Snorkel SPX10 User Manual

POWERED ACCESS
Operator Manual
SPX10
(EN) Manual part number 510932-000-EN for serial numbers 00000 to current.
July 2010
WARNING
TH E M ANU FAC TUR ER SHA LL N OT BE HE LD L IABLE IN CASE OF FAULTS OR AC C ID E NT S D UE TO NE G LI G EN C E, I NCAPACITY, INSTALLATION BY UN Q U AL IF IE D TEC H NIC IA NS AN D I M P ROPER USE OF THE MACHINE
DO NO T O P ER A TE T H IS M ACH IN E U N TI L YOU READ AND UNDERSTAND ALL T H E DAN G ERS ,W ARN IN G S A ND CAUTIONS IN THIS MANUAL
OPERATOR’S MANUAL with Maintenance Information
Important
Read, understand and obey these safety rules
n
d operating instructions before operating this
a
machine.
Only trained and authorized personnel shall be
permitted to operate this machine. This manual
should be considered a permanent part of your
machine and should remain with the machine
at all times. If you have any questions, please
contact the Manufacturer
Contents
Pa
Safety Rules 1
Control panel 8
ge
Owners, Users and operators:
We appreciate your choice of our machine for yo
ur application. Our number one priority is user safety, which is best achieved by our joint efforts. We feel that you make a major contribution to safety if you, as the equipment users and operators:
1. Comply with employer, job site and
governmental rules.
2. Read, understand and follow the
instructions in this and other manuals supplied with this machine.
3. Use good safe work practices in a
commonsense way.
4. 0nly have trained / certified operators,
directed by informed and knowledgeable supervision, running the machine.
Pre-operation Inspection 9
Maintenance 11
Function Tests 14
Workplace Inspection 17
Operating Instructions 19
Transport and Lifting Instructions 23
Decals 25
Specifications 27
Schematic 28
Maintenance and Repair Record 31
If there is anything in this manual that is not clear or which you believe should be added, please contact us.
Contact us:
i
OPERATOR’S MANUAL with Maintenance Information
Safety Rules
Danger
Failure to obey the instructions and safety rules in this manual will result in death or serious injury.
Do Not Operate Unless:
You learn and practice the principles of safe
chine operation contained in this operator's
ma manual.
1 Avoid hazardous situations.
Know and understand the safety rules before going on to the next section.
2 Always perform a pre-operation inspection.
3 Always perform function tests prior to use.
Decal
UPRIGHT product decals use symbols, color coding and signal words to identify the following:
personnel to potential personal injury hazards. Obey all safety messages that follow this symbol to avoid possible injury or death.
presence of an imminently hazardous situation which, if not avoided, will result in death or serious injury.
presence of a potentially hazardous situation which, if not avoided, could result in death or serious injury.
Legend
Safety alert symbol—used to alert
Red—used to indicate the
Orange—used to indicate the
4 Inspect the workplace.
5 Only use the machine as it was intended.
You read, understand and obey the
manufacturer's instructions and safety rules— safety and operator's manuals and machine decals.
You read, understand and obey employer's
safety rules and worksite regulations.
You read, understand and obey all
applicable governmental regulations.
You are properly trained to safely operate
the machine.
Yellow with safety alert symbol­used to indicate the presence of a potentially hazardous situation which, if not avoided, may cause minor or moderate injury.
Yellow without safety alert symbol—used to indicate the presence of a potentially hazardous situation which, if not avoided, may result in property damage.
1
OPERATOR’S MANUAL with Maintenance Information
Safety Rules
Electrocution Hazards
This machine is not electrically insulated and will not provide protection from contact with or proximity to electrical current.
Maintain safe distances from electrical power lines and apparatus in accordance with applicable governmental regulations and the following chart.
Voltage Phase to Phase
Minimum Safe
Approach Distance
Meters
Tip-over Hazards
This machine is intended for use INDOORS ONLY, and must not be used outdoors as wind forces may make it unstable.
Occupants, equipment and materials must not exceed the maximum platform capacity.
Maximum capacity – SPX10
Maximum occupants 2
ximum platform capacity 240 kg
Ma
0 to 300V Avoid Contact
300V to 50KV 3.05
50KV to 200KV 4.60
200KV to 350KV 6.10
350KV to 500KV 7.62
500KV to 750KV 10.67
750KV to 1000KV 13.72
Allow for platform movement, electrical line sway or sag and beware of strong or gusty winds.
Keep away from the machine if it contacts energized power lines. Personnel on the ground or in the platform must not touch or operate the machine until energized power lines are shut off.
Do not operate the machine during lightning or storms.
Do not use the machine as a ground for welding.
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OPERATOR’S MANUAL with Maintenance Information
Safety Rules
o not raise the platform unless the machine is
D on a firm, level surface.
Do not drive over 0.8 km/h with the platform raised.
Do not depend on the tilt alarm as a level indicator.
The tilt alarm sounds on the chassis and in the platform when the machine is on a slope.
If the tilt alarm sounds:
Lower the platform. Move the machine to a firm, level surface. If the tilt alarm sounds when the platform is raised, use extreme caution to lower the platform.
