Snorkel SPM20 CE User Manual
UpRight
SPM20
POWERED ACCESS
OPERATION AND SAFETY MANUAL
(EN) Manual part number 510441-000-EN for serial numbers 00001 to current.
1
JULY 06
MACHINERY:
Powered Aerial Platform known as:
Type: Upright SPM20
EC DECLARATION OF CONFORMITY
FOR MACHINERY
E. C. Type Examination Certicate No:
Note: Modication of the specied unit renders this declaration invalid
OPERATION MANUAL
WARNING
All personnel shall carefully read, understand and follow all safety rules and operating instructions before
operating or performing maintenance on any UpRight aerial work platform.
Safety Rules
Electrocution Hazard Tip Over Hazard Collision Hazard Fall Hazard
NEVER elevate the platform
THIS MACHINE IS NOT
INSULATED!
USE OF THE AERIAL WORK PLATFORM: This aerial work platform is intended to lift persons and his tools as well as the
material used for the job. It is designed for repair and assembly jobs and assignments at overhead workplaces (ceilings, cranes,
roof structures, buildings etc.). All other uses of the aerial work platform are prohibited!
THIS AERIAL WORK PLATFORM IS NOT INSULATED! For this reason it is imperative to keep a safe distance from live parts of
electrical equipment!
Exceeding the specied permissible maximum load is prohibited! See “Special Limitations” on page 4 for details.
The use and operation of the aerial work platform as a lifting tool or a crane (lifting of loads from below upwards or from up high on
down) is prohibited!
NEVER exceed the manual force allowed for this machine. See “Special Limitations” on page 4 for details.
DISTRIBUTE all platform loads evenly on the platform.
NEVER operate the machine without rst surveying the work area for surface hazards such as holes, drop-offs, bumps, curbs, or
debris; and avoiding them.
OPERATE machine only on surfaces capable of supporting wheel loads.
NEVER operate the machine when wind speeds exceed this machine’s wind rating. See “Beaufort Scale” on page 4 for details.
IN CASE OF EMERGENCY push EMERGENCY STOP switch to deactivate all powered functions.
IF ALARM SOUNDS while platform is elevated, STOP, carefully lower platform. Move machine to a rm, level surface.
Climbing up the railing of the platform, standing on or stepping from the platform onto buildings, steel or prefab concrete structures,
etc., is prohibited!
Dismantling the swing gate or other railing components is prohibited! Always make certain that the swing gate is closed and
securely locked!
It is prohibited to keep the swing gate in an open position (held open with tie-straps) when the platform is raised!
To extend the height or the range by placing of ladders, scaffolds or similar devices on the platform is prohibited!
NEVER perform service on machine while platform is elevated without blocking elevating assembly.
INSPECT the machine thoroughly for cracked welds, loose or missing hardware, hydraulic leaks, loose wire connections, and
damaged cables or hoses before using.
VERIFY that all labels are in place and legible before using.
NEVER use a machine that is damaged, not functioning properly, or has damaged or missing labels.
To bypass any safety equipment is prohibited and presents a danger for the persons on the aerial work platform and in its
working range.
NEVER charge batteries near sparks or open ame. Charging batteries emit explosive hydrogen gas.
Modications to the aerial work platform are prohibited or permissible only at the approval by UpRight.
AFTER USE, secure the work platform from unauthorized use by turning both keyswitches off and removing key.
The driving of MEWPs on the public highways is subject to regulations made under the Road Trafc Acts.
or drive the machine while
elevated unless the machine is
on a rm, level surface.
NEVER position the platform
without rst checking for
overhead obstructions or other
hazards.
NEVER climb, stand, or sit on
platform guardrails or midrail.
2
FOREWORD
This manual is a very important tool! Keep it with the machine at all times.
The purpose of this manual is to provide owners, users, operators, lessors, and lessees
with the precautions and operating procedures essential for the safe and proper machine
operation for its intended purpose.
Due to continuous product improvements, the manufacturer reserves the right to make
specication changes without prior notication. Contact the manufacturer for updated
information.
