start in 20 seconds, turn the key to off then wait 60 seconds before trying to start the engine again with the Glow-Plug switch and key .
Raising the platform
To raise the plat form from the ground con trol box,
do the fol low ing:
1. The engine must be running. If not, start it from the ground control box as described above.
Page 51
8. Operation
Figure 8.9
2. To raise the platform, press and hold the
Platform Lift/Lower switch up (see Figure
8.9).
NOTE
If the indicator light is not lit, the platform will not rise because: the chassis is not level, the stabilisers (if present) are not properly set. Correct the problem then continue.
3. To lower the platform, press and hold the
Platform Lift/Lower switch down (see Figure 8.9).
1.
Set the Battery switch to on (see Figure
8.10).
Figure 8.11
2.
Set the Emergency Stop switch to on (up) (see Figure 8.11).
3.
Set the Ground/Platform Selector switch to platform (up) (see Figure 8.11).
Operating From The Platform Control Box
Be fore you be gin to op er ate the RT from the plat ­form con trol box, a qual i fied op er a tor must per form the Daily In spec tion and Main te nance as de ­scribed in chap ter , of this manual
Starting a gasoline, LP-only, or
dual-fuel engine
To start a gas o line, LP-only, or dual-fuel (LP & gas ­o line) en gine from the plat form con trol box do the fol low ing:
Figure 8.12
4.
For LP operation: Completely open the valve (see Figure
8.12) on top of the LP tank (unscrew counterclockwise until it stops).
Figure 8.10
page 8 - 4 Rev A SR3370 & SR2770 – 13184A
Page 52
Figure 8.13
CAUTION
5.
For a dual-fuel engine: Set the FUEL switch to gasoline or LP gas , depending on which you want to use (see Figure 8.13).
6. Enter the platform and close the gate.
8. Operation
Starting a diesel engine
To start a die sel en gine from the plat form con trol box do the fol low ing:
Figure 8.15
1.
Set the Battery switch to on (see Figure
8.15).
Figure 8.14
7.
Turn the Emergency Stop switch clockwise and it will pop out (on) (see Figure
8.14).
8. If the engine is cold, press and hold the
Choke switch ~ (see Figure 8.14) during the next step.
9.
Turn and hold the Start switch  clockwise (to the start position) until the engine starts or for 20 seconds, whichever comes first. When the engine starts, release both the start switch  and the choke switch ~ (see Figure 8.14).
If the engine does not start in 20 seconds, release the start switch  and release the Choke switch ~ then wait 60 seconds before trying to start the engine again.
Figure 8.16
2.
Set the Emergency Stop switch to on (up) (see Figure 8.16).
3.
Set the Ground/Platform Selector switch to platform (up) (see Figure 8.16).
4.
Turn the key (see Figure 8.16) to on do not turn the key to start.
SR3370 & SR2770 – 13184A Rev A page 8 - 5
Page 53
8. Operation
CAUTION
WARNING
Figure 8.17
6.
Turn the Emergency Stop switch clockwise and it will pop out (on) (see Figure
8.17).
7. If the engine is at ambient temperature, momentarily press the GLOW-PLUG switch . This action will automatically turn the glow-plugs, in the engine, on for 10 seconds. A light will automatically come on to indicate that the glow-plugs are on (see Figure 8.17).
8.
When the light goes out, press and hold the START switch ~ until the engine starts or for 20 seconds, whichever comes first. When the engine starts, release the START switch ~ (see Figure 8.17).
Driving
1. The engine should be running. If not, start it from the platform control box as described previously.
Figure 8.18
2.
Set the Speed switch to turtle (slow) (see Figure 8.18) if you are going to be driving close to other objects or need to move the RT very slowly for other reasons.
NOTE
Setting the SPEED to rabbit doubles the travel speed. (See the Specifications chapter for speeds of different models.)
3.
Set the Lift/Drive Selector switch to drive (right) (see Figure 8.18).
If the engine does not start in 20 seconds, release the START switch ~ then wait 60 seconds before trying to start the engine again with the GLOW-PLUG and START switches ~.
page 8 - 6 Rev A SR3370 & SR2770 – 13184A
The RT is about to move. If you have to make an emergency stop, release the Joystick Controller and sharply strike the Emergency Stop switch straight in.
To make a normal stop, slowly move the Joystick Controller to its centered neutral position then release it.
4.
Squeeze and hold the Safety Control against the Joystick Controller (see Figure 8.18).
5.
Push the Joystick Controller (see Figure
8.18) slowly forward or pull it slowly backward, depending on which way you want to go. The further you move the joystick the faster the RT moves.
6. To make a right or left turn, press and hold the Steering rocker-switch on top of the Joystick Controller (see Figure 8.18).
Page 54
NOTE
DANGER
DANGER
When you release the Steering rocker-switch the steering wheels remain pointed in the direction you left them. They do not return to straight ahead the way automobile wheels do. You will have to press the opposite side of the Steering rocker-switch to return to straight line travel. In tight spots you should stop the RT, turn the wheels the direction you want to go, then, after you have aimed the steering wheels, squeeze the Safety Control and move the Joystick Controller slowly forward or backward.
Raising the Platform
To raise the plat form from the plat form con trol box do the fol low ing:
1. The engine must be running. If not, start it from the platform control box as described above.
8. Operation
3.
Squeeze and hold the Safety Control against the Joystick Controller (see Figure
8.19).
4.
Pull the Joystick Controller backward to raise the platform, or push it forward to lower it. The further you pull the Joystick Controller backward, the faster the platform rises. There is only one down speed.
Stabilisers
If your ma chine is not fit ted with
sta bi lis ers you do not need to read this sec tion.
NOTE:
Using the stabilisers.
The platform must be fully lowered to enable the stabilisers to operate.
Once the platform is raised the stabilisers cannot be set or adjusted.
Figure 8.19
2.
Set the Lift/Drive Selector (see Figure
8.19) to lift (left).
NOTE
If the Lift Indicator Light is not lit, the platform will not go up because: the chassis is not level, the stabilisers are not properly set, or the articulating axles are not set. Correct the problem then continue.
NOTE
The platform is about to move. If you have to make an emergency stop, release the Joystick
Controller and sharply strike the Emergency Stop switch straight in.
To make a nor mal stop, slowly move the Joy stick Con trol ler to its cen tered neu tral po si tion then re lease it.
Before operating the stabilisers check to see that the ground conditions under the four stabiliser pads is firm, stable and unobstructed.
If the platform is up and the ground compresses unevenly under different stabiliser pads the RT might fall over causing serious injury or death. Check the level bubble frequently during operation. If any movement of the bubble occurs, immediately lower the platform and readjust the stabilisers to re-center the bubble in the ring.
