Snorkel PAM26 User Manual

OPERATORS
MANUAL
Part Number 511146-000-EN
December 2008
Serial Number 000001 and after
MACHINERY:
FOR MACHINERY
Powered Aerial Platform known as:
Type: SNORKEL PAM26 / PAM21
E. C. Type Examination Certicate No:
Note: Modication of the specied unit renders this declaration invalid
OPERATION MANUAL
WARNING
All personnel shall carefully read, understand and follow all safety rules and operating instructions before
operating or performing maintenance on any Snorkel aerial work platform.
Safety Rules
Electrocution Hazard Tip Over Hazard Collision Hazard Fall Hazard
THIS MACHINE IS NOT
INSULATED!
USE OF THE AERIAL WORK PLATFORM: This aerial work platform is intended to lift persons and his tools as well as the
material used for the job. It is designed for repair and assembly jobs and assignments at overhead workplaces (ceilings, cranes, roof structures, buildings etc.). All other uses of the aerial work platform are prohibited!
THIS AERIAL WORK PLATFORM IS NOT INSULATED! For this reason it is imperative to keep a safe distance from live parts
of electrical equipment!
Exceeding the specied permissible maximum load is prohibited! See “Special Limitations” on page 4 for details.
The use and operation of the aerial work platform as a lifting tool or a crane (lifting of loads from below upwards or from up high on down) is prohibited!
NEVER exceed the manual force allowed for this machine. See “Special Limitations” on page 4 for details.
DISTRIBUTE all platform loads evenly on the platform.
NEVER operate the machine without rst surveying the work area for surface hazards such as holes, drop-offs, bumps, curbs,
or debris; and avoiding them.
OPERATE machine only on surfaces capable of supporting wheel loads.
NEVER operate the machine when wind speeds exceed this machine’s wind rating. See “Beaufort Scale” on page 4 for details.
IN CASE OF EMERGENCY push EMERGENCY STOP switch to deactivate all powered functions.
IF ALARM SOUNDS while platform is elevated, STOP, carefully lower platform. Move machine to a rm, level surface.
Climbing up the railing of the platform, standing on or stepping from the platform onto buildings, steel or prefab concrete structures, etc., is prohibited!
Dismantling the swing gate or other railing components is prohibited! Always make certain that the swing gate is closed and securely locked!
It is prohibited to keep the swing gate in an open position (held open with tie-straps) when the platform is raised!
To extend the height or the range by placing of ladders, scaffolds or similar devices on the platform is prohibited!
NEVER perform service on machine while platform is elevated without blocking elevating assembly.
INSPECT the machine thoroughly for cracked welds, loose or missing hardware, hydraulic leaks, loose wire connections, and
damaged cables or hoses before using.
VERIFY that all labels are in place and legible before using.
NEVER use a machine that is damaged, not functioning properly, or has damaged or missing labels.
To bypass any safety equipment is prohibited and presents a danger for the persons on the aerial work platform and in its working range.
NEVER charge batteries near sparks or open ame. Charging batteries emit explosive hydrogen gas.
Modications to the aerial work platform are prohibited or permissible only at the approval by Snorkel.
AFTER USE, secure the work platform from unauthorized use by turning both keyswitches off and removing key.
The driving of MEWPs on the public highways is subject to regulations made under the Road Trafc Acts.
NEVER elevate the platform
or drive the machine while
elevated unless the machine is
on a rm, level surface.
NEVER position the platform
without rst checking for
overhead obstructions or other
hazards.
NEVER climb, stand, or sit on platform guardrails or midrail.
Contents
Chapter 1 Preface ...............................................................................1
Chapter 2 Specication .......................................................................1
Chapter 3 Safety information ..............................................................2
Chapter 4 Plates and Warning Labels .................................................3
Chapter 5 Transport and set up ........................................................12
Chapter 6 Operation guide ................................................................15
Chapter 7 Maintenance guide ...........................................................17
Chapter 8 Battery ..............................................................................20
Chapter 9 Trouble shooting ...............................................................21
Chapter 10 Electrical Schematic and Hydraulic diagram ....................22
Instruction Manual December 2008
Chapter 1 Preface
Read this manual carefully before the machine is taken into use to avoid errors. Correct operations and regular inspections are factors of vital importance for the operating economy and lifetime of the machine.
These important parts are described in the following related sections.