Other Publications Available:
Illustrated Parts Manual…………………………………………………. ……………………
3
SAFETY ALERT SYMBOLS AND SAFETY SIGNAL WORDS
This is the Safety Alert Symbol. It is used to alert you to the potential personal
injury hazards. Obey all safety messages that follow this symbol to avoid
possible injury or death.
DANGER
INDICATES AN IMMINENTLY HAZARDOUS SITUATION. IF NOT AVOIDED, WILL RESULT
IN SERIOUS INJURY OR DEATH.
WARNING
INDICATES A POTENTIALITY HAZARDOUS SITUATION. IF NOT AVOIDED, COULD
RESULT IN SERIOUS INJURY OR DEATH.
CAUTION
INDICATES A POTENTIALITY HAZARDOUS SITUATION. IF NOT AVOIDED, MAY RESULT IN
MINOR OR MODERATE INJURY. IT MAY ALSO ALERT AGAINST UNSAFE PRACTICES.
IMPORTANT
INDICATES PROCEDURES ESSENTIAL FOR SAFE OPERATION.
WARNING
THIS PRODUCT MUST COMPLY WITH ALL SAFETY RELATED BULLETINS. CONTACT
THE MANUFACTURER OR IT’S LOCAL AUTHORIZED REPRESENTATIVE FOR
INFORMATION REGARDING SAFETY-RELATED BULLETINS WHICH MAY HAVE BEEN
ISSUED FOR THIS PRODUCT.
IMPORTANT
THE MANUFACTURER SENDS SAFETY RELATED BULLETINS TO THE OWNER OF
RECORD OF THIS MACHINE. CONTACT THE MANUFACTURER TO ENSURE THAT THE
CURRENT OWNER RECORDS ARE UPDATED AND ACCURATE.
IMPORTANT
THE MANUFACTURER MUST BE NOTIFIED IMMEDIATELY IN ALL INSTANCES WHERE
IT’S PRODUCTS HAVE BEEN INVOLVED IN AN ACCIDENT INVOLVING BODILY INJURY
OR DEATH OF PERSONNEL OR WHEN SUBSTANTIAL DAMAGE HAS OCCURRED TO
PERSONAL PROPERTY OR THE PRODUCT.
4
TABLE OF CONTENTS
SUBJECT-SECTION, PARAGRAPH PAGE NO.
FOREWORD ................................................................................................................2
SAFETY ALERT SYMBOLS AND SAFETY SIGNAL WORDS ....................................3
SECTION 1 - SAFETY PRECAUTIONS
1. 1 GENERAL ...........................................................................................................7
1. 2 PRE-OPERATION. ..............................................................................................7
Operator Training And Knowledge ......................................................................7
Workplace Inspection ..........................................................................................8
Machine Inspection .............................................................................................8
1. 3 OPERATION .......................................................................................................8
General ...............................................................................................................8
Trip and Fall Hazard ............................................................................................9
Electrocution Hazard ...........................................................................................9
Safety Rules for Electrical Cont rol System ......................................................10
Tipping Hazard ..................................................................................................11
Crushing And Collision Hazard ......................................................................... 11
1. 4 TOWING, LIFTING, AND HAULING .................................................................12
1. 5 Plates and Warning Labels ...............................................................................12
Nameplate and CE mark ...................................................................................12
Warning labels ..................................................................................................12
SECTION 2 - PREPARATION AND INSPECTION
2.1 PERSONNEL TRAINING ..................................................................................18
Operator Training ..............................................................................................18
Training Supervision .........................................................................................18
Operator Responsibility .....................................................................................18
2.2 PREPARATION, INSPECTION, AND MAINTENANCE ....................................18
2.3 PRE-START INSPECTION ...............................................................................19
2.4 DAILY WALK-AROUND INSPECTION .............................................................20
2.5 FUNCTION CHECK ..........................................................................................21
SECTION 3 - MACHINE CONTROLS, INDICATORS AND OPERATION
3.1 GENERAL .........................................................................................................24
3.2 MACHINE DESCRIPTION ................................................................................24
3.3 MACHINE OPERATION ...................................................................................24
Getting Started ..................................................................................................24
3.4 BATTERY CHARGING .....................................................................................24
Battery Low Voltage Warning Indicators ...........................................................25
To Charge Batteries ..........................................................................................26
Battery Charging Status Indicators ...................................................................27
5
3.5 GROUND CONTROL STATION – OPERATION ...............................................27
Main Power Selector Switch .............................................................................28
Emergency Stop/Shut Down Button .................................................................28
Brake Release Button .......................................................................................28
Platform Up .......................................................................................................29