When us ing the sta bi lis ers al ways check that all four are firmly on the ground and that they are clear of man hole cov ers, drains, etc., which may col ­lapse. If the ground is at all soft, steel plates at least 300mm x 300mm x 6mm should be placed un der the feet to spread the weight.
Death or serious injury can result if an RT tips over. Do not use the stabilisers to gain extra working height, they are not designed for that purpose. At least one of the stabilisers should raise the RT above the ground - use the other three to level the RT as necessary.
The RT will not DRIVE un less all four sta bi lis ers are com pletely raised i.e. If any one of the
SR3370 & SR2770 – 13184A Rev A page 8 - 7
Page 55
8. Operation
sta bi lis ers is even slightly low ered the DRIVE func tion is dis abled.
Operating The Stabilisers Manually
To set the stabilisers
1. The engine must be running and the RT set for platform control box operation.
3.
Visually check the bubble level to determine which stabilisers must be further extended to level the platform (see Figure
8.22).
NOTE
When the bubble in the bubble level is in the center of the ring , the platform is level.
4. Lower the appropriate stabilisers just enough
to center the bubble (see Figure 8.22). When the Lift Indicator Light (see Figure
8.23) comes on, the platform can be safely raised.
Figure 8.20
2.
Pull and hold the Stabiliser switches (see Figure 8.20)backward, one at a time, until all four stabiliser pads (see Figure 8.21) contact the ground.
Figure 8.21
Figure 8.23
To raise the stabilisers:
1. Completely lower the platform.
Figure 8.24
2.
Push and hold the Stabiliser switches forward until all the stabilisers are completely up (see Figure 8.24).
Figure 8.22
page 8 - 8 Rev A SR3370 & SR2770 – 13184A
Page 56
8. Operation
WARNING
DECK EXTENSION HANDLE LOCKED
DECK EXTENSION
HANDLE UNLOCKED
NON-EXTENDABLE
PLATFORM
EXTENDABLE
PLATFORM
Operating The Auto Level System
Setting the stabilisers automatically
1. The engine must be running and the RT set for platform control box operation.
Figure 8.25
2.
Press and hold the switch down to the ‘Auto Level’ position until all movement stops or the Lift Enable Light illuminates.The RT will attempt to automatically level itself.
3.
The Lift Enable Light will illuminate if all 4 feet are in contact with the ground and the machine is level.
4. If a stabiliser foot will not go down sufficiently to make contact with the ground it is possible that the cylinder has reached the end of its stroke. Retract all stabilisers and put suitable dunnage under the feet that did not touch the ground and repeat step (2).
NOTE:
Manual or auto levelling is possible any time that stabiliser movement is allowed. For example, the machine can be manually levelled part way and then auto levelled without the necessity of retracting the stabilisers between the two operations.
Extending The Multi-Position Platform
Figure 8.26
The MULTI-po si tion ex tend ible plat form (see Fig ­ure 8.26) can be se curely locked into dif fer ent po si ­tions. To move it from one po si tion to the other do the following:
1. Stand on the non-extendible part of the platform and face the front of the machine.
The distribution of the RATED WORK LOAD changes when the extendible platform is extended. Read the decal on the toe board at the front of the platform or at the entrance to the platform for safe weight distribution.
2. Lift up the deck extension handles (one for each side of the deck) to unlock the deck (see Figure 8.26).
3. Push or pull the deck extension handles to move the platform to the desired position.
4. Lower the deck extension handles and allow the lock to locate (see Figure 8.26).
Raising the stabilisers automatically
1. Completely lower the platform.
2.
Press and hold the switch up to the ‘Auto Stow’ position. The stabilisers will raise to the stowed position.
SR3370 & SR2770 – 13184A Rev A page 8 - 9
Page 57
Page 58
Emergency Operation Procedures
The fol low ing pro ce dures are emer gency pro ce ­dures only. DO NOT use them for nor mal op er a ­tion. Their pur pose is to get the plat form and op er a tor safely to the ground when the RT will not start or some other prob lem keeps the plat form from low er ing in the nor mal way, or to move the RT a short dis tance to a safe place when the mo tor will not start.
There are three forms of emer gency op er a tion for the RT.Emer gency stop, emer gency bleed-down, and push ing.
Each is cov ered as a sep a rate sec tion be low.
Emergency Stop
There are two Emer gency Stop switches on an RT.
9. Emergency Operation
To re set the Emer gency Stop switch at the plat ­form con trol box, pull it and and it will pop out (on). To re set the Emer gency Stop switch at the ground con trol box, raise the red switch-cover and push the switch up. The RT en gine can then be re started in the nor mal way.
Emergency Bleed-Down
The RT plat form can be low ered from the plat form con trol box any time there is elec tric ity to the plat ­form con trol box the RT en gine does not have to be run ning.
If you are work ing from the plat form and the en gine dies and can not be re started, do the fol low ing:
Figure 9.1 - Platform Control Box Emergency
Stop Switch
Figure 9.2 - Ground Control Box Emergency
Stop Switch
Push ei ther Emer gency Stop switch, (see Fig ures
9.1 and 9.2) at any time, and the en tire ma chine stops, the en gine turns off, and noth ing moves.
Func tion ally, the Emer gency Stop switches do the same thing as turn ing the Main Power switch to off. The Emer gency Stop switches are de signed to be eas ier to find and faster to use than key switches.
Figure 9.3
1.
Check to be sure the Emergency Stop switch is pulled out (on) (see Figures 9.1 and 9.3).
2.
Set the Selector switch (see Figure 9.3) to the platform function (left).
3.
Squeeze the Safety Control and push the Joystick Controller (see Figure 9.3) forward. The platform should lower. If it does not lower, call for help from someone on the ground.
The per son on the ground should do the fol low ing:
Figure 9.4
SR3370 & SR2770 – 13184A Rev A page 9 - 1
Page 59
9. Emergency Operation
DANGER
1.
Check to be sure the Battery switch is ON. (See Figure 9.4)
Figure 9.5
2.
Check to be sure the Emergency Stop switch (see Figure 9.5) is on (up).
3.
Check to be sure the Main Power switch is on (see Figure 9.5).
4.
Check to be sure the Selector switch is set to platform (up) (see Figure 9.5).
5.
If the Battery Switch  (see Figure 9.4),
Emergency Stop , Main Power , and SELECTOR switch (see Figure 9.5) are
all set correctly, and the engine will not start from the platform control box, set the Selector switch to ground (down) and try to lower the platform from the ground control box.
6. If the platform will not lower, the person on the ground will need to use the manual bleed down (see Figure 9.6) located at the front of the chassis.To lower the platform pull on the cable ) until the platform is fully lowered.
NOTE
If the platform does not come down, refer the problem to a qualified trained service technician.
Pushing / Towing
An RT can be safely pushed or towed by hand on level firm sur faces. To do so:
Figure 9.7
1.
