Snorkel M2639J User Manual [en, es, fr]
M2032J
M2639J
Operator Manual
This first section of the Operator manual is the English language version.
Manuel Utilisateur
èLa troisième section de ce manuel est la version en langue Française.
Manual del Usuario
El apartado cuarto de este manual del usuario corresponde a la versión en Español.
(EN) Manual part number 501375-101.
(FR) Manuel Pièce numéro 501375-101.
(ES) El número de referencia para el manual es el 501375-101.
M2032/2639J
Serial Numbers M2032J Serial Number 220 - Current
M2639J Serial Number 350 - Current
ENGLISH
When contacting Snorkel for service or parts information, be sure to include the MODEL and SERIAL
NUMBERS from the equipment nameplate. Should the nameplate be missing, the SERIAL NUMBER is
also stamped on top of the chassis above the front axle pivot.
Nameplate
The Work Platform Nameplate is located
externally at the FRONT of the chassis
The M2032/2639J work platform meets and
exeeds the requiremnts of both:
prEn280:2001 and ANSI A92.5 (1999)
www.snorkelusa.com
WARNING
! !
All personnel shall carefully read, understand and follow all safety rules and operating instructions
before operating or performing maintenance on any U aerial work platform.
Safety Rules
Electrocution Hazard Tip Over Hazard Collision Hazard Fall Hazard
THIS MACHINE IS NOT
INSULATED!
USE OF THE AERIAL WORK PLATFORM: This aerial work platform is intended to lift persons and his tools as well as the material used
for the job. It is designed for repair and assembly jobs and assignments at overhead workplaces (ceilings, cranes, roof structures,
buildings etc.). All other uses of the aerial work platform are prohibited!
THIS AERIAL WORK PLATFORM IS NOT INSULATED! For this reason it is imperative to keep a safe distance from live parts of
electrical equipment!
Exceeding the specified permissible maximum load is prohibited! See "Specifications - Platform Capacity" for details.
The use and operation of the aerial work platform as a lifting tool or a crane is prohibited!
NEVER exceed the manual force allowed for this machine. See “Manual Force” on page 2 for details.
DISTRIBUTE all platform loads evenly on the platform.
NEVER operate the machine without first surveying the work area for surface hazards such as holes, drop-offs, bumps, curbs, or debris;
and avoiding them.
OPERATE machine only on surfaces capable of supporting wheel loads.
NEVER operate the machine when wind speeds exceed this machine’s wind rating. See “Beaufort Scale” on page 1 for details.
NEVER attach notice boards etc. to the platform, as this will increase wind loading.
IN CASE OF EMERGENCY push EMERGENCY STOP switch to deactivate all powered functions.
IF ALARM SOUNDS while platform is elevated, STOP, carefully lower platform. Move machine to a firm, level surface.
Climbing up the railing of the platform, standing on or stepping to or from the platform onto buildings, steel or prefabricated concrete
structures, etc. is prohibited!
Dismantling the entry gate or other railing components is prohibited! Always make certain that the entry gate is closed and securely
locked!
It is prohibited to keep the entry gate in an open position when the platform is raised!
To extend the height or the range by placing of ladders, scaffolds or similar devices on the platform is prohibited!
NEVER perform service on machine while platform is elevated without blocking elevating assembly.
INSPECT the machine thoroughly for cracked welds, loose or missing hardware, hydraulic leaks, loose wire connections, and damaged
cables or hoses before using.
VERIFY that all labels are in place and legible before using.
NEVER use a machine that is damaged, not functioning properly, or has damaged or missing labels.
To bypass any safety equipment is prohibited and presents a danger for the persons on the aerial work platform and in its working range.
NEVER charge batteries near sparks or open flame. Charging batteries emit explosive hydrogen gas.
Modifications to the aerial work platform are prohibited or permissible only at the approval by
AFTER USE, secure the work platform from unauthorized use by turning the keyswitch off and removing key.
The driving of MEWP’s on the public highway is subject to Regulations made under the Road Traffic Acts.
NEVER elevate the platform or drive
the machine while elevated unless
the machine is on a firm, level
surface.
NEVER position the platform
without first checking for overhead
obstructions or other hazards.
UpRight Powered Access
NEVER climb, stand, or sit on
platform guardrails or midrail.
.
