Snorkel TM12 User Manual [en, de, fr]

Operator Manual

Guide de l’opérateur

Betriebsanleitung

TM12

SERIAL NO. 50000 to Current

WARNING

All personnel shall carefully read, understand and follow all safety rules, operating instructions, and National Safety Instructions/Requirements before operating or performing maintenance on any UpRight Aerial Work Platform.

The first section of this Operator Manual is the English language version.

AVERTISSEMENT

Tout le personnel doit li re attenti vement, bien comp rendre et suiv re toutes les règle s de sé curit é , le mod e d’ emp loi e t les r ègl es nati ona les d e séc urité avant d’entretenir ou d’utiliser une plate-forme élévatrice UpRight.

La deuxième section du guide de l’opérateur est la version française.

WARNUNG

Alle Bediener müssen die Sicherheitsregeln, Betriebsanleitungen sowie geltende n S ic herheits an wei su ngen /-a nfor de run gen gründl i c h durchle se n, verstehen und befolgen, bevor sie an irgendeiner UpRight-Hocharbeitsbühne Wartungsarbeiten ausführen oder diese in Betrieb nehmen.

Der dritte Abschnitt dieser Betriebsanleitung i st deutschspr achi g.

P/N 505114-000

TM 12

2 Persons Indoor

CLONDALKIN, DUBLIN, IRELAND.

PARKWEST IND EST,

THIS PLATFORM IS NOT ELECTRICALLY INSULATED

THIS MACHINE-CONSULT OPERATORS MANUAL BEFORE USE.

CAUTION:ONLY TRAINED & AUTHORISED PERSONNEL MAY USE

CHARGER INPUT VOLTAGE

MAX. WIND SPEED

UNLADEN WEIGHT

SERIAL No.

UpRight

MAX. CHASSIS INCLINATION

MAX. LATERAL FORCE

MAX. PLATFORM LOAD

MAX. PLATFORM HEIGHT

NOMINAL POWER

MODEL

TM12

400N Indoor

3kW

3.73m

110/220V

12.5 m/s

BATTERY VOLTAGE

24V

780 Kg

MAX. GRADEABILITY MAX. FORWARD SPEED

1.0 m/s

25%

505049-000

1 Persons Outdoor

200N Outside

227 Kg

+ Equipment

Serial Numbers 50000 – Current

ENGLISH

When contacting UpRight for service or parts information, be sure to include the MODEL and SERIAL NUM BERS from the equipment nameplate. Should the nameplate be missing, the SERIAL NUMBER is also stamped on top of the chassis above the front axle pivot.

FRANÇAIS

Lors des communications avec UpRight pour des informations au sujet de l’entretien ou des pièces, ne pas oublier d’inclure les NUMÉROS DE MODÈLE et DE SÉRIE inscrits sur la plaque signalétique. Si la plaque sign alétique manque, le NUMÉRO DE SÉRIE est également estampé sur le dessus du châssis, au-dessus de l’axe pivot avant.

DEUSTCH

Stellen Sie sicher, dass Sie die MODELL- und SERIENNUMMERN auf dem Gerätetypenschild angeben, wenn Sie sich mit UpRight bezüglich Wartungs- oder Ersatzteilinformationen in Verbindung setzten. Sollte das Typenschild fehlen, finden Sie die SERIENNUMMER auch auf dem Fahrwerk über der vorderen Schwenkachse.

Stamped Serial Number

Estampille de numéro de série

Eingestanzte Seriennummer

UpRight, Inc.

801 South Pine Street Madera, California 93637

TEL: 559-662-3900 FAX: 559-673-6184 PARTS: 1-888-UR-PARTS PARTS FAX: 1-800-669-9884

THIS PLATFORM IS NOT ELECTRICALLY INSULATED

Call Toll Free in U.S.A.