Turn the Battery switch to off (see Figure
9.7).
Pinching And Crushing Hazard. At the next step the platform will come down and the scissor arms will close. Keep all body parts out of the scissor arms and out from under the platform.
2. At the ground control box set the EMERGENCY STOP switch to off, turn the MAIN POWER switch off and remove the key (see Figure 9.8).
Figure 9.6 - Manual Bleed Down Control
page 9 - 2 Rev A SR3370 & SR2770 – 13184A
Figure 9.8
Page 60
9. Emergency Operation
DANGER
CAUTION
Figure 9.9
3. Inside the hydraulic compartment, open the
free-wheeling valve by turning counterclockwise until knob stops.(see Figure 9.9).
A runaway SR can cause death or serious injury. At the next step the SR brakes will be released. Do not proceed to the next step unless the SR is on a level surface or the SR is securely attached to another vehicle that has the capacity to safely control the SR on a grade.
Figure 10.11
5. Once the unit has been safely pushed /
towed pull the re-set knob to re-apply the brakes (see Figure 9.11) and close the free-wheel valve (see Figure 9.9).
The unit is now ready for nor mal op er a tion.
Figure 9.10
4. To release the brakes, pump the hand pump
5 - 10 times. (see Figure 9.10).The brakes will now be released and the SR is ready to be pushed or towed.
The SR drive motors will be ruined if the SR is pushed (or pulled) faster than 2 mph (3.2 km/hr). Unless personnel safety considerations dictate otherwise, do not push (or pull) faster than 2 mph (3.2 km/hr).
SR3370 & SR2770 – 13184A Rev C page 9 - 3
Page 61
Page 62
Stowing
At the end of each work day (or in prep a ra tion for trans port ing, push ing, lift ing, or stor age) a qual i fied op er a tor should put the RT into its stowed po si tion then lock it.
The cor rect stowed po si tion is shown here.
10. Stowing and Transporting
To lock an RT:
Figure 10.2
1.
Push the Emergency Stop switch down (OFF) and set the Main Power switch to OFF then remove the key (see Figure
10.2).
Figure 10.1 - Correct Stowed Position
To bring the RT into the Stowed Po si tion use the con trols on ei ther the ground con trol box or the plat form con trol box to:
1. Fully lower the platform.
2. Use the stabiliser controls to completely raise all four of the stabilisers.
3. Close the platform entry gate and close all the doors on the machine.
Figure 10.3
2.
Turn the Battery switch ~ OFF and padlock it (see Figure 10.3).
Figure 10.4
SR3370 & SR2770 – 13184A Rev A page 10 - 1
Page 63
10. Stowing and Transporting
DANGER
DANGER
3.
(Option - LPG) For machines equipped with LPG:
Close the valve  (see Figure 10.4)on the LPG-tank (completely screwed in).
Transporting
Trailering
SRs weigh up to 3620kg (7964lbs) depending on the model. Loading ramps must be able to support that weight. Transport trailers must be able to safely transport that weight.
RT brake and drive systems are not designed for grades over 35%. Drive slowly and carefully on all slopes and loading ramps.
To safely drive an RT onto a trans port trailer:
1. Visually inspect the alignment of the loading ramp and the truck or trailer. They should both be on the same straight line.
2. Set the RT ground control box for platform operation.
3. Enter the platform and close the safety gate.
4. Use the platform controls to bring the RT into the STOWED POSITION at the foot of the loading ramp with the steering wheels nearest the ramp.
5. Visually check (from the platform) to be sure the RT is aligned with the ramp and the ramp is still aligned with the truck or trailer. All should be in a straight line.
Death or serious injury can result from losing control of an RT during loading or unloading. Always drive up or down a grade with the Speed switch set to turtle (slow).
Figure 10.4
6.
Use the joystick controller to slowly drive the RT straight onto the ramp and trailer (see Figure 10.4).
7. When the RT is in place on the trailer, push
the Emergency Stop switch (see Figure
10.4) in (OFF) at the platform control box.
8. Chock the RT wheels.
Securing to a Transport Vehicle
This pro ce dure as sumes that you have just fin ­ished the pre vi ous sec tion and that the wheels are chocked.
Figure 10.5
1.
Push the Emergency Stop switch down (OFF) and set the Main Power switch to OFF then remove the key (see Figure
10.5).
page 10 - 2 Rev A SR3370 & SR2770 – 13184A
Page 64
Figure 10.6
2.
Set the Battery switch ~ (see Figure
10.6) to OFF and padlock it.
10. Stowing and Transporting
Figure 10.9 - Tie-down Lugs
Chocks may be re moved at this time, though it is a good idea to leave them in place.
Re verse the above pro ce dure af ter trans port ing.
Towing
Do not tow an RT. The RT hy drau lic-drive mo tors will be per ma nently dam aged, and ren dered use ­less, by tow ing speeds.
Figure 10.7
3.
(Option - LPG) For machines equipped with LPG:
Close the valve (see Figure 10.7) on the LPG tank (completely screwed in).
Figure 10.8 - Tie-down Lugs
Al ways at tach chains to the front and back tie-down lugs (see Fig ures 10.8 and 10.9).
Lifting / Lashing Down
An RT can be safely lifted. How ever, only a trained qual i fied ser vice tech ni cian should per form lift ing.
Pushing
An RT can be safely pushed by hand on level, firm sur faces. The pro ce dure for push ing is lo cated in the Emer gency Op er a tion chap ter.
Winching Procedure
1. Locate transport vehicle so that RT will not roll forward after being loaded.
2. Fully lower platform and retract extension deck.
3. Be sure the machine is centered with the loading ramps and carrier vehicle bed, and that the steering wheels are straight.
4. Attach the winch at the tie down lugs on the front (steer) end of the chassis.
5. Disengage parking brakes and open free-wheeling valve to prevent damage to hydraulic motors. (Refer to procedures outlined for pushing in the Emergency Operation chapter 9.
6. Winch machine onto transport vehicle.
7. Close free-wheeling valve and reset parking brakes.
SR3370 & SR2770 – 13184A Rev A page 10 - 3
Page 65
10. Stowing and Transporting
8. Reset the hydraulic system by reversing these procedures.
page 10 - 4 Rev A SR3370 & SR2770 – 13184A
Page 66
11. Options
This chap ter lists and ex plains the op tions avail ­able for an RT.
Bi-En ergy Option
This con sists of a com bi na tion of both a die sel en ­gine and a 24V DC mo tor to give a Bi-En ergy op ­tion.
Spe cif i cally, a 24V DC mo tor is mounted in the con ­trol cab i net. This pro vides an al ter na tive power source to the die sel en gine.
The DC mo tor is pow ered by four "Deep Cy cle Trac tion Bat ter ies" and has an au to matic bat tery charger that is mounted in the con trol cab i net.