1. I
NTRODUCTION
Figure 1. Manual Storage Information 1
S
PECIAL INFORMATION
S
2. G
ENERAL
PECIAL LIMITATIONS
M
ANUAL FORCE
P
LATFORM CAPACITY
B
EAUFORT SCALE
D
ESCRIPTION
Figure 2. Work Platform 3
3. S
AFETY INSPECTION
Figure 3. Battery Fill Button & Valve 4
Figure 4. Lower Control Panel 4
Figure 5. Joystick and Tilt Sensor 6
4. O
PERATION OF THE PLATFORM CONTROLS
U
PPER CONTROL PANEL
Figure 6. Upper Control Panel 7
C
ONTROL FUNCTIONS
Table 1. Platform Controls and Indicators 8
L
OWER CONTROL PANEL
Table 2. Chassis Controls and Indicators 9
Figure 7. Lower Control Panel 9
T
YPICAL OPERATION
C
ONTROLS AND INDICATORS
E
LEVATING
T
RAVEL WITH WORK PLATFORM LOWERED
T
RAVEL WITH WORK PLATFORM ELEVATED
E
MERGENCY
E
MERGENCY
& L
S
ITUATIONS
L
OWERING (BY HAND
OWERING THE
Figure 8. Emergency Lowering - Mast Valve 12
Figure 9. Emergency Lowering - Jib Valve 12
5. T
RANSPORTATION
M
ACHINE
W
EIGHTS
Figure 10. Lifting by Forklift 13
L
IFTING BY CRANE
Figure 11. Lifting by Crane 14
T
RANSPORT BY TRUCK
Figure 12. Securing the platform 15
T
OWING
& W
INCHING VALVES
Figure 13. Valve Block-Towing Valves 16
6. A
FTER USE
& S
TORAGE
A
FTER USE EACH DAY
H
OUR
M
ETER
L
ONG-TERM STORAGE
P
RESERVATION
Figure 14. Battery Disconnect 17
B
7. S
PECIFICATIONS
ATTERIES
D
AILY
M
AINTENANCE
C
M2032J
C
ONTENTS
P
W
ORK PLATFORM
11
)
12
HECKLIST
Daily Maintenance Checklist 19
M2639J
21
CONTENTS
AGE NUMBER
1
1
1
1
2
2
2
3
7
7
8
9
9
10
10
11
11
13
13
14
15
15
17
17
17
17
17
18
19
20
1. I
NTRODUCTION
Indicates an imminently hazardous situation which, if not
avoided, will result in severe injury or death.
1 INTRODUCTION
This Operation manual is designed to provide instructions and illustrations for the safe
use and operation of the M2032J & M2639J Work Platform manufactured by Snorkel
International.
Figure 1: Manual Storage Information
The manual MUST be stored in the
box provided in the machine cage,
AT ALL TIMES.
S
PECIAL
Throughout this manual the users attention is drawn to these special warning boxes:
! !
I
NFORMATION
DANGER
!
WARNING
Indicates a potentially hazardous situation which, if not avoided,
could result in severe injury or death.
!
CAUTION
Indicates a potentially hazardous situation which, if not avoided,
may result in minor or moderate injury.
S
PECIAL
The purpose of this machine is to provide fast and safe access to difficult to reach
areas.
Refer to the Specification section for the machines access limitations.
Travel with the platform raised is limited to creep speed range.
M
ANUAL
Manual force is the force applied by the occupants to objects such as walls or other
structures outside the work platform.The maximum allowable manual force is limited to
200 N (45 lbs.) of force per occupant, with a maximum of 400 N (90 lbs.)
L
IMITATIONS
F
ORCE
!
!
DANGER
! !
DO NOT exceed the maximum manual force.
NEVER exceed the platform capacity.
Page 1
2
G
ENERAL
B
EAUFORT
ATING
R
3 3,4~5,4 12,25~19,4 11.5~17.75 7.5~12.0
4 5,4~8,0 19,4~28,8 17.75~26.25 12.0~18
5 8,0~10,8 28,8~38,9 26.25~35.5 18~24.25
6 10,8~13,9 38,9~50,0 35.5~45.5 24.5~31
7 13,9~17,2 50,0~61,9 45.5~56.5 31.~38.5
D
ESCRIPTION
P
LATFORM
The Platform is designed to travel with safe working load (SWL) including work tools to
an upper limit of 215 kg (475 lbs).
B
EAUFORT
Never operate the machine when wind speeds exceed 12.5m/s (28 m.p.h.)
[Beaufort scale 6].