Platform Down ..................................................................................................29
Manual Descent Control Valve ..........................................................................29
Machine Status LCD Display ............................................................................31
LCD Display Fault Conditions ...........................................................................32
3.6 GROUND CONTROL STATION-PROGRAMMING ..........................................34
General .............................................................................................................34
Programming Levels .........................................................................................34
Operator Programming Mode ...........................................................................34
Activating Programming Mode ..........................................................................36
Entering Password ............................................................................................36
Programming Mode Selection ...........................................................................37
Selecting Programmable Item to Adjust ............................................................37
Adjusting Programmable Setting ......................................................................38
3.7 PLATFORM CONTROL CONSOLE OPERATION ............................................39
At Ground Control Station .................................................................................39
Emergency Stop/Shut-Down Butt on ................................................................39
Battery Charge/Fault Code LED I ndicator .......................................................40
Driving Machine ................................................................................................40
Adjusting Maximum Drive Speed Control .........................................................41
Elevating/Lowering the Platform .......................................................................42
3.8 PARKING MACHINE .........................................................................................43
3.9 PLATFORM CONFIGURATIONS .....................................................................44
3.10 FALL PROTECTION – LANYARD ATTACHMENT .............................................46
3.11 QUICK-CHANGE PLATFORM MOUNTING ......................................................47
Platform Removal .............................................................................................47
Platform Installation ..........................................................................................47
3.12 TRANSPORTING, LIFTING PROCEDURES ...................................................48
General .............................................................................................................48
Truck Transport .................................................................................................48
Fork Lift Truck Transport ...................................................................................49
SECTION 4 - EMERGENCY PROCEDURES
4.1 GENERAL INFORMATION ...............................................................................50
4.2 EMERGENCY OPERATION .............................................................................50
Operator Unable to Control Ma chine ...............................................................50
Platform caught Overhead ................................................................................50
4.3 INCIDENT NOTIFICATION ...............................................................................50
6
SECTION 5 - GENERAL SPECIFICATIONS AND OPERATOR MAINTENANCE
5.1 INTRODUCTION ..............................................................................................51
5.2 GENERAL SPECIFICATIONS ..........................................................................51
Machine Specications .....................................................................................51
Machine Dimension ..........................................................................................52
Machine Operating Area ...................................................................................53
Electrical Specications ....................................................................................53
Platform Data ....................................................................................................54
Machine Component Weights ...........................................................................54
Serial Number Locations ...................................................................................54
5.3 OPERATOR MAINTENANCE ...........................................................................54
Lubrication ........................................................................................................54
Hydraulic Diagram ............................................................................................55
SECTION 6 - INSPECTION AND REPAIR LOG
LIST OF FIGURES
FIGURES NO. TITLE PAGE NO.
2-1. Daily Walk-Around Inspection for SPM20 Machines ..................................................21
3-1. Battery Charger Location ...........................................................................................25
3-2. Ground Control Station. (Machine Rear View) ..........................................................30
3-3. Platform Control Console. .........................................................................................39
3-4. Forklift Truck Lifting Pockets and Machine Tie Down Bar Locations ..........................49
LIST OF TABLES
TABLE NO. TITLE PAGE NO.