DC motor
The DC mo tor lo cated in the con trol cab i net (see Fig ure 11.1)
Af ter se lect ing the DC mode, turn the ig ni tion switch to the ON po si tion (the sec ond po si tion of the switch) at the ground con trol box (see Fig ure
11.3)
Figure 11.3 - Start Switch, Ground
When en ter ing the plat form turn the ig ni tion switch to the ON po si tion (the sec ond po si tion of the switch) at the plat form con trol box (see Fig ure
11.4).
Figure 11.1 - DC Motor
DC motor operation
A Die sel / Elec tric switch, on the lower con trol box (see Fig ure 11.2) is used to se lect ei ther the die sel en gine or the DC mo tor.
If the die sel en gine [SWITCH UP] is se lected the DC mo tor will not func tion and if the DC mo tor (Elec tric) [SWITCH DOWN] is se lected the die sel en gine will not run.
Figure 11.2 - Diesel/Electric Selection Switch
Figure 11.4 - Start Switch, Platform
Once the DC mode is se lected the mo tor will then power all of the func tions in clud ing the sta bi lis ers in the nor mal man ner. The only dif fer ence is that the DC mo tor will only "run" when a func tion is se lected e.g. rais ing the stack.
Master battery isolater switches
There are two Mas ter Bat tery Iso la tor Switches mounted at the end of the con trol cab i net (see Fig ­ure 11.5).
When the ma chine is not be ing used and is stowed both of these bat tery iso la tor switches should be turned to the "Off" po si tion.
When op er at ing with the die sel mo tor the 24V DC bat tery iso la tor switch should be turned to the "Off" po si tion.
When op er at ing the 24V DC mo tor the Die sel bat - tery iso la tor switch should be turned to the "Off" po ­si tion.
SR3370 & SR2770 – 13184A Rev A page 11 - 1
Page 67
11. Options
PIN
IMPORTANT
DANGER
Figure 11.5 - Master Battery Isolator Switches
Figure 11.7 - DC Motor Batteries
Steering in DC motor mode
Be cause of the con fig u ra tion of the con trol mech a ­nisms, when op er at ing in DC mo tor mode and not driv ing, it is nec es sary to put a small amount of for ­ward or re verse pres sure on the joy stick be fore the wheels will turn.
The tech nique for this will be quickly and eas ily ac ­quired in use.
Batteries
Since the Bi-En ergy RT is pow ered by "Deep Cy cle Trac tion Bat ter ies" par tic u lar at ten tion should be paid to the bat ter ies on-board charger to en sure proper op er a tion.
The bat ter ies are en closed in a cab i net mounted at the front of the ma chine. (see Fig ure 11.6)
The cab i net lid must be open whilst charg ing to al low gas ses to es cape.
Lead-acid batteries contain sulphuric acid which will damage eyes or skin on contact. When working around batteries, ALWAYS wear a face shield to avoid acid in the eyes. If acid contacts eyes, flush immediately with clear water and get medical attention.
Wear rubber gloves and protective clothing to keep acid off the skin, if acid contacts the skin, wash it off immediately with clear water.
Lead-acid batteries produce flammable and explosive gasses. NEVER allow smoking, flames or sparks around batteries.
Battery charger
The Bi-En ergy RT is fit ted with an on-board au to ­matic bat tery charger (see Fig ure 11.8). The charger will com pletely re-charge the bat ter ies and au to mat i cally turn off af ter the cy cle is com pleted.
Figure 11.6 - DC Motor Battery Cabinet
Re move the lock ing pin, slide the cab i net lid for ­ward and swing it down wards to gain ac cess to the bat ter ies (see Fig ure 11.7).
Figure 11.8 - On-Board Battery Charger
page 11 - 2 Rev A SR3370 & SR2770 – 13184A
Page 68
11. Options
RCD
Power Input Connector
IMPORTANT
DANGER
IMPORTANT
The battery charger is fitted with an 'interlock". This means that during the charging cycle all functions on the machine are inoperative and will remain so until the charger unit is switched off.
The charg ing cy cle may last from 1 to 12 hours de ­pend ing on the state of the bat ter ies.
If the charg ing cy cle should ex ceed 16 hours (in di ­cat ing a fault) the charger will au to mat i cally shut down and the bat ter ies should be checked.
The in let for con nec tion of mains power to the charger is mounted on the ex ter nal wall of the con ­trol cab i net above the bat tery iso la tor switches (see Fig ure 11.9)
Batteries - Charging
Fully re charge the bat ter ies, im me di ately af ter use. One charg ing cy cle per day is pre ferred. Fully charged bat ter ies per form best. The deeper the dis charge, the fewer num ber of cy cles a bat tery will de liver. deep dis charges de te ri o rate the bat tery quicker than shal low cy cles.
An overly dis charged bat tery may need to be cy ­cled a few times be fore it can fully re cover. If a bat ­tery be gins to heat be fore be com ing fully charged, it may be nec es sary to re charge and dis charge the bat tery a few times.
The RT is equipped with an au to matic bat tery charger that will com pletely re charge the bat ter ies and turn off af ter the charge cy cle is com pleted.
RCD / ELCB Outlet
Figure 11.9 - Mains Power Connection For
Charger
DO NOT re-charge the batteries unless the electrolyte level has been checked.
DO NOT allow smoking, flames or sparks around batteries.
DO ENSURE the cabinet lid is open during charging to allow gasses to escape.
Batteries - General maintenance
Al ways keep the bat ter ies clean, free of dirt and cor ro sion. A film on top of the bat tery can ac cel er ­ate dis charge.
Cold re duces bat tery ca pac ity and re tards charg ­ing. Heat in creases wa ter us age and can (in ex ­treme cir cum stances) re sult in over charg ing.
Use dis tilled wa ter to re fill the bat ter ies. Avoid wa ­ter con tain ing me tal lic sol ids such as iron.
Figure 11.10 - RCD / ELCB Outlet
The RCD (Re sid ual Cur rent De vice) is lo cated at the ground and will pro tect against short cir cuits to earth. When there is a short cir cuit the RCD will shut down the 230v AC power to the plat form outlet.
To re set the out let dis con nect the power tool lead from the plat form box and re set the RCD at the ground.
If the prob lem per sists call a trained ser vice tech ni ­cian.
Flashing Light
The flash ing light alerts peo ple that the RT is pres ­ent and that the RT is mov ing. The light flashes at about one flash per sec ond any time the RT is run ­ning. There is no ON/OFF switch for the flash ing light, it can not be turned off while the RT is run ning.
SR3370 & SR2770 – 13184A Rev A page 11 - 3
Page 69
11. Options
Power Outlet
At Platform
Lanyard Anchor Points
There are four an chors on the floor of the plat form, one at the front of the roll-out deck, one at the back of the plat form, and one on each side of the plat ­form.