M/S KM/H FT./S M.P.H
C
S
W
IND SPEED
APACITY
CALE
G
.
Papers and thin branches move.
Flags wave.
Dust is raised, paper whirls up, and small branches
sway.
Shrubs with leaves start swaying.
Wave crests are apparent in ponds or swamps.
Tree branches move.
Power lines whistle. It is difficult to open an umbrella.
Whole trees sway.
It is difficult to walk against the wind.
ROUND CONDITIONS
2. G
ENERAL
DO NOT use on soft ground or on slopes greater than 2 degrees.
The work platform is NOT intended for use on uneven or rough
terrain.
ONLY operate this machine on FIRM and LEVEL ground.
DO NOT use the lifting mechanism to raise or lower goods or persons
except within the cage and subject to the specified weight limitations.
D
ESCRIPTION
The M2032/2639J are self propelled, fast acting aerial work platforms, designed to
raise two operators with hand tools to a platform floor height of 6.00m and 7.76m
respectively. The accessible height is approximately 2.00m above these figures.
The unit offers the ability to reach over obstacles but must be used on firm and level
ground at all times.
DANGER
! !
DANGER
! !
Page 2
DANGER
! !
DO NOT enter the platform from any structure, rack or other platform.
3
Elevating Assembly
S
AFETY INSPECTION
Figure 2: Work Platform
Platform Controller
Safety Drop-bar
Platform
Chassis Controls
Chassis
3. S
!
WARNING
DO NOT use the work platform without safety drop-bar in place and
with the safety harness fitted.
AFETY INSPECTION
This Safety Inspection shall be carried out by the owner immediately prior to
transporting this machine.
This Safety Inspection shall also be carried out by the user prior to use each day.
The procedure is to carry out the following 14 checks in order as follows.
1. Remove the rear chassis covers by means of the two top twist-locks and the two liftand-turn catches at the sides. The cover is removed by sliding it backwards and
upwards. Use the central handle provided.
2. Ensure that the mast and jib are fully lowered. Remove the hydraulic oil filler cap and
check that the hydraulic oil level is correct. Oil should be visible on the dip stick. Top up
as necessary using hydraulic oil Viscosity Grade ISO 46.
!
3. Inspect the chassis area for oil leaks, loose parts, frayed cables and hoses and
structural damage etc. Check that all cable connections to the solenoid valves are
intact.
4. Open the Inspection hatches on both sides of the upper mast cover. Check that the AC
Page 3
3
S
AFETY INSPECTION
mains cable is disconnected from the battery charger. Check the electrolyte level in
each battery cell. Top up as necessary with distilled water only.
5. Use the automated battery top-up system fill the batteries to the correct electrolyte
level. This is done by opening the shut off valve and pressing the green fill button for
approximately 10 seconds, then re-closing the shut-off valve.
Batteries should be examined for cracks, acid leakage and terminal corrosion. Take
corrective action immediately if either check fails.
Figure 3: Battery Fill Button & Valve
Battery fill Button
Shut off Valve
In CLOSED Position
!
CAUTION
!
Vehicles fitted with the automated battery top-up system with shut
off valve, top up the battery cells with distilled water using the
electrolyte fill button, ensuring that the shut-off valve is open during
the fill and closed after use.
This is the only time this valve should be opened.
1. Enable Button
2. Analog Rocker
3. Mast Button
4. Jib Button
5. Rotate Button
Figure 4: Lower Control Panel
1
2
3
4
Page 4
6. Emergency Stop
5
6
6. Prior to operating the functions, check that the upper and lower emergency stop
buttons on each control station are retracted; turn clockwise if necessary. Carry out the
3
S
AFETY INSPECTION
following function from the Lower Control Station.
NOTE: DO NOT enter the platform at this stage.
7. Check jib operation by extending the jib to its fully elevated position. Check for correct
routing of the hoses and cables. Check the Emergency Lowering feature of the jib.
Ensure that when the Emergency Lowering lever/button is disengaged, the jib no
longer descends. Return the jib to its rest position using the normal Lower Control
Station.
8. Check mast chains by elevating the masts approximately 30cm above the rest
position. Check for correct routing of the energy chain. Raise the masts to full height
and check for correct adjustment of each lifting chain as follows. Each chain in the pair
should bear load. Use a hand held spring balance or tensiometer apply a nominal load
(approximately 10kgf.) to either chain in the pair. Apply the load about half way up the
chain. Record the approximate deflection i.e. the offset distance from the mast. Repeat
the measurement on the adjacent chain at the same location. Chains bearing equal
load will deflect equal amounts. Carefully adjust the slack chain until the deflections
are approximately equal. Torque up the locknuts to 70 Nm.