Alloy aluminum mast mobile elevating work platform is the most ideal equipment for aerial work. Single mast mobile elevating work platform is intended to move one person along with the necessary tools and materials to working position where he will carry out work on the work platform. They are generally intended for use on plane and level oors. They are mainly used for business decoration, industrial facilities maintenance, lamps and lanterns replacement in halls, maintenance of street lamps, aerial photography and wall cleaning etc.
The single mast mobile elevating work platform has the following characteristics:
1.1 Lift or fall steadily: The seamless transmission is used between the lifting masts, thus minimizing the amount of sway after lifting.
1.2 Safe and reliable: The four turning stabilizers of the unit connected to the four corners of the chassis support the MEWP during work. They are designed for leveling regulation and preventing inclination. They are composed of stand bars and turning legs. The stand bars are installed in the turning legs. Extending out the turning legs before operating the unit enlarges the area of supporting. Therefore, the steadiness of the whole platform is guaranteed.
1.3 Convenient: The whole work platform is light because the lifting masts are made of alloy aluminum. The structure is compact and the volume is small, so only one person can move the equipment and carry it through a very narrow passage.
All the information contained in this booklet is based on the data available at the time
of printing; the manufacturer reserves the right to modify its products at any time, without notice and without liability. It is therefore advisable to regularly check for any changes.
Chapter 2 Specications
Technical specications and major dimensions are shown in Table 1 and Figure 1, respectively.
Table 1
The
Max.
Model
PAM21 6500 8500 125 1 600×600 1660×1590 0.75 1.5 1200×690×1980 310 345 PAM26 8000 10000 125 1 600×600 1660×1590 0.75 1.5 1200×690×1980 365 395
platform
height
mm mm kg Person(s) mm mm kw mm kg
Max.
working
height
Rated
load
number of
persons
allowed on
platform
Platform
size
A×B
Outrigger
footprint
C×D
Power
rating
AC DC DC AC DC
Stored dimension
L×W×H
Machine
weight
Page1
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December 2008 Instruction Manual
Figure 1
Chapter 3 Safety information
Even if you are familiar with other types of mobile elevating work platforms, read the following matters needing attention for safe and effective operation:
3.1 Only the trained and qualied are permitted to operate this machine. Always use safety belt and helmet when aerially working.
3.2 If you are subject to dizziness or seizures, or are bothered by heights, you must not operate this type of machinery.
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Instruction Manual December 2008
3.3 An operator must not use drugs or alcohol that can change his/her alertness or coordination. An operator on prescription or over-the-counter drugs needs medical advice on whether or not he/she can safely operate machines.
3.4 Make sure understand all the safety rules and instructions on plates and warning labels before operating the machine.
3.5 This machine is designed to use on at and hard ground only. If the ground is uneven, you must adjust supporting bolts to make sure the chassis is on level. Don‘t work with force if the conditions for using the equipment are not met.
3.6 Forbid to park the mobile elevating work platform (MEWP) on a slope. When traveling on slope, make sure there are no personnel or obstructions in front of the moving direction. Move at a safe speed. Don‘t turn quick on a slope.
3.7 Ensure all stabilizers are engaged properly before elevating the platform.
3.8 In the course of lifting and falling or in lift situation, masts and platform must not collide with any obstacles or moving objects and you must not move it.
3.9 Do not move the whole unit with electricity.
3.10 It is prohibited of getting on and off the work platform when elevated.
3.11 Keep clear of live electric conductors.
3.12 Don‘t lift if it is overload. The machine can‘t be used as a crane.
3.13 The manual force on the work platform should not exceed 200N.
3.14 Operating this machine should conformance with local national regulations.
3.15 Any unsafe operation patterns on the platform are strictly forbidden.
3.16 Unless in an emergency, the personnel on the ground mustn‘t operate the lower control device if they do not receive orders from the one are aerially working.
3.17 Don‘t allow people stand or pile up things under the raised platform.
3.18 when operating the machine in a dusty environment ,you should take protective measures to prevent the graininess dust stirred into the moving parts, which can causing damage ,thus extend the span of the machine life
3.19 Don‘t change, modify or abandon the safety devices in any way. If there is an uncertain problem, don‘t dismantle the machine, inform the dealer for help.