NOTE
These anchors are not for lifting or tying down the machine.
NOTE
You should attach your fall protection to the anchors if work rules require it.
Electrical Outlet
Figure 11.12 - Electrical Outlet
The elec tri cal out let on the plat form, and its power ca ble, are de signed to sup ply 2 kW of con tin u ous duty power to run power tools of var i ous sorts. The power can come from ei ther the op tional ac gen er ­a tor, dis cussed else where in this chap ter, or from an elec tri cal source out side the RT. If you use an elec tri cal source out side the RT be sure you dis ­con nect it be fore you drive the RT away.
Non-Marking Tyres
These are tyres suited for us ing the RT in in door sit u a tions.
Alternative Power Options
There are a num ber of al ter na tive power op tions to the stan dard die sel en gine.
Gasoline powered engine
LPG powered engine
Combination LPG/Gasoline powered engine
Stabilisers
Sta bi lis ers / No Stabilisers
page 11 - 4 Rev A SR3370 & SR2770 – 13184A
Page 70
12. Fire Fighting and Chemical Containment
DANGER
DANGER
DANGER
Hazardous Components
The RT may con tain some or all the fol low ing ma te ­ri als and ob jects that po ten tially could be come sig ­nif i cant fire or en vi ron men tal haz ards dur ing the life time of the RT:
1. Antifreeze (ethylene glycol)
2. Battery, lead/acid
3. Diesel fuel
4. Foam in tires
5. Gasoline
6. Hydraulic oil
7. Liquefied petroleum gas
8. Motor oil
The rest of this chap ter lists man u fac tur ers in for ­ma tion you will need if you ever have to con trol any of the above items dur ing an up set or emer gency.
Antifreeze (UN 1993)
Fire extinguishing media:
Dry Chem i cal, foam, or CO2.
Special fire fighting procedures:
Wa ter spray may be in ef fec tive on fire but can pro ­tect fire fight ers and cool closed con tain ers. Use fog noz zles if wa ter is used.
DO NOT enter confined fire space without full bunker gear. (Helmet with face shield, bunker coats, gloves & rubber boots). Use a NIOSH approved positive pressure self contained breathing apparatus. Keep container tightly closed. Isolate from oxidizers, heat and open flame.
Spill or leak:
Small - mop up with ab sor bent ma te rial and trans ­fer to hood.
Special fire fighting procedures:
Use pos i tive pres sure, self con tained breath ing ap ­pa ra tus.
Unusual fire and explosion hazards:
Hy dro gen and ox y gen gases are pro duced in the cells dur ing nor mal bat tery op er a tion.
Hydrogen gas is flammable and oxygen supports combustion. These gases enter the air through the vent caps. To avoid the chance of a fire or explosion, keep sparks and other sources of ignition away from the battery.
Spill or leak:
Re move com bus ti ble ma te ri als and all sources of ig ni tion. Con tain spill by diking with soda ash (so ­dium car bon ate) or quick lime (cal cium ox ide). Cover spill with ei ther chem i cal. Mix well. Make cer tain mix ture is neu tral then col lect res i due and place in a drum or other suit able con tainer. Dis ­pose of as hazardous waste.
ALWAYS wear acid resistant boots, face shield, chemical splash goggles, and acid resistant gloves when handling acid spills or leaks.
NOTE
DO NOT release UN-neutralized acid!
Waste disposal method:
Sul fu ric Acid: Neu tral ize as above for a spill, col -
lect res i due, and place in a drum or suit able con ­tainer. Dis pose of as haz ard ous waste.
NOTE
DO NOT flush lead contaminated acid to sewer.
Waste disposal method:
Small - evap o rate un til all va pors are gone. Dis ­pose of re main der by le gally ap pli ca ble methods.
Waste disposal method
Bat ter ies: Send to lead smelter for rec la ma tion fol -
low ing ap pli ca ble fed eral, state, and lo cal reg u la ­tions.
Battery, Lead/Acid (UN 2794)
Diesel Fuel (NA 1993)
Extinguishing media:
Dry chem i cal, foam, or CO2.
SR3370 & SR2770 – 13184A Rev A page 12 - 1
Extinguishing media:
Use wa ter spray, dry chem i cal, foam, or CO2.
Page 71
12. Fire Fighting and Chemical Containment
DANGER
DANGER
DANGER
Special fire fighting procedures:
Use wa ter to keep fire ex posed con tain ers cool. If leak or spill has not ig nited, use wa ter spray to dis ­perse the va pors and to pro vide pro tec tion for per ­son nel at tempt ing to stop a leak. Wa ter spray may be used to flush spills away from exposures.
Unusual fire and explosion hazards:
Prod ucts of com bus tion may con tain car bon mon ­ox ide, car bon di ox ide, and other toxic ma te ri als.
DO NOT enter enclosed or confined space without proper protective equipment including respiratory protection.
Burning produces intense heat, dense smoke, and toxic gases, such as carbon monoxide, oxides of nitrogen, and traces of hydrogen cyanide.
Spill or leak:
Pick up and han dle as any other in ert solid ma te ­rial.
Waste disposal method:
Not con sid ered a haz ard ous ma te rial. Dis pose of ma te rial ac cord ing to any lo cal, state, and fed eral reg u la tions.
Spill or leak:
Con tain spill im me di ately in small est area pos si ble. Re cover as much of the prod uct it self as pos si ble by such meth ods as vac u um ing, fol lowed by soak ­ing up of re sid ual flu ids by use of ab sor bent materials.
Re move con tam i nated items in clud ing con tam i ­nated soil and place in proper con tain ers for dis ­posal. Avoid wash ing, drain ing, or di rect ing ma te rial to storm or san i tary sewers .
Waste disposal method:
Re cy cle as much of the re cov er able prod uct as pos si ble.
Dis pose of non-re cy cla ble ma te rial as a RCRA haz ard ous waste by such meth ods as in cin er a tion, com ply ing with fed eral, state, and lo cal regulations.
Foam In Tires
Extinguishing media:
Wa ter, dry chem i cal, foam, or CO2.
Gasoline (UN 1203)
Extinguishing media:
Dry chem i cal, foam, or CO2.
Special fire fighting procedures:
Wa ter may be in ef fec tive to ex tin guish, but wa ter should be used to keep fire ex posed con tain ers cool. If a leak or spill has not ig nited, use wa ter spray to dis perse the va pors and to pro tect per son ­nel at tempt ing to stop a leak. Wa ter spray may be used to flush spills away from ar eas of potential ignition.
Unusual fire and explosion hazards:
Highly Flam ma ble. Prod ucts of com bus tion may con tain car bon mon ox ide, car bon di ox ide and other toxic ma te ri als.
DO NOT enter enclosed or confined space without proper protective equipment including respiratory protection.