1-800-926-LIFT

PARKWEST IND EST,

UpRight

MODEL MAX. PLATFORM HEIGHT MAX. PLATFORM LOAD

MAX. LATERAL FORCE MAX. CHASSIS INCLINATION MAX. GRADEABILITY MAX. FORWARD SPEED

TM12

227 Kg

400N Indoor 200N Outside

25%

CAUTION:ONLY TRAINED & AUTHORISED PERSONNEL MAY USE THIS MACHINE-CONSULT OPERATORS MANUAL BEFORE USE.

CLONDALKIN, DUBLIN, IRELAND.

SERIAL No.

3.73m

UNLADEN WEIGHT

2 Persons Indoor

1 Persons Outdoor

MAX. WIND SPEED

2°

BATTERY VOLTAGE

CHARGER INPUT VOLTAGE

1.0 m/s

NOMINAL POWER

+ Equipment

Unit S1, Park West Industrial Park

Friel Avenue

Nangor Road

Dublin 12, Ireland TEL: +353 1 620 9300 FAX: +353 1 620 9301

780 Kg

12.5 m/s 24V

110/220V

3kW

505049-000

UpRight

PERATION

ANUAL

WARNING

All personnel shall carefully read, understand and follow all safety rules and operating instructions

before operating or perform i ng main tenance on a ny UpRight aerial work plat form.

Safety Rules

Electrocution Hazard Tip Over Hazard

THIS MACHINE IS NOT

INSULATED!

USE OF THE AERIAL WORK PLATFORM: This aerial work platform is intended to lift persons and his tools as well as the material used

for the job. It is designed for repair and assembly jobs and assignments at overhead workplaces (ceilings, cranes, roof structures, buildings etc.). All other uses of the aerial work platform are prohibited!

THIS AERIAL WORK PLATFORM IS NOT INSULATED! For this reason it is imperative to keep a safe distance from live parts of electrical equipment!

Exceeding the specified permissible maximum load is prohibited! See “Platform Capacity” on page4 for details. The use and operation of the aerial work platform as a lifting tool or a crane is prohibited!

NEVER exceed the manual force allowed for this machine. See “Manual Force” on page 4 for details. DISTRIBUTE all platform loads evenly on the platform. NEVER operate the machine without first surveying the work area for surface hazards such as holes, drop-offs, bumps, curbs, or debris;

and avoiding them.

OPERATE machine only on surfaces capable of supporting wheel loads. NEVER operate the machine when wind speeds exceed this machine’s wind rating. See “Beaufort Scale” on page 4 for details. IN CASE OF EMERGENCY push E M E RGENCY STOP switch to deactivate all powered fun ctions. IF ALARM SOUNDS while pla tform is elevated, STOP, carefully lower platform. Move machine to a firm, level surface. Climbing up the railing of the platform, standing on or stepping from the platform onto buildings, steel or prefab concrete structures, etc. ,

is prohibited!

Dismantling the entry gate or other railing components is prohibited! Always make certain that the entry gate is closed and securely locked!

It is prohibited to keep the entry gate in an open po sit io n when the platform is raised! To extend the height or the range by placing of ladders, scaffolds or similar devices on the platform is prohibited!

NEVER perform s ervice on machi ne while p latform is e levated without blocking elevating assembly. INSPECT the machine thoroughly for cracked welds, loose or missing hardware, hydraulic leaks, loose wire connections, and damaged

cables or hoses before using.

VERIFY that all labels are in place and legible before using. NEVER use a machine that is damaged, not functioning p roperly, or has damaged or missing labels. To bypass any safety equipment i s prohi bited and prese nts a danger f or the perso ns on the aerial wor k plat form a n d in its w orking range. NEVER charge batteries near sparks or open flame. Charging batteries emit explosive hydrogen gas. Modifications to the aerial work platform are prohibited or permissible only at the approval by UpRight. AFTER USE, secure the work platform from unauthorized use by turning the keyswitch off and removing key.

NEVER elevate the platform or drive

the m ac hine wh ile eleva ted unless

the machine is on a firm, level

surface.

ollision Hazard Fall Hazard

NEVER posit ion the pl at for m

without first checking for overhead

obstructions or other hazards.

NEVER climb, stand, or sit on

platform guard rails or midra il.