1-1 Minimum Safe Approach Distance (M.S.A.D.). .........................................................10
2-1 Inspection and Maintenance Table .............................................................................19
3-1 Machine Operating Specications ..............................................................................23
3-2 Battery Low Voltage Warning Indicators ....................................................................26
3-3 LCD Display – Operating Fault Conditions ................................................................32
3-4 Ground Control Station – Level 3 – Programmable Settings and Factory Presets ....35
5-1 Lubrication Specications ..........................................................................................56
5-2 Lubrication Intervals for Various Components ............................................................56
6-1 Inspection and Repair Log .........................................................................................58
7
SECTION 1. SAFETY PRECAUTIONS
1.1 GENERAL
This section outlines the necessary precautions for proper and safe machine usage and
maintenance. For proper machine use, it is mandatory that a daily routine be established
based on the content of this manual. A maintenance program, using the information provided in
this manual and the Service and Maintenance Manual, must also be established by a qualied
person and must be followed to ensure that the machine is safe to operate.
The owner/user/operator/lessor/lessee of the machine should not accept operating responsibility
until this manual has been read, training is accomplished, and operation of the machine has
been completed under the supervision of an experienced and qualied operator.
If there are any questions with regard to safety, training, inspection, maintenance, application,
and operation, please contact the manufacturer.
WARNING
FAILURE TO COMPLY WITH THE SAFETY PRECAUTIONS LISTED IN THIS MANUAL
COULD RESULT IN MACHINE DAMAGE, PROPERTY DAMAGE, PERSONAL INJURY OR
DEATH.
1.2 PRE-OPERATION
Operator Training And Knowledge
Read and understand this manual before operating the machine.•
Do not operate this machine until complete training is performed by authorized persons.•
Only authorized and qualied personnel can operate the machine.•
Read, understand, and obey all DANGERS, WARNINGS, CAUTIONS, and operating •
instructions on the machine and in this manual.
Use the machine in a manner, which is within the scope of its intended application set by •
the manufacturer.
All operating personnel must be familiar with the emergency controls and emergency •
operation of the machine as specied in this manual.
8
Read, understand, and obey all applicable employers, local, and governmental regulations •
as they pertain to operation of the machine.
Workplace Inspection
The operator is to take safety measures to avoid all hazards in the work area prior to •
machine operation.
Do not operate or raise the platform while on trucks, trailers, railway cars, oating vessels, •
scaffolds or other equipment unless approved in writing by the manufacturer.
This machine can be operated in temperatures of –20 c to 40 c . Consult the manufacturer •
for operation outside this range.
Machine Inspection
Before machine operation, perform inspections and functional checks. Refer to Section 2 •
of this manual for detailed instructions.
Do not operate this machine until it has been serviced and maintained according to •
requirements specied in the Service and Maintenance Manual.
Ensure all safety devices are operating properly. Modication of these devices is a safety •
violation.
WARNING
MODIFICATION OR ALTERATION OF AN AERIAL WORK PLATFORM SHALL BE MADE
ONLY WITH PRIOR WRITTEN PERMISSION FROM THE MANUFACTURER
Do not operate any machine on which the safety or instruction placards or decals are •
missing or illegible.
Avoid any build up of debris on platform oor. Keep mud, oil, grease, and other slippery •
substances from footwear and platform oor.
1.3 OPERATION
General
Do not use the machine for any purpose other than positioning personnel, their tools and •
equipment, or for hand stock picking.
Never operate a machine that is not working properly. If a malfunction occurs, shut down •
the machine.
Never slam a control switch or lever through neutral to an opposite direction. Always •
return switch to neutral and stop before moving the switch to the next function. Operate
controls with slow and even pressure.
Do not allow personnel to tamper with or operate the machine from the ground with •
personnel in the platform, except in an emergency.
Do not carry materials directly on platform railing unless approved by the manufacturer.•
Always ensure that power tools are properly stowed and never left hanging by their cord •
from the platform work area.
Fully lower mast assembly and shut off all power before leaving machine.•
9
When performing welding operations at elevation, precautions must be taken to protect all •
machine components from contact with weld splatter or molten metal.
Battery uid is highly corrosive. Avoid contact with skin and clothing at all times.•
Charge batteries on in a well ventilated area.•
Trip and Fall Hazard
The manufacturer recommends that the operator in the platform wear a full body harness •
with a lanyard attached to an authorized lanyard anchorage point. For further information
regarding fall protection requirements on the products, contact the manufacturer.