Special fire fighting procedures:
Evac u ate non emer gency per son nel to a safe area.
Unusual fire and explosion hazards:
Fire fight ers should use self con tained breath ing ap pa ra tus. Avoid breath ing smoke, fumes, and de ­com po si tion prod ucts.
Use wa ter spray to drench smol der ing elas to mer. Prod uct may melt, af ter ig ni tion, to form flam ma ble liquid.
page 12 - 2 Rev A SR3370 & SR2770 – 13184A
Spill or leak:
Re view fire and ex plo sion haz ards be fore pro ceed ­ing with clean up. Use ap pro pri ate per sonal pro tec ­tive equip ment dur ing clean up. Dike spill. Pre vent liq uid from en ter ing sew ers, wa ter ways, or low ar ­eas. Soak up with saw dust, sand, oil dry or other ab sor bent ma te rial. Shovel or sweep up.
Re move source of heat, sparks, flame, im pact, fric ­tion or elec tric ity in clud ing in ter nal com bus tion en ­gines and power tools. If equip ment is used for spill cleanup, it must be ex plo sion proof and suit able for flam ma ble liq uid and vapor.
Page 72
12. Fire Fighting and Chemical Containment
CAUTION
DANGER
DANGER
NOTE
Vapors released from the spill may create an explosive atmosphere.
Waste disposal method:
Treat ment, stor age, trans por ta tion and dis posal must be in ac cor dance with ap pli ca ble fed eral, state, pro vin cial, and lo cal regulations.
DO NOT flush to surface water or sanitary sewer system. By itself, the liquid is expected to be a RCRA ignitable hazardous waste.
Hydraulic Oil (UN 1270)
Extinguishing media:
Use wa ter spray, dry chem i cal, foam, or CO2.
Special fire fighting procedures:
Wa ter or foam may cause froth ing. Use wa ter to keep fire ex posed con tain ers cool. Wa ter spray may be used to flush spills away from ex po sures.
Unusual fire and explosion hazards:
Prod ucts of com bus tion may con tain car bon mon ­ox ide, car bon di ox ide, and other toxic ma te ri als.
DO NOT enter enclosed or confined space without proper protective equipment including respiratory protection.
complying with federal, state, and local regulations.
Liquefied Petroleum Gas (UN 1075)
Extinguishing media:
Wa ter spray. Class A-B-C or BC fire extinguishers.
Special fire fighting procedures:
Stop flow of gas. Use wa ter to keep fire ex posed con tain ers cool. Use wa ter spray to dis perse un ig ­nit ed gas or vapor.
If ig ni tion has oc curred and no wa ter avail able, tank metal may weaken from over heat ing. Evac u ate area. If gas has not ig nited, LP gas liq uid or va por may be dis persed by wa ter spray or flooding.
Unusual fire and explosion hazards:
Highly Flam ma ble. Prod ucts of com bus tion may con tain car bon mon ox ide, car bon di ox ide and other toxic ma te ri als.
DO NOT enter enclosed or confined space without proper protective equipment including respiratory protection.
Spill or leak:
Keep pub lic away. Shut off sup ply of gas. Elim i nate sources of ig ni tion. Ven ti late the area. Dis perse with wa ter spray.
Con tact be tween skin and these gases in liq uid form can cause freez ing of tis sue caus ing in jury sim i lar to ther mal burn.
Spill or leak:
Con tain spill im me di ately in small est area pos si ble. Re cover as much of the prod uct it self as pos si ble by such meth ods as vac u um ing, fol lowed by soak ­ing up of re sid ual flu ids by use of ab sor bent materials.
Re move con tam i nated items in clud ing con tam i ­nated soil and place in proper con tain ers for dis ­posal. Avoid wash ing, drain ing or di rect ing ma te rial to storm or san i tary sewers .
Waste disposal method:
Re cy cle as much of the re cov er able prod uct as pos si ble.
Dispose of non-recyclable material as a RCRA hazardous waste by such methods as incineration,
SR3370 & SR2770 – 13184A Rev A page 12 - 3
NOTE
Vapors released from the spill may create an explosive atmosphere.
Waste disposal method:
Treat ment, stor age, trans por ta tion and dis posal must be in ac cor dance with ap pli ca ble fed eral, state, pro vin cial, and lo cal regulations.
Motor Oil (UN 1270)
Extinguishing media:
Use wa ter spray, dry chem i cal, foam, or CO2.
Page 73
12. Fire Fighting and Chemical Containment
DANGER
Special fire fighting procedures:
Wa ter or foam may cause froth ing. Use wa ter to keep fire ex posed con tain ers cool. Wa ter spray may be used to flush spills away from ex po sures.
Unusual fire and explosion hazards:
Prod ucts of com bus tion may con tain car bon mon ­ox ide, car bon di ox ide, and other toxic ma te ri als.
DO NOT enter enclosed or confined space without proper protective equipment including respiratory protection.
Spill or leak:
Con tain spill im me di ately in small est area pos si ble. Re cover as much of the prod uct it self as pos si ble by such meth ods as vac u um ing, fol lowed by soak ­ing up of re sid ual flu ids by use of ab sor bent materials.
Re move con tam i nated items in clud ing con tam i ­nated soil and place in proper con tain ers for dis ­posal. Avoid wash ing, drain ing or di rect ing ma te rial to storm or san i tary sewers .
Waste disposal method:
Re cy cle as much of the re cov er able prod uct as pos si ble.
Dis pose of non-re cy cla ble ma te rial as a RCRA haz ard ous waste by such meth ods as in cin er a tion, com ply ing with fed eral, state, and lo cal regulations.
page 12 - 4 Rev A SR3370 & SR2770 – 13184A
Page 74
13. Operator's Troubleshooting
CAUTION
Troubleshooting
All of the ac tions de scribed in this chap ter may be per formed by an RT op er a tor, a trained and qual i ­fied ser vice tech ni cian is not required.
The first col umn, of the fol low ing chart, lists some com mon prob lems en coun tered byRT op er a tors.
The sec ond col umn lists some of the causes for each prob lem. The third col umn lists rem e dies.
Operator Troubleshooting Chart
Problem Cause Remedy
Engine will not start. Battery switch set to off. Turn battery switch to on.
Any problem that cannot be fixed by actions listed below should be referred to a trained and qualified RT service technician.
Emergency Stop switch(es) not on.
Key switch set to off. Set the Key switch to on (the bar symbol).
Ground/Platform Selector switch set to wrong location.
Circuit Breaker tripped. Push the circuit breaker in.
Fuel switch not set correctly.
Out of fuel.
Set the ground control Emergency Stop switch to on (up). Also, if you are trying to start at the platform control box you should pull the Emergency Stop switch, at the platform control box, until it pops out (on).