Operation Manual Page 1

ONTENTS

Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

General Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

Special Limitations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

Platform Capacity. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

Manual Force . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

Beaufort Scale . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

Controls and Indicators . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

Pre-Operati on Safety Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

System Function Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

Travel With Platform Lowered . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

Steering . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

Elevating Platform . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

Travel With Platform Elevated . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

Lowering Platform . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

Emergency Lowering . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

Parking Brake Release. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

After Use Each Day . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

Transporting the Machine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

By Crane . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

By Forklift . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

By Truck . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

Maintenance. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

Blocking the Elevating Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

Installation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

Removal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

Hydraulic Fluid . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

Check Hydraulic Fluid . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

Battery Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

Battery Charging. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

Inspection and Maintenance Schedule . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

Daily Preventative Maintenance Checklist . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

Labels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14

Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16

Page 2 Operation Manual

NTRODUCTION

This manual covers all models of the TM12 Aerial Work Platform. This manual must be stored on the machine at all times.

Read, understand and follow all safety rules and operating instructions before attempting to operate the machine.

Introduction

ENERAL

ESCRIPTION

1. Platform

WARNING

DO NOT use the maintenance platform without guardrails properly assem bled and in place

2. Entry Bar

3. Elevating Mast

4. Platform Con trols

5. Manual Case

6. Electrical Box

7. Hydraulic Reser voir

8. Level Sensor

9. Battery Tray

10. Emergency Lowering Valve

11. Battery Charger

12. Drive Relief Valve

Figure 1: TM12 Series

13. Charger Outlet Plug

Operation Manual Pag e 3

Special Limitations

PECIAL

IMITATIONS

Travel with the platform raised is limited to creep speed range. Elevating the platform is limited to firm, level surfaces only.

! !

DANGER

The elevating function shall ONLY be used when the work platform is level and on a firm surface. The work platform is NOT intended to be driven over uneven, rough, or soft terrain.

LATFORM

The maximum platform capacity for the TM12 is 227 kg (500 lbs). Two people may occupy the platform indoors, while only one may occupy the platform outdoors.

DANGER

! !

DO NOT exceed the maximum platform capacity or the platform occupancy limits for this machine.

ANUAL

Manual force is the force applied by the occupants to objects such as walls or other structures outside the work pl atform.

APACITY

ORCE

The maximum allowable manual force is limited to 200 N (45 lbs.) of force per occupant, with a maximum of 400 N (90 lbs .) for two occupants.

! !

DANGER

DO NOT exceed the maximum amount of manual force for this machine.

EAUFORT

Never operate the machine when wind speeds exceed 25 km/h (15 mph) [Beaufort scale 4].

BEAUFORT

RATING

3 3,4~5,4 12,25~19, 4 11.5~17.7 5 7.5~12.0 Papers and thi n branches move, flags wave. 4 5, 4~8,0 19,4~28,8 17.75~26.25 12.0~18 Dust is raised, p a per whirls up , and small branches swa y. 5 8,0~10,8 28,8~38,9 26.25~35.5 18~24.25 Shrubs w ith leaves start swaying. Wave crest s are a p parent i n pon ds or swa mps. 6 10,8~13,9 38,9~50,0 35.5~45.5 24.5~31 Tree branches move. Power lines whistle. It is difficult to open an umbrella. 7 13,9~17,2 50,0~61,9 45.5~56.5 31.~38.5 Whole trees sway. It is difficult to walk against the wind.

m/s km/h ft/s mph

WIND SPEED

CALE

GROUND CONDITIONS

Page 4 Operation Manual

Controls and Indicators

ONTROLS AND

The operator shall know the location of each control and indicat or and have a thorough knowledge of the functi on and operation of each before attempting to operate the unit.

NDICATORS

Platform Controller

Side View

1. Inter lock Swit ch

2. Platform Emergency Stop Switch

3. Control Lever

4. Steering Switch

5. Drive/Lift Switch

Figur e 2: Co nt rols and Indic ators

Chassis Controller (Right Side)

Top View

6. Chassis Emergency Stop Switch

7. Chassis Lift Switch

8. Chassis Key Switch

9. Hour Meter

10. Horn Button

PERATION

-O

NOTE: Carefully read, understand and follow all safety rules, operating instructions, labels and National Safety

Instructions/Requirements. Perform the following steps each day before use.