Before operating the machine, make sure all railing and gates are fastened in their proper •
position.
Keep both feet rmly positioned on the platform oor at all times. Never use ladders, •
boxes, steps, planks, or similar items on platform to provide additional reach.
Never use the mast assembly to enter or leave the platform.•
Use extreme caution when entering or leaving platform. Ensure that the mast assembly is •
fully lowered. Face the machine when entering or leaving the platform. Always maintain
“three point contact” with the machine, using two hands and one foot or two feet and one
hand at all times during entry and exit.
Platform-to-structure transfers at elevated positions are discouraged. Where transfer is •
necessary, enter/exit through the gate only with the platform within 1 foot (0.3m) of a safe
and secure structure. 100% tie-off is also required in this situation utilizing two lanyards.
One lanyard must be attached to the platform with the second lanyard attached to the
structure. The lanyard connected to the platform must not be disconnected until such time
the transfer to the structure is safe and complete.
Electrocution Hazard
10
Table 1-1. Minimum Safe Approach Distance (M.S.A.D.)
VOLTAGE RANGE
(PHASE TO PHASE)
MINIMUM SAFE APPROACH
DISTANCE-Feet (m)
0-50KV 10(3)
Over 50KV to 200KV
Over 200KV to 350KV
Over 350KV to 350KV
Over 500KV to 750KV
Over 750KV to 1000KV
NOTE: This Minimum Safe Approach Distance shall apply except where employer, local,
15(5)
20(6)
25(8)
35(11)
45(14)
or governmental regulations are more stringent.
Maintain a clearance of at least 10 ft (3m) between any part of the machine and its
occupants, their tools, and their equipment from any electrical line or apparatus carrying
up to 50,000 volts. One foot (0.3m) additional clearance is required for every additional
30,000 volts or less.
The minimum safe approach distance may be reduced if insulating barriers are installed
to prevent contact, and if the barriers are rated for the voltage of the line being guarded.
These barriers shall not be part of (or attached to) the machine. The minimum safe approach
distance shall be reduced to a distance within the designed working dimensions of the
insulating barrier. This determination shall be made by a qualied person in accordance with
employer, local, or governmental requirements for work practices near energized equipment.
Safety Rules for Electrical Control System
Only personnel who are properly trained and have adequate knowledge and skill should •
undertake all electrical/electronic troubleshooting and repair.
Do not alter or bypass protective interlocks.•
Before starting, read and observe all warning labels.•
When trouble shooting make sure the power source has been disconnected and main •
switch has been locked.
Take extra precautions in damp areas to protect you from accidental grounding.•
Before applying power to any equipment it must be established, without a doubt, that all •
persons are clear.
Do not open the electrical control panel unless it is necessary to check the electrical •
equipment.
Do not alter the electrical circuits unless authorized to do so by the manufacturer.•
When replacing electrical components, make sure they conform to the manufacturer’s •
specications, including proper color coding.
Do not wear metal frame glasses, metallic necklaces or chains while working on any •
electrical equipment. Also do not wear any ring, watch or bracelet while operating
electrical equipment.
11
Tipping Hazard
The user should be familiar with the surface before driving. Do not exceed the allowable •
side slope and grade while driving.
Do not elevate platform or drive with platform elevated while on a slope, or on an uneven •
or soft surface.
Before driving on oors, bridges, trucks, and other surfaces, check allowable capacity of •
the surfaces.
Never exceed the maximum platform capacity. Distribute loads evenly on platform oor.•
Keep the chassis of the machine a minimum of 2 ft. (0.6m) from holes, bumps, drop-offs, •
obstructions, debris, concealed holes, and other potential hazards at the ground level.
Never attempt to use the machine as a crane. Do not tie-off machine to any adjacent •
structure.
Do not increase the platform size with unauthorized deck extensions or attachments, •
increasing the area exposed to wind will decrease stability.
If mast assembly or platform is caught so that one or more wheels are off the ground, •
the operator must be removed before attempting to free the machine. Use cranes, forklift
trucks, or other appropriate equipment to stabilize machine and remove personnel.