3.20 Don‘t set the devices increasing the work height arbitrarily.
3.21 Any additions that would increase the wind load on the machine, e.g. notice boards, are strictly forbidden.
3.22 Any special working methods or conditions beyond those specied by the manufacturer shall obtain the guidance and written approval of the manufacturer.
3.23 The optimal using period is within 5 years, reassess the performance of the machine then and contact the manufacturer for better advice.
Chapter 4 Plates and Warning Labels
Upon unpacking, check the plates and warning labels. Do not operate the machine on which the plates or labels are missing or illegible. Contact the dealer immediately. The following plates are visible on the machine.
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December 2008 Instruction Manual
SERIAL NUMBER
MODEL NUMBER
NON-LOADED MACHINE WEIGHT
lbs kg
MAXIMUM WHEEL LOAD
lbs kg
ENGINE POWERED MODELS
hp kW
BATTERY POWERED MODELS
V
DRIVE MOTORS
BATTERIES
V Ah
MONTH / YEAR OF MANUFACTURE
MAXIMUM PLATFORM HEIGHT
RATED NUMBER OF OCCUPANTS
ft
m
MAXIMUM DRIVE HEIGHT
ft m
MAXIMUM PLATFORM LOAD
MAXIMUM ALLOWABLE WIND SPEED
mph m/s
MAXIMUM PLATFORM REACH
ft m
MAXIMUM ALLOWABLE MANUAL FORCE (SIDE PULL)
lbs
N
Indoors
Outdoors
SLOPE SENSOR ALARM SETTING
FRONT TO BACK
deg
SIDE TO SIDE
deg
MAXIMUM OUTRIGGER LOAD
lbs kg
MAXIMUM GRADEABILITY
%
CHARGER INPUT
V
ASSEMBLED IN
Axle weigh ts with machin e in the stowed pos ition.
lbs
lbs
kg
kg
DRIVE AXLE
STEER AXLE
Indoors
CAUTION
ONLY trained and authorised personnel may operate this machine.Consult the Operation Manual before using this machine.
DO NOT make any changes to this machine, any changes made will invalidate the manufactures warranty and
may contravene legislation.
125Kg = 1 Persons
+ 45Kg Tools
Outdoors
510425-201
PAM26
340
N/A
285.4
---
---
8
---
0 0
12
115 - 230
N/A
N/A
10.7
200
---
1 1
200
---
---
---
---
---
N/A
CN
N/A
N/A
Snorkel, Vigo Centre, Bi rtley Road, Washington, Tyne & Wea r, NE38 9DA, U. K.
100
---
● Nameplate and CE mark
PAM26 Machine plate
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Instruction Manual December 2008
● Operating instructions
Brief Operating Instruction
Leveling the whole equipment
Pull up the aligning pin, extend outwards the turning leg, which is connected to 1. one of the four corners of the chassis, until the aligning pin gets into the working aligning hole automatically. Turn the handle clockwise until the supporting foundation contacts the ground for 2. all the four bolts, go on turning to make the road wheel away from the ground. Adjust the leveling by observing the spirit level on the chassis. The bubble should 3. move to the center circle of the gauge when the chassis is set on an even plane. To store the turning stabilizers of the unit, turn the handle counterclockwise until 4. the supporting foundation away from the ground. Pull up the aligning pin, retract inwards the turning leg until the aligning pin gets into the storing aligning hole.
How to use the control buttons
Before operating the machine, all circuit breakers and the leakage breaker must be 1. in “ON” position on the electrical box panel. The mobile elevating work platform uses two sets of upper and lower parallel 2. control devices. On either control panels, press “UP” button for lifting and press “DOWN” button 3. for lowering the platform. The platform rises or falls when the button is pressed. Upon loosening the buttons 4. the platform stops. A big mushroom-shaped button is the stopping button at emergency. Press it only 5. if the platform can’t stop effectively in the course of rising. Reset the button by turning the knob in the direction shown by the arrow. Do not pull the knob.
Emergency Operation
If two sets of the upper and the lower control devices can’t make the platform fall because of sudden power failure or other causes, turn the valve counterclockwise and the platform will be lowered slowly. Once the platform falls down to the bottom, the valve for emergency should be closed.
Emergency Operation
If two sets of the upper and the lower control devices can’t make the plat­form fall because of sudden power failure or other causes, turn the valve counterclockwise and the platform will be lowered slowly. Once the platform falls down to the bottom, the valve for emergency should be closed.
● Warning labels
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