NOTE: Apply a thin layer of grease to the lifting chains with a small paintbrush.
!
CAUTION
Over-tensioning of either lifting chain will result in unnecessary
lifting of the mast and a subsequent increase in machine stowed
height.
The function of the mast straps is to ensure that masts descend in the correct order
and more importantly, that masts cannot continue to descend if the jib or platform
meets an external obstacle. Raise the masts about 30cm. Check the external mast
clamp screws for tightness. Pull on the short length of each strap and check that they
are secure. Refer to the maintenance manual for instructions on more stringent
periodic checks on these straps.
Check the Emergency Lowering feature of the mast. The lever is located in the upper
mast over. Open the left hand battery inspection hatch and locate the ‘Emergency
Lowering’ decal label. Check the wear pads for damage or heavy scoring. Replace as
necessary.
9. Elevate the jib fully. Using the Lower Control Station, turn the mast assembly through
about 90 degrees. Check the correct routing of the hoses and cables and the correct
smooth operation of the energy chain in its chassis base slide. Continue rotating
through 180 degrees in both directions. Confirm that the rotation stops are intact.
!
10. STANDARD PLATFORM CONTROLS Repeat the mast, jib and rotate functions from
the Upper Control Station in the platform. Check that pressing the emergency stop
button prevents subsequent operation of the joystick.
11. EMERGENCY OVER-RIDE While in the platform, ask a colleague to deflect the tilt
alarm sensor body. This sensor is located on the chassis base. The alarm will sound
and all normal function will become interrupted.
Page 5
4
O
PERATION OF THE PLATFORM CONTROLS
12. MACHINE TRAVEL - UNELEVATED Travel functions are possible only from the
platform Upper Control Station. As with all such controls, the deadman handgrip switch
must be depressed before any function can operate.
Select Drive on the upper control panel. Pushing back and forward on the joystick
moves the machine backwards and forwards respectively.
Figure 5: Joystick and Tilt Sensor
Tilt Sensor
Joystick
The pothole protection will begin to retract immediately. However, full demand speed
will not be realised until the bars are fully raised. This takes about 3 seconds. Check
that the motion alarm DOES sound during travel. Check that the thumb operated
switches on the top of the joystick operates the front wheel steering.
13. MACHINE TRAVEL-ELEVATED While the masts are raised, it is possible to drive and
steer the machine at a much reduced speed. Also note that while the masts are raised,
the pothole protection bars should be fully extended and should remain extended
during slow speed motion of the machine.
!
WARNING
The issue of reduced speed while elevated and deployment of the
pothole protection bars is crucial to the safe operation of this
machine.
The machine may not be released or operated unless these
functions operate properly.
14. FINAL PREPARATION Configure the masts and jib to the stowed position. Replace all
machine covers and secure.
!
4. O
Page 6
NOTE: The machine is now ready for Operation or Transportation.
PERATION OF THE
The primary (Upper) control box is permanently fitted to the front of the platform. It
features a multi-use joystick which provides proportional control for all the machines
functions. That includes, raising or lowering the mast, raising or lowering the jib,
rotating the mast assembly, and also to drive and steer the machine.
P
LATFORM
C
ONTROLS
4
O
PERATION OF THE PLATFORM CONTROLS
A safety Interlock Switch or ‘deadman button’ is incorporated into the Joystick. It must
be activated at all times in order to operate any function. This feature allows for onehanded operation.
The secondary (Lower) control box is fitted to the mast cover at arm level. It features
an enable button and selector buttons to provide pre-programmed speeds for all
functions except drive and steering. This control station is used primarily for servicetype operations including pre-operation inspection. It should never be used to position
a manned or un-maned platform.
NOTE: It may be used in the event of emergency to lower the manned platform.
!
WARNING
NEVER operate the machine from the upper controls until the
platform entrance drop-bar is in the fully lowered position and the
safety harness is fitted.
U
PPER
1.Joystick (forward/back)
2.Deadman Grip
3.Emergency Stop
4.Steering Switch (L/R)
5.Jib Select Button
6.Mast Select Button
7.Rotate Select Button
8.Drive (Slow)
9.Drive (Fast)
10.Key Switch
C
ONTROL
P
ANEL
!