Crushing And Collision Hazard
Personal protection equipment must be worn by all operating and ground personnel.•
Check work area clearances above, on sides, and bottom of platform while driving and •
lifting or lowering platform
During operation, keep all body parts inside platform railing.•
Always post a lookout when driving in areas where vision is obstructed.•
Keep non-operating personnel at least 6 ft. (1.8m) away from machine during all driving •
operations.
Limit travel speed according to conditions of ground surface, congestion, visibility, slope, •
location of personnel, and other factors causing hazards of collision or injury to personnel.
Be aware of stopping distances in restricted or close quarters or when driving in reverse.•
12
Do not drive at high speeds in restricted or close quarters or when driving in reverse.•
Exercise extreme caution at all times to prevent obstacles from striking or interfering with •
operating controls and persons in the platform.
Ensure that operators of other overhead and oor level machines are aware of the aerial •
work platform’s presence. Disconnect power to overhead cranes.
Warn personnel not to work, stand, or walk under a raised platform. Position barricades on •
oor as necessary.
1.4 TOWING, LIFTING, AND HAULING
Never allow personnel in platform while towing, lifting, or hauling.•
This machine should not be towed, except in the event of emergency, malfunction, power •
failure, or loading/unloading. Refer to the Emergency Procedures Section of this manual
for emergency towing procedures.
Ensure platform is fully retracted and completely empty of tools prior to towing, lifting or •
hauling.
Do not assist a stuck or disabled machine by pushing or pulling except by pulling at the •
chassis tie-down bars.
When lifting machine with a forklift, position forks only at designated areas of the machine. •
Lift with a forklift of adequate capacity.
Refer to the Machine Operation section of this manual for lifting information.•
1.5 Plates and Warning Labels
Upon unpacking, check the plates and warning labels. Do not operate the machine on which
the plates or labels are missing or illegible. Contact the dealer immediately.
The following plates are visible on the machine.
● Nameplate and CE mark
13
%,% #42 / #54 )/ . (!:!2$
1.Th is m achin e is not insulated.
2.Maintain a clearance of at least 10ft. betw een any part of
mac hine o r load and any electrical line or a ppa ra tu s charged
up to 50,000 v olts.
3.One foot add ition al cleara nce is required for eac h ad ditional
30,000 volts or les s.
4.Allowanc es m u st be made for operator e rror,m a ch ine
defle ctio n and electrical line swaying.
$EATHORSERIOU SINJURY WILLOC CU RFROM CONTACTORBEINGTOO
CLOSETO ELECTRICAL LIN ES
MOVE WITH BRAKE RELEASED
1.The brake release button is on the ground control
station.
2.When move the machine manually or by A
tractor, you must reaease the brake first.
● Warning labels
14
1.Do not exceed platform rated capacity or rated number of people.
Evenly distribute load.
2.Do not expose platform to high winds or horizontal forces.
3.Machine must be on smooth,firm and level surface before elevating
platform.
4.Do not drive with platform raised,or raise platform when on
uneven,sloping or soft surfaces including trucks,trailers,railway
cars,floating vessels,scaffolds or similar areas.
5.Do not drive near drop offs,holes or other hazards.
6.Make sure operating surface will support the machine.
7.Make sure all tires are in good condition.
8.If required,outriggers or stabilizer shall be extended and properly
set.
9.Do not carry sheet type materials(i.e. drywall,plywood,roof panels)
outdoors or in any windy conditions as they may act as a wind sail.
FALLING HAZARD
1.Keep both feet on platform floor.
2.Do not climb,sit or stand on platform guard rails.
3.Ensure entrance area is properly closed.
4.Do not use planks,ladders or similar items in platform to get
added reach.
5.All guard rails must be properly installed during operation.
CRUSHING HAZARD
1.Alwaws look in the direction of movement.
2.Keep clear of obstructions.
3.Keep all body parts inside platform during operation.
CHARGING USAGE
This is only one position to charge. If you
charge at any other error situation, this will be
result in dangerous and hazardous aftermath.
NOTICE
151617
