Snorkel MHP15/44 Operator's Manual

Page 1
Engine Powered Gasoline/Diesel Battery Electric
Operator’s
Manual
P/N 12459A
May 2005
Page 2
LIMITED WARRANTY
Snorkel warrants each new machine manufactured and sold by it to be free from defects in material and workmanship for a period of one (1) year from date of delivery to a Customer or for one year after the machine has been placed in first service in a Dealer rental fleet, whichever comes first. Any part or parts which, upon examination by the Snorkel Service Department, are found to be defective, will be replaced or repaired, at the sole discretion of Snorkel, through its local Authorized Dealer at no charge.
Snorkel further warrants the structural components; specifically, the mainframe chassis, turntable, booms and scissor arms, of each new machine manufactured by it to be free from defects in material and workmanship for an additional period of four (4) years. Any such part or parts which, upon examination by the Snorkel Service Department, are found to be defective will be replaced or repaired by Snorkel through its local Authorized Dealer at no charge; however, any labor charges incurred as a result of such replacement or repair will be the responsibility of the Customer or Dealer.
The Snorkel Service Department must be notified within forty-eight (48) hours of any possible warranty situation during the applicable warranty period. Personnel performing warranty repair or replacement must obtain specific approval by Snorkel Service Department prior to performing any warranty repair or replacement.
Customer and Dealer shall not be entitled to the benefits of this warranty and Snorkel shall have no obligations hereunder unless the “Pre-Delivery and Inspection Report” has been properly completed and returned to the Snorkel Service Department within ten (10) days after delivery of the Snorkel product to Customer or Dealer’s rental fleet. Snorkel must be notified, in writing, within ten (10) days, of any machine sold to a Customer from a Dealer’s rental fleet during the warranty period.
At the direction of the Snorkel Service Department, any component part(s) of Snorkel products to be replaced or repaired under this warranty program must be returned freight prepaid to the Snorkel Service Department for inspection. All warranty replacement parts will be shipped freight prepaid (standard ground) from the Snorkel Service Department or from Snorkel’s Vendor to Dealer or Customer.
REPLACEMENT PARTS WARRANTY
Any replacement or service part made or sold by Snorkel is not subject to the preceding Limited Warranty beyond the normal warranty period of the machine upon which the part was installed.
THIS WARRANTY EXCLUDES AND SNORKEL DOES NOT WARRANT:
1. Engines, motors, tires and batteries which are manufactured by suppliers to Snorkel, who furnish their own warranty. Snorkel will, however, to the extent permitted, pass through any such warranty protection to the Customer or Dealer.
2. Any Snorkel product which has been modified or altered outside Snorkel’s factory without Snorkel’s written approval, if such modification or alteration, in the sole judgment of Snorkel’s Engineering and/or Service Departments, adversely affects the stability, reliability or service life of the Snorkel product or any component thereof.
3. Any Snorkel product which has been subject to misuse, improper maintenance or accident. “Misuse” includes but is not limited to operation beyond the factory-rated load capacity and speeds. “Improper maintenance” includes but is not limited to failure to follow the recommendations contained in the Snorkel Operation, Maintenance, Repair Parts Manuals. Snorkel is not responsible for normal maintenance, service adjustments and replacements, including but not limited to hydraulic fluid, filters and lubrication.
4. Normal wear of any Snorkel component part(s). Normal wear of component parts may vary with the type application or type of environment in which the machine may be used; such as, but not limited to sandblasting applications.
5. Any Snorkel product that has come in direct contact with any chemical or abrasive material.
6. Incidental or consequential expenses, losses, or damages related to any part or equipment failure, including but not limited to freight cost to transport the machine to a repair facility, downtime of the machine, lost time for workers, lost orders, lost rental revenue, lost profits or increased cost.
This warranty is expressly in lieu of all other warranties, representations or liabilities of Snorkel, either expressed or implied, unless otherwise amended in writing by Snorkel’s President, Vice President-Engineering, Vice President-Sales or Vice President-Marketing.
SNORKEL MAKES NO WARRANTIES WHICH EXTEND BEYOND THE DESCRIPTION OF THIS LIMITED WARRANTY. SNORKEL MAKES NO IMPLIED WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE AND DISCLAIMS ALL LIABILITY FOR INCIDENTAL OR CONSEQUENTIAL DAMAGES, INCLUDING BUT NOT LIMITED TO INJURY TO PERSONS OR PROPERTY.
The Customer shall make all warranty claims through its local Authorized Dealer and should contact the Dealer from whom the Snorkel product was purchased for warranty service. Or, if unable to contact the Dealer, contact the Snorkel Service Department for further assistance.
Ef fec tive July 1995
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Electrical Hazard
DANGER
Electrical Hazard Warning
THE MHP AERIAL WORK PLATFORM
IS NOT ELECTRICALLY INSULATED.
If the plat form, booms, or any other con duc tive part of a MHP con tacts a high-volt age elec tri cal con duc tor, the re sult can be SERIOUS INJURY or DEATH for per sons on or near the ma chine.
GO NO CLOSER THAN THE MINIMUM SAFE APPROACH DISTANCES
(M.S.A.D) - AS OUTLINED IN TABLE 1. AND FIGURE 3.,
ON THE NEXT PAGE.
Be sure to al low for sag and sway in the wires and the work plat form.
If a MHP co mes in con tact with a live elec tri cal con duc tor, the en tire ma chine can be charged.
If that hap pens, you should re main on the ma chine and not con tact any other struc ture or ob ject within reach. That in cludes the ground, ad ja cent build ings, poles, and any ob ject not a part of the MHP.
Such con tact could make your body a con duc tor to the other ob ject cre at ing an elec tri cal shock haz ard re ­sult ing in SERIOUS INJURY or DEATH.
DO NOT at tempt to en ter or leave the MHP un til you are sure the elec tric ity has been turned off.
If a MHP is in con tact with a live con duc tor, the plat form op er a tor MUST warn oth ers on the ground in the vi ­cin ity of the MHP to STAY AWAY from the ma chine, since their bod ies can also form a path for elec tric ity to ground thus cre at ing an elec tri cal shock haz ard with pos si ble ELECTROCUTION and DEATH.
DO NOT at tempt to op er ate the MHP ground con trols when the plat form, booms, or any other con duct ing part of a MHP is in con tact with elec tri cal wires or if there is an im me di ate dan ger of such con tact.
Re gard all con duc tors as en er gized.
Per son nel work ing on or near a MHP must be con tin u ously aware of elec tri cal haz ards, rec og niz ing that SERIOUS INJURY or DEATH can re sult if con tact with an elec tri cal wire does oc cur.
MHP15/44 – 12459A page - i
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Electrical Hazard
Denotes prohibited zone
Danger:
Caution:
- Do not allow machine personnel or conductive materials inside prohibited zone.
- Maintain M.S.A.D. From all energised lines and parts as well as those shown.
- Assume all electrical parts and wires are energised unless known otherwise.
- Diagrams shown are only for purposes of illustrating M.S.A.D. Work positions, not all work positions.
Minimum Safe Approach Distance
The MHP is an all metal boom, NOT ELECTRICALLY INSULATED, ae rial work plat form. DO NOT op er ­ate it near ELECTRICAL con duc tors. Re gard all con duc tors as be ing en er gized. Use the ta ble and il lus tra ­tion be low to de ter mine safe clear ance from elec tri cal con duc tors. (Ta ble 1 and Fig ure 3, be low, are from ANSI/SIA A92.5–1992 Stan dard, re printed with per mis sion of Scaf fold In dus try As so ci a tion.)
Table 1 - (M.S.A.D.)
Minimum Safe Approach Distance
to energized (exposed or insulated power lines)
Voltage range Minimum safe approach distance
(phase to phase)
0 to 300V
over 300v to 50kv
over 50kv to 200kv
over 200kv to 350kv
over 350kv to 500kv
over 500kv to 750kv
over 750kv to 1000kv
(Feet) (Meters)
Avoid contact
10
15
20
25
35
45
3.05
4.60
6.10
7.62
10.67
13.72
Figure 3 - (M.S.A.D.)
page - ii MHP15/44 – 12459A
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Introduction
DANGER
WARNING
CAUTION
The most im por tant chap ter in this man ual is the safety chap ter - Chap ter 1. Take time, now, to study it closely. The in for ma tion in Chap ter 1, might save your life, pre vent se ri ous in jury, or dam age to prop ­erty or the MHP15/44.
Standard MHP15/44
The stan dard MHP15/44 in cludes the fol low ing fea tures:
Proportional speed control
Versatile jib boom
Heavy duty tow coupling
Heavy duty jockey wheel
Hydraulic disc brakes
High strength steel boom and base construction
Reliable gasoline engine
Steel platform - 2 man capacity
600V AC rated wire to platform
Hour meter
Lockable hinged covers
Outrigger/boom interlocks
Independently operated hydraulic outriggers
Gravity gate
Options
The fol low ing op tions are avail able for the MHP15/44:
360o continuous rotation turntable
Flashing light
110/240V AC GFCI power to platform
Platform rotator
Lifting lugs
Automatic stabilisers
Alternative power options
Diesel engine
24V DC battery power
110/240V AC motor and pump
Combinations of the above with gas or diesel to give a bi-energy power source
Sand blast protection kit
Operation Manual
This man ual pro vides in for ma tion for safe and proper op er a tion of the ae rial plat form. Read and un der stand the in for ma tion in this Op er a tor's man ­ual be fore op er at ing this ma chine on a job site.
Additional copies of this manual may be ordered from Snorkel. Supply the model and manual part
number from the front cover to assure that the correct manual will be supplied.
All in for ma tion in this man ual is based on the lat est prod uct in for ma tion at the time of pub li ca tion. Snor ­kel re serves the right to make prod uct changes at any time with out ob li ga tion.
Safety Alerts
A safety alert sym bol is used through out this man ­ual to in di cate dan ger, warn ing and cau tion in struc ­tions. Fol low these in struc tions to re duce the like li hood of per sonal in jury, prop erty dam age or dam age to the ma chine.
The terms dan ger, warn ing, and cau tion in di cate vary ing de grees of per sonal in jury or prop erty dam ­age that can re sult if the in struc tion is not fol lowed.
Denotes an imminently hazardous situation which, if not avoided, will result in death or serious injury.
Denotes a potentially hazardous situation which, if not avoided, could result in death or serious injury.
Denotes a potentially hazardous situation which, if not avoided, may result in minor or moderate injury.
It may also be used to alert against unsafe practices or action which may result in damage to the MHP.
Notes Notes are used to pro vide spe cial in for ma tion or help ful hints to as sist in ae rial plat form op er a tion, but do not in di cate a haz ard ous sit u a tion.
Operation
The MHP ae rial plat form has built in safety fea tures and has been fac tory tested for com pli ance with Snor kel spec i fi ca tions and in dus try stan dards. How ever, any per son nel lift ing de vice can be po ­ten tially dan ger ous in the hands of un trained or care less op er a tors.
Training is vi tally im por tant and must be performed un der the di rec tion of a QUALIFIED per son. You must dis play pro fi ciency in knowl edge and ac tual op er a tion of the MHP be fore us ing it on a job site.
MHP15/44 – 12459A page - iii
Page 6
Introduction
WARNING
WARNING
Be fore op er a tion of the MHP you must read and un ­der stand the op er at ing in struc tions in this man ual as well as the de cals, warn ings, and in struc tions on the ma chine it self.
Be fore op er at ing the MHP you must be AUTHORIZED by the per son in charge to do so and the op er a tion of the MHP must be within the scope of the ma chine spec i fi ca tions.
The potential for an accident increases when the aerial platform is operated by personnel who are not trained and authorised. Death or serious injury can result from such accidents. read and understand the information in this manual and on the placards and decals on the machine before operating the MHP on the job site.
Maintenance
Ev ery per son who main tains, in spects, tests, or re ­pairs these ma chines, and ev ery per son su per vis ­ing any of these func tions, must be prop erly trained and qual i fied to do so.
This Op er a tor’s Man ual pro vides a daily in spec tion pro ce dure that will help you keep your MHP in good op er at ing con di tion.
Do not per form other main te nance un less you are a trained me chanic, qualified to work on the MHP. Call qualified main te nance per son nel if you find prob lems or mal func tions.
Do not mod ify this ma chine with out writ ten ap ­proval from the En gi neer ing De part ment of Snor ­kel. Mod i fi ca tion may void the war ranty, ad versely af fect sta bil ity, or af fect the op er a tional char ac ter ­is tics of the MHP.
Responsibilities of parties
It is im per a tive that all own ers and us ers of the MHP read, un der stand, and con form to all ap pli ca ­ble reg u la tions. Ul ti mate com pli ance to OSHA reg ­u la tions is the re spon si bil ity of the user and their em ployer.
A re print of the “Man ual of Re spon si bil ities for Dealers, Owners, Users, Op er a tors, Les sors and Les sees of ANSI/SIA A92.5-1992 Boom Sup ­ported El e vating Work Plat forms” is avail able from Snor kel deal ers or from the fac tory upon re quest.