1. Open the Chassis Door and inspect for damage, fluid leaks or missing parts.

2. Check the level of the hydraulic fluid with the platform fully lowered. Open the Chassis Door and remove the reservoir cap, fluid should be visible on the dipstick. Add recommended hydrauli c fluid if necessary. See “Specifications” on page16.

3. Check that the fluid level in the batteries is correct. See “Battery Mainte nanc e” on page 11.

4. Verify that the batteries are charged.

5. Check that the A.C. extension cord has been disconnected from the chassis outlet.

6. Check that all guardrails are in place and all fasteners are properly tightened.

7. Inspect the machine thoroughly for cracked welds and structural damage, loose or missing hardware, hydraulic leaks, damaged control cable and loose wire connections.

AFETY

NSPECTION

Operation Manual Pag e 5

System Function Inspection

YSTEM

UNCTION

Refer to Figure 1 and Figur e2 fo r the locat ions of various controls and indicators.

WARNING

STAND CLEAR of the work platform while performing the following checks. Before operating the machine, survey the work area for surface hazards such as holes, drop-offs, bumps

and debris. Check in ALL directions, including above the work platform, for obstructions and electrical conductors. Protect the control console cable from possible damage while performing checks.

1. Move the machine, if necessary, to an unobstructed area to allow for full elevation.

2. Turn the Chassis and Platform Emergency S top Switc hes ON by pulling the buttons out.

3. Turn and hold the Chassis Key Switch to CHASSIS.

4. Push the Chassis L ift Swi tch to the UP position and fully elevate the platform.

5. Visually inspect the mast assembly for damage or erratic operation. Check for missing or loose parts.

6. Verify that the depression mechanism supports have rotated into position under the machine.

7. Check Level Sensor operation: a. Open the door.

b. Push and hold the sensor off of level. c. Push the Chassis Lift Switch to the UP

position.

• The alarm should sound, and the platform should not lift.

d. Close and latch the door.

8. Partially lower the platform by pushing the Chassis Lift Switch to DOWN, and check the operation of the audible lowering alarm.

9. Check the Chassis Emergency Lowering Valve for proper operation (see Figure 4):

a. Open the valve by pulling the knob out. b. Once the platform is fully lowered, close the valve by releasing the knob.

10. Push the Chassis Emergency Stop Switch down to the OFF position. All machine functions should be disabled. Pull out the Chassis Emergency Stop Switch to resume.

11. Turn the Chassis Key Switch to DECK.

12. Check that the route is clear of persons, obstructions, holes and drop-offs, is level and capable of supporting the wheel loads.

13. After mounting platform, lower the bar across the entrance.

14. Position the Drive/Lift Switch to DRIVE.

15. Whi l e depressing the Interl ock Switc h, s lowly position the Control Lever to FORWARD then REVERSE to check for speed and directional control. The farther you push or pull the Control Lever from center the faster the machine w ill travel.

16. Push the Steering Switch RIGHT then LEFT to check for steering control.

17. Push the Platform Emergency Stop Switch do wn to the OFF position. All machine functions should be disabled. Pull out the Platform Emergency Stop Switch to resume.

NSPECTION

Figur e 3: Lev el Sensor Location

Level Sensor

Page 6 Operation Manual

PERATION

Operation

Before operating the machine, ensure that the Pre-Operation Safety Inspection has been completed and that any de f ici encies ha ve been corrected. Never op erate a dam a g ed or ma l fu nc ti onin g machine. The operator must be thoroug hly trained on this machine.

RAVEL

1. Check that the route is clear of people, obstructions, holes and drop-offs, is level and is capable of supporting wheel loads.