Figure 6: Upper Control Panel
11. Horn 12. Multi-Function
Display
Page 7
4
O
PERATION OF THE PLATFORM CONTROLS
C
I
TEMS
ONTROL
N
AMES
F
UNCTIONS
1Joystick
F
UNCTION
Refer to the decal logic diagrams for correct direction of
motion.
e.g. If Drive is preselected - pushing forward moves
machine forward.
2 Deadman Grip
3 Emergency Stop
The ‘Deadman’ grip switch on the joystick must be
grasped for any function to operate.
Push this red button at any time to isolate power.
Turn clockwise to reset.
4 Steering Switch Turns the wheels left or right.
5 Jib Select Button Pre-selects the Jib function.
6 Mast Select Button Pre-selects the Mast function.
7 Rotate Select Button Per-selects the Mast Rotate function.
8 Drive (Mast Raised)
9 Drive (Mast Lowered)
Pre-selects the drive function with the mast in the raised
position and for high torque. (i.e. slow speed)
Pre-selects the drive function with the mast in the lowered
position. (i.e. maximum speed)
10 Key Switch
Activates (ON) and De-actives (OFF) all machine
functions.
11 Horn Button Use to warn bystanders or to attract attention.
12 Multi-Function Display Displays the Percentage battery life. (99=Full, 01-Empty)
Table 1: Platform Controls and Indicators
Page 8
I
TEMS
L
OWER
N
AMES
C
ONTROL
P
ANEL
4
O
PERATION OF THE PLATFORM CONTROLS
F
UNCTION
1 Enable Button
This button enables the Rocker Switch, and must be
held down during operation
2 Rocker Switch Activates the pre-selected operation, in either direction
3 Mast Select Button Pre-selects the Mast function.
4 Jib Select Button Pre-selects the Jib function.
5 Rotate Select Button Per-selects the Mast Rotate function.
6Emergency Stop
Table 2: Chassis Controls and Indicators
Push this red button at any time to isolate power.
Turn clockwise to reset.
Figure 7: Lower Control Panel
1. Enable button
2. Rocker switch
3. Mast selection button
4. Jib selection button
5. Rotate selection button
6. Emergency Stop
T
YPICAL
Raising the mast.
• The Keyswitch located on the Upper Control box must be turned on.
• Select Mast by pressing the Mast button (3)
• Press and hold the enable button (1),
• Activate the Roc ker Switch (2) in the direction required.
O
PERATION
1
2
3
4
5
6
Page 9
4
O
PERATION OF THE PLATFORM CONTROLS
C
ONTROLS AND INDICATORS
The pre-operation safety checks should be carried out prior to operation. These checks
are detailed in the previous section. Operators who follow these guidelines will become
familiar with the controls and indicators on the machine.
This section summarises the controls and indicators in tabular form and provides more
detailed information.
!
WARNING
DO NOT operate the machine from the upper controls until the
platform entrance drop-bar is in the fully lowered position and your
safety harness has been fitted and attached.
E
LEVATING
Before operating the M2032/2639J Work Platform it is imperative that the pre-operation
Safety Inspection has been completed and any deficiencies have been corrected. The
operator must also be fully trained in the use of this machine.
Before beginning any operation, the following checks should be carried out.
!
WARNING
ENSURE that no other persons are within 1 metre of the machine.
Be aware of the pothole protection bar hazard on both sides of the
machine.
LOOK up and around for obstructions before performing the lift or
drive functions.
& L
OWERING THE
!
!
W
ORK
P
LATFORM
DO NOT overload the platform.
DO NOT operate within 3 metres of any electrical power cables.
THIS WORK PLATFORM IS NOT ELECTRICALLY INSULATED.
NOTE: Chassis controls are for service use only.
1. Enter the Platform through the entrance at the rear of the M2032/2639J and ensure
that the drop bar is in position. Raise and lock the entry step by means of the pedal in
the platform.
2. Before using the machine all local Safety Regulations involving helmets and restraining
devices should be observed. Safety harness lanyards, not exceeding 1 metre in length,
should be attached to anchor points in cage floor.
3. Ensure that the ‘ON/OFF Key Switch on the Upper Control Box is turned to the ‘ON’
position and both emergency stop buttons are off (twist clockwise if necessary).
4. Check the Display L.E.D. is illuminated. If not, the battery may need recharging.
5. Check if the audible alarm sounds due to un-level ground. None of the functions can
work if the machine is not level.