Do not push off or pull toward any object outside of the platform.
loads to any part of this machine.
Do not place ladders or scaffolds in the platform or against any part of this machine.
Be sure all tires are in good condition, castle nuts are properly tightened and cotter pins are properly installed.
Do not use batteries that weigh less than the original equipment. Batteries are used as counterweight and are critical to machine stability.
Each battery must weigh 17.5 kg.
Do not use the machine as a crane.
Do not push the machine or other objects with the platform.
Do not contact adjacent structures with the platform.
Maximum allowable manual force 200 N
Do not drive the machine on or near uneven terrain, unstable surfaces or other hazardous conditions with the platform raised.
Do not replace items critical to machine stability with items of different weight or specification.
Do not use the machine on a moving or mobile surface or vehicle.
Do not place or attach fixed or overhanging
Do not tie the platform to adjacent structures.
3
OPERATOR’S MANUAL with Maintenance Information
Safety Rules
Fall Hazards
The guard rail system provides fall protection. If occupant(s) of the platform are required to wear personal fall protection equipment (PFPE) due to job site or employer rules, PFPE equipment and its use shall be in accordance with the PFPE manufacturer’s instructions and applicable governmental requirements.
Do not sit, stand or climb on the platform guard rails. Maintain a firm footing on the platform floor at all times.
Collision Hazards
Be aware of limited sight distance and blind spots when driving or operating.
Operators must comply with employer, job site and governmental rules regarding use of personal protective equipment.
Check the work area for overhead obstructions or other possible hazards.
Do not climb down from the platform when raised.
Keep the platform floor clear of debris.
Close the entry gate before operating.
Do not operate the machine unless the guard rails are properly installed and the entry is secured for operation.
Be aware of crushing hazards when grasping the platform guard rail.
Observe and use color-coded direction arrows on the platform controls and platform decal plate for drive and steer functions.
Do not operate a machine in the path of any crane or moving overhead machinery unless the controls of the crane have been locked out and/or precautions have been taken to prevent any potential collision.
No stunt driving or horseplay while operating a machine.
Do not lower the platform unless the area below is clear of personnel and obstructions.
4
OPERATOR’S MANUAL with Maintenance Information
i
mit travel speed according to the condition of
L the ground surface, congestion, slope, location of personnel, and any other factors which may cause collision.
Component Damage Hazards
Do not use any battery or charger greater than 24V.
Safety Rules
operating the machine with the controller from the ground. Maintain safe distances between the operator, the machine and fixed objects.
Maintain a firm grasp on the platform rail when removing the rail pins. Do not allow the platform guard rails to fall.
Bodily Injury Hazard
Do not use the machine as a ground for welding.
Explosion and Fire Hazards
Do not operate the machine in hazardous locations or locations where potentially flammable or explosive gases or particles may be present.
Damaged Machine Hazards
Do not use a damaged or malfunctioning
chine.
ma
Conduct a thorough pre-operation inspection of the machine and test all functions before each work shift. Immediately tag and remove from service a damaged or malfunctioning machine.
Do not operate the machine with a hydraulic oil
air leak. An air leak or hydraulic leak can
or penetrate and/or burn skin.
Improper contact with components under any cover will cause serious injury. Only trained maintenance personnel should access compartments. Access by the operator is only advised when performing a pre-operation inspection. All compartments must remain closed and secured during operation.
.
Be sure all maintenance has been performed as specified in this manual and the appropriate UPRIGHT service manual.
Be sure all decals are in place and legible.
Be sure the operator’s, safety and responsibilities manuals are complete, legible and in the storage container located in the platform.
Crushing Hazards
Keep hands and limbs out of scissors.
common sense and planning when
Use
5
Battery Safety
Burn Hazards
Batteries contain acid. Always wear protective clothing and eye wear when working with batteries.
Avoid spilling or contacting battery acid. Neutralize battery acid spills with baking soda and water.
OPERATOR’S MANUAL with Maintenance Information
Safety Rules
Explosion Hazard
Keep sparks, flames and lighted tobacco away from batteries. Batteries emit explosive gas.
Electrocution Hazard
Avoid contact with electrical terminals.
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OPERATOR’S MANUAL with Maintenance Information
Safety Rules
Legend
17
16
15
14
13
12
Platform controller
1
11
2 Platform guard rails
3 Platform
4 Scissor
5 Hydraulic cylinder
6 Drive wheels
7 Red Emergency Stop button
8 Key switch for power
9 Power indicator light
1
2
3
4
5
6
10
9 8 7
10 Charger
11 Steer tire
12 Step
13 Batteries
14 Auxiliary lowering knorb (hidden from view)
15 Hydraulic power pack
16 Safety arms
17 Platform entry gate
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OPERATOR’S MANUAL with Maintenance Information
Control Panel
`
Joystick Control Panel
Platform Joystick controller
1 On-off button 5
2 Horn button 6 Battery indicator light
3 Mode button 7 Mode indicator
4 Decelerating button 8 Drive speed indicator
3
Accelerating button
2 1
Ground Control Panel
1 Key switch 2 Power indicator 3 Red Emergency Stop button
8
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