2. Verify that the Chassis Key Switch is turned to DECK and the Chassis Emergency Stop Switch is ON, (pull button out).

3. After mounting the platform, lower the bar across entrance.

4. Check clearances above, below and to the sides of the machine.

5. Pull the Controller Emergency St op switch up to the ON po sition.

6. Position the Drive/Lift Switch to DRIVE.

7. While depressing the Interlock Switch, slowly push or pull the Control Lever to FORW ARD or REVERSE position to travel in the desired direction. The farther you push or pull the Control Lever from center the faster the machine w ill travel.

TEERING

NOTE: Steering is not self-centering. Wheels must be returned to straight ahead position by operating the Steering

Switch.

1. Position the Drive/Lift Switch to DRIVE.

2. While depressing the Interlock Switch, push the Steering Switch to RIGHT or LEFT to turn the wheels in the desired direction. Observe the tires while maneuvering the machine to ensure proper direction.

ITH

LATFORM

OWERED

LEVATING

1. Position the Drive/Lift Switch to LIFT.

2. While depressing the Interlock Switch, push Control Lever forward to UP, the farther you push the Control Lever the faster the Platform will elevate.

3. If the machine is not level the Tilt Alarm will sound and the machine will not lift or drive. If the Tilt alarm sounds the platform must be lowered and the machine moved to a level location before attempting to reelevate the Platform.

RAVEL

NOTE: The machine will travel at reduced speed when the platform is elevated.

1. Check that the route is clear of persons, obstructions, holes and drop-offs, is level and capable of supporting the wheel loads.

2. Check clearances above, below and to the sides of the platform.

3. Position the Drive/Lift Switch to the DRIVE position.

4. While depressing the Interlock Switch, push Control Lever to FORWARD or REVERSE f o r desired di r ection of travel.

5. If the machine is not level the Tilt Alarm will sound and the machine will not lift or drive. If the Tilt alarm sounds the platform must be lowered and the machine moved to a level location before attempting to reelevate the Platform.

LATFORM

ITH

LATFORM

LEVATED

OWERING

1. Position the Drive/Lift Switch to LIFT.

2. While depressing the Interlock Switch, pull back on the Control Lever.

Operation Manual Pag e 7

LATFORM

Operation

MERGENCY

WARNING

If the platform should fail to lower, NEVER climb down the elevating assembly. Stand clear of the elevating assembly while operating the Emergency Lowering Valve Knob.

Ask a person on the ground to open the Emergency Lowering Valve to lower the platform. The Emergency Lowering Valve is located at the front of the chassis.

1. Open the Emergency Lowering Valve by pulling the knob out.

2. To close, release the knob.

NOTE: The platfo rm will no t eleva t e if the Emergency Lowering

Valve is open.

OWERING

Figur e 4: Emergency Lowering Valve

Emergency Lowering Valve

ARKING

Perform the following procedure o n l y when the machine will not operate under its own power and it is necessary to move the machine, or when winching onto a trailer to transport.

1. Remove the spring compression nut so the spring is loose and the brake bars are away from th e tires.

2. The machine will now roll when pushed or pulled.

After moving the machine and before normal operation:

1. Replace the spring compression nut and tighten until the spring measures 22,2-22,9 cm (8¾”-9”) in length, verify that the brake bars have fully engaged the tires before the machine is operated.

WARNING

Never tow faster than 0,3 m/sec. (1 ft./sec.). Never operate the machine with the parking brakes released. Serious injury or damage could result.

RAKE

ELEASE

Figur e 5: Parking Brake Release

Spring

Compression

Nut

22,2 cm to

22,9 cm

”

FTER

1. Ensure that the platform is fully lowered.

2. Park the machine on a fir m level surface, preferably under cover, secure against vandals, children and

3. Turn the Chassis Key Switch to OFF and remove the key to prevent unauthorized operation.

Page 8 Operation Manual

unauthorized operation.

ACH

Transporting the Machine

RANSPORTING THE

BY C

BY F

Forklifting is for transport only . See spe cifications for weight of machi ne and be cert ain that forklift is of adequate capacity to lift the

machine.

BY T

1. Maneuver the machine into transpor t position and

2. Secure the machine to the transport vehicle with

RANE

Secure the straps to chassis lifting/tie d own points only.