Page 10
4
O
PERATION OF THE PLATFORM CONTROLS
T
RAVEL WITH
Refer to Tables 1 & 2 for controls and indicators.
1. Verify that both Lower and Upper Control Console Emergency Stop Button is in the
‘ON’ position (turn clockwise to reset).
2. Climb into the Platform and check that the Keyswitch is turned to the ‘ON’ position and
that the Drive Button is illuminated. Ensure that the drop bar is in position.
3. Check that the route is clear of persons, obstructions, pot holes or ledges and is
capable of supporting the wheel loads. Also, check that the clearances above, below,
and to the side of the Work Platform are sufficient.
4. To steer the M2032/2639J, activate the Deadman Switch while pushing the Steering
Thumb-switch, on top of the Joystick, LEFT or RIGHT to turn the wheels. Observe the
tyres while manoeuvring to ensure correct direction.
NOTE: Steering is not self-centring. The wheels must be returned to the straight ahead
position by operating the Steering Switch.
T
RAVEL WITH
W
W
ORK
ORK
P
LATFORM
P
LATFORM
L
OWERED
E
LEVATED
!
CAUTION
If the machine stops driving and the Tilt Alarm sounds, lower the
Platform immediately.
Using the Emergency Override functions, move the machine to a
level location before re-elevating the platform.
Travel with platform elevated ONLY on firm and level surfaces.
Refer to Tables 1 & 2 for controls and indicators.
NOTE: The Work Platform will travel at reduced speed when in the elevated position.
1. Check that the route is clear of persons, obstructions, pot holes or ledges and is
capable of supporting the wheel loads. Also, check that the clearances above, below
and to the side of the Work Platform are sufficient.
2. Ensure that the pothole guards remain in the extended (down) position during elevated
travel.
E
MERGENCY
In any emergency situation, the immediate action is to push the red “Emergency Stop”
button. This will instantly cut of all electrical power to the controls. The button must be
twisted in a clockwise direction in order to recommence control.
However, the switch should be reset only when it is safe to do so.
S
ITUATIONS
!
If the Audible warning alarm sounds, normal control functions will cease to operate.
This will be due to the following problem;
• The Tilt Sensor has been activated
NOTE: that during emergency operation, controls will operate only at a fixed, slow speed
and will not allow the raising of the Booms. The Booms can only be lowered.
Page 11
4
O
PERATION OF THE PLATFORM CONTROLS
E
MERGENCY
L
OWERING
(
BY HAND
)
!
CAUTION
During manual emergency lowering, extreme care must be taken
to ensure that the person carrying out the task is not struck by the
jib or platform structure.
Should the machine become inoperable when elevated request a person on the
ground to lower the platform using the emergency lowering valves. Lower the mast
structure before lowering the jib/platform structure.
Locate the red lever behind the mast cover inspection door on the left hand side of the
machine. By pushing the lever up, the mast will descend fully under gravity. Releasing
the spring-loaded lever will cease this operation immediately if required.
Lower the masts fully before lowering the jib structure.
!
Figure 8: Emergency Lowering - Mast Valve
Figure 9: Emergency Lowering - Jib Valve
The Jib may be manually lowered by operating the manual release valve located
between the Jib Structure (Figure 9).
M
ANUAL
1. Lower the masts and jib fully before manually slewing the assembly. Press the
Emergency Stop Button to prevent inadvertent powered motion.
2. Locate the opening behind the front right drive wheel. Apply a 7/8 inch socket wrench
with extension bar to the shaft and turn to rotate the elevating assembly. (Turning the
wheel fully to one side will facilitate this operation).
R
OTATION
Page 12
5. T
RANSPORTATION
5
T
RANSPORTATION
M
ACHINE
Before transporting or lifting the M2032/2639J machine be aware of its weight. It is
very important to realise that the centre of gravity of the stowed machine is
approximately 80 cm above ground and in the plane of the energy chain which is
located on the back of the mast.
M2032J CE Version= 2550 kg
M2032J US Version= 3000 kg (6615 lbs)
M2639J CE Version = 2650 kg
M2639J US Version = 3150 kg (6945 lbs)
In cases of particular difficulties with lifting or shipping it is possible to remove the
single block ballast from the machine. Remove the 13 screws connecting the ballast
cover to the mast. Undo the 4 bolts connecting the ballast to the mast and use a forklift
to remove the ballast block. The ballast block weighs 850 kg on the CE version and
1300kg on the US (ANSI) version.