Copies are also avail able from:
Scaf fold In dus try As so ci a tion, Inc., P.O. Box 1160 Phoe nix, AZ 85036-0574 USA
In summary
Only trained and authorised operators should be permitted to operate the equipment.
All manufacturer’s operating instructions and safety rules and all employers’ safety rules and all OSHA and other government safety rules should be strictly adhered to.
Repairs and adjustments should be made only by qualified and trained maintenance personnel.
No modification should be made to the equipment without prior written consent of the Snorkel Engineering Department.
Make a pre-start inspection of the MHP at the beginning of each shift. A malfunctioning machine must not be used.
Make an inspection of the work place to locate possible hazards before operating the MHP.
Additional information
For ad di tional in for ma tion, con tact your lo cal dealer or Snor kel at:
Snor kel International 2/26 Red fern Street Wether ill Park NSW 2164 Aus tra lia
Snor kel International PO Box 1041 Levin 5500 New Zea land
ANSI Stan dard A92.2-2001clearly iden ti fies re quire ments of all par ties who might be in volved with Boom-Sup ported El e vat ing Work Plat forms.
AUSTRALIAN / NZ STANDARD 2550-10 1994 Also iden ti fies the re quire ments of all par ties who might be in volved with Boom-Sup ported El e vat ing Work Plat forms.
page - iv MHP15/44 – 12459A
Page 7
Table of Contents
Electrical Hazard
Electrical Hazard Warning ..................i
Minimum Safe Approach Distance ...........ii
Table 1 - (M.S.A.D.) .....................ii
Figure 3 - (M.S.A.D.) ....................ii
Introduction
Standard MHP15/44......................iii
Options................................iii
Operation Manual........................iii
Safety Alerts............................iii
Operation ..............................iii
Maintenance ...........................iv
Responsibilities of parties .................iv
In summary ............................iv
Additional information ....................iv
1. Safety
Safe Operation ........................1-1
Electrocution Hazards ...................1-1
Minimum safe approach distance .........1-1
Pre-start Inspection .....................1-1
Work Place Inspection and Practices .......1-1
Operation.............................1-2
Tipover and Falling Hazards ..............1-3
General Safety Precautions ..............1-3
Hydraulic System Precautions ............1-3
Fire Prevention ........................1-3
Engine and Fuel Handling Precautions......1-4
Batteries .............................1-4
Safety Decals and Placards ..............1-4
2. Safety Devices
Safety Device Information ................2-1
Emergency Stop Switches ...............2-1
At ground control box ..................2-1
At platform control box .................2-1
Other Safety Devices ...................2-1
Lanyard anchor points .................2-1
Gravity gate..........................2-2
Guardrails ...........................2-2
Foot switch ..........................2-2
Bubble level .........................2-2
RCD/ELCB AC outlet ..................2-3
Flashing light.........................2-3
3. Specifications
General Specifications ..................3-1
Engine Data...........................3-2
Overall Dimensions - MPH15/44...........3-3
Working Envelope - MHP15/44............3-4
Booms identification ...................3-5
Nomenclature And Serial Numbers.........3-5
Right side view of machine ..............3-5
Left side view of machine ...............3-6
4. Gauges
Hourmeter ............................4-1
Level Bubble ..........................4-1
Hydraulic Oil Level .....................4-1
5. Automatic Shut-offs and Circuit Breakers
RCD/ELCB Outlet (option) ...............5-1
Main Circuit Breaker ....................5-1
Outriggers ............................5-1
6. Controls
Controls Description ....................6-1
Controls and Control Decals Locations ....6-1
Ground Control Box.....................6-2
Lower controls: .......................6-2
Ground Control Box Controls ............6-2
Platform Control Box ....................6-3
Upper controls: .......................6-3
Stabiliser Controls ......................6-4
Self Levelling Stabilisers (Option) ..........6-4
7. Daily Inspection and Maintenance
Daily Inspection and Maintenance Table ....7-1
Engine Fuel Level ......................7-2
Fuel Tank Cap.........................7-2
Fuel Leaks............................7-2
Engine Oil Level .......................7-2
Operator's Manual......................7-2
Wiring Harnesses ......................7-2
Battery Terminals ......................7-3
Battery Fluid Level......................7-3
Hydraulic Oil Level .....................7-3
Hydraulic Oil Leaks .....................7-3
Bolts and Fasteners ....................7-4
Wheels and Tyres ......................7-4
Structural Damage and Welds ............7-4
Lanyard Anchor Points ..................7-5
Platform Gravity Gate ...................7-5
Platform Guardrails .....................7-5
Flashing Light (option)...................7-5
Ground Control Switches ................7-6
Emergency Lower ......................7-6
Lower control box .....................7-6
Upper control box .....................7-6
Platform Control Switches ...............7-6
AC Outlet RCD/ELCB (option) ............7-7
Placards and Decals ....................7-7
Standard placards and decals ...........7-7
Inspection drawing ....................7-8
MHP15/44 – 12459A page - v
Page 8
Table of Contents
8. Operation
Operating Procedures ...................8-1
Control Stations........................8-1
Emergency Stopping
Lower Control Box......................8-1
Emergency Stopping
Upper Control Box......................8-1
Operation Considerations ................8-2
Starting From Ground Control Box .........8-2
Stabilizer Operation.....................8-2
Self Levelling Stabilizers (Option) ..........8-2
Setting the stabilizers manually ..........8-3
Starting From Platform Control Box ........8-3
Moving The Platform ....................8-4
From Ground Control Box...............8-4
From Platform Control Box ..............8-5
Securing for Day .......................8-5
9. Emergency Operation
Emergency Operation Procedures .........9-1
Operation From Platform Control Box......9-1
Operation From Ground Control Box ......9-2
10. Stowing and Transporting
Stowing .............................10-1
The correct stowed position is shown here. 10-1
Transporting .........................10-1
Trailering ...........................10-1
Securing to a Transport Vehicle .........10-2
Towing..............................10-2
Forklift points........................10-2
11. Options
Air Line To Platform....................11-1
Dual Fuel ............................11-1
24V DC Battery Power .................11-1
Bi-Energy............................11-1
Work Lights ..........................11-1
Flashing Light ........................11-1
RCD/ELCB AC Outlet ..................11-1
Sandblast Protection Kit ................11-1
Platform Rotator ......................11-1
12. Fire Fighting and Chemical Containment
Hazardous Components ................12-1
Battery, Lead/Acid (UN 2794) ...........12-1
Gasoline (UN 1203) ..................12-2
Hydraulic Oil (UN 1270) ...............12-3
Motor Oil (UN 1270) ..................12-3
13. Operator's Troubleshooting
Troubleshooting.......................13-1
Operator Troubleshooting Chart .........13-1
page - vi MHP15/44 – 12459A
Page 9
WARNING
DANGER
Denotes prohibited zone
Caution:
- Diagrams shown are only for purposes of illustrating M.S.A.D. Work positions, not all work positions.
Safe Operation
Knowl edge of the in for ma tion in this man ual, and proper train ing, pro vide a ba sis for safely op er at ing the MHP15/44. Know the lo ca tion of all the con trols and how they op er ate to act quickly and re spon si ­bly in an emer gency.
Safety de vices re duce the like li hood of an ac ci ­dent. Never dis able, mod ify, or ig nore any safety de vice. Safety alerts in this man ual in di cate sit u a ­tions where ac ci dents may oc cur.
If any mal func tion, haz ard or po ten tially un safe con di tion re lat ing to ca pac ity, in tended use, or safe op er a tion is sus pected, stop the op er a tion of the MHP and seek as sis tance.
The op er a tor bears ul ti mate re spon si bil ity for fol ­low ing all man u fac tur ers in struc tions and warn ­ings, reg u la tions and safety rules of their em ployer and/or any coun try or re gional law.
1. Safety
The MHP is not electrically insulated. Death or serious injury can result from contact with, or inadequate clearance from, an energised conductor. Do not go closer than the minimum safe approach distance as defined by ANSI.
ANSI pub li ca tions de fine min i mum dis tances that must be ob served when work ing near bus bars and energised power lines. Fig ure 1 and Ta ble 1 are re ­printed cour tesy of the Scaf fold in dus try As so ci a ­tion, ANSI/SIA A92.5.
Voltage Range
(Phase to Phase
0 to 300V
Minimum Safe Approach
Distance
Feet Metres
Avoid Contact
Electrocution Hazards
The MHP is an all metal boom ae rial work plat form and is not elec tri cally in su lated. Do not op er ate it near electrical con duc tors. Re gard all con duc tors as be ing en er gized. Do not op er ate out side dur ing a thun der storm.
Minimum safe approach distance
Min i mum safe ap proach dis tances to energised power lines and their as so ci ated parts must be ob ­served wile op er at ing the MHP.
Over 300V to 50kV
Over 50kV to 200kV
Over 200kV to 350kV
Over 350kV to 500kV
Over 500kV to 750kV
Over 750kV to 1000kV
10 3.05
15 4.60
20 6.10
25 7.62
35 10.7
45 13.72
Table 1. - Minimum Safe Approach Distance
Pre-start Inspection
At the start of each work shift, the MHP15/44 shall be given a vi sual in spec tion and func tion test. See the “Daily In spec tion and Main te nance” chap ter 7, in this man ual for a list of items to in spect and test.
DO NOT operate the MHP15/44 unless you are trained and authorized, understand the operation characteristics of the MHP15/44, and have inspected and tested all functions to be sure they are in proper working order.
Figure 1. - Minimum Safe Approach Distance
MHP15/44 – 12459A page 1 - 1
Work Place Inspection and Practices
Do not use the MHP15/44 as a ground for weld ing. Ground to the work piece.
Be fore the MHP15/44 is used, and dur ing use, check the area in which the MHP15/44 is to be used for pos si ble haz ards such as, but not lim ited to:
Drop-offs or holes.
Side slopes.
Page 10
1. Safety
DANGER
Bumps and floor obstructions.
Debris.
Overhead obstructions and electrical conductors.
Hazardous locations.
Inadequate surface and support to withstand all load forces imposed by the aerial platform in all operating configurations.
Wind and weather conditions.
Presence of unauthorized persons.
Other possible unsafe conditions.
Al ways look in the di rec tion of travel. Drive with care and at speeds com pat i ble with the work-place con di tions. Use cau tion when driv ing over rough ground, on slopes, and when turn ing.
Do not en gage in any form of “horse play” or “stunt driv ing” while op er at ing the MHP15/44.
Do not per mit rid ers on the ma chine any place other than on the plat form.
Re move all loose ob jects stored in or on the ma ­chine, par tic u larly in the plat form. Re move all ob ­jects which do not be long in or on the ma chine.
Be fore the MHP15/44 is used, de ter mine the haz ard clas si fi ca tion of any par tic u lar at mo sphere or lo ca ­tion ac cord ing to ANSI/NFPA 505-1987.
Any MHP15/44 op er ated in a haz ard ous lo ca tion must be ap proved and of the type re quired by ANSI/NFPA 505-1987.
While operating the MHP a recommended safety practice is to have trained and qualified personnel in the immediate work area of the MHP15/44 to:
Help in case of an emergency.
Operate emergency controls as required.
Watch for loss of control by platform operator.
Warn the operator of any obstructions or hazards that may not be obvious to them.
Watch for soft terrain, sloping surfaces, drop-offs, etc., where stability could be jeopardized.
Watch for bystanders and never allow anyone to be under, or to reach through the booms while operating the aerial platform.
Never steady the plat form by po si tion ing it against an other plat form.
Do not op er ate an MHP15/44 that is dam aged or not func tion ing prop erly. Do not use the MHP until the ma chine has been re paired by a qual i fied main ­te nance per son.
Do not op er ate a MHP15/44 that does not have all its de cals and plac ards at tached and leg i ble.
Watch for by stand ers and never al low any one to be un der, or to reach through, the ma chine and its equip ment while op er at ing.
Use the rec om mended trans port de vice when load ing the ma chine.
Operation
If you en coun ter any sus pected mal func tion of the ae rial plat form, or any haz ard or po ten tially un safe con di tion re lat ing to ca pac ity, in tended use, or safe op er a tion, cease op er a tion im me di ately and seek as sis tance from man age ment.
Use three points of sup port when get ting on or off the plat form (two hands and one foot or a sim i lar set of points). Keep the plat form clean.
Pinch points may exist between moving
components. Death or serious injury can
result from becoming trapped between
components, buildings, structures, or other
obstacles. Make sure there is sufficient
clearance around the machine before
moving the chassis, booms, or platform.
Allow sufficient room and time to stop
movement to avoid contact with structures
or other hazards.
Keep ground per son nel from un der the plat form when the plat form is raised.
Se cure all ac ces so ries, con tain ers, tools, and other ma te ri als in the plat form to pre vent them from ac ci den tally fall ing or be ing kicked off the plat form.
page 1 - 2 MHP15/44 – 12459A
Main tain a firm foot ing on the plat form floor. Op er ­ate the con trols slowly and de lib er ately to avoid jerky and er ratic op er a tion. Al ways stop the con ­trols in neu tral be fore go ing in the op po site di rec ­tion.
Do not dis mount while the plat form is in mo tion or jump off the ma chine.
Do not start un til all per son nel are clearly away from the ma chine.
Never cover the floor grat ing or oth er wise ob struct your view be low. Make sure the area be low the plat form is free of per son nel be fore low er ing.
Page 11
1. Safety
DANGER
DANGER
Tipover and Falling Hazards
Operate the MHP only on a firm, flat, level surface capable of withstanding all load forces imposed by the MHP15/44 in all operating conditions.
The MHP can tip over if it becomes unstable. Death or serious injury can result from a tip-over accident. Do not drive or position the MHP platform for elevated use near any drop-ff, hole, slope, soft or uneven ground, or other tip-over hazard.
Do not op er ate the MHP15/44 from a po si tion on trucks, trail ers, rail way cars, float ing ves sels, scaf ­folds, or sim i lar equip ment un less the ap pli ca tion is ap proved in writ ing by Snor kel.
Care shall be taken to prevent rope, electric cords, and hoses, etc., from becoming entangled in the aerial platform. If the platform or elevating assembly becomes caught, snagged, or otherwise prevented from normal motion by an adjacent structure or other obstacle such that control reversal does not free the platform, remove all personnel from the platform before attempts are made to free the platform using ground controls.
Do not climb on the guardrails or use ladders, planks, or other devices to extend or increase your work position from the platform.
Do not use the MHP as a crane, hoist, or jack,or for any other pur pose other than to po si tion per son nel, their tools, and ma te ri als.
Do not op er ate the MHP15/44 in winds, or wind gusts, of 28 mph, 45kph 12.5 m/s) or more and do not add any thing to the MHP15/44 that will in ­crease the wind load ing (ban ners, flags, etc.).
General Safety Precautions
Do not mod ify the MHP15/44 in any way.
When parts or com po nents are re placed, they shall be iden ti cal or equiv a lent to orig i nal Snor kel parts or com po nents.
Do not over ride any of the safety fea tures of the MHP15/44.
Hydraulic System Precautions
The hy drau lic sys tem con tains hoses with hy drau ­lic fluid un der pres sure.
Un der nor mal work ing con di tions it is best not to trans fer from the plat form to an other struc ture or vice versa, un less that is the saf est way to do the job. Each sit u a tion must be judged sep a rately tak ­ing the work en vi ron ment into ac count. The fol low ­ing guide lines ap ply:
1. Where possible, place the work platform over a roof or walking structure to do the transfer.
2. Transfer your anchorage from one structure to another before you step across.
3. Remember, you might be departing the work platform to a structure where fall arrest is required.
4. Do not climb over or through the guardrails. Use the platform entrance.
All plat form oc cu pants MUST wear and use fall re ­straint. At tach fall re straints to the plat form lan yard an chor points.
Do not ex ceed the un re stricted plat form ca pac ity as in di cated on the ca pac ity plac ard at the en ­trance to the plat form. Do not carry loads from any point out side of the plat form.
Make sure that all pro tec tive guards, cowl ings, and doors are in place and se cure. Be sure the guard ­rail sys tem, in clud ing the gate, is in place and se ­cure.
Hydraulic fluid escaping under pressure can have enough force to inject fluid into the flesh. Serious infection or reaction can result if medical treatment is not given immediately. In case of injury by escaping hydraulic fluid, seek medical attention at once.
DO NOT place your hand or any part of your body in front of es cap ing hy drau lic fluid. Use a piece of card board or wood to search for hy drau lic leaks.
Do not at tempt re pairs to hy drau lic sys tems un less you are trained. Re fer to ex pe ri enced re pair per ­son nel for help.
Fire Prevention
Never op er ate your MHP near a flame or spark. Hy ­drau lic oil and gas o line are flam ma ble and can ex ­plode.
NOTE:
This ma chine is equipped with an in ter nal com ­bus tion en gine (in it's stan dard con fig u ra tion) and should not be used on or near any un im proved for est-cov ered, brush-cov ered or grass cov ered land un less the en gine's ex haust sys tem is equipped with a spark ar rester meet ing ap pli ca ­ble laws. If a spark ar rester is used, it should be
MHP15/44 – 12459A page 1 - 3
Page 12
1. Safety
WARNING
CAUTION
DANGER
DANGER
CAUTION
main tained in ef fec tive work ing order by the operator.
Engine and Fuel Handling Precautions
Engine exhaust contains carbon monoxide, a poisonous gas that is invisible and odorless. Breathing engine exhaust fumes can cause death or serious illness. Do not run the engine in an enclosed area or indoors without adequate ventilation.
Only re fuel your MHP out doors in a clear area void of gas fumes or spilled gas.
Never re move the fuel cap or re fuel a gas o line en ­gine while the en gine is run ning or hot. ALWAYS al ­low the en gine to cool be fore re fu el ing. Never al low fuel to spill on hot ma chine com po nents.
DO NOT smoke or permit open flames while fueling or near fueling operations.
Main tain con trol of the fuel filler noz zle when fill ing the tank.
area of the spill and avoid creating any source of ignition until the spilled fuel has evaporated.
Tighten the fuel tank cap se curely. If the fuel cap is lost, re place it with an ap proved cap from Snor kel. Use of a non-ap proved cap with out proper vent ing may re sult in pres sur iza tion of the tank.
Never use fuel for clean ing pur poses.
For die sel en gines, use the cor rect fuel grade for the op er at ing sea son.
Batteries
Charge bat ter ies in a well ven ti lated area free of flame, sparks, or other haz ards that might cause fire or ex plo sion.
Batteries give off hydrogen and oxygen that can combine explosively. Death or serious injury can result from a chemical explosion. Do not smoke or permit open flames or sparks when checking batteries.
Battery acid can damage the skin and eyes. Serious infection or reaction can result if medical treatment is not given immediately. Wear face and eye protection when working near batteries.
ENSURE you use an approved fuel container with appropriate fuel filler nozzle (see picture below)
Correct Method to Fill MHP15/44 Fuel Tank
Do not fill the fuel tank to ca pac ity. Al low room for ex pan sion.
If gasoline is spilled, clean up spilled fuel immediately, push/tow the MHP away from the
Bat ter ies con tain sul fu ric acid that can dam age your eyes or skin on con tact. Wear a face shield, rub ber gloves, and pro tec tive cloth ing when work ­ing around bat ter ies. If acid con tacts your eyes, flush im me di ately with clear wa ter and get med i cal at ten tion. If acid con tacts your skin, wash off im me ­di ately with clear wa ter.
Safety Decals and Placards
There are sev eral safety de cals and plac ards on the MHP15/44. Their lo ca tions and de scrip tions are shown in this sec tion. Take time to study them.
Be sure that all the safety decals and placards on the MHP15/44 are legible. Clean or replace them if you cannot read the words or see the pictures. Clean with soap & water and a soft cloth. Do not use solvents.
You MUST replace a decal or placard if it is damaged, missing, or cannot be read. If it is on a part that is replaced, make sure a new decal or placard is installed on the replaced part. See your Snorkel dealer for new decals and placards.
page 1 - 4 MHP15/44 – 12459A
Page 13
DANGER
PINCH POINT
Keep hands
clear.
302559
DANGER
EXPLOSIVE FUMES
Clean up spilled fuel immediately.
Do not smoke or permit open flames while fueling or near fueling operations.
Death or serious injury might result from fire or explosion.
476706
FIT BOOM CRADLE LOCK PIN
FOR TRAVELLING.
1772-002K
TYRE
PRESSURE
45
p.s.i.
310
kPa
COLD
7856-45
YOU MUST NOT OPERATE THIS DEVICE UNLESS:
AN UNTRAINED OPERATOR SUBJECTS HIMSELF AND OTHERS TO
DEATH OR SERIOUS INJURY.
0323897
1.
2.
YOU HAVE BEEN TRAINED IN THE SAFE OPERATION OF THIS DEVICE AND HHHH
YOU KNOW AND FOLLOW THE SAFETY AND OPERATING RECOMMENDATIONS CONTAINED IN THE MANUFACTURER'S MANUALS, YOUR EMPLOYER'S WORK RULES, AND APPLI­CABLE GOVERNMENTAL REGULATIONS. HHHHHHHH
DANGER
DANGER
ELECTROCUTION
HAZARD
THIS MACHINE IS NOT
ELECTRICALLY INSULATED.
0323899
Death or serious injury can result from contact or inadequate clearance to electrical power lines and apparatus.
Maintain 10 feet minimum clearance from electrical power lines and apparatus.
Allow for sway, rock, and sag.
DANGER
PINCH POINT
Keep hands
clear.
302559
1. Safety
MHP15/44 – 12459A page 1 - 5
Page 14
1. Safety
KEEP CLEAR OF DESCENDING BOOM
DEATH OR SERIOUS INJURY CAN
OCCUR FROM DESCENDING BOOM
0150602
DANGER
DO NOT ALTER OR DISABLE
LIMIT SWITCHES, SAFETY
SWITCHES, OR INTERLOCKS.
451986
ALL FOUR
STABLIZERS
TYRE
PRESSURE
45
p.s.i.
310
kPa
COLD
7856-45
EMERGENCY BLEED
DOWN VALVE
CRUSHING HAZARD
Death or serious injury might result from
having body parts crushed as the
boom/platform descends. Keep out from
under the descending boom and platform.
DANGER
12406
TOWING SPEED
80
KPH
12424
50
MPH
MAXIMUM
FIT BOOM CRADLE LOCK PIN
FOR TRAVELLING.
1772-002K
OPERATORS CHECKLIST
INSPECT AND/OR TEST THE FOLLOWING DAILY
OR AT THE BEGINNING OF EACH SHIFT
1. OPERATING AND EMERGENCY CONTROLS.
5. CABLES AND WIRING HARNESS.
6. LOOSE OR MISSING PARTS.
7. TYRES AND WHEELS.
8. PLACARDS, WARNINGS, CONTROL MARKINGS AND OPERATING MANUAL(S).
9. GUARDRAIL SYSTEM.
10.OIL LEVELS.
11.BATTERY FLUID LEVEL.
4. HOSES, FITTINGS AND VALVES FOR LEAKS.
3. PERSONAL PROTECTIVE DEVICES.
2. SAFETY DEVICES.
300699
page 1 - 6 MHP15/44 – 12459A
Page 15
WARNING
KEEP LINESCLEAR POWEROF
Unless the Electrical Supply Authority has advised
in writing otherwise;
the clearance between any live overhead
power line and any part of this machine or
load carried is required by law to be
AT LEAST 4 METRES
This is a requirement of regulation 93 of the
Electrical Supply Regulations 1984
in the interests of safe working.
DANGER
BEWARE OF ELECTRICAL HAZARDS
REGULATION 133A OF THE
CONSTRUCTION SAFETY ACT 1912 REQUIRES
(a) Minimum approach of an appliance
(b) Inspection of the work site for
(c) Constant vigilance and an observer required
to live electrical apparatus.
electrical hazards before commencing to use the appliance.
whilst working or travelling the appliance in the vicinity of live electrical apparatus.
3m. for voltages up to 132,000 6m. for voltages above 132,000 and up to 330,000 8m. for voltages above 330,000
(New Zealand Only)
(Australia Only)
CAUTION
EACH PERSON ON THE PLATFORM
MUST WEAR A FULL SAFETY HARNESS
WITH LEG STRAPS
AND ENERGY ABSORBING LANYARD
ATTACHED TO AN APPROVED ANCHOR
POINT IN THE PLATFORM
99228-1
RATED LOAD
440
LB
12423-200
200
KG
Attach lanyard
of fall restraint
to loop below
0150448
RATED LOAD
500
LB
12423-227
227
KG
Note: Rated capacity depends on the configuration of the machine
see Chapter 3 - Specifications
1. Safety
NOTE:
Refer to Placards and Decals Inspection Chart and Drawing in the “Daily Inspection and Maintenance” chapter 7, for part numbers, location, and required quantities of all placards and decals.
MHP15/44 – 12459A page 1 - 7
Page 16
WARNING
Safety Device Information
For emer gency op er a tion con trols and pro ce dures, see the “Emer gency Op er a tion” chap ter 9, in this man ual.
The de vices listed in this chap ter are safety de ­vices.
They are on the MHP15/44 to in crease safety in the work place for both the op er a tor and other peo ple near the MHP15/44.
DO NOT by pass, disable, modify, or ignore any of these devices. Check them carefully at the start of each work shift to see that they are in working order (see “Daily Inspection and Maintenance” chapter 7). If any is found to be defective, remove the MHP15/44 from service immediately until a qualified service technician can make repairs.
Emergency Stop Switches
At ground control box
2. Safety Devices
At platform control box
Figure 2.2 - Emergency Stop Switch at
Platform Control Box
Press the large red EMERGENCY STOP switch in, at any time, un der any con di tions and the en tire ma chine stops, and noth ing moves. This emer ­gency stop switch must be out (on) to control the MHP15/44 from the plat form (pull the switch and it will pop out).
Figure 2.1 - Emergency Stop Switch at
Ground Control Box
Press the red EMERGENCY STOP switch cover down, at any time, un der any con di tions and the en tire ma chine stops, and noth ing moves. This emer gency stop switch cover must be up and the switch turned on for any thing on the MHP15/44 to work.
NOTE:
The ground control box is designed to override the platform control box. If the platform control box EMERGENCY STOP switch is in (off) the ground con trol box can still be used to start and op er ate the MHP15/44.
Other Safety Devices
Lanyard anchor points
Figure 2.3 - Lanyard Anchor Points
All personnel on the platform should attach their fall restraint lanyards to one of the lanyard anchor points.
MHP15/44 – 12459A page 2 - 1
Page 17
2. Safety Devices
Gravity gate
Figure 2.4 - Gravity Gate
The grav ity gate is the place in the plat form guard ­rail sys tem where you should en ter and leave the plat form. Raise the gate and step un der it onto the plat form. Once you have en tered the plat form and at tached your fall re straint lan yard to an an chor point, check to see that the grav ity gate has fallen back into place.
Foot switch
Figure 2.6 - Foot Switch
The foot switch pre vents the plat form from mov ing if some thing ac ci den tally pushes one of the plat ­form-moving con trols on the plat form con trol box. Stepping on the foot switch is an ac tion that must be per formed, at the same time as an other ac tion, to make the plat form move.
Bubble level
Guardrails
Figure 2.5 - Guardrails
The guardrails help protect you from falling off the platform. Be sure the guardrails are properly installed and that the gravity gate or swinging gate is in place.
Figure 2.7 - Bubble Level
A bub ble level is lo cated on the trailer side rail, be ­side the out rig ger con trols. Watch the bub ble level while you set the out rig gers. Lower the out rig gers, one at a time, just enough to cen ter the bub ble in the cir cle on top of the guage. When the bub ble is cen tered the plat form is level and can be safely raised.
page 2 - 2 MHP15/44 – 12459A
Page 18
RCD/ELCB AC outlet
RCD
Power Input Connector
Power Outlet
At Platform
Figure 2.8 - RCD/ELCB AC Outlet
The RCD (Re sid ual Cur rent De vice) is lo cated at the base and will pro tect against short cir cuits to earth. When there is a short cir cuit the RCD will shut down the 230v AC power to the plat form out ­let.
2. Safety Devices
To re set the out let dis con nect the power tool lead from the plat form box and re set the RCD at the base.
If the prob lem per sists call a trained ser vice tech ni ­cian.
Flashing light
Figure 2.9 - Flashing Light
The flashing light alerts people that the MHP15/44 is moving. The light flashes at about one flash per second any time the MASTER KEY switch is on. There is no ON/OFF switch for the flashing light, it cannot be turned off while the MHP15/44 is running.
MHP15/44 – 12459A page 2 - 3
Page 19
2. Safety Devices
page 2 - 4 MHP15/44 – 12459A
Page 20
3. Specifications
The Snor kel MHP15/44 is a boom sup ported el e vat ing work plat form built to con form to these stan dards, Amer i can Stan dard ANSI A92.2-2001
Ca na dian Stan dard C225-00 2002.
Aus tra lian Stan dard AS1418-10(Int) 2004 El e vating Work Plat forms.
General Specifications
SPECIFICATIONS MHP15/44
Working height
Platform height
Rated load
Rated load (with rotator)
Platform size
Platform construction
Platform levelling
Boom type
Horizontal reach
Maximum wind speed 12.5m/s
Turntable rotation
Power source (std.)
Hydraulic system
Stabilisation
15.4m 50'
13.4m 44'
227kg 500lb
200kg 440lb
1.2 x 0.7 x 1.14m 4' x 2’ 6” x 3’ 7”
Steel
Mechanical
Articulating
7m at 8m 23' at 26' 3"
45kph 28mph
540O non-continuous or 360O continuous
Gasoline engine 5.5hp
Proportional electro/hydraulic
4 independently operated hydraulic outriggers with safety
interlocks
Stabiliser footprint (max.)
Standard colour
Transport height
Overall length
Overall width - outriggers extended
Overall width - outriggers stowed
Tyre size
Brakes
Maximum towing speed
Maximum rated axle capacity
Weight (standard model)
Insulation rating
Trailer tongue weight
3.7 x 3.6m 12' 1" x 13' 9"
Snorkel orange base and covers, white turret and booms
1.98m 6' 6"
7.4m 24' 9"
3.7m 12' 1"
1.80m 5' 11"
165 x 13LT
Hydraulic disc
80kph 50mph
2000kg 4409lb
1480kg 3262lb
Nil
90kg 198lb
MHP15/44 – 12459A page 3 - 1
Page 21
3. Specifications
Engine Data
Engine Make Honda (gas o line)
Model GX 160
Engine type 4-stroke, over head valve, 1 cylinder
Displacement 163 cm3 (9.9 cu-in)
Bore x Stroke 68 x 45 mm (2.7 x 1.8 in)
Max. output 4 kW/4,000 rpm
Max. torque 1.1 kg-m (8.0 ft-lb)/ 2500 rpm
Fuel gasoline
Fuel Grade automotive gasoline (unleaded or lowleaded preferred)
Fuel consumption 230 g/PSh
Cooling system Forced air
Ignition system Transistor magneto
PTO shaft rotation
Oil Capacity 0.60 litres (0.60 US qt, 0.53 Imp qt)
Oil Grade SAE 10W-30
Counterclockwise
page 3 - 2 MHP15/44 – 12459A
Page 22
1.80m
.58m
4.79m
7.43m (7.61m Includes optional rotator)
.41m
1.98m
Overall Dimensions - MPH15/44
3. Specifications
MHP15/44 – 12459A page 3 - 3
Page 23
3. Specifications
16
15
14
13
12
9
6
5
4
3
2
1
METRES
11
10
8
7
52.5
49.2
45.9
42.7
39.4
36.1
32.8
23
19.7
16.4
9.8
6.6
3.2
FEET
29.5
26.2
13.1
METRES
FEET
4 3 2 1 0 1 2 3 4 5 6 75 8
16.4 13.1 9.8 6.6 0 6.6 9.8 13.1 19.7 23 26.216.43.3 3.3
Working Envelope - MHP15/44
page 3 - 4 MHP15/44 – 12459A
Page 24
Levelling
turret
Lower
boom
VIN Number
Jib
boom
Levelling
Quadrant
Upper boom
Jockey
wheel
Tow
coupling
Draw bar
Outriggers (4)
Trailer
Outrigger
controls
Engine
cover
Column
Ground
controls
Platform
controls
Platform
Nomenclature And Serial Numbers
Right side view of machine
3. Specifications
Booms identification
MHP15/44 – 12459A page 3 - 5
Page 25
3. Specifications
Oil tank
cover
Outrigger cylinder
Hand brake
Upper
cylinder
Lower cylinder
Jib Cylinder
Left side view of machine
page 3 - 6 MHP15/44 – 12459A
Page 26
4. Gauges
Hourmeter
Figure 4.1 - Hourmeter
The hour me ter is ba si cally an elec tric clock. It ac ­cu mu lates time when the mas ter key switch is turned on. The hour me ter can not be re set. An MHP qual i fied ser vice tech ni cian can use it to tell when it is time for the pe ri odic main te nance listed in the main te nance man ual.
Hydraulic Oil Level
Figure 4.3 - Hydraulic Oil Level
The hy drau lic oil level guage is on the side of the hy drau lic oil tank. It shows the ac tual level of oil in ­side the tank. Read it only when the booms are fully low ered and out rig gers are raised in the travel po si ­tion. The oil level should be within + or - 6mm (1/4”) of the line.
Level Bubble
Figure 4.2 - Level Bubble
A level bub ble is lo cated be side the out rig ger con ­trol valve, mounted on the trailer base. Watch the bub ble while you set the out rig gers. Lower the out ­rig gers, front ones first, one at a time just enough to cen ter the bub ble in the cir cle on top of the guage. When the bub ble is cen tral the plat form is level and the plat form can be safely raised.
MHP15/44 – 12459A page 4 - 1
Page 27
4. Gauges
page 4 - 2 MHP15/44 – 12459A
Page 28
5. Automatic Shut-offs and Circuit Breakers
RCD/ELCB Outlet (option)
Figure 5.1 - RED/ELCB Outlet
The RCD (Re sid ual Cur rent De vice) is lo cated at the base and will pro tect against short cir cuits to earth. When there is a short cir cuit the RCD will shut down the 230v AC power to the plat form out ­let.
To re set the out let dis con nect the power tool lead from the plat form box and re set the RCD at the base.
Outriggers
Figure 5.3 - Outriggers
The MHP15/44 booms can not be raised un less the out rig gers are set and the lift en able light on the lower con trol box is lit. Once the booms are raised from the stowed po si tion the out rig gers be come dis ­abled un til the booms are stowed in the travel po si ­tion.
If the prob lem per sists call a trained ser vice tech ni ­cian.
Main Circuit Breaker
Figure 5.2 - Main Circuit Breaker
There is only one cir cuit breaker, on a stan dard MHP15/44, that is ac ces si ble to the op er a tor. Its pur pose is to pro tect the elec tri cal cir cuits from elec tri cal over loads. When the cir cuit breaker trips (pops out) push it back in then at tempt to use the MHP15/44. If the cir cuit breaker trips a sec ond time, take the MHP15/44 out of ser vice and re fer the prob lem to a qual i fied trained ser vice tech ni ­cian for re pair.
MHP15/44 – 12459A page 5 - 1
Page 29
5. Automatic Shut-offs and Circuit Breakers
page 5 - 2 MHP15/44 – 12459A
Page 30
LOWER BOOM
UPPER
JIB
BOOM
BOOM
SLEW
SPEED CONTROL
11420
LIFT
ENABLE
CHOKE
STABILISER
PLATFORM
BASE
BOOMS
Platform Controls
Ground Controls
Stabiliser Controls
12385-10
LIFT
ENABLE
JIB
BOOM
UPPER BOOM
LOWER BOOM
ROTATE
PLATFORM
SLEW
SPEED CONTROL
EMERGENCY LOWER
1.
2.
TO LOWER PLATFORM, OPERATE EMERGENCY LOWER SWITCH.
TO SLEW BOOM, OPERATE ‘EMERGENCY LOWER’ & ‘SLEW’ SWITCHES TOGETHER.
12404-11
2
4
3
1
M
M
M
M
M
M
M
M
1
2
3
4
Auto Level
Manual Level
A
A
A
M
CHOKE
12385-11
EMERGENCY
LOWER
Optional Automatic Stabiliser Controls
12404-10
1
2
3
4
OUTRIGGERS DISABLED UNLESS BOOMS STOWED
OUTRIGGER INTERLOCKS
BOOMS DISABLED UNLESS ALL OUTRIGGERS ARE DEPLOYED AND ALL LEG INDICATOR LIGHTS ARE LIT
CAUTION
ENSURE ALL FOUR FOOT PLATES ARE IN FULL CONTACT WITH THE GROUND AND THAT THEY ARE CLEAR OF MANHOLE COVERS, DRAINS AND UNSTABLE GROUND ETC.
1.
2.
12448
OUTRIGGER INTERLOCKS
OUTRIGGERS DISABLED UNLESS BOOMS STOWED
ENSURE ALL FOUR FOOT PLATES ARE IN FULL CONTACT WITH THE GROUND AND THAT THEY ARE CLEAR OF MANHOLE COVERS, DRAINS AND UNSTABLE GROUND ETC.
2
1
4
3
CAUTION
1 2 3 4
DANGER
Controls Description
This chap ter ex plains what each con trol does.
This chapter DOES NOT explain how to use the controls to produce useful work, re fer to the “Op er ­a tion” chap ter 8-1 for that af ter you have read this chap ter.
For op tional equip ment con trols, see the “Op tions” chap ter.11-1
See the “Emer gency Op er a tion” chap ter 9-1 for the lo ca tion of the emer gency bleed down con trol and for cor rect emer gency bleed down pro ce dures.
Controls and Control Decals Locations
6. Controls
The main op er at ing func tions of an MHP15/44 can be con trolled from the ground con trol box or from the plat form con trol box.
Pinch points may exist between moving components. Death or serious injury can result from becoming trapped between components, buildings, structures, or other obstacles. Make sure all personnel stand clear while operating the MHP.
MHP15/44 – 12459A page 6 - 1
Page 31
6. Controls
Ground Control Box
Con trols for op er at ing the MHP15/44 from the ground, (lower con trols) are lo cated on the right side of the turn ta ble.
Lower controls:
Emergency stop switch
Platform/ground selector switch
Choke
Master key switch
Boom speed switch
Stabiliser/boom selector switch
Lower boom switch
Upper boom switch
Jib boom switch
Slew switch
Lift enable indicator
1.
Emergency Stop: Press the EMERGENCY STOP switch cover down, at any time, under any conditions, and the entire machine stops, and nothing moves. This emergency stop switch cover must be up and the switch turned on for anything on the MHP15/44 to work.
2.
Platform/Ground Selector : Must be in the GROUND position (down) for the ground control box to work. The switch MUST be in the PLATFORM position (up) for the platform control box to work.
3.
Choke/Cold Start: Hold the switch UP while you start an engine that is at ambient air temperature (a "cold" engine). This will choke the engine.
4.
Master Key Switch: This switch works like an automobile ignition switch. Hold it at START until the engine starts, then release it to ON. (-) Turn the Master Key Switch to OFF (O) if the platform is to stay in one position for a long time, that will turn the engine off and save fuel.
5.
Boom Speed: This control determines how fast the booms move. Set it to SLOW (turtle) until you are very familiar with the way the machine works or if the platform is working in dangerous or cramped surroundings.
6.
Stablizer / Boom Selector Switch: Must be in Stablizer (outrigger) position (down) for the outriggers to work. Once outriggers are down and set the switch must be placed in the boom (up) position for the booms to work.
Con trol switches 7 through 10 are the plat form mov ing switches. Each is a three po si tion, mo men ­tary con tact, nor mally OFF switch.
7.
Lower Boom : UP raises the lower boom. DOWN lowers the lower boom.
8.
Upper Boom: UP raises the upper boom. DOWN lowers the upper boom.
9.
Jib Boom: UP raises the jib boom. DOWN lowers the jib boom.
10.
Slew: LEFT rotates the entire turntable and boom to the left. RIGHT rotates the entire turntable and boom to the right.
11.
Lift Enable: The platform can only be raised when this light is lit. When this light is not lit the platform will not raise because the outriggers are not properly set.
Ground Control Box Controls
Lower Control Box Controls
page 6 - 2 MHP15/44 – 12459A
Page 32
6. Controls
Platform Control Box
Con trols for op er at ing the MHP15/44 from the plat ­form (up per con trols) are lo cated on the plat form con trol box, with the ex cep tion of the foot switch which is on the plat form floor.
Upper controls:
Emergency stop switch
Choke
Start switch
Boom speed switch
Emergency lower switch
Platform rotate switch
Lower boom switch
Upper boom switch
Jib boom switch
Slew switch
Lift enable indicator
Foot switch
1.
Emergency Stop: Press the red EMERGENCY STOP button in, at any time, under any conditions, and the entire machine stops, and nothing moves. This switch must be out (on) to start or run the MHP from the platform control box. Pull the switch and it will pop out (on). Press the switch in (off) if the platform is to stay in one position for a long time. That will turn the engine off and and save fuel.
2.
Choke/Cold Start: Hold the switch UP while you start an engine that is at ambient air temperature (a "cold" engine). This will choke the engine.
3.
Start: This switch works like an automobile ignition switch. Hold it at START until the engine starts, then release it to ON (-). If the engine dies in ON, the key must be turned to OFF (O) before it will go back to START. Turn the switch to OFF if the platform is to stay in one position for a long time, that will turn the engine off and save fuel.
4.
Boom Speed: This control determines how fast the booms move. Set it to SLOW (turtle) until you are very familiar with the way the machine works or if the platform is working in dangerous or cramped surroundings.
5.
Emergency Lower: If the engine stops and cannot be restarted, hold the switch down and this will lower the upper and lower booms (not the jib boom). To slew during emergency lower operate emergency lower and slew switches together.
Items 6 through 10 are the plat form mov ing switches. Each is a three po si tion, mo men tary con ­tact, nor mally OFF switch.
6.
Platform Rotate: (Option) LEFT rotates the platform left. RIGHT rotates the platform right.
7.
Lower Boom: UP raises the lower boom. DOWN lowers the lower boom.
8.
Upper Boom: UP raises the upper boom. DOWN lowers the upper boom.
9.
Jib Boom: UP raises the jib boom. DOWN lowers the jib boom.
10.
Slew: LEFT rotates the entire turntable and boom to the left. RIGHT rotates the entire turntable and boom to the right.
11
Lift Enable: The platform can only be raised when this light is lit. When this light is not lit the platform will not raise because the outriggers are not properly set.
Upper Control Box Controls
12.
Foot Switch: You must step down on the foot switch, and hold it down when you use any platform control that causes the platform to move.
Upper Controls Foot Switch
MHP15/44 – 12459A page 6 - 3
Page 33
6. Controls
Stabiliser Controls
Stabiliser Controls
1.
Boom / Stabiliser Switch: Ensure the boom/stabiliser switch on the lower control box is set to stabiliser (see Item 6 on page 2 of this chapter)
2.
Valve Levers: Operate the valve levers to activate the stabilisers ensuring that the front stabilisers are lowered first to prevent damage to the jockey wheel.
3.
Bubble level: Use the bubble level to level the machine.
NOTE:
En sure that the front sta bi liz ers are low ered first to pre vent dam age to the jockey wheel.
Ac ti vate the rear sta bi liz ers and level the ma ­chine us ing the level bub ble ad ja cent to the con ­trol levers.
Self Levelling Stabilisers (Option)
Self levelling Stabiliser Controls
1.
Auto / Manual Switch: Select either A or M for automatic or manual operation of the stabilizers.
2.
Auto Raise / Lower Switch: Select either up or down to raise or lower the stabilizers automatically.
3.
Manual Stabilizer Switches: When manual is selected on switch 1 the stabilizers can be individually raised and lowered manually with these switches.
page 6 - 4 MHP15/44 – 12459A
Page 34
7. Daily Inspection and Maintenance
WARNING
At the start of each work day (or 8 hour shift), an MHP15/44 qual i fied op er a tor must per form the Daily In spec tion and Main te nance as listed in the ta ble be low.
The pur pose of the Daily In spec tion and Main te ­nance is to keep the MHP15/44 in proper work ing con di tion and to de tect signs of mal func tion at the ear li est pos si ble time.
The MHP15/44 should be in the STOWED POSITION and the Mas ter Key Switch set to OFF be fore you be gin this in spec tion.
Daily Inspection and Maintenance Table
Item Service Required
Engine fuel level Look to see that the fuel tank is full Fuel tank cap Check to see that the cap is tight Engine oil level Check oil level (between dipstick lines) Fuel leaks Visually inspect (hoses and connections) Operator's manual Check that it is in the holder on the machine Wiring harnesses Visually inspect (installation, condition) Battery terminals Visually inspect (no corrosion) Battery fluid level Check fluid level (1/4" or 6 mm below filler neck) Hydraulic oil level Visually inspect level (between lines on gauge) Hydraulic oil leaks Visually inspect (hoses, tubes) Tires and wheels Visually inspect (condition) Bolts and fasteners Visually inspect (condition) Structural damage and welds Visually inspect (weld cracks, dents) Lanyard anchor points Visually inspect (condition) Platform gravity gate Check condition and operation Platform guardrails Visually inspect (condition) Flashing light (option) Visually inspect (operation) Ground control switches Actuate and inspect for proper operation Level sensor (option) Check operation Emergency lower Check operation (causes correct motion) Platform control box switches Actuate and inspect for proper operation RCD/ELCB AC outlet (option) Check operation Platform work lights (option) Check operation Placards and decals Visually inspect (installation, condition)
De fec tive parts and/or equip ment mal func tions jeop ar dize the safety of the op er a tor and other per ­son nel, and can cause dam age to the ma chine.
The potential for an accident increases when operating an MHP that is damaged or malfunctioning. Death or serious injury can result from such accidents. Do not operate an MHP that is damaged or malfunctioning.
MHP15/44 – 12459A page 7 - 1
Page 35
7. Daily Inspection and Maintenance
COMBINED OIL FILLER
CAP AND DIPSTICK
OIL LEVEL FILLED TO TOP OF FILLER NECK
OIL LEVEL
CAUTION
The rest of this chap ter shows how to per form the in ­spec tion and main te nance re quired for each item in the Daily In spec tion and Main te nance Ta ble.
Engine Fuel Level
Figure 7.1 - Engine Fuel Level
Vi sually check to see that the gas o line tank is full. See the “Spec i fi ca tions” chap ter 3, fuel for oc tane and grade.
Engine Oil Level
Figure 7.4 - Engine Oil Level
Re move the oil filler cap and wipe the dip stick clean. In sert the dip stick into the oil filler neck, but do not screw it in. If the level is low, fill to the top of the oil filler neck with the rec om mended oil.
Operator's Manual
The handling and use of gasoline presents serious risk of fire and explosion if due care is not exercised. Refer to the refueling instructions in the safety chapter.
Fuel Tank Cap
Figure 7.2 - Fuel Tank Cap
Check to see that the tank cap is in place and is tight.
Figure 7.5 - Operator Manual
Check that the Op er a tor's man ual is com plete and in the holder on the plat form.
Wiring Harnesses
Fuel Leaks
Visually inspect the Honda fuel tank and the engine compartment for any signs of leaking/spilt fuel.
page 7 - 2 MHP15/44 – 12459A
Figure 7.6 - Wiring Harnesses
In spect all the wir ing har nesses, on the ma chine, for loose con nec tions, bro ken wires, and frayed in ­su la tion.
Page 36
WARNING
DANGER
Battery Terminals
Figure 7.7 - Battery Terminals
Bat tery ter mi nals should be tight, clean and free of dirt and cor ro sion.
Battery Fluid Level
7. Daily Inspection and Maintenance
Figure 7.9 - Hydraulic Oil Level
The hy drau lic oil level should be be tween the two marks on the de cal.
Batteries emit hydrogen and oxygen, elements that can combine explosively. Death or serious injury can result from a chemical explosion.
DO NOT smoke or permit open flames or sparks when checking batteries.
Figure 7.8 - Battery Fluid Level
Re move the caps from the bat tery and vi su ally check to see that the bat tery fluid is 1/4” (6 mm) be ­low the bot tom of the filler neck in side each hole.
Figure 7.10 - Hydraulic Oil Filler Cap
If nec es sary, add hy drau lic oil at the filler cap. See the “Spec i fi ca tions” chap ter 3, for type and grade of hy drau lic oil.
Hydraulic Oil Leaks
Hydraulic fluid escaping under pressure can have enough force to inject fluid into the flesh. Serious infection or reaction can result if medical treatment is not given immediately. In case of injury by escaping hydraulic fluid, seek medical attention at once.
Hydraulic Oil Level
To check the hy drau lic oil level:
Com pletely lower the booms and en sure the sta bi ­liz ers are in the stowed position.
MHP15/44 – 12459A page 7 - 3
Figure 7.11 - Hydraulic Oil Leaks
Page 37
7. Daily Inspection and Maintenance
Mudguard
Do not search for leaks with your hand use a piece of card board or wood.
Hy drau lic oil leaks are eas ily vis i ble and can show up any place. Vi sually in spect the en tire ma chine for hy drau lic oil. Check the ground un der the ma ­chine for leaked oil.
Care fully in spect the ends of the up per and lower booms. Oil can run down in side of the booms and drip out the end.
Have a qual i fied trained main te nance per son re ­pair all hy drau lic fluid leaks be fore you op er ate an MHP15/44
Bolts and Fasteners
Vi sually in spect all fas ten ers to see that none is miss ing or ob vi ously loose.
Figure 7.12 - Critical Pin Retainer Bolts
Crit i cal pin re tainer bolts have lock tab wash ers fit ­ted, they should all be pres ent and not dam aged in any way.
Figure 7.14 - Tyre Condition
Check each wheel for ob vi ous dam age that could cause a blow out.
Figure 7.15 - Location of Tyre Pressure Decal
En sure tyre pres sures are main tained ac cord ing to the de cal at tached to the chas sis be hind the mud ­guard (fender).
Structural Damage and Welds
Vi sually in spect all welds for cracks, all struc tural mem bers for de for mity.
Figure 7.13 - Wheel Nuts
Pay par tic u lar at ten tion to all of the wheel nuts and bolts. None should be vis i bly loose, miss ing, or de ­formed.
Wheels and Tyres
The MHP15/44 re lies on it’s tyres for tow ing sta bil ­ity.
page 7 - 4 MHP15/44 – 12459A
Figure 7.16 - Chassis Welds
Pay par tic u lar at ten tion to the chas sis welds
Page 38
Figures 7.17 - Boom Welds
Closely in spect boom welds all the way around, for cracks.
Lanyard Anchor Points
7. Daily Inspection and Maintenance
Check that the grav ity gate op er ates smoothly and does not jam.
Platform Guardrails
Figure 7.18 - Lanyard Anchor Points
Vi sually check the lan yard an chor points to see that they are not de formed or cut off.
Platform Gravity Gate
Figure 7.20 - Platform Guardrails
Vi sually in spect the plat form guard rails to see that none of the tub ing has been cut out, re moved, or de formed in any way.
Vi sually check the guard rail welds to see that none is cracked nor ground down.
Flashing Light (option)
Figure 7.19 - Platform Gravity Gate
MHP15/44 – 12459A page 7 - 5
Figure 7.21 - Flashing Light
Vi sually check the op tional flash ing light, to see that the light flashes at ap prox i mately one flash per sec ond when the mo tor key switch is turned on.
Page 39
7. Daily Inspection and Maintenance
Ground Control Switches
Figure 7.22 - Ground Control Switches
With the Ground/Platform Selector set to ground: Check that each of the platform moving switches ( through to ) cause the MHP15/44 to move the way it should.
Check both po si tions of each switch.
For cor rect op er at ing pro ce dures see the “Op er a ­tion” chap ter 8.
NOTE
Pay particular attention to the Emergency Stop switch to see that it turns the MHP15/44 engine off when the red cover is struck.
With the booms raised open the Emergency Lower Valve at the rear of the column.
The booms should be gin to lower. The rate of low ­er ing can be reg u lated by the amount the valve is opened.
To check the slew func tion when us ing the man ual emer gency lower valve the Mas ter Key Switch and Emer gency Stop switch must be on and the Plat form/ground Se lec tor must be set to ground.
To slew (with the man ual emer gency lower valve al ready open) se lect the re quired di rec tion on the slew tog gle switch .
NOTE
The manual emergency lower valve must be closed after the test to ensure proper boom operation.
For cor rect emer gency low er ing op er at ing pro ce ­dures see “Emer gency Op er a tion” chap ter 9.
Upper control box
Emer gency lower from the up per con trol box is achieved by turn ing the up per con trol to on and de ­press ing the foot switch whilst op er at ing the Emer - gency Lower switch
To slew the unit se lect the di rec tion re quired on the slew tog gle switch at the same time. For cor rect emer gency low er ing op er at ing pro ce dures see “Emer gency Op er a tion” chap ter 9.
Platform Control Switches
Emergency Lower
Lower control box
Figure 7.23 - Emergency Lower Valve
page 7 - 6 MHP15/44 – 12459A
Figure 7.24 - Platform Control Switches
On the ground con trol box set the Ground/Plat ­form Se lec tor to plat form.
Check that each of the platform moving switches ( through to ) cause the platform to move the way it should.
Page 40
7. Daily Inspection and Maintenance
CAUTION
Check both po si tions of each switch.
For cor rect op er at ing pro ce dures see the ”Op er a ­tion” chap ter 8.
NOTE
Pay particular attention to the Emergency Stop switch to see that it turns the MHP15/44 engine off when struck.
Pay particular attention to the platform foot switch to see that it deactivates the platform moving switches when the foot switch is not stepped on.
AC Outlet RCD/ELCB (option)
No Part No Description Req
9972-MHP Serial number plate
1
451776 Decal - Hydraulic fluid level
2
9751 Decal - NZ made
3
302950 Decal - Hydraulic oil level
4
12424 Decal - Towing speed
6
9207 Decal - Hydraulic oil
7
9428
8
1843
569295 Decal - Snorkel
9
562426 Decal - Operation manual
10
0083426 Decal - Tie down
11
12461 Decal - MHP15/44
12
9213 Decal - Petrol
13
300699 Decal - Operator checklist
14
0130025 Decal - Warning
15
Decal - Danger (Australia only)
Decal - Warning (NZ only)
1
1
1
1
1
1
1
1
2
1
4
2
1
1
1
Figure 7.25 - AC Outlet RCD/ELCB
If the MHP15/44 has this op tion fit ted check the RCD works by con nect ing a power source to the base in let and an ap pli ance to the plat form out let.
Push the test but ton on the RCD/ELCB de vice and the power out let at the plat form should not work.
RCD/ELCB devices should only be serviced or replaced by a qualified electrician.
Placards and Decals
Look to see that all plac ards and de cals are in place and leg i ble. Re place any miss ing or il leg i ble plac ­ards or de cals be fore plac ing the MHP into ser vice for the daily work shift.
De cal and plac ard kits for the MHP15/44 are avail ­able from Snor kel deal ers.
Standard placards and decals
See page 7 - 8 for the fol low ing items.
0323897 Decal - Danger
16
476706 Decal - Danger explosive gas
17
11420 Decal - Lower control box
18
0323899 Decal - Electrocution hazard
19
0150602 Decal - Descending boom
20
451986 Decal - Limit switches
21
9223-3 Decal - Chevron
22
12448 Decal - Outrigger control
23
8945 Decal - Vin plate
24
7856 Decal - Tyre pressure
25
12423-200 Decal - Safe working load
26
12423-227 Decal - Safe working load
99228-1 Decal - Caution
27
1772-002K Decal - Boom lock pin
28
0072531 Decal - Electrocution hazard
29
0150448 Decal - Lanyard
30
(machines with rotator)
(machines without rotator)
1
1
1
2
4
6
8
1
1
2
1
1
1
2
1
1
MHP15/44 – 12459A page 7 - 7
Page 41
7. Daily Inspection and Maintenance
7
4
2
19
12
15
15
1
28
9
13
17
21
25
29
18
23
12
14
20
24
25
19
20
20
20
6
9
22
x 8
28
21
x 4
11
x 4
16
19
10
30
3
26
8
27
Inspection drawing
page 7 - 8 MHP15/44 – 12459A
Page 42
CAUTION
DANGER
Operating Procedures
This chap ter ex plains how to prop erly start and op ­er ate an MHP15/44. Read and un der stand all the pre vi ous chap ters in this man ual be fore you be gin to op er ate an MHP15/44.
If you use the MHP15/44 for painting be sure the optional sandblast protection kit is installed to protect the hydraulic cylinder rods from paint. Do not leave the MHP15/44 engine running if you are sandblasting. Sand drawn into the air intake can erode engine parts.
Control Stations
An MHP15/44 can be op er ated from the ground con trol box or from the plat form con trol box. There are ba si cally two dif fer ences be tween ground con ­trol and plat form con trol op er a tions, both are safety re lated:
1. The ground control box can override the platform control box at any time. If a person operating the machine from the platform becomes incapacitated, a person on the ground can always take over machine control.
2. The outriggers can only be selected from the ground control box and only when the booms are in the stowed position.
8. Operation
Figure 8.1 - Ground Con trol Box Emer gency
Stop Switch Lo ca tion.
Emergency Stopping Upper Control Box
To stop an MHP15/44 from the upper control box push the Emergency Stop switch in (see Figure
8.2).
The MHP15/44 is not Electrically Insulated.
Death or Serious Injury to operating personnel, can occur if the machine should come into contact with energized electrical wires during operation.
DO NOT attempt to operate the MHP15/44 ground controls if the platform, booms, or any other conducting part of an MHP15/44 is in contact with energized electrical wires or if there is an immediate danger of such contact.
NOTE
See the "Electrical Hazard" section, in this manual for a complete explanation of the hazards concerning electricity.
Emergency Stopping Lower Control Box
To stop an MHP15/44, from the lower control box press the Emergency Stop switch cover down (see Figure 8.1).
Figure 8.2 - Platform Control Box Emergency
Stop Switch Location.
NOTE
For a complete discussion of the Emergency Stop switches, see “Controls” chapter 6, in this
manual.
MHP15/44 – 12459A page 8 - 1
Page 43
8. Operation
CAUTION
WARNING
Operation Considerations
To use this chap ter, first de cide whether you will be start ing and op er at ing the MHP15/44 from the ground con trol box or the plat form con trol box.
Be gin at the sec tion en ti tled "Starting From Ground Con trol Box", if you in tend to start and run the MHP15/44 from the ground sta tion.
Be gin at the sec tion en ti tled "Starting From Plat ­form Con trol Box", if you in tend to start and run the MHP15/44 from the plat form.
Starting From Ground Control Box
Be fore you be gin to op er ate the MHP15/44 from the ground con trol box, a qual i fied op er a tor must per form the "Daily In spec tion and Main te nance" as de scribed in chap ter 7, of this man ual.
To start the en gine from the ground con trol box do the fol low ing:
1.
Set the Emergency Stop switch to ON (see Figure 8.3).
5.
Turn the key to Start and hold it there un til the en gine starts or for a max i mum time of 6 sec onds. When the en gine starts re lease the key and the choke switch , if you used it (see Figure 8.3).
If the engine does not start in 6 seconds turn the key off and release the choke. Wait 60 seconds before trying to restart the engine again. Continual cranking of the starter motor will only result in its damage.
The en gine should now be run ning, and the MHP15/44 is ready to be gin work.
Stabilizer Operation
En sure the boom/sta bi lizer switch (item on the ground con trol box) (see Fig ure 8.3) is set to sta bi ­lizer.
Ac ti vate the sta bi liz ers with the valve le vers en sur ­ing that the front sta bi liz ers are low ered first to pre ­vent dam age to the jockey wheel.
Figure 8.3 - Ground Control Box Starting
2.
Set the Platform/Ground Selector switch to GROUND (see Figure 8.3).
3.
Insert the key (see Figure 8.3) into the Master Key Switch and turn the key on.
4. If the engine is at ambient temperature (cold), hold the Choke / Cold Start Switch (see Figure 8.3) up throughout the next step.
Ac ti vate the rear sta bi liz ers and level the ma chine us ing the level bub ble ad ja cent to the con trol le ­vers.
When levelling the machine in either the manual or automatic mode care is required to ensure that all of the foot plates are firmly on the ground, the machine is level and the lift enable light is ON before entering the platform.
Self Levelling Stabilizers (Option)
Figure 8.4 - Auto Level Controls
For units fit ted with self lev el ling sta bi liz ers the fol ­low ing ap plies.
1.
Set switch to automatic mode (see Figure
8.4)
page 8 - 2 MHP15/44 – 12459A
Page 44
2.
WARNING
Press switch and hold to lower the stabilizers (see Figure 8.4).
The sta bi liz ers will lower and the ma chine will “level” au to mat i cally.
NOTE:
Switch is also used to raise the stabilizers to the stowed position. To do so press switch in the raise direction and all the stabilizers will raise automatically.
NOTE:
Although this option is designed to automatically set the stabilizers it is also possible to set the stabilizers independently using the “manual mode”.
Setting the stabilizers manually
1.
Set switch to manual mode (see Figure
8.4).
2.
Operate each switch (see Figure 8.4) to raise or lower each stabilizer one at a time. Use the level bubble (see Figure 2.7 in Safety Devices Chapter) to check the machine is level.
8. Operation
Figure 8.5
2.
Set the Platform/Ground Selector (see Figure 8.5) at the ground control box to PLATFORM.
When levelling the machine in either the manual or automatic mode care is required to ensure that all of the foot plates are firmly on the ground, the machine is level and the lift enable light is ON before entering the platform.
Starting From Platform Control Box
Be fore you be gin to op er ate the MHP15/44 from the plat form con trol box, a qual i fied op er a tor must per form the "Daily In spec tion and Main te nance" as de scribed in chap ter 7, of this man ual.
To start the en gine from the plat form con trol box you must first set some switches on the ground con trol box, in clud ing set ting the out rig gers and lev el ing the ma chine. (See page 8-2 for in for ma tion on set ting the sta bi ­liz ers)
1.
Insert the key into the Master Key Switch at the ground control box and turn the key on (see Figure 8.5).
Figure 8.6
3.
Enter the platform, close the gravity gate , and attach the lanyard of your fall restraint (safety harness) to one of the anchor points (see Figure 8.6).
MHP15/44 – 12459A page 8 - 3
Page 45
8. Operation
DANGER
CAUTION
WARNING
Figure 8.7
4.
Set the Emergency Stop switch to (ON) (see Figure 8.7).
5.
Turn the Start switch to ON (see Figure
8.7).
6. If the engine is at ambient temperature (cold), hold the Choke Switch (see Figure 8.7) up throughout the next step.
7.
Turn the Start switch to START and hold it there until the engine starts or for a maximum time of 6 seconds. When the engine starts, release the key (6) and the choke switch , if you used it (see Figure
8.7).
Be certain that the space into which you are about to move the platform, boom, turntable, and/or chassis is free of obstructions. ALWAYS look in the direction of movement.
When you operate from the platform control box, be sure that the lanyard of your fall restraint is attached to an anchor point on the platform mount. Also, be sure that platform gate is closed behind you.
From Ground Control Box
Each of the ways the plat form can move is shown in the fol low ing pho to graph and switch il lus tra tion:
The pho to graph shows the plat form switches that cause the plat form or booms to move.
These plat form mov ing switches, ( through ), will pro duce the move ment as in di cated by the il ­lus tra tion's to the right.
If the engine does not start in 6 seconds, turn the Start switch OFF.and release the choke. Wait 60 seconds before trying to restart the engine again. Continual cranking of the starter motor will only result in its damage.
The en gine should now be run ning, and the MHP15/44 is ready to be gin work.
Moving The Platform
The en gine should al ready be run ning (as de ­scribed ear lier in this chap ter), be fore you start this sec tion.
DO NOT operate near energized electrical conductors. Maintain the (M.S.A.D.), Minimum Safe Approach Distance to energized power lines. See the "Electrical Hazard" section, in this manual for a complete explanation of the hazards concerning electricity. Maintain the clearances shown on the decal attached to the platform.
Figure 8.8 - Movement Control, Ground
Control Box
page 8 - 4 MHP15/44 – 12459A
Page 46
8. Operation
From Platform Control Box
When you op er ate from the plat form con trol box, be sure that the lan yard of your fall re straint is at ­tached to an an chor point on the plat form mount. Also, be sure the grav ity gate is closed. Each of the ways the plat form can move is shown in the fol low ­ing pho to graph and switch il lus tra tion:
The pho to graph shows the plat form switches that cause the plat form or booms to move.
These plat form mov ing switches, ( through ), will pro duce the move ment as in di cated by the il ­lus tra tion's to the right.
Securing for Day
At the end of each work day the MHP15/44 should be re turned to the STOWED POSITION and locked as de scribed un der “Stowing” in the "Stowing and Trans porting" chap ter 10.
Figure 8.10 - Movement Control, Platform
Control Box
You must be step ping on the plat form foot switch when you use any of the plat form mov ing switches ( through ) The plat form foot switch is a safety fea ture to pre vent the plat form from mov ­ing if a plat form mov ing switch, or con trol ler, is ac ci ­den tally pushed.
Figure 8.11 - Platform Foot Switch
MHP15/44 – 12459A page 8 - 5
Page 47
Emergency Operation Procedures
The fol low ing pro ce dures are emer gency pro ce ­dures only. DO NOT use them for nor mal op er a ­tion. Their pur pose is to get the plat form and op er a tor safely to ground when the MHP15/44 will not start or some other prob lem keeps the plat form from low er ing in the nor mal way.
Operation From Platform Control Box
Switch set tings listed in the three steps be low must ex ist at the ground be fore emer gency op er a tion pro ce dures will work at the plat form con trol box:
9. Emergency Operation
5.
Set the Start switch (see Figure 9.2) to ON.
Figure 9.3
6.
Step on the platform foot switch (see Figure 9.3).
Figure 9.1
1.
The Master Key Switch must be ON (see Figure 9.1).
2.
The Emergency Stop switch must be (ON) (see Figure 9.1).
3.
The Platform/Ground Selector switch (see Figure 9.1) must be set to PLATFORM.
Figure 9.2
4.
Set the Emergency Stop switch to ON (see Figure 9.2).
Figure 9.4
7.
Hold the Emergency Lower switch (see Figure 9.4) down and the platform will begin lowering.
NOTE
To slew when using emergency lowering operate the slew switch in the direction required (see Figure 9.4).
MHP15/44 – 12459A page 9 - 1
Page 48
9. Emergency Operation
Operation From Ground Control Box
Figure 9.5 - Manual Lower Valve
1. Open man ual valve to lower plat form
NOTE
To operate the slew function from the ground control box when using the emergency lowering valve the Master Key Switch, and Emergency
Stop switch must be on and the Platform/Ground Selector must be set to
ground. The slew direction can then be selected using the slew switch (see Figure 9.1). The slew function will only operate while the booms are lowering.
NOTE
The jib boom does not lower during emergency procedure.
page 9 - 2 MHP15/44 – 12459A
Page 49
DANGER
Stowing
At the end of each work day (or in prep a ra tion for lift ing or stor age) a qual i fied op er a tor should put the MHP15/44 into its stowed po si tion then lock by plac ing the two boom lock pins in po si tion.
The correct stowed position is shown
here.
Figure 10.1 - Stowed Position
To bring the MHP15/44 into the STOWED POSITION use the con trols on the ground con trol box or plat form con trol box to:
1. Align the lower boom with the boom rest mounted to the drawbar.
2. Fully lower all booms.
3.
Insert lower boom pin in place (see Figure10.2) and ensure snap pin is correctly locked in place through the boom pin.
10. Stowing and Transporting
Figure 10.3 -Upper Boom Lock Pin
If using the upper controls go now to the ground controls and:
4.
Switch the Ground / Platform selector to ground.
5.
Set the Booms / Stabilizer selector to stabilizer.
6. Using the stabilizer controls raise the stabilizers (rear first to avoid damage to the jockey wheel)
7.
Set the Master Key switch on the ground control box to off and remove the key.
Transporting
Trailering
When mov ing the MHP15/44 on a trans port trailer the fol low ing points must be ad hered to.
Figure 10.2 - Lower Boom Lock Pin
4.
Insert upper boom pin in place and ensure the snap pin is correctly locked in place through the boom pin (see Figure 10.3)
MHP15/44 – 12459A page 10 - 1
1.
The unit must be in the stowed position.
2.
Care must be taken when loading the unit onto the trailer that it does not run away. Chock the wheels and apply the handbrake.
3.
The MHP15/44 can be loaded by forklift.
Page 50
10. Stowing and Transporting
DANGER
Forklift points
Figure 10.4 - Forklift Points
Securing to a Transport Vehicle
4. Tie down only using the 4 tie down points.
DO NOT
Tie down over the draw bar.
Tie down over the booms or level rods.
9. Check the covers are secure and no debris or work tools are in the platform.
10. Check both booms are stowed correctly.
Tie down over the platform.
Reverse the above procedure after transporting.
Towing
The correct size tow ball MUST be used when connecting the draw bar to the towing vehicle. The coupling is stamped with the correct size. Be aware of local transport regulations.
1. Visually inspect the tow ball on the towing vehicle.
2. Ensure the tow ball is matching in size with the tow coupling on the trailer.
3. Ensure the tow ball is mounted correctly and is fitted tightly.
4. Connect the tow coupling and ensure the latching mechanism is working and has latched.
5. Connect the break-away chain to the towing vehicle, unset the reversing lock on the tow coupling.
6. Check that the bolt or D-Clamp on the breakaway chain is able to take the rated load.
7. Connect the trailer road lights to the towing vehicle and test that the functions work.
8. Retract the jockey wheel and place it in the stowed position (see photograph top right).
Death or Serious Injury can result from losing control of a trailer when towing. Never tow above the rated speed marked on the draw bar. Never tow the unit with an under rated vehicle. Always check manufacturers vehicle load specifications.
page 10 - 2 MHP15/44 – 12459A
Page 51
11. Options
CAUTION
Air Line To Platform
This con sists of *” pres sure flex yel low hose rated at 150 psi work ing pres sure, fit ted with quick dis ­con nect cou plers at each end .
Dual Fuel
This op tion con sists of an AC mo tor rated at ei ther 110 or 230 volts AC 50/60Hz mounted un der the fi ­ber glass cov ers. A se lec tor switch is used to change from gas o line to elec tric. The same con trols are used to stop and start the elec tric mo tor.
This op tion is used in shop ping malls and other built up ar eas.
24V DC Battery Power
This op tion con sists of a 24V DC mo tor and bat ter ­ies that are used to power all func tions.
Bi-Energy
This con sists of a com bi na tion of both gas o line (or die sel) en gine and the 24V DC mo tor to give a Bi-en ergy op tion.
Platform Rotator
This op tion al lows the op er a tor to move the plat ­form around the boom, 45o each side of cen ter, to gain better ac cess to work sites.
Work Lights
Rub ber en cased work lights can be fit ted to the plat form guard rails. The lights are swivel mounted and each has its own switch.
Flashing Light
For this option see Chapter 2 page 3
RCD/ELCB AC Outlet
A 3 core wire rated at 600 volts AC 15 amps is run up the booms as stan dard.
For this option see Chapter 2 Page 3.
Sandblast Protection Kit
This op tion con sists of a bel lows type cover fit ted to each boom cyl in der shaft.
The bel lows pre vent sand and paint from dam ag ing the cyl in der rods and seals, and thus pre vent hy ­drau lic oil leaks.
DO NOT paint or sandblast from an MHP15/44 unless the cylinder rods are protected by bellows.
MHP15/44 – 12459A page 11 - 1
Page 52
11. Options
page 11 - 2 MHP15/44 – 12459A
Page 53
12. Fire Fighting and Chemical Containment
DANGER
DANGER
DANGER
Hazardous Components
Snor kel prod ucts may con tain ma te ri als and ob ­jects that po ten tially could be come sig nif i cant fire or en vi ron men tal haz ards dur ing the life time of the ma chine.
The ma te ri als in the fol low ing list may be con tained in the MHP15/44:
1. Antifreeze (ethylene glycol)
2. Battery, lead/acid
3. Diesel fuel
4. Foam in tires
5. Gasoline
6. Hydraulic oil
7. Liquefied petroleum gas
8. Motor oil
The rest of this chap ter lists man u fac tur ers’ in for ­ma tion you will need if you ever have to con trol any of the above items dur ing an up set or emer gency.
Antifreeze (UN 1993)
Fire extinguishing media:
Dry Chem i cal, foam, or CO2.
Special fire fighting procedures:
Use pos i tive pres sure, self con tained breath ing ap ­pa ra tus.
Unusual fire and explosion hazards:
Hy dro gen and ox y gen gases are pro duced in the cells dur ing nor mal bat tery op er a tion.
Hydrogen gas is flammable and oxygen supports combustion. These gases enter the air through the vent caps. To avoid the chance of a fire or explosion, keep sparks and other sources of ignition away from the battery.
Spill or leak:
Re move com bus ti ble ma te ri als and all sources of ig ni tion. Con tain spill by diking with soda ash (so ­dium car bon ate) or quick lime (cal cium ox ide). Cover spill with ei ther chem i cal. Mix well. Make cer tain mix ture is neu tral then col lect res i due and place in a drum or other suit able con tainer. Dis ­pose of as haz ard ous waste.
Special fire fighting procedures:
Wa ter spray may be in ef fec tive on fire but can pro ­tect fire fight ers and cool closed con tain ers. Use fog noz zles if wa ter is used.
DO NOT enter confined fire space without full bunker gear. (Helmet with face shield, bunker coats, gloves & rubber boots). Use a NIOSH approved positive pressure self contained breathing apparatus. Keep container tightly closed. Isolate from oxidizers, heat and open flame.
Spill or leak:
Small - mop up with ab sor bent ma te rial and trans ­fer to hood.
Waste disposal method:
Small - evap o rate un til all va pors are gone. Dis ­pose of re main der by le gally ap pli ca ble meth ods.
ALWAYS wear acid resistant boots, face shield, chemical splash goggles, and acid resistant gloves when handling acid spills or leaks.
NOTE
DO NOT release UN-neutralized acid!
Waste disposal method:
Sul fu ric Acid: Neu tral ize as above for a spill, col -
lect res i due, and place in a drum or suit able con ­tainer. Dis pose of as haz ard ous waste.
NOTE
DO NOT flush lead contaminated acid to sewer.
Waste disposal method
Bat teries: Send to lead smelter for rec la ma tion fol -
low ing ap pli ca ble fed eral, state, and lo cal reg u la ­tions.
Diesel Fuel (NA 1993)
Battery, Lead/Acid (UN 2794)
Extinguishing media:
Dry chem i cal, foam, or CO2.
MHP15/44 – 12459A page 12 - 1
Extinguishing media:
Use wa ter spray, dry chem i cal, foam, or CO2.
Page 54
12. Fire Fighting and Chemical Containment
DANGER
DANGER
DANGER
Special fire fighting procedures:
Use wa ter to keep fire ex posed con tain ers cool. If leak or spill has not ig nited, use wa ter spray to dis ­perse the va pors and to pro vide pro tec tion for per ­son nel at tempt ing to stop a leak. Wa ter spray may be used to flush spills away from ex po sures.
Unusual fire and explosion hazards:
Prod ucts of com bus tion may con tain car bon mon ­ox ide, car bon di ox ide, and other toxic ma te ri als.
DO NOT enter enclosed or confined space without proper protective equipment including respiratory protection.
Burning produces intense heat, dense smoke, and toxic gases, such as carbon monoxide, oxides of nitrogen, and traces of hydrogen cyanide.
Spill or leak:
Pick up and han dle as any other in ert solid ma te ­rial.
Waste disposal method:
Not con sid ered a haz ard ous ma te rial. Dis pose of ma te rial ac cord ing to any lo cal, state, and fed eral reg u la tions.
Spill or leak:
Con tain spill im me di ately in small est area pos si ble. Re cover as much of the prod uct it self as pos si ble by such meth ods as vac u um ing, fol lowed by soak ­ing up of re sid ual flu ids by use of ab sor bent ma te ri ­als.
Re move con tam i nated items in clud ing con tam i ­nated soil and place in proper con tain ers for dis ­posal. Avoid wash ing, drain ing, or di rect ing ma te rial to storm or san i tary sew ers .
Waste disposal method:
Re cy cle as much of the re cov er able prod uct as pos si ble.
Dis pose of non-recyclable ma te rial as a RCRA haz ard ous waste by such meth ods as in cin er a tion, com ply ing with fed eral, state, and lo cal reg u la ­tions.
Foam In Tires
Extinguishing media:
Wa ter, dry chem i cal, foam, or CO2.
Gasoline (UN 1203)
Extinguishing media:
Dry chem i cal, foam, or CO2.
Special fire fighting procedures:
Wa ter may be in ef fec tive to ex tin guish, but wa ter should be used to keep fire ex posed con tain ers cool. If a leak or spill has not ig nited, use wa ter spray to dis perse the va pors and to pro tect per son ­nel at tempt ing to stop a leak. Wa ter spray may be used to flush spills away from ar eas of po ten tial ig ­ni tion.
Unusual fire and explosion hazards:
Highly Flam ma ble. Prod ucts of com bus tion may con tain car bon mon ox ide, car bon di ox ide and other toxic ma te ri als.
DO NOT enter enclosed or confined space without proper protective equipment including respiratory protection.
Special fire fighting procedures:
Evac u ate non emer gency per son nel to a safe area.
Unusual fire and explosion hazards:
Fire fight ers should use self con tained breath ing ap pa ra tus. Avoid breath ing smoke, fumes, and de ­com po si tion prod ucts.
Use wa ter spray to drench smol der ing elas to mer. Prod uct may melt, af ter ig ni tion, to form flam ma ble liq uid.
page 12 - 2 MHP15/44 – 12459A
Spill or leak:
Re view fire and ex plo sion haz ards be fore pro ceed ­ing with clean up. Use ap pro pri ate per sonal pro tec ­tive equip ment dur ing clean up. Dike spill. Pre vent liq uid from en ter ing sew ers, wa ter ways, or low ar eas. Soak up with saw dust, sand, oil dry or other ab sor ­bent ma te rial. Shovel or sweep up.
Remove source of heat, sparks, flame, impact, friction or electricity including internal combustion engines and power tools. If equipment is used for spill cleanup, it must be explosion proof and suitable for flammable liquid and vapor.
Page 55
12. Fire Fighting and Chemical Containment
CAUTION
DANGER
DANGER
NOTE
Vapors released from the spill may create an explosive atmosphere.
Waste disposal method:
Treat ment, stor age, trans por ta tion and dis posal must be in ac cor dance with ap pli ca ble fed eral, state, pro vin cial, and lo cal reg u la tions.
DO NOT flush to surface water or sanitary sewer system. By itself, the liquid is expected to be a RCRA ignitable hazardous waste.
Hydraulic Oil (UN 1270)
Extinguishing media:
Use wa ter spray, dry chem i cal, foam, or CO2.
Special fire fighting procedures:
Wa ter or foam may cause froth ing. Use wa ter to keep fire ex posed con tain ers cool. Wa ter spray may be used to flush spills away from ex po sures.
Dis pose of non-recyclable ma te rial as a RCRA haz ard ous waste by such meth ods as in cin er a tion, com ply ing with fed eral, state, and lo cal reg u la ­tions.
Liquefied Petroleum Gas (UN 1075)
Extinguishing media:
Wa ter spray. Class A-B-C or BC fire extinguishers.
Special fire fighting procedures:
Stop flow of gas. Use wa ter to keep fire ex posed con tain ers cool. Use wa ter spray to dis perse un ig ­nit ed gas or va por.
If ig ni tion has oc curred and no wa ter avail able, tank metal may weaken from over heat ing. Evac u ate area. If gas has not ig nited, LP gas liq uid or va por may be dis persed by wa ter spray or flood ing.
Unusual fire and explosion hazards:
Highly Flam ma ble. Prod ucts of com bus tion may con tain car bon mon ox ide, car bon di ox ide and other toxic ma te ri als.
Unusual fire and explosion hazards:
Prod ucts of com bus tion may con tain car bon mon ­ox ide, car bon di ox ide, and other toxic ma te ri als.
DO NOT enter enclosed or confined space without proper protective equipment including respiratory protection.
Spill or leak:
Con tain spill im me di ately in small est area pos si ble. Re cover as much of the prod uct it self as pos si ble by such meth ods as vac u um ing, fol lowed by soak ­ing up of re sid ual flu ids by use of ab sor bent ma te ri ­als.
Re move con tam i nated items in clud ing con tam i ­nated soil and place in proper con tain ers for dis ­posal. Avoid wash ing, drain ing or di rect ing ma te rial to storm or san i tary sew ers .
Waste disposal method:
Re cy cle as much of the re cov er able prod uct as pos si ble.
DO NOT enter enclosed or confined space without proper protective equipment including respiratory protection.
Spill or leak:
Keep pub lic away. Shut off sup ply of gas. Elim i nate sources of ig ni tion. Ven ti late the area. Dis perse with wa ter spray.
Con tact be tween skin and these gases in liq uid form can cause freez ing of tis sue caus ing in jury sim i lar to ther mal burn.
NOTE
Vapors released from the spill may create an explosive atmosphere.
Waste disposal method:
Treat ment, stor age, trans por ta tion and dis posal must be in ac cor dance with ap pli ca ble fed eral, state, pro vin cial, and lo cal reg u la tions.
Motor Oil (UN 1270)
Extinguishing media:
Use wa ter spray, dry chem i cal, foam, or CO2.
MHP15/44 – 12459A page 12 - 3
Page 56
12. Fire Fighting and Chemical Containment
DANGER
Special fire fighting procedures:
Wa ter or foam may cause froth ing. Use wa ter to keep fire ex posed con tain ers cool. Wa ter spray may be used to flush spills away from ex po sures.
Unusual fire and explosion hazards:
Prod ucts of com bus tion may con tain car bon mon ­ox ide, car bon di ox ide, and other toxic ma te ri als.
DO NOT enter enclosed or confined space without proper protective equipment including respiratory protection.
Spill or leak:
Con tain spill im me di ately in small est area pos si ble. Re cover as much of the prod uct it self as pos si ble by such meth ods as vac u um ing, fol lowed by soak ­ing up of re sid ual flu ids by use of ab sor bent ma te ri ­als.
Re move con tam i nated items in clud ing con tam i ­nated soil and place in proper con tain ers for dis ­posal. Avoid wash ing, drain ing or di rect ing ma te rial to storm or san i tary sew ers .
Waste disposal method:
Re cy cle as much of the re cov er able prod uct as pos si ble.
Dis pose of non-recyclable ma te rial as a RCRA haz ard ous waste by such meth ods as in cin er a tion, com ply ing with fed eral, state, and lo cal reg u la ­tions.
page 12 - 4 MHP15/44 – 12459A
Page 57
CAUTION
Troubleshooting
All of the ac tions de scribed in this chap ter may be per formed by an MHP15/44 op er a tor, a trained and qual i fied ser vice tech ni cian is not re quired.
The first col umn, of the fol low ing chart, lists some com mon prob lems en coun tered by MHP15/44 op ­er a tors.
The sec ond col umn lists some of the causes for each prob lem. The third col umn lists rem e dies.
Operator Troubleshooting Chart
Problem Cause Remedy
13. Operator's Troubleshooting
Any problem that cannot be fixed by actions listed below should be referred to a trained and qualified MHP15/44 service technician.
Engine will not crank.
Engine cranks but will not start.
Engine runs but no outrigger function.
Engine runs but no boom function.
1. Flat battery. Replace / charge battery.
2. Main circuit breaker, in ground control box, has tripped..
3. Loose battery terminals . Tighten battery leads at battery.
1. Out of fuel. Fill the engine with the correct type / grade of
2. Fuel tap off. Locate fuel tap on engine and turn to ON.
1. Leg / boom switch in lower control box incorrectly set
1. Speed control set too SLOW.
2. Outriggers not set correctly.
3. Lack of hydraulic oil. A. Check hydraulic system for leaks.
Reset circuit breaker , then try to start the engine. If it will not start, refer the problem to a qualified service technician.
fuel.
Switch to Outriggers to operate outriggers.
Turn Speed Control C.W. until function starts.
All outriggers must be set on firm ground before boom functions will operate.
B. Top up the oil tank with the correct type
/ grade of hydraulic oil.
Bleed down at platform inoperative.
MHP15/44 – 12459A page 13 - 1
1. Flat battery. A. Charge / replace the battery.
B. Use Manual Bleed Down from lower
station.
Page 58
13. Operator's Troubleshooting
page 13 - 2 MHP15/44 – 12459A
Page 59
Index
A
AC outlet RCD/ELCB, 7-7 Additional information
see Introduction - page iv
Automatic Shut-offs
Circuit Breakers
Main Circuit Breaker, 5-1
Outriggers, 5-1
B
Battery fluid level, 7-3 Battery terminals, 7-3 Bolts and fasteners, 7-4 Booms Identification, 3-5
C
Controls
Control switches
Boom Speed, 6-2, 6-3 Choke/Cold Start, 6-2, 6-3, 8-2, 8-4 Emergency Lower, 6-3 Emergency Stop, 6-2, 6-3, 8-1 Emergency Stop switch, 8-2, 8-4, 9-1 Foot Switch, 6-3 Jib Boom, 6-2, 6-3 Lift Enable, 6-2 Lower Boom, 6-2, 6-3 Master Key Switch, 6-2, 7-1, 8-2, 8-3, 9-1 Platform Rotate, 6-3 Platform/Ground Selector, 6-2, 8-2, 8-3, 9-1 Slew, 6-2, 6-3 Stablizer / Boom Secector Switch, 6-2 Start, 6-3, 8-4, 9-1 Upper Boom, 6-2, 6-3
Ground Control Box, 6-2
Control switches, 6-2 Controls location illustration, 6-2
Platform Control Box
Control switches, 6-3
Controls and Control Decals Locations, 6-1
D
Daily Inspection and Maintenance Table, 7-1
E
Electrical
Electrocution, 1-3, 8-1
Electrical Hazard Warning
see Electrical Hazard - page i
Emergency lower, 7-6
Emergency Operation, 9-1
Operation From Ground Control Box, 9-2 Operation From Platform Control Box, 9-1 Procedures, 9-1
Engine
Cooling system, 3-2 Displacement, 3-2 Engine oil level, 7-2 Fuel, 3-2 Fuel consumption, 3-2 Fuel grade, 3-2 Fuel leaks, 7-2 Fuel tank cap, 7-2 Ignition system, 3-2 Make, 3-2 Model, 3-2 Oil capacity, 3-2 Oil grade, 3-2 Type, 3-2
Engine Data, 3-2
F
Falling hazards, 1-3 Flashing light, 7-5
G
Gauges
Hourmeter, 4-1 Hydraulic Oil Level, 4-1 Level Bubble, 4-1
General Specifications, 3-1
H
Hazardous Components, 12-1
Battery, Lead/Acid (UN 2794), 12-1 Gasoline (UN 1203), 12-2 Hydraulic Oil (UN 1270), 12-3 Motor Oil (UN 1270) , 12-3
Hydraulic oil
Filler cap, 7-3
Hydraulic oil level, 7-3
I
Inspection
Operators daily inspection, 7-1
Inspection and Maintenance Table, 7-1
L
Left side view of machine, 3-6 Light Flashing, 7-5
MHP15/44 – 12459A index 1
Page 60
Index
Lower control box, 7-6
M
Maintenance personnel
see Introduction - page iii
Minimum Safe Approach Distance
see Electrical Hazard - page ii
N
Nomenclature And Serial Numbers, 3-5
O
Operating Procedures, 8-1
Control Stations, 8-1 Emergency Stopping, 8-1 Moving The Platform, 8-4 Starting From Ground Control Box, 8-2
Starting From Platform Control Box, 8-3 Operation, 8-1 Operators
Qualified, 7-1, 8-2 Other Safety Devices, 2-1 Overall Dimensions MHP15/44, 3-3
Safety Devices
Bubble level, 2-2 Emergency Stop Switches, 2-1 Flashing light, 2-3 Foot switch, 2-2 Gravity gate, 2-2 Guardrails, 2-2 Lanyard anchor points, 2-1 RCD/ELCB AC outlet, 2-3 Safety Device Information, 2-1
Safety precautions
Fuel Handling Precautions, 1-4
Hydraulic Systems, 1-3 Sandblast protection kit, 8-1 Securing for Day, 8-5 Stowing
Trailering
Forklift points, 10-2
Stowing the MHP15/44, 10-1
Boom lock pins, 10-1 Structural damage and welds, 7-4
Boom welds, 7-5
P
Placards and decals, 7-7
Inspection drawing, 7-8 Standard placards and decals, 7-7
Platform
Foot switch, 8-5 Lanyard anchor points, 7-5
Pre-start Inspection, 1-1
Q
Qualified operators
see Introduction - page iii
R
RCD/ELCB Outlet (option), 5-1 Responsibilities of owners and users
see Introduction - page iv
Right side view of machine, 3-5
S
Safe Operation, 1-1 Safety Alerts, Caution, Danger, Warning
see Introduction - page iii
Safety Decals and Placards, 1-4
T
Tipover hazard, 1-3 Towing, 10-2
Bolt, D-Clamp or attaching device, 10-2
Covers and debris, 10-2
Jockey wheel, 10-2
Latching mechanism, 10-2
Rated speed, 10-2
Road lights, 10-2
Tow ball, 10-2
Under rated vehicle, 10-2 Transporting
Trailering
Forklift points, 10-2
Transporting the MHP15/44, 10-1
Securing to a Transport Vehicle, 10-2
Trailering, 10-1 Troubleshooting, 13-1
Operator Troubleshooting Chart, 13-1
W
Warranty - Limited
see inside front cover Wheels and tyres, 7-4 Wiring harnesses, 7-2
Loose connections, 7-2 Work Place Inspection and Practices, 1-1
index 2 MHP15/44 – 12459A
Page 61
Working Envelope MHP15/44, 3-4
Index
MHP15/44 – 12459A index 3
Page 62
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