ORKLIFT

! !

DANGER

Forklift from the side by lifting under the Chassis.

RUCK

chock wheels.

chains or straps of adequate load capac ity attached to the chassis lifting/t i e down points.

ACHINE

Figure 6: Transporting the Machine

CAUTION

Overtightening of the chains or straps attached to the Tie Down lugs may result in damage to the machine

Forklift From

Side

Typical Tie Down/Lift Points (D-Rings)

Operation Manual Pag e 9

Maintenance

AINTENANCE

WARNING

Never perform service while the platform is elevated without first blocking the elevating assembly. DO NOT stand in the elevating asse mbly area whi le deploying or storing the brace.

LOCKING THE

NSTALLATION

1. Park the machine on firm level ground.

2. Verify that both Emerge ncy Stop Switc hes are ON.

3. Turn and hold the Chassis Key Switch to CHASSIS.

4. Position the Chassis Lift Switch to UP and elevate the platform approximately 1,2 m (4 ft.).

5. Place a solid wood block, 51mm x 100mm x 45cm (2”x 4”x18”) between the second mast section and Chassis just behind the mast a ssem b ly.

6. Push the Chassis Lift Swi tch to t he DOWN pos ition and gradually lower the platform until the second mast section is supported by the block.

EMOVAL

1. Push the Chassis Lift Switch to the UP position and gradually raise platform until the wood block can be removed.

2. Remove the block.

3. Push the Chassis Lift Switch to the DOWN position and completely lower the platfor m.

LEVATING

Figur e 7: Supporting the Elevating Assembly

SSEMBLY

Number 2 Mast

Wood Block

YDRAULIC

The hydraulic fluid reservoir is located in the chassis door.

NOTE: Never add fluid if the platform is elevated.

HECK HYDRAULIC FLUID

1. Make sure that the platform is fully lowered.

2. Open the chassis door.

3. Remove the filler cap from the hydraulic fluid reservoir.

4. Check the fluid level on the dip stick on the filler cap.

5. Add the appropriate fluid to bring the level to the FULL mark. See “S pec if ications” on pag e16

LUID

Figure 8: Hydraulic Fluid Reservoir and Dipstick

Page 10 Operation Manual

Maintenance

ATTERY

WARNING

AINTENAN CE

Hazard of explosive gas m ixture. Keep sparks, flame, and smoking material away from batteries.

Always wear safety glasses when working near batteries. Battery fluid i s highly corrosive. Thoroughly rins e away

any spilled fluid with clean water. Always replace batteries with UpRight batteries or

manufacturer approved replacements weighing 26,3 kg (58 lbs.) each.

• Check the battery fluid level daily, especially if the machine is being used in a warm, dry climate.

• If electrolyte level is lower than 10 mm ( the plates add distilled water only. DO NOT use tap water with high mineral content, as it will shorten battery life.

• Keep the terminals and tops of the batteries clean.

• Refer to the Serv ice Manual to extend battery life and for complete service instructions.

ATTERY CHARGING

Charge the batteries at the end of each work shift or sooner if the batteries have been discharged.

in.) above

Figure 10: Battery Charge Indi cato r

Figure 9: Access to Batter ies

Battery Charge

Indicator

WARNING

Charge the batteries in a well ventilated area.

Do not charge the batteries when the machine is near a source of sparks or flames.

Permanent damage to the batteries will result if the batteries are not immediately recharged after discharging.

Never leave the battery charger operating for more than two days. Never disconnect the cables from the batteries when the charger is operating. Keep the charger dry.

1. Check the ba tt ery fluid level. If th e ba ttery fl uid level is lowe r than 10 mm ( distilled water only .

2. Connect an appropriate extension cord to charger outlet plug in Left Module Door. Plug the extension cord into a properly grounded outlet of proper voltage and frequency.

3. The charger turns on automatically after a short delay. The LED charge indicator will illuminate. After completion of the charge cycle the LED will blink, indicating that the charger is in a cont inuing maintenance mode. DO NOT leave the charger plugged in for more than 48 hours, as permanent damage to the batteries may occur.

in.) above the plates add

NOTE: The battery charger circuit must be used with a GFI (Ground Fault Interrupt) outlet. NOTE: DO NOT operate the machine while the charger is plugged in.