W
EIGHTS
!
WARNING
This work must not be carried out without the prior written permission
of Snorkel International.
L
IFTING BY FORK
DANGER
! !
Forklifting is for transport only. See machine weights and ensure that
the forklift is of adequate capacity.
Adjust the forks so that
the minimum clearance
between them is 800mm
as shown above.
Approach the machine
from either side but place
the fork as close as
possible to the front wheel
as shown.
-L
IFT
!
Figure 10: Lifting by Forklift
Front
800mm
Page 13
5
T
RANSPORTATION
1. Never approach the M2032/2639J from the front or rear while fork lifting.
2. Use maximum forklift tilt as soon as possible when raising the M2032/2639J.
3. If travelling over sloped or uneven ground it is strongly recommended to temporarily tie
the M2032/2639J jib mount structure to the forklift mast as a safety precaution.
4. The M2032/2639J may be lifted by forklift subject to the following strict procedure.
5. Ensure that the mast & jib are fully stowed and that the pothole bars are fully retracted.
L
IFTING
The M2032/2639J may be lifted by an overhead hoist/crane subject to the following
strict procedure.
Raise the jib to clear the lifting straps as shown.
Use 4 separate lifting straps connected to a spreader beam. DO NOT use a lesser
number of threaded straps as these could slip and lead to instability. The
recommended minimum capacity of EACH of the 4 straps is 2 tonne and the minimum
length of each strap is 2 metres. Damage to the covers and/or cage rails can occur if a
spreader beam is not deployed during a crane lift.
Apply the straps via 1 tonne shackles to each of the 4 lifting lugs on the chassis. See
Figure 11: below.
BY C
RANE
Spreader Beam
Capacity: 4 Tonne
Figure 11: Lifting by Crane
Page 14
!
CAUTION
DO NOT apply lifting straps to any other part of the machine.
!
5
T
RANSPORTATION
T
RANSPORT
The M2032/2639J can be carried on a suitably rated transportation vehicle or trailer.
Because of its high gradeability, the machine can be driven under its own power on to
a standard loading ramp (Up to 14 degrees).
It is recommended to reverse the machine up on to the truck thus forward travelling
down the ramp at the delivery point. Winch-assisted loading is allowable for larger
slopes, however, operate the trucks assist winch at minimum speed to avoid overpressurising the hydraulic system in the machine.
When the M2032/2639J is on the truck or trailer it should then be made secure by:-
1. Chocking the wheels.
2. Securing with adequate chains or straps to the lifting lugs on the chassis.
BY T
RUCK
!
CAUTION
DO NOT loop straps through the cage, ladder or jib as this could
cause permanent structural damage during transportation.
!
Figure 12: Securing the Platform
T
OWING
The fail-safe brakes are automatically applied when the machine comes to a stop or in
the event of total power loss due to low battery or malfunction of the hydraulic drive
system.
To tow the vehicle or to winch it on to a truck it is necessary to hydraulically bypass the
control valves and release these brakes.
& W
INCHING
V
ALVES
Page 15
5
T
RANSPORTATION
Proceed as follows:-
Refer to the valve block drawing Figure 13.
1. Fully lower the jib boom and mast sections. Rotate the mast into the stowed position.
2. Turn the Upper Control Box to the OFF position and remove the key.
3. Remove the rear GRP cover from the chassis and locate the hydraulic control valve
block.
4. The hand valve marked ‘A’ should be turned fully clockwise to close. The hand valve
marked ‘B’ should be turned fully anti-clockwise to open.
5. Operate the red handpump a number of times to develop sufficient pressure to
‘separate’ the internal brake disks. These brakes are integral with the hydraulic drive
motors.
NOTE: The machine can now be safely towed or winched.
6. On completion of towing/winching, reverse the position of the rotary hand valves ‘A’
and ‘B’. The handpump becomes inoperative when the valves are returned to their
normal position.
!
WARNING
Figure 13: Valve Block-Towing Valves
Handpump
!