If you are trying to start from the ground control box, set the Ground/Platform selector to ground (down). If you are trying to start from the platform, set the selector to platform (up).
If you are trying to start a dual-fuel engine be sure the fuel switch is set to the correct fuel.
DANGER: Keep flames and lit tobacco away from open fuel tanks.
Remove the cap from the gasoline or diesel tank to see if there is fuel.
Check the gauge(s) on top of the LP tank(s). If you are using LP gas, be sure the valve on top of the tank is open.
Clogged air filter. Visually check the air filter gauge.
Engine oil too thick for ambient temperature.
Stabilisers inoperative Platform not completely
down.
All systems sluggish. Hydraulic oil is too thick. Check for correct grade of Hydraulic Oil.
RT will not drive forward or reverse.
SR3370 & SR2770 – 13184A Rev A page 13 - 1
Free-wheeling valve is open.
Check engine oil chart in “Specifications” chapter 3 for correct oil weight.
Completely lower the platform.
Allow time for machine to warm up.
Close the free-wheeling valve.
Page 75
13. Operator's Troubleshooting
Problem Cause Remedy
Platform will not go up or down.
Engine is not running. Start the engine from the control station
where you will operate the RT.
Switches set wrong (Lift Indicator light is lit).
RT is not level. (Lift Indicator light is not lit and the Level Sensor Alarm is sounding).
The Stabilisers are not properly set. (Lift Indicator light is not lit).
For ground control operation:
Ground/Platform Selector = Ground
For platform control box operation:
Ground/Platform Selector = Platform Lift/Drive Selector = Lift
Squeeze and hold the Safety Control then push Joystick Controller forward to go up or pull it backward to go down.
Use the stabilisers to level the RT.
If you are using the stabilisers, one or more of them is not down quite far enough. Lower each stabiliser a few inches more to be sure each is firmly in contact with the ground.
Platform will not drive forward or reverse when raised.
Unit not level. Articulating axle operated.
If you are not using the stabilisers, one or more of them is not fully up. Raise each stabiliser completely up.
Situation normal, lower platform to drive.
page 13 - 2 Rev A SR3370 & SR2770 – 13184A
Page 76
Appendix A. Glossary
ae rial plat form
a mo bile de vice that has an ad just able po si tion plat form, sup ported from ground level by a struc ture.
am bi ent tem per a ture
the air tem per a ture of the im me di ate en vi ron ment.
am me ter
an in stru ment for mea sur ing the strength of an elec tric cur rent in am peres.
au tho rized per son nel
per son nel ap proved as as signed to per form spe cific du ties at a spe cific lo ca tion.
base
the rel e vant con tact points of the ae rial plat form that form the sta bil ity sup port (e.g. wheels, cast ers, out rig gers, stabilisers).
boom
a mov able can ti le ver beam which sup ports the plat form.
cen ter of grav ity
the point in the ae rial plat form around which its weight is evenly bal anced.
chas sis
the in te gral part of the ae rial plat form that pro vides mo bil ity and sup port for the booms.
fall re straint
a sys tem that is used while work ing on a boom lift within the bound aries of plat form guard rails to pro vide re straint from be ing pro jected up ward from the plat form. This sys tem in cludes a har ness or belt, lan yard, and a lan yard an chor. Fed eral OSHA, ANSI, and Snor kel re quire the use of ad di tional fall pro tec tion be yond the plat form guard rails on boom sup ported aerial platforms.
ground fault cir cuit in ter rupter or
re sid ual cur rent de tec tor
a fast-act ing cir cuit breaker that opens to stop elec tri cal cir cuit flow if it senses a very small cur rent leak age to ground. Also called GFCI or RCD. The GFCI/RCD is used to pro tect per son nel against a po ten tial shock haz ard from de fec tive elec tri cal tools or wiring.
guard rail sys tem
a ver ti cal bar rier around the plat form to pre vent per son nel from fall ing.
haz ard ous lo ca tion
any lo ca tion that con tains, or has the po ten tial to con tain, an ex plo sive or flam ma ble at mo sphere as de fined by ANSI/NFPA 505.
jib boom
a boom as sem bly lo cated be tween the main boom and the plat form.
level sen sor
a de vice that de tects a pre set de gree of vari a tion from per fect level. The level sen sor is used to sound an alarm if op er at ing on a slope greater than the pre set value. It may also (de pend ing on the ma chine) pre vent the it from op er at ing fur ther un til it is brought back within the preset parameters.
lower con trols
the con trols lo cated at ground level for op er at ing some or all of the func tions of the ae rial plat form.
main boom
a boom as sem bly lo cated be tween the turn ta ble and the plat form or jib boom. The main boom in cludes the base, in ter me di ate, and tip boom.
max i mum travel height
the max i mum plat form height or the most ad verse con fig u ra tion(s) with re spect to sta bil ity in which travel is per mit ted by the man u fac turer.
fall or ground pres sure
the max i mum pres sure, ex pressed in pounds per square inch, a sin gle wheel con cen trates on the floor or ground.
gradeability
he max i mum slope that the ae rial plat form is ca pa ble of travel.
Min i mum Safe Ap proach Dis tance
the min i mum safe dis tance that elec tri cal con duc tors may be ap proached when us ing the ae rial plat form. Also called MST
op er a tion
the per for mance of any ae rial plat form func tions within the scope of its spec i fi ca tions and in ac cor dance with the man u fac tur ers in struc tions, the us ers work rules, and all ap pli ca ble gov ern men tal regulations.
Page 77
op er a tor
upper controls
a qual i fied per son who con trols the move ment of an ae rial plat form.
per sonal fall ar rest sys tem
a fall protection system that is used while working on an unprotected edge (such as a roof top with no guardrail). This system includes a harness, lanyard or other connecting device, a fall arrestor, an energy absorber or decelerator, an anchorage connector, and a secure anchorage such as a building beam, girders or columns. An aerial platform is not a fall arrest anchorage.
platform
the portion of an aerial platform intended to be occupied by personnel with their tools and materials.
platform height
the vertical distance measured from the floor of the platform to the surface upon which the chassis is being supported.
prestart inspection
the controls located on or beside the platform used for operating some or all of the functions of the aerial platform.
wheelbase
the distance from the centre of the rear wheel to the centre of the front wheel.
working envelope
the area defined by the horizontal and vertical limits of boom travel that the platform may be positioned in.
a required safety inspection routine that is performed daily before operating the aerial platform.
qualified person
a person, who by reason of knowledge, experience, or training is familiar with the operation to be performed and the hazards involved.
rated work load
the designed carrying capacity of the aerial platform as specified by the manufacturer.
stow
to place a component, such as the platform, in its rest position.
turning radius
the raidus of the circle created by the wheel during a 360O turn with the steering wheels turned to maximum. inside turning radius is the wheel closest to the centre and outside turning radius is the wheel farthest from the centre.
turntable
the structure above the rotation bearing which supports the main boom. The turntable rotates about the centerline of rotation.
unrestricted rated work load
the maximum designed carrying capacity of the aerial platform allowed by the manufacturer in all operating configurations.