Operation Manual Page 11

Inspection and Maintenance Schedule

NSPECT ION AND

The Comple te Inspection consist s of periodic visual and operational checks, along with periodic minor adjustments that assure proper performance. Daily inspection will prevent abnormal wear and prolong the life of all systems. The inspection and maintenance schedule should be performed at the specified intervals. Inspection and maintenance shall be performed by personnel who are trained and familiar with mechanical and electrical procedures.

WARNING

Before performing preventative maintenance, familiarize yourself with the operation of the machine. Always block the elevating assembly wheneve r i t is necessa ry to perform maintenance while the

platform is elevated.

The daily preventative maintenance checklist has been designed for machine service and maintenance. Please photocopy the Daily Preventative Maintenance Checklist and use the checklist when inspecting the machine.

AINTENANCE

CHEDULE

Page 12 Operation Manual

Daily Preventative Mai ntenance Checklist

AILY

AINTENANCE

REVENT ATIVE

ABLE KEY

Y = Yes/Acceptable N = No/Not Acceptable R = Repaired/Acceptable

COMPONENT INSPECTION OR SERVICES Y N R

Battery

Chassis

Control Cable

Contr olle r Check switch operation.

Drive Motors Check for operation and leaks.

Elevating Assembly Inspect for structural cracks.

Emergency H ydraulic

System

Check electrolyte level . Check battery ca ble con d iti on. Check hoses for pinch or rubbing points. Check welds for cr acks. Check the exterior of th e cable for pinching,

binding or wear .

Operate the emerge ncy l ow ering valve and check for se rviceability.

AINTENANCE

REVENTATIVE

Date: _______________________________________ Owner:______________________________________ Model No: ___________________________________ Serial No:____________________________________ Serviced By: _________________________________

COMPONENT INSPECTION OR SERVICES Y N R

Entire Unit Check for and repair co llisio n d ama ge.

Hydraulic Fluid Check fluid level.

Hydraulic Pum p Check for hose fitting leaks.

Hydraulic System Check for leaks.

Labels

Platform Deck and

Rails

Platform Deck and

Rails Tires Ch eck f or damage.

HECKLIST

AINTENANCE

Check for peeling, missing, or unreadable labels & replace.

Check welds for cracks.

Check condition of deck.

EPORT

Operation Manual Page 13

Labels

ABELS

These labels shall be present and in good condition before operating the machine. Be sure to read, understand and follow these labels when operating the machine.

HYDRAULIC FLUID

1 060197-001

2 101210-000

3 505049-000

060197-000

010076-901

11 010076-901

THIS PLATFORM IS NOT INSULATED

DIESE ARBEITSBÜHNE IST NICHT ISOLIERT

CETTE PLATEFORME N'EST ISOLEE

100102-900

20 100102-900

12 505079-000

066522-900

21 066522-900

26,3 kg +

15 062562-951

5 005223-909

6 505077-000

7 505078-000

FAILURE TO READ, UNDERSTAND AND OBEY THE

DANGER

FOLLOWING SAFETY RULES WILL CAUSE DEATH OR SERIOUS INJURY.

TIP-OVER HAZARDS

DO NOT elevate or drive elevated on slopes or soft ground DO NOT drive into holes or over drop offs. Do not exceed 113Kg (1 person) on the slide out platform.

ELECTROCUTION HAZARD

22 068635-001

23 501453-000

FALL HAZARD

DO NOT climb on guardrail Make sure guardrails are fastened securely. Secure gate across enterance. DO NOT use ladders or scaffolding on the platform. DO NOT climb down linkage.

16 505076-000

503723-000

24 503723-000

014222-903

107052-000

9 107052-000

19 014222-903

25 107053-000

Page 14 Operation Manual

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Snorkel TM12 User Manual [en, de, fr]

Specifications and Main Features

Frequently Asked Questions

User Manual