Page 16
RISK OF SERIOUS INJURY. Releasing the brakes will cause the
machine to move uncontrollably on a slope. Damaging momentum
can be developed due to the large mass of a slow moving machine
6
A
FTER USE
& S
TORAGE
6. A
FTER USE
& S
A
1. Ensure that the platform (masts and jib) are fully lowered.
2. Park the machine on firm and level ground, never on a grass surface.
3. Turn the key switch to the OFF position and remove.
4. Put the batteries on charge.
H
1. Climb into the basket (with the machine powered up)
2. Push the platform emergency stop button.
3. Hold down the following buttons, Horn and Lift.
4. While holding the buttons twist the emergency stop button to return power to the
5. “hr.” will now be displayed on the read-out, Pressing the right turn button will scroll
TORAGE
FTER
OUR
To access the hour meter function perform the following steps.
machine.
through the accumulated hours two digits at a time. For example, if pressing the right
turn button once displays “20”, pressing it a 2nd time displays “58”, and pressing it a
3rd time displays “hr.”, the elapsed time of operation is 2058 hours.
U
M
SE
ETER
E
ACH
D
AY
L
ONG
1. Clean and touch up damaged paint surfaces.
2. Fill the hydraulic tank to operating level with the platform fully lowered. Fluid should be
3. Coat exposed portions of cylinder rods with a preservative such as multipurpose
4. Coat all exposed un-painted metal surfaces with a light oil or other preservative.
5. Cover the machine with tarpaulin if possible. If this is not available it is advisable to
-T
ERM
P
RESERVATION
visible on the tank dip stick.
grease and wrap with barrier material.
cover the mast and jib mount area as a minimum. This will prevent moisture from
entering the mast, battery and chassis areas.
S
TORAGE
Figure 14: Battery Disconnect
Battery disconnect
is located behind the
controller
Page 17
6
A
FTER USE
& S
TORAGE
B
ATTERIES
1. Disconnect the batteries at the quick connect plug and socket. This is located in the
chassis between the controller and the hydraulic tank.
2. Disconnect the battery leads and tape up the lead terminals to ensure insulation.
Better battery life and efficiency is achieved if the batteries are used consistently. It is
therefore recommended that the batteries are used elsewhere if the machine is to be
unused for an extended period (2 weeks or more).
!
WARNING
RISK OF SERIOUS INJURY. Take particular care when handling
batteries. Acid spills can cause severe burns or blindness.
DO NOT store batteries close to naked flames or close to steel
fabrication areas.
!
Page 18
D
AILY
P
REVENTATIVE
Daily daily preventative maintenance will prevent abnormal wear and prolong the life of
all systems. The inspection & maintenance schedule should be performed at the
specified intervals.
Inspection and maintenance shall be performed by personnel who are trained and
familiar with mechanical and electrical procedures.
M
AINTENANCE
DAILY PREVENTATIVE MAINTENANCE CHECKLIST
C
HECKLIST
!
WARNING
!
Before performing preventative maintenance, familiarize yourself with
the operation of the machine.
Always block the elevating assembly whenever it is necessary to
perform maintenance while the platform is elevated.
This Daily checklist has been designed for machine service and maintenance.
Please photocopy this page and use the checklist when inspecting the machine
P
M
AINTENANCE
Y = Yes/Acceptable
N = No/Not Acceptable
R = Repaired/Acceptable
T
ABLE
K
EY
REVENTATIVE
Date: _______________________________________
Owner: _____________________________________
Model No: ___________________________________
Serial No: ___________________________________
Serviced By: _________________________________
M
AINTENANCE
R
.
EPORT
C
OMPONENT
B
ATTERY
C
HASSIS
C
ONTROL CABLE
C
ONTROLLER
D
RIVE MOTORS
E
LEVATING
E
MERGENCY
E
H
YDRAULIC
H
YDRAULIC PUMP
H
YDRAULIC SYSTEM
P
LATFORM DECK AND
T
YRES AND WHEELS
Table 1: Daily Maintenance Checklist
A
SSEMBLY
L
OWERING
S
YSTEM
NTIRE UNIT
F
LUID
L
ABELS
R
AILS
Check electrolyte level.
Check battery cable condition.
Check hoses for pinch or rubbing points.
Check welds for cracks.
Check the exterior of the cable for pinching, binding or wear.
Check switch operation.
Check for operation and leaks.
Inspect for structural cracks.
Operate the emergency lowering valve & check for serviceability.
Check for and repair collision damage.
Check fluid level.
Check for hose fitting leaks.
Check for leaks.
Check for peeling, missing, or unreadable labels & replace.
Check welds for cracks.
Check for damage.
I
NSPECTION OR SERVICE
Y N R
Page 19
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