© Snorkel – all rights reserved Printed in New Zealand
Page 78
Index
A
Additional information
Introduction - page iv, A-v
Automatic Shut-offs, 5-1
Alternator Not Charging, 5-1 Dynamic Brakes, 5-1 Engine Oil Pressure, 5-1 Engine Temperature, 5-1 Level Sensor, 5-1 Platform Height vs Drive Speed, 5-1 Stabilisers, 5-1
C
Circuit Breakers, 5-2
Main Circuit Breaker, 5-2 RCD/ELCB Outlet, 5-2
Controls, 6-1
Control Switches
Auto stabiliser, 6-3 Battery, 6-1, 8-2, 8-3, 8-4 Choke, 6-2, 6-3 Emergency stop, 6-2, 8-1, 8-2, 8-3, 8-4, 9-1 Fuel, 6-2 Glow plug, 6-2, 6-3 Ground/platform, 6-2 Ground/platform selector, 8-2, 8-3, 8-4 Joystick safety control, 6-3 Key switch, 6-2 Lift/drive, 6-3 Manual stabiliser, 6-3 Operator horn, 6-3 Platform lift/lower, 6-2 Speed, 6-3 Start, 6-3
Indicator Lights
Choke, 6-2, 6-3 Drive, 6-3 Glow plug, 6-2, 6-3 Lift, 6-3 Lift enable, 6-2
Low oil pressure, 6-3 Joystick, 6-3 Steering, 6-3
E
Electrical
Electrocution, 8-1
Electrical Hazard Warning
see Electrical Hazard - page i
Emergency Operation, 9-1
Procedures
Bleed down, 9-1 Emergency stop, 9-1 Pushing, 9-2
Engine
Coolant, 3-3 Fuel, 3-3 Fuel grade, 3-3 Make, 3-3 Model, 3-3 Oil capacity, 3-3 Oil grade, 3-3 Oil weight, 3-3 Operating temperature, 3-3 Running time, 3-3
Engine Oil Charts, 3-3
D905-B, 3-3 WG750-G, 3-3
G
Gauges
Ammeter, 4-1 Bubble Level, 4-2 Engine Oil, 4-1 Hours, 4-2 Hydraulic Oil, 4-1 LPG Fuel Level, 4-2
Water, 4-1 General Specifications X27RT, 3-2 General Specifications X33RT, 3-1 Gradeability, 3-1, 3-2 Ground clearance, 3-1, 3-2
H
Hazardous Components, 12-1
Antifreeze, 12-1
Battery Lead/Acid, 12-1
Diesel Fuel, 12-1
Foam In Tyres, 12-2
Gasoline, 12-2
Hydraulic Oil, 12-3
Liquefied Petroleum Gas, 12-3
Motor Oil, 12-3
I
Insulation rating, 3-1, 3-2
L
Lift time, 3-1, 3-2
SR3370 & SR2770 – 13184A
Page 79
Index
M
Maintenance personnel
see Introduction - page iv Maximum rated axle capacity, 3-1, 3-2 Minimum Safe Approach Distance
see Electrical Hazard - page ii
N
Nominal working height, 3-1, 3-2
O
Operating Procedures, 8-1
Control Stations, 8-1
Operating From Ground Controls, 8-2
Starting a gasoline, LP, or duel fuel engine,
8-2
Starting a gdiesel engine, 8-3
Operating From Platform Controls, 8-4
Starting a gasoline, LP, or duel fuel engine,
8-4
Raising The Platform, 8-3 Operational Procedures
Driving, 8-6
Extending The Platform, 8-9
Raising The Platform, 8-7
Stabilisers, 8-7
Auto operation, 8-9
Manual operation, 8-8 Overall height, 3-1, 3-2 Overall length (with stabilizers), 3-1, 3-2 Overall weight, 3-1, 3-2
P
Placards and decals
Inspection drawing, 7-11 Standard placards and decals, 7-10
Platform size, 3-1, 3-2
Safety
Batteries, 1-4 Electrocution Hazard, 1-1 Falling Hazard, 1-3 Fuel Handling Precautions, 1-3 General Safety Precautions, 1-3 Hydraulic Systems, 1-3 Pre-start Inspection, 1-1 Safe Operation, 1-1 Safety Decals, 1-4 Tipover Hazard, 1-3 Work Place Inspection and Practices, 1-1
Safety Alerts, Caution, Danger, Warning,
Important
see Introduction - page iii
Safety Devices
Alarms, 2-1
Drive (forward), 2-2 Drive (reverse), 2-2 High temperature, 2-2 Level sensor, 2-2 Low oil pressure, 2-2
Lowering, 2-2 Bubble Level, 2-3 Emergency Stop Switches, 2-1 Flashing Light, 2-4 Guardrails, 2-2 Joystick Safety Control, 2-3 Lanyard Anchor Points, 2-4 Operator Horn, 2-3 RCD/ELCB AC Outlet, 2-3 Safety Prop, 2-2 Stabilisers, 2-3 Swinging Gate, 2-2
Speed (maximum drive), 3-1, 3-2 Stowing The RT, 10-1
Q
Qualified Operators
see Introduction - page iv
R
Responsibilities of owners and users
Introduction - page iv, A-iv
S
Safe working load (main deck), 3-1, 3-2 Safe working load (roll out deck), 3-1, 3-2
index 2 SR3370 & SR2770 – 13184A
T
Transporting The RT, 10-2
Driving Onto Trailer, 10-2 Pushing, 10-3 Securing To Transport, 10-2 Towing, 10-3 Winching, 10-3
Travelling height, 3-1, 3-2
Page 80
Troubleshooting, 13-1, 13-2
All systems sluggish, 13-1 Engine will not start, 13-1 Operator Troubleshooting Chart, 13-1 Platform will not drive when raised, 13-2 Platform will not go up, 13-2
RT will not drive, 13-1 Turning radius (inner), 3-1, 3-2 Turning radius (outer), 3-1, 3-2
W
Warranty - Limited
see inside front cover Weight, 3-1, 3-2 Work Place Inspection, 1-1 Working height, 3-1, 3-2
Index
SR3370 & SR2770 – 13184A
Page 81
Page 82
Local Distributor: Lokaler Vertiebshändler: Distributeur local: El Distribuidor local: Il Distributore locale: Plaatselijke dealer:
USA
TEL: +1 (559) 443 6600 FAX: +1 (559) 268 2433
Europa
TEL: +44 (0) 845 1550 058 FAX: +44 (0) 195 2299 948
www.upright.com PN - 508